souriau - promavtomatica.com

SOURIAUConnection Technology

2

COMPANY PROFILE

SOURIAU is focused on the supply of

connection technologies for severe

environment. Our Compagny has a

presence in the world’s major

aerospace/defense programs and is

strongly positioned in the railways,

geophysical, robotics and instrumentation

markets.

The Compagny has been created by the

successive acquisistions of the industrial,

aeronautics, defense and space activities of

SOURIAU, JUPITER and BURNDY.

Laboratory & Test Center

SOURIAU has its own independent test

center recognized by many National

Standard Laboratories.

This Center carries-out validation or

qualification programs complying with :

MIL- Standard - CECC - GSFC - VDE -

SCC - EN - CSA - UL -

The laboratory has the capabilities to

perform testing in compliance with the above

mentioned standards as follows :

• electrical • environmental • mechanical

Design & Development

SOURIAU continues its strong

commitment to invest in design and deve-

lopment to provide innovative

solutions.

Our Company is structured into

cross-functional teams of scientists,

engineers and technicians working closely

with customers to bring new products to

market.

More than 6% of our sales are invested

in new product development.

Quality Assurance

Quality is a key objective for SOURIAU

focusing on :

• Total Customer Satisfaction.

• The widespread application of a Quality

Assurance system that spans all processes,

is consistent throughout the company and

meets the requirements of ISO 9001/

ISO 14001/MIL-STD 790 /NATO AQAP

110 / BOEING D1-9000 / AS-9100

COPPER TECHNOLOGY:

QUADRAX CONTACT

1 - Description..................................32 - Technical Characteristics ............43 - Dimensions and part numbers ...5

a - For Arinc 600 Connectorsb - For MIL-DTL-38999 Connectors

4 - Tooling data.................................7a - Crimping toolsb - Insertion and extraction tool

5 - Wiring instruction .......................86 - Recommended cables................8

FIBER OPTIC TECHNOLOGY:

ELIO™ TERMINI

1 - Description..................................92 - Technical Characteristics ............93 - Dimensions...............................10

4 - Ordering information ................11

5 - Tooling data...............................11

6 - Wiring instructions....................11

7 - Cleaning instructions ................15

8 - Recommended cables..............15

FIBER OPTIC TECHNOLOGY:

ELIO™ 8 ADAPTOR

1 - Description................................16

2 - Dimensions and part numbers .16

3 - Mounting instruction ................17


ARINC 600 RANGE:

FOR QUADRAX AND ELIO™ 8

1 - Characteristics ..........................18

2 - Insert arrangements .................19

3 - Dimensions with Quadrax contacts .....................................20

4 - Dimensions with ELIO™ 8 and ELIO™ Termini..........................21


ARINC 600 RANGE:

FOR ELIO™ TERMINI: ELIO™ 600


2 - Inserts proposal ........................24

3 - Dimensions................................24

MIL-DTL-38999:

ALUMINUM CONNECTOR

FOR QUADRAX



3 - Dimensions................................26


MIL-DTL-38999:

STAINLESS STEEL CONNECTOR

FOR QUADRAX



3 - Dimensions................................31


MIL-DTL-38999:

CONNECTOR FOR ELIO™

TERMINI: ELIO™ C



3 - Dimensions................................36


MIL-DTL-38999:


TERMINI: ELIO™ MINUM



3 - Dimensions................................40


MIL-DTL-38999:


TERMINI: ELIO™ STEEL



3 - Dimensions................................44


MIL-DTL-38999:


TERMINI: ELIO™ BRONZE



3 - Dimensions................................48


ACCESSORIES:

1 - 45° Boot accessory ..................51

2 - Backshell adaptor .....................52

3 - Backshell - ABB ........................53

4 - Backshell - ABC ........................54

Designer’s Guide

High Speed Connectorsand Contacts

3

Four # 24 pin contacts with 360° shielding

Compact design allows mounting into # 8 cavity dimensions

Replaces the use of 2 twinax contacts with 30% shorter cabling time and better performance

Front and rear removable versions available

Crimp and PC tail versions available

Key features

Crimped signal contacts, crimped # 8 body

Standard # 8 cavity insertion and removal tools

Ground connection of the cable braid to the shell possible through the external shell of the # 8 contacts

Compatible with star quad cable and twinax cable

Characteristic impedance of 100 Ω or 150 Ω

Operating temperature: - 65°C/+200°C.

Pin to crimp Socket to crimp

PC Tail Pin

1 - DESCRIPTION

Quadrax Contact

Copper Technology

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Indexing Key (45°)

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Mechanical

Endurance: minimum 500 mating / unmating operations in any connector

Shocks: 300 g, 3 ms as per EN-2591-6404 method A and MIL-STD 1344 in 38999 connector

Vibrations:• Random 100 to 1000 Hz, 3 x 8 hours

0.2 g2/Hz, as per MIL-STD 1344 A, Method 2005.1, level E, test V, in ARINC 600 connector

• Random, 3 x hours – 0.2 g2/Hz, as per EN-2591-6403 Method B, level J in 38999 connector

