Sommer Precast Technology

Automated Concrete Precast Production Plants

1857 Mill builder Franz Jakob Sommer sets up his first workshop in Landshut.

Patent Shuttering Robot MFSR2005

over 150 years of experience in mechanical and plant engineering

2011 Market introduction of IPAR

today

Sommer image video

Production Engineering and Automation Systems for the Prefabricated Concrete Element Industry

New developments: MFSR / IPAR / JFI / WCS / TPM

and many more

Delivery of first production mould1960

Production range

- Stationary casting moulds for girders, beams, and TT-moulds

- Battery moulds, solid walls production

Production range

- Long bed line production, solid slabs, filigree slabs

Production range

- SHUTTLE PROCESSING PLANT – SPP

SYSTEM ADVANTAGES

Designed and suitable for mobile field factory

Simple and quick assembly and disassembly

All equipment useable in the next investment step in a Pallet Circulation Plant (PCP)

Economical solution for capacities between 150 m²-500 m² concrete walls/day

Half automated production

SYSTEM COMPONENTS

• Standard pallets• Movable compacting and tilting shuttle

with horizontal and or HF compaction• Concrete spreader or bucket • Cleaning-, Plotting- and Oiling machine• Helicopter finishing machine• Turning platform for double wall

production• Cross transfer platform• Portal Crane• Mixing plant

SPP – Shuttle Processing Plant

SPP – Shuttle Processing Plant

- Special solutions, new developments, customized

production

• SPP – Shuttle Processing Plant

SPP – Shuttle Processing Plant

- Latest orders, Shanghai Construction Group China – completion April 2017

• SPP 6x5, Tilting Unit with HF-Compaction,• 2xCS, 2xHS, HD-Plotter, • 1.500 m² casting area on 30 tables, semi-automated casting

SPP – Shuttle Processing Plant

Pallet Circulation Plants, the automated production

of concrete elements in rotated carousel production

Why automated:

Lowest possible investment with the highest possible output

Best possible quality – reduction of mistakes

Fastest way of building – shortening production time

Save money by intelligent and modern building methods

Earn money

Automated production

- Pallet Circulation Plants, all wall and slab elements

• MFSR – Multi Functional Shuttering Robot

• EROB / SROB / ESROB

Automated production in PCP

• Scanning , demoulding and handling of shutters

(incl. opening of magnets)

• Plotting of insert parts, marks / symbols

• Oiling of contact surfaces

• Optional spraying of retarder

• Placing of shutters

• Activation of magnets with simultaneous

alignment

• Management of shutter magazines

• Rebuilding functions with the use of the SMS

- Pallet circulation plants, all wall and slab elements

• MFSR – Multi Functional Shuttering Robot

Multi Function Shuttering Robot

Zankl

Advantages of this technology

• Highest possible accuracy of the products

• Reducing of costs for staff

• Avoiding of risks of accidents

• Smooth handling of shutters

• Life time and condition of shutters

• High acceptance with members of staff

• Attracting young staff – Nintendo boys

• ..

Why implementing this technology

• Controlled production / cycle time

• Guarantee d production quantity

• Reaching break even / return of investment

• ..

- Pallet circulation plants, all wall and slab elements

• MFSR – Multi Functional Shuttering Robot

Multi Function Shuttering Robot

- Pallet circulation plants, all wall and slab elements

• MFSR – Multi Functional Shuttering Robot

APIS

MWIS

SMS

Automated PlacedIndustrial Shutters

Solid Wall Industrial Shutters

Shutter Module System

Multi Function Shuttering Robot

Innovation Sandwich wall productionpatented

Automated production process for multi-layered concrete elements

Innovation Sandwich wall productionpatented

Automated production process for multi-layered concrete elements

A) Joint - Design - Filling - Robot (JDFR)

B) Facing- Stone - Placing - Robot (FSPR)

C) Insulation - Process - Application - Robot (IPAR)

(production method enabling an automated feeding, cutting, boring and positioning of the insulation layer and an automated placing of wall connectors)

Automated production process for multi-layered concrete elements

cement grout image – sealing of tiles / bricks

Placing of tiles / bricks or other inserts

Positioning of insulation material and spacers

Innovation Sandwich wall productionpatented

Innovation Sandwich wall productionpatented

Innovation Sandwich wall productionpatented

GWSU

Sandwich wall productionEuropean patent

how to react …

which tools do I have…

quick response needed

reduction of down-timeon building site

… earn Money

Control system

Automated production process .. but what to do when …

... not to waste money … not to save money at ….the wrong end

Control system

Full control of the production process

Random access to element

Error detection and monitoring

Control systemProduction chain / Production control

Planning:

Design, Regulations

Timeline, recourses

Erection:

Just in-time delivery

production control

Production:

Random access

manufacturing control

Your reliable partner for all requirements in the concrete industry

Sommer Precast Technology

Thank you for your attention!