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HYDRO SOURCING UNIT OUTSOURCING PRODUCT SHEETS REV.-1 HYDRO Beasain 20/02/19

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  • HYDRO

    SOURCING UNIT

    OUTSOURCING PRODUCT SHEETS

    REV.-1

    HYDRO

    Beasain 20/02/19

  • Page: 2201907 Outsourcing Product Sheets Rev.-1

    INTRODUCTIONClassification of products Raw Material

    • Basic material from which a product is made. General Supply Products / Services

    • Products that are commons to other type of final product. Not specific for electric rotatingmachines.

    • General services usually are mechanized, sandblasting, and painting Specific Supply Products / Services

    • Products and/or services that are typical, and tailor made, for electric rotating machines. Commercial Elements

    • Products that are from catalogue, or similar.

    Hoja: 2

    Stages of Outsourcing

    First stage• At this stage, the idea is to engage single product to single company.

    Second stage• At this stage, the ides is to engage products & services to several companies

    Third stage• At this stage, the idea is to engage products & services to single companies

    Some products have potential services, that can add more value to the original product.

  • Page: 3201907 Outsourcing Product Sheets Rev.-1

    TYPE: Raw material DESCRIPTION: Shaft for generators DETAILS:

    • Forge material of S355J2G3• Typical yield point >300 MPa• Typical length 4m – 7m• Maximum diameter: 800mm• Typical weight 10Tn – 16 Tn.

    POSSIBLE OPTIONAL SERVICES:• Horizontal Lathe mechanize• Boring Machine mechanize

    PRODUCT SHEET: FORGE – SHAFT

  • Page: 4201907 Outsourcing Product Sheets Rev.-1

    TYPE: Raw material DESCRIPTION: Polar wheel for generators DETAILS:

    • Forge material of S355J2G3• Typical yield point >300 MPa• Typical length 4m – 7m• Maximum diameter: 800mm• Typical weight 10Tn – 16 Tn.

    POSSIBLE OPTIONAL SERVICES:• Vertical Lathe mechanize• Boring Machine mechanize

    PRODUCT SHEET: FORGE – POLAR WHEEL

  • Page: 5201907 Outsourcing Product Sheets Rev.-1

    TYPE: Raw material DESCRIPTION: Bare plate for rotor windings DETAILS:

    • ETP-R250-RD• Typical thickness 4mm.• Typical Width 80-90mm.• Typical Length 400 – 500mm

    POSSIBLE OPTIONAL SERVICES:• Normal Mechanized• Specific Services:o Welding of polar winding . (Special Workshop)

    PRODUCT SHEET: COPPER – BARE PLATE

    Normal Mechanized

  • Page: 6201907 Outsourcing Product Sheets Rev.-1

    TYPE: General Supply Products DESCRIPTION: Steel welded construction of Frame DETAILS:

    • Carbon steel material S235 JR• BOMo Laser cutting materialo Oxi-cutting materialo Tubes

    POSSIBLE OPTIONAL SERVICES:• Verticall Lathe mechanize• Boring Machine mechanize• Heat Treatment• Sandblasting• Painting

    PRODUCT SHEET: HORIZONTAL FRAME

    Note:• Material can be deliver by the welding

    workshop or by INDAR

  • Page: 7201907 Outsourcing Product Sheets Rev.-1

    TYPE: General Supply Products DESCRIPTION: Steel welded construction of Frame DETAILS:

    • Carbon steel material S235 JR• BOMo Laser cutting materialo Oxi-cutting materialo Tubes

    POSSIBLE OPTIONAL SERVICES:• Vertical Lathe mechanize• Boring Machine mechanize• Heat Treatment• Sandblasting• Painting

    PRODUCT SHEET: VERTICAL FRAME

    Note:• Material can be deliver by the welding

    workshop or by INDAR

  • Page: 8201907 Outsourcing Product Sheets Rev.-1

    TYPE: General Supply Products DESCRIPTION: Steel welded construction of cooler frame DETAILS:

    • Carbon steel material S235 JR• BOMo Laser cutting materialo Oxi-cutting material

    POSSIBLE OPTIONAL SERVICES:• Sandblasting• Painting• Air-Water exchanger mounting• Electric sensors mounting

    PRODUCT SHEET: COOLER FRAME

    Note:• In case of mounting of exchanger,

    sensors, … These will be delivered byINDAR

  • Page: 9201907 Outsourcing Product Sheets Rev.-1

    TYPE: General Supply Products DESCRIPTION: Steel welded construction of base plates and

    pedestals DETAILS:

    • Carbon steel material S235 JR• BOMo Laser cutting materialo Oxi-cutting material

    POSSIBLE OPTIONAL SERVICES:• Boring Machine mechanize• Sandblasting• Painting

    PRODUCT SHEET: BASE PLATES

  • Page: 10201907 Outsourcing Product Sheets Rev.-1

    TYPE: General Supply Products DESCRIPTION: Steel welded construction of Frame DETAILS:

    • Carbon steel material S235 JR• BOMo Laser cutting materialo Oxi-cutting material

    POSSIBLE OPTIONAL SERVICES:• Vertical Lathe mechanize• Boring Machine mechanize• Sandblasting• Painting