Contact retention: minimum 155 N

Contact insertion force: maximum 11 N

Environmental

Salt spray: 48 hours minimum, as per MIL-STD 1344 A, method 1003

Temperature range: -65° C, +200° C

Sealing in connector insert (for sealed Quadrax version):• Altitude immersion 2 kPa in accordance with EN 2591-6303

table 7 and MIL-STD 1344

• IP 68

Material

Inner contact: copper alloy

Body: copper alloy

Insulator: thermoplastic

Contact plating: gold over nickel plated

Electrical performances

Contact resistance (low level): initial 15 mΩ, after tests 30 mΩ

Contact resistance at rated current:

Dielectric withstanding voltage:Sea level = 500 Vrms between signal contacts and signal contact/body21000 m = 125 Vrms between signal contacts and signal contact/body

Insulation resistance: at ambient temperature > 5000 MΩ, at high temperature > 1000 MΩ

Characteristic impedance: 100 Ω @ 100 MHz

Attenuation ≤ 0.3 dB @ 100 MHz typical per contact pair (cat 5E requirement = 0.3 dB @ 100 MHz)

Crosstalk ≥ 40 dB @ 100 MHz typical (cat 5E requirement = 40 dB)

2 - TECHNICAL CHARACTERISTICS

Max contact resistance (mΩ)

23° C 200° C

Contact Rated Initial After tests After tests

current (A)

Signal 1 15 30 45contacts

Outer body 12 3 4 6

Quadrax Contact

Copper Technology

Quadrax Contact

Copper Technology

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A/ For Arinc 600 Connectors

3 - DIMENSIONS AND PART NUMBERS

Male RearP/N: ETH1-1100A

Contact releaseTo crimp

QUADRAX # 8 - PIN FOR ARINC 600 CONNECTOR

QUADRAX # 8 – SOCKET FOR ARINC 600 CONNECTOR

QUADRAX # 8 – PIN FOR ARINC 600 CONNECTOR PCB MOUNT

Female RearP/N: ETH1-1101A


Male Front PC Tail contactP/N: ETH1-1110A

Contact release L = 6.35 mm

Dimensions in millimeters

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B/ For MIL-DTL-38999 Connectors

QUADRAX # 8 – PIN FOR 38999 CONNECTOR

QUADRAX # 8 – SOCKET FOR 38999 CONNECTOR

Male RearP/N: ETH1-1115A


Female RearP/N: ETH1-1116A


QUADRAX # 8 – PIN FOR 38999 CONNECTOR FOR PCB MOUNT

Male Rear PC TailP/N: ETH1-1117A

Contact release contact

Quadrax Contact

Copper Technology


Quadrax Contact

Copper Technology

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A/ Crimping tools

4 - TOOLING DATA

B/ Insertion and extraction tool

Ref: M22520/2-01 and K709 Ref: 8660-19/7

Ref: M22520/5-01 and M22520/5-45

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Female Rear PC TailP/N: ETH1-1114A

Contact release Contact

QUADRAX # 8 - SOCKET FOR 38999 CONNECTOR FOR PCB MOUNT

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Supplier Characteristic P/N Cable type Number of pairsimpedance

Draka 100 Ω F4703-38 Star quad 2

Nexans 100 Ω ET2PC236 Star quad 2

5 - WIRING INSTRUCTION

Fit the supply guide on the cable for the male contact.

Strip braid back 20 mm.

Install the ferrule

Twist braid around the ferruleTrim the wires back 13 mm 0/+0,5TAKE CARE TO HAVE THE SAME LENGTH FOR THE 4 WIRESCut the braid, leaving the rear part of the ferrule exposed

Strip the wires back 3,5 mmCrimp the contacts using M22520/2-01 tool and K709 positioner, setting number 5

Put the wired contacts in the insulator (see the front face view for positioning)

Align the insulator key with the reference marks.Insert until the knurled part of the ferrule is inside the body

Insure that all the pieces are held in place before and duringcrimping. Crimp braid and outer jacket using M22520/5-01tool and M22520/5-45 die set rep B. Crimp length: 5 mm

6 - RECOMMENDED CABLES

Quadrax Contact

Copper Technology

ELIO™ Termini

Fiber Optic Technology

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1 - DESCRIPTION

Spring-loaded contact with ceramic ST® ferrule (diameter 2.5 mm)

Contact size equivalent to a # 16 contact

Anti-rotation system of the contact

Boot-grommet: rear sealing and flexible boot

Fully compatible with loose and tight structure cables

Key features

Easy to clean contact in connector insert thanks to easy access to optical termini

Hermaphroditic contact (same contact on the plug or receptacle)

Easy to mount/dismount (no tool required)

Typical IL at 1300 nm: IL < 0.2 dB for 62.5/125 fiber, IL < 0.3 dB for 9/125 fiber for any connector (ELIO™ C, ELIO™ MINUM, ELIO™ 600, ELIO™ 8, etc…)

2 - TECHNICAL CHARACTERISTICS

Mechanical

Endurance: minimum 500 mating / unmating operations in any connector

Shocks: 300 g, 3 ms as per EN 2591-6402 method A and MIL-STD 1344 in 38999 connector