    PRODUCT SHEET: EXCITER FRAME AND COVERS

    Note:• Material can be deliver by the welding

    workshop or by INDAR

  • Page: 11201907 Outsourcing Product Sheets Rev.-1

    TYPE: General Supply Products DESCRIPTION: Lubrication unit for sleeve bearings DETAILS:

    • Carbon Steel tank & Pipes• Sensors• AC or DC, motors• Oil-Water heat Exchanger

    PRODUCT SHEET: LUBRICATION UNIT

  • Page: 12201907 Outsourcing Product Sheets Rev.-1

    TYPE: General Supply Products DESCRIPTION: Hydrostatic unit DETAILS:

    • Carbon Steel Plate & Pipes• Sensors• AC or DC, motors

    PRODUCT SHEET: HYDROSTATIC UNIT

  • Page: 13201907 Outsourcing Product Sheets Rev.-1

    TYPE: General Supply Products DESCRIPTION: Stator core sheets DETAILS:

    • Non-Oriented grain Magnetic sheets (M250 /M270 -50A)

    • Type of Coating C-3 (ASTM A976)• Punching cutting• Die design and manufacture

    POSSIBLE OPTIONAL SERVICES:• Specific Services:o Stacking of Stator Core. (Special Workshop)

    PRODUCT SHEET: STAMPING PRODUCTS

    Note:• Material can be deliver by the

    workshop or by INDAR

  • Page: 14201907 Outsourcing Product Sheets Rev.-1

    TYPE: Specific Supply Products DESCRIPTION: Mass of the Rotor Poles DETAILS:

    • Typical length 1-2m.• Weight 1-3 Tn.• BOMo Laser cutting plateso Copper rods and Plateso Forge / Casting Side Plates

    • Welding and machining capacities required POSSIBLE OPTIONAL SERVICES:

    • Specific Services:o Assembly of polar winding. (Special Workshop)

    PRODUCT SHEET: POLE MASS

  • Page: 15201907 Outsourcing Product Sheets Rev.-1

    TYPE: Specific Supply Products DESCRIPTION: Winding of Rotor Poles DETAILS:

    • ETP-R250-RD• Typical thickness 4mm.• Typical Width 80-90mm.• Typical Length 400 – 500mm

    POSSIBLE OPTIONAL SERVICES:• Specific Services:o Assembly in polar mass (Special Workshop)

    PRODUCT SHEET: POLE WINDING

  • Page: 16201907 Outsourcing Product Sheets Rev.-1

    TYPE: Specific Supply Products DESCRIPTION: Stator coils DETAILS:

    • Up to 15 kV (green stage)• Multi turn coil.• VPI Technology

    POSSIBLE OPTIONAL SERVICES:• Specific Services:o Stator winding (Special Workshop)

    PRODUCT SHEET: STATOR COILS

    Note:• Material can be deliver by the

    workshop or by INDAR

  • Page: 17201907 Outsourcing Product Sheets Rev.-1

    TYPE: Specific Supply Products DESCRIPTION: Stator Roebel Bar DETAILS:

    • Up to 15 kV (green stage)• VPI Technology• Performed or straight

    POSSIBLE OPTIONAL SERVICES:• Specific Services:o Stator winding (Special Workshop)

    PRODUCT SHEET: STATOR ROEBEL BARS

    Note:• Material can be deliver by the

    workshop or by INDAR

  • Page: 18201907 Outsourcing Product Sheets Rev.-1

    TYPE: Specific Supply Products DESCRIPTION: Stator and Rotor of Exciter DETAILS:

    • Up to 300 kVA• Diodes rectifier (normal or Boxclamp)• Copper coils• Class F/B

    POSSIBLE OPTIONAL SERVICES:• Exciter Frame included

    PRODUCT SHEET: EXCITER

  • Page: 19201907 Outsourcing Product Sheets Rev.-1

    TYPE: Specific Supply Products DESCRIPTION: Slip ring for direct excitation generators DETAILS:

    • Machined slips rings POSSIBLE OPTIONAL SERVICES:

    • Fans & shaft included

    PRODUCT SHEET: ROTATING RINGS

  • Page: 20201907 Outsourcing Product Sheets Rev.-1

    TYPE: Commercial Element Products DESCRIPTION: Indoor Current & Voltage transformer DETAILS:

    • Up to 15 kV• 50VA Burden• IEC and ANSI• Resin Type

    PRODUCT SHEET: CURRENT & VOLTAGE TRANSFORMER

  • Page: 21201907 Outsourcing Product Sheets Rev.-1

    TYPE: Commercial Element Products DESCRIPTION: Air – Water Heat Exchanger DETAILS:

    • Cu or Cu-Ni tubes• Single tube.• Fined Tubes

    POSSIBLE OPTIONAL SERVICES:• Frame included• Electric sensors mounting

    PRODUCT SHEET: AIR-WATER HEAT EXCHANGER

  • Page: 22201907 Outsourcing Product Sheets Rev.-1

    TYPE: Commercial Element Products DESCRIPTION: Temperature, level sensors, …. DETAILS:

    • PT-100o For Airo For Watero For Oil

    • Level Sensoro For Oil

    • Digital display

    PRODUCT SHEET: INDUSTRIAL SENSORS

  • Page: 23201907 Outsourcing Product Sheets Rev.-1

    Control of Revisions

    Rev.-0 Initial edition.Re.-1 New data for Stamping Product


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