Vibrations:• random 50 to 2000 Hz, 3 x 8 hours – 1 g2/Hz, as per

EN 2591-6403 and MIL-STD 1344 in 38999 connector

• sine 1 to 16 Hz amplitude 2 mm, 16 to 55 Hz – 2 g in 38999 connector

Contact retention: minimum 11 daN

Environmental

Salt spray: 48 hours/500 hours minimum in sealed connectors

Temperature range: -65° C, +125° C long term (1000 hours), + 150° C short term (100 hours)

Sealing in connector insert (for sealed ELIO™ version): • 3 cycles (3 x 1 hours) altitude immersion 1,1 kPa in

accordance with EN 2591-314 and MIL-STD 1344

• IP 68

Damp heat: 10 cycles of 24 hours in accordance with EN 2591-321 and MIL-STD 1344

Fire resistant: 30 seconds fire exposure as per EN 2591-317 and MIL-STD 1344 UL94-V0

Resistance to fluids as per

MIL-DTL-38999 standard

Gasoline: JP5 (OTAN F44) Mineral hydraulic fluid: MIL-H-5606 (OTAN H515)

Synthetic hydraulic fluid: skydrol 500 B4, LD4 (SAE AS 1241)

Mineral lubricating: MIL-L-7870A (OTAN 0142)

Synthetic lubricating: MIL-L-23699 (OTAN 0156) MIL-L-7808

Cleaning fluid: MIL-C-25769 diluted

De-icing fluid: MIL-A-8243

Extinguishing fluid: Chlorobromethane

Cooling fluid: Coolanol

As per NFC 93422: F46, F54, 0/180, H515, H542, XH45

Optical

Compatible with ELIO™C, ELIO™ MINUM, ELIO™ BRONZE,ELIO™600, ELIO™8, ELIO™ STEEL connectors

Typical Insertion Loss

- Singlemode: 0.3 dB @ 1300 nm

- Multimode: 0.2 dB @ 1300 nm

Typical Return Loss

- Singlemode: - 30 dB @ 1300 nm

- Multimode: -30 dB @ 1300 nm

Maximum IL during and after climatic tests: 0.7 dB at 1300 nmand 850 nm for multimode 62.5/125 fiber

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3 - DIMENSIONS

Dimensions of ELIOTM Termini - Straight long boot version (L)

Rear dimensions of the straight longboot version of the ELIO™ Termini

Rear dimensions of the straight shortboot version of the ELIO™ Termini

ELIO™ Termini


Rear dimensions of the ELIO™ Terminiwithout boot


ELIO™ Termini


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4 - ORDERING INFORMATION 6 - WIRING INSTRUCTIONS

5 - TOOLING DATA

Insertion and extraction tool

1/ Preparation of the cable end

Cut the cable on the slant to facilitate the slipping of the boot.Slip the boot and the spring onto the cable

Stripping length:

Outer Jacket Ø 1.8 mm (A): stripping tool 80 WD 0005 (N20 for Ø 1.8 mm)

Cut Aramid yarn (B): scissors 80 WC 0009

Jacket Ø 0.9 mm and cladding 250 µm (C): stripping tool 80 WD 0036Proceed in stages of approximately 5 mm

Carefully clean the fiber with an ethanol-soaked sheet of paper.

2/ Gluing process

2.1. Epoxy preparation

Preparation of Epoxy supplied in plastic container

Remove Epoxy divider. This is a 2 part separated epoxy with a divider. The divider must be removed to allow the epoxy to be mixed .

Mix the Epoxy. Using the divider, thoroughly mix the Epoxy until both parts are blended into a smooth uniform colour.

Preparation of Epoxy supplied in jars

Mix 50% (/weight) of Hardener (Black) with 100% of resin (Red) until both parts are blended into a smooth uniform colour.

P/N: M81969/14-04

A=20 mm / B=3 mm / C=17 mm

P/N: 80WV 0049

B C

A

For the terminus without boot


Boot shape: L Straight longS Straight shortN Without boot (unsealed version only)

Fiber type: E for 9/125 singlemode fiber (PC shape ferrule)F for 9/125 singlemode fiber (APC-8 degree shape)G for 50/125 or 62.5/125 fiber (PC shape ferrule)D for 100/140 fiberJ for POF 1.0 mm fiberX Other (contact us)

Cable diameter: SBN for 900 µm jacket or cable bigger than 2.0 µm with 900 mm fiber without sealing joint

SCN from 1.5 mm up to 1.9 mm cable – without sealing joint

15S for 1.5 mm cable – with sealing joint18S for 1.8 mm cable – with sealing joint22S for 2.2 mm cable – with sealing joint

ELIO™ 18 S G L

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2.2. Gluing Process

Insert the mixture into the syringe (do not forget to installthe syringe tip). Remove air pockets from the syringe by holding the syringe tip upward and ejecting epoxy until itruns clear and free.

Insert the tip of the syringe into the back of the contact until the bottom of the syringe is reached.

Press the plunger to inject the adhesive into the contact until a small bead appears on the contact tip (do not leave any adhesive on the external cone of the end probe).

Release the plunger and carefully remove the syringe while you distribute the adhesive inside the ferrule of the contact.

Clean the optical fiber with an optical paper dampened withEthanol. Using the syringe, apply a thin coating of glue to the Aramid yarn.

Insert the fiber into connector until the bottom of the fiber isreached. Do not turn up the kevlar during its introduction.

You have to re-established the bead of glue with the syringe ifit is necessary.

Install the protective cover 80 WT 0009.

3/ Crimping of the contact

Take cable: deposit one drop of adhesive to encapsulate the kevlar braid lightly.

Introduce plug, glass braid, cable in contact until it bottoms.

Hold cable with contact assembly horizontally in one hand.

With the other hand take pliers.

Introduce contact with cable in the position B of the pliers (80 WS 0002).

Crimp 1 mm of the bottom of the contact.

Open pliers, extract crimped contact.

4/ Polymerization of adhesive

Wait 1 hour before putting the harnesses in the curing oven 80 WT 0008. Hold the connectors vertically (contact downwards) during the polymerisation.

Put the assembly into oven for 15 minutes at 120° C or 1 Hourat 80° C. Use the holding tool 80 WT-00083 to protect thecable on the rear part of the contact.

Allow to cool for 30 seconds minimum.

Extract silicones sleeve probe nose.

5/ Polishing process

5.1. Score the fiber

Score the fiber with an alumina blade, 80 WC 0004.

Score the fiber close to the connector tip and at the glue bead.

Slice fiber crosswise applying a moderate pressure on fiber. It should not break in any case during this operation. To finishremoving it, pull the fiber.

5.2. Coarse polishing

Position blue disk (grain size 9 µ) (80 WP 0014) on Plexiglassupport 80 WP 0005.

Clean the support and the disk with ethanol to be sure there isno dust between the support and the disk.

Clean the polishing tool 80 WP 0009 and the Plexiglas supportwith and optical paper dampened with Ethanol.

Moisten the polishing paper using a paper dampened withEthanol.

Insert the plug in the polishing tool.

Start polishing without applying pressure on the plug, makingfigures "8" on the paper.

Stop this operation when a bright circle of glue appears on thetip face.

5.3. Fine polishing

Repeat step 1, 2, 3 and 4 of the rough polishing using whitepaper 80 WP 0015 (grain 0.3 µm) instead of the bluepaper.

Polish, repeating the light figure "8" until the glue is

polished away.

ELIO™ Termini


Alumina bladePull fiber

Glue bead

Contact tip

ELIO™ Termini


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6/ Visual Inspection

Check with an interferometer the front face geometry of the contact. If the front face is convex (protruding) repeatthe fine polishing process.

Examine the surface texture with an eye-piece or a portablemicroscope 80 WL 0001 equipped with specific probe 80 WL 0023. Be sure there is no streaks or splinters.

7/ Mounting process

Insert and extract the optical contacts in the connector by hand or with the white standard tool 8522-12 (M81969 14-04).

8/ Tooling and consumables

Part Number Designation

80 WC-0003 Cutter80 WC-0004 Alumina blade80 WC-0009 Kevlar scissors80 WD-0005 Stripping tool80 WD-0014 Stripping tool80 WD-0036 Stripping tool80 WL-0001 Microscope Gx20080 WM-0006 Ruler80 WP-0005 Plexiglas support80 WP-0009 Polishing tool80 WS-0002 Crimping tool80 WT-0008 Curing oven with cable support80 WT-00082 Part of the oven80 WT-0009 Protective cover80 WX-0039 Suitcase

GE01 EWZ 0004 A00 Alcohol dispenserM81969/14-04 Insertion / Extraction tool

Consumable: 80 KG-0009 (for about 50 contacts)

Part Number Designation Observations

80 WC-0007 Cutter blade 1 PC80 WG-0010 Needle 5 PC

80 WG-0014 Glue 5 PC

80 WG-0015 Small dish 5 PC

80 WN-0006 Optical paper 8 PC

80 WN-0012 Bottle of ethanol 1 PC

80 WN-0013 Ethanol 0.12 L

80 WP-0014 Polishing paper (9 µm) 7 PC

80 WP-0015 Polishing paper (0.3 µm) 7 PC

80 WG-0016 Syringe 5 PC

80 WN-0005 Dust dry spray 1 PC

Complete Tool Case: 80MG0033

Correct polishing

Undercut (bad polishing)

Protruding (bad polishing)

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9/ Tools for the ELIO™ Termini Termination

ELIO™ Termini


Cable Support

Microscope

Crimping Tool

ScissorsCutter

Alumina bladeProtective covers

Polishing platePolishing Tool

Strpping tools

Alcohol dispenser Curing oven

ELIO™ Termini


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7 - CLEANING INSTRUCTIONS

1/ Insertion/extraction of the contact

1.1. Tooling

Possibility of inserting / extracting the contact without any tool(by hand) or by means of a standard tool (M81969 14-04)depending on contact density of the connector.

Use of standard tool (M81969 14-04): slide the tool on the cable

and on the rear part of the boot. The tool shall engage on the key

of the boot.

Caution: radius of curvature of the fiber shall be respected during theinsertion / extraction of the contact

1.2. Contact extraction

Push the boot (or the tool). The opticalcontact shall "enter" inside the insert fromrear side (2 mm displacement).

The optical contact disengages when it isunscrewed counter clockwise (rotation of 60°).

Pull the boot in order to totally disengage the contact fromthe cavity. Pull the cable if necessary.

1.3. Contact insertion

Clean the optical contact first with alcohol and optical paper.

Engage the key of the flange inside the larger key

hole on the rear side of the insert.

Push the boot and compress the spring until engaging the bayonet inside the cavity.

Both pins of the bayonet shall engage inside both key hole ofthe rear cavity

The optical contact engages when it is screwed clockwise(rotation of 60°).

Rear part of the bayonet shall be visible after insertion.

2/ Easy cleaning of the contact

(without extracting the contact)

Use dry air to remove possible speck of dust.

Clean the front face of the contact (male or female insert) with optical paper and alcohol.

Application Supplier ReferenceCable

Fiber typeMinimum

Temperaturediameter

bandwidthrange

Remarkat 1300 nm

Aeraurotics & Military Nexans ET 132 126 1.8 mm 62.5/125 500 MHz.km -65° C, +165° C single way

Aeronautics & Military Spectran BC 05327 1.8 mm 62.5/125 500 MHz.km -65° C, +165° C single way

Marine Pirelli 272 ET 9878 10.5 mm 62.5/125 200 MHz.km -25° C, +70° C 4-way

Marine Nexans 2PC273Ed1 11.5 mm 62.5/125 300 MHz.km -25° C, +70° C 2 to 12-way

Marine Acolan N3668A from 8.7 mm 62.5/125 300 MHz.km -25° C, +70° C up to 8-way

On-board applications Nexans ET 124 795 1.5 mm 9/125 1000 MHz.km -40° C, +75° C single way

On-board applications Nexans ET 124 794 1.5 mm 62.5/125 300 MHz.km -40° C, +75° C single way

8 - RECOMMENDED CABLES

This list is not exhaustive

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Female Adaptor for Quadrax size 8 cavity

Male Adaptor for Quadrax size 8 cavity

2 - DIMENSIONS

1 - DESCRIPTION

ELIO™ male and female adaptors for standardQuadrax # 8 cavity

Possibility to mix optical and electrical signals in the same insert


Designed to comply with ELIO™ contact optical performance.

ELIO™ 8 Adaptor



ELIO™ 8 Adaptor


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1/ DISMOUTING OF ELIO™ 8 ADAPTOR

Remove the white alignment caps of the adaptor on male side.

Insert the tool 8660-19/7 inside the Quadrax cavity

Pull the tool while pushing the adaptor from the front

2/ MOUNTING OF ELIO™ 8 ADAPTOR

Engage the key of the adaptor inside the groove of the cavity.

Push the adaptor with the tool 8660-19/7.

Put the white alignment caps of the male adaptor on rear side.

Male/Female adaptorP - Male adaptorS - Female adaptor with ceramic alignement sleeve

Version Type 0 - 48 Hours Salt Spray, unsealed2 - 500 Hours Salt Spray, unsealed

4 - ORDERING INFORMATION

ELIO™ Adaptor for Quadrax #8 cavity

ELIO™ AQ 0 P

3 - MOUNTING INSTRUCTION

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1 - CHARACTERISTICS

Mechanical

Endurance: 500 matingsInsertion and extraction forces, max:- shell size 1: 120 N (27 Ibs)- shell size 2: 267 N (60 Ibs)- shell size 3: 467 N (105 Ibs)

Vibration:8 hours in each axisRandom vibration at 16,4 g from 50 to 2000 Hz(MIL-STD-1344 A method 2005-1).

Dynamic shock:3 impacts of 50 g in all axis, duration 11 µs (half-wave) to MIL-STD-202 method 213

Electrical

Dielectric withstanding voltage

Insulation resistance: ≥ 5000 MΩ

Current ratings, continuous:

* measured over a conductor length of 150 mm

Triaxal contact size 8bandwidth: 0-20 MHz

Voltage rating:500 Vac Max - 125 Vac at 21000 m

Voltage drop:Inner and middle contact ≤ 55 mV under 1 Aouter contact ≤ 5 mV under 12 A

Environmental Temperature rating:

– 65° C to +125° C for both classes, sealed and unsealed

Fluid resistance: Hydraulic to MIL-H-5606Lubricating to MIL-L-23699Isopropyl alcohol

Resistance to salt spray: 48 hours(MIL-STD-202 method 101 or MIL-STD-1344 method 1001)

Mated Unmated

Sea level 1500 Vrms 1500 Vrms

15 000 m 500 Vrms 500 Vrms

for Quadrax and ELIO™ 8

Arinc 600 Range

Contact Wire CurrentVoltage

gauge gauge (A)drop

max (mV)*

22 5 4022 24 3 30

26 2 25

20 7.5 5520 22 5 40

24 3 30

16 16 13 50

12 12 23 45

Material Finish

Aluminum Alodine 1200alloy to passivation to

Shells QQ-A-591 MIL-C-5541Classe 1

Inserts Thermoset,Thermoplastic,

Metal

Seals and FluorinatedGrommets silicone to

MIL-R-25988

Contacts Copper alloy Gold (plated toto QQ-B-626 MIL-G-45204)

over nickel(to QQ-N-290)


Arinc 600 Range

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2 - INSERT ARRANGEMENTS

STA

ND

AR

D I

NS

ER

TS

I-Q10 I-Q11 I-C12Q6 II-Q6 II-11Q2 II-68Q2

I-118Q2 I-47Q2 II-62Q2 II-20Q4

PLE

AS

E C

ON

SU

LT U

SS

TA

ND

AR

DIN

SE

RT

SP

LE

AS

EC

ON

SU

LT U

S

Contact Layouts

Insert ARINC 600 Receptacle Plug Number of cavities

name cavity contact release contact release # 22 # 20 # 16 # 12 # 8 "Quadrax" type

I-Q11 A,B,D,E Front/Rear Rear 11*

I-C12Q6 A,B,D,E Rear Rear 12* 6*

II-68Q2 C,F Front Rear 68 2*

II-Q6 C,F Front/Rear Rear 6*

II-11Q2 C,F Rear Rear 4 3 4 2*

I-Q10 A,B,D,E Front/Rear Rear 10*

I-47Q2 A,B,D,E Rear Rear 47 2*

I-118Q2 A,B,D,E Rear Rear 118 2*

II-62Q2** C,F Rear Rear 60 2 2*

II-20Q4 C,F Rear Rear 20 4*

* grounded cavities: contact to shell conductivity < 10 mΩ** not intermariable with II-62Q2 insert from ARINC 600 sup 14 specification

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3 - DIMENSIONS WITH QUADRAX CONTACTS


Arinc 600 Range


PLUG RECEPTACLE


Arinc 600 Range

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4 - DIMENSIONS WITH ELIO™ 8 ADAPTOR AND ELIO™ TERMINI

Arinc 600 receptacle with ELIO™ 8 adaptor and ELIO™ termini

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Arinc 600 plug with ELIO™ 8 adaptor and ELIO™ termini


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P/N: SB612MG13Q1PQA01AQ

Delivered with signal and Quadrax contacts

P/N: SB612FK13Q1SQA01AQ

Delivered with mounted PC tail signal and Quadrax contacts

P/N: SB612MG13Q1P0001AQ

Delivered with signal and Quadrax contacts

P/N: SB612FK13Q1S0001AQ

Delivered with mounted PC tail signal and Quadrax contacts

To get the part number of any other arrangement, please consult us


Arinc 600 Range

CAVITY A

I-Q11

FRONT RELEASE

CAVITY B

I-Q11

FRONT RELEASE

CAVITY C

II-68Q2

FRONT RELEASE

CAVITY A

I-150 PTS

FRONT RELEASE

CAVITY B

I-150 PTS

FRONT RELEASE

CAVITY C

II-68Q2

FRONT RELEASE

CAVITY A

I-Q11

REAR RELEASE

CAVITY B

I-Q11

REAR RELEASE

CAVITY C

II-68Q2

REAR RELEASE

CAVITY A

I-150 PTS

REAR RELEASE

CAVITY B

I-150 PTS

REAR RELEASE

CAVITY C

II-68Q2

REAR RELEASE

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1 - CHARACTERISTICS

Standard ARINC 600 shell

Compatible with ELIOTM contact termini

Rackable connector - 500 mating / unmating cycles

Environmental performance as per EN 2591 and MIL-STD-1344


Mechanical

Shell: aluminum alloy to QQ-A-591

Endurance: 500 mating / unmating operations

Shocks: 300 g, 3 ms as perEN 2591-6402 method A and MIL-STD-1344

Vibrations: random 50 to 2000 Hz, 3 x 8 hours, 0.2 g2/Hz, 16.4 g, as per MIL-STD-1344 A method 2005-1 and EN 2591


Environmental Salt spray: 48 hours

Temperature range: -65° C, +125° C long term (1000 hours),+150° C short term (100 hours)

Damp heat: 10 cycles of 24 hours in accordance with EN 2591-321 and MIL-STD-1344

Fire resistant: 30 seconds fire exposure as per EN 2591-317 and MIL-STD-1344

Resistance to fluids

Hydraulic: MIL-H-5606

Lubricating: MIL-L-23699

Isopropyl alcohol

Optical

Compatible with ELIOTM termini

Typical Insertion Loss- Singlemode: 0.3 dB @ 1300 nm- Multimode: 0.2 dB @ 1300 nm

Typical Return Loss- Singlemode: -30 dB @ 1300 nm- Multimode: -30 dB @ 1300 nm

Maximum IL during and after climatic tests: 0.7 dB @ 1300 nm and 850 nm for multimode 62.2/125 fiber

for ELIO™ Termini: ELIO™ 600

Arinc 600 Range

Arin

c 6

00

Ran

ge

24

2 - INSERTS PROPOSAL

for ELIO™ Termini: ELIO™ 600

Arinc 600 Range

22 optical ways 16 optical ways 14 optical ways

Shell size 2 Shell size 2 Shell size 2

10 optical ways 6 optical ways

Shell size 1 Shell size 1

ARINC 600 receptacle

3 - DIMENSIONS

ARINC 600 plug


Aluminum Connector for Quadrax

MIL-DTL-38999

25

1 - CHARACTERISTICS

Mechanical

Shell: aluminum alloy Shell plating:

• olive green cadmium (W)• nickel (F)

Insulator: thermoplastic, thermoset or metal Clip # 8: copper alloy (Gold plated) Endurance: 500 mating / unmating

operations Shock: high impact as per MIL-S 901 Vibrations:

• sine 60 g with temperature cycling and simulated accessory(36 hours)

• random: 44.1 grms at high temperature49.5 grms at ambient temperature

Quadrax retention: 155 N min Quadrax insertion force: 11 N max

Environmental

Temperature range:• cadmium plating (W) -65° C + 175° C• nickel plating (F) -65° C +200° C

Sealing: mated connectors meet altitude immersion requirements of MIL-DTL-38999

Salt spray to: MIL-STD 1344 Method 1001• 500 hours (version W)• 48 hours (version F)

Damp heat: MIL-DTL--38999 - 10 cycles (24 hours)

Resistance to fluids as perMIL-DTL-38999 Standard

Gasoline: JP5 (OTAN F44)

Mineral hydraulic fluid: MIL-H-5606 (OTAN H515)








Electrical


Contact resistance at rated current:

Dielectric withstanding voltage:Sea level = 500 Vrms between signal contacts and signal contac/body21000 m = 125 Vrms between signal contacts and signal contac/body

Insulation resistance: at ambient temperature >5000 MΩat high temperature >1000 MΩ

Characteristics impedance = 100Ω @ 100 MHz Attenuation ≤ 0.3 dB @ 100 MHz typical per contact pair

(cat5E requirement 0.3 dB @ 100 MHz) Crosstalk ≥ 40 dB @ 100 MHz typical

(cat 5E requirement 40 dB) Contact to shell continuity <10 mΩ (ARINC 600)

Standard MIL-DTL-38999 aluminum shell

Compatible with Quadrax contact

Robust connector

Environmental performance as per MIL-DTL-38999 and EN 3645 standard

Temperature range: -65° C, +200° C (+175° C for aluminumwith cadmium plating)

Applications

Quadrax connector for network applications in severe climaticand/or mechanical environments.


23° C 200° C


current (A)


Outer body 12 3 4 6

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3 - DIMENSIONS


11 - 81 17-82 21-84 25-88

1 QUADRAX 2 QUADRAX 4 QUADRAX 8 QUADRAX

Insert arrangement (table 1) - Front face of male inserts

MIL-DTL-38999 – Receptacle type 0


MIL-DTL-38999


PC tail

contacts

Contacts

to crimp

Shell MS shellA Max. B max. C Max. D Thread E Max. F +/-0.3 G H K +/-0.2 L +/-0.2 L2 Max. L2 Min.

Size Size

11 B 20.90 10.60 2.50 M15x1-6g 14.00 26.20 20.62 18.26 4.93 3.25 10.75 9.65

17 E 20.90 10.60 2.50 M25x+1-6g 14.00 33.30 26.97 24.61 4.93 3.25 10.75 9.65

21 G 20.10 11.40 3.20 M31x1-6g 14.80 39.70 31.75 29.36 4.93 3.25 10.86 9.76

25 J 20.10 11.40 3.20 M37x1-6g 14.80 46.00 38.10 34.93 6.15 3.91 10.86 9.76


MIL-DTL-38999

27

MIL-DTL-38999 - Plug type 5

MIL-DTL-38999 - Receptacle type 7

PC tail

contacts

Contacts

to crimp

Shell MS shell A+0.1/B Max. C Max. D Max. E Max. F Max. G +/-0.4 H thread L1 Max. L1 Min.

Size Size -0.15

11 B 19.07 9.90 3.20 12.70 35.20 27.00 31.80 M15x1-6g 11.63 10.69

17 E 30.15 9.90 3.20 12.50 44.80 37.00 41.30 M25x1-6g 11.45 10.51

21 G 36.50 9.90 3.20 12.50 52.70 46.00 49.20 M31x1-6g 11.45 10.51

25 J 42.85 9.90 3.20 12.50 59.00 51.23 55.60 M37x1-6g 11.45 10.51

Shell MS Shell A Max. B Thread C Max. D Max.

Size Size

11 B 31.00 M15 x 1-6g 34.20 25.00

17 E 31.00 M25 x 1-6g 25.00 35.70

21 G 31.00 M31 x 1-6g 29.40 41.70

25 J 31.00 M37 x 1-6g 35.70 48.00

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Shell MS Shell A Max. B Max C Max. D Max.

Size Size

11 B 37.00 52.30 41,50 56.80

17 E 37.00 52.30 41.70 57.00

21 G 36.00 51.30 41.70 57.00

25 J 36.00 51.30 41.70 57.00


MIL-DTL-38999

MIL-DTL-38999 - Mated connector - type 0 - type 5 MIL-DTL-38999 - Mated connector - type 7 - type 5


Recommended PC Drill


MIL-DTL-38999

29

Specification201 - Quadrax contact grounded225 - Quadrax contact not grounded

OrientationN - normalA - please consult us

Contact styleP - male A - male connector supplied less quadrax contact S - female B - female connector supplied less quadrax contact

Insert arrangements (see table 1)

PlatingW - olive green cadmiumF - nickel

Shell size

11 - 17 - 21 - 25 (see table 1)

TypeL - receptacle with PC tail (male and female # 8 quadrax)Q - connectors with quadrax crimp contacts

Style 0 - square flange receptacle7 - jam nut receptacle5 - plug with RFI shielding

Basic serie 8D 0 L 11 W 81 P N 201

MIL-DTL-38999 - Sealing boot

4 - ORDERING INFORMATION38999 Series III Aluminum Shell


Receptacle Type 0 Receptacle type 7 Plug Type 5

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1 - CHARACTERISTICS

Standard MIL-DTL-38999 stainless steel shell

Compatible with Quadrax contact

Robust connector



Applications

Quadrax connector for network applications in severe climaticand/or mechanical environments.

Mechanical

Shell: stainless steel Shell plating:

• passivated stainless steel (K)• nickel plated (S)

Insulator: thermoplastic, thermoset or metal Clip # 8: copper alloy (Gold plated) Endurance: 500 mating / unmating operations Shock: 300 g, 3 ms as per

EN 2591-6402 methode A and MIL-STD-1344 Vibrations:

• sine: 60 g, 140 to 2000 Hz Quadrax retention: 155 N min Quadrax insertion force: 11 N max

Environmental

Salt spray: 500 hours Sealing: altitude immersion 1,1 kPa as per EN 2591-321

and MIL-STD-1344 Damp heat: MIL-DTL-38999: 10 Cycles of 24 hours



Gasoline: JP5 (OTAN F44) Mineral hydraulic fluid: MIL-H-5606 (OTAN H515) Synthetic hydraulic fluid: skydrol 500 B4, LD4 (SAE AS 1241) Mineral lubricating: MIL-L-7870A (OTAN 0142) Synthetic lubricating: MIL-L-23699 (OTAN 0156) MIL-L-7808 Cleaning fluid: MIL-C-25769 diluted De-icing fluid: MIL-A-8243 Extinguishing fluid: Chlorobromethane Cooling fluid: Coolanol

Electrical


Contact resistance at rated current

Dielectric withstanding voltage:Sea level = 500 Vrms between signal contacts and signal contac/body21000 m = 125 Vrms between signal contacts and signal contac/body

Insulation resistance: at ambient temperature >5000 MΩ, at high temperature >1000 MΩ

Characteristics impedance = 100Ω @ 100 MHz Attenuation ≤ 0.3 dB @ 100 MHz typical per contact pair

(cat5E requirement 0.3 dB @ 100 MHz) Crosstalk ≥ 40 dB @ 100 MHz typical

(cat 5E requirement 40 dB) Contact to shell continuity <10 mΩ (ARINC 600)


23° C 200° C


current (A)


Outer body 12 3 4 6

Stainless Steel Connector for Quadrax

MIL-DTL-38999


MIL-DTL-38999

31

Insert arrangement (table 1) - Front Face of Male insert

MIL-DTL-38999 – Receptacle type 20

3 - DIMENSIONS


11 - 81 17-82 21-84 25-88

1 QUADRAX 2 QUADRAX 4 QUADRAX 8 QUADRAX

PC tail

contacts

for contacts

to crimp

Shell MS shellA Max. B max. C Max. D Thread E Max. F +/-0.3 G H K +/-0.2 L +/-0.2 L2 Max. L2 Min.

Size Size

11 B 20.90 10.60 2.50 M15x1-6g 14.00 26.20 20.62 18.26 4.93 3.25 10.75 9.65

17 E 20.90 10.60 2.50 M25x+1-6g 14.00 33.30 26.97 24.61 4.93 3.25 10.75 9.65

21 G 20.10 11.40 3.20 M31x1-6g 14.80 39.70 31.75 29.36 4.93 3.25 10.86 9.76

25 J 20.10 11.40 3.20 M37x1-6g 14.80 46.00 38.10 34.93 6.15 3.91 10.86 9.76

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MIL-DTL-38999 - Plug type 26

MIL-DTL-38999 - Receptacle type 24

PC tail

contacts

for contacts

to crimp

Shell MS shell A+0.1/B Max. C Max. D Max. E Max. F Max. G +/-0.4 H thread L1 Max. L1 Min.

Size Size -0.15

11 B 19.07 9.90 3.20 12.70 35.20 27.00 31.80 M15x1-6g 11.63 10.69

17 E 30.15 9.90 3.20 12.50 44.80 37.00 41.30 M25x1-6g 11.45 10.51

21 G 36.50 9.90 3.20 12.50 52.70 46.00 49,20 M315x1-6g 11.45 10.51

25 J 42.85 9.90 3.20 12.50 59.00 51.23 55.60 M37x1-6g 11.45 10.51

Shell MS Shell A Max. B Thread C Max. D Max.

Size Size

11 B 31.00 M15 x 1-6g 34.20 25.00

17 E 31.00 M25 x 1-6g 34.20 35.70

21 G 31.00 M31 x 1-6g 34.20 41.70

25 J 31.00 M37 x 1-6g 34,20 48.00


MIL-DTL-38999



MIL-DTL-38999

33

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Shell MS Shell A Max. B Max C Max. D Max.

Size Size

11 B 37.00 52.30 41,50 56.80

17 E 37.00 52.30 41.70 57.00

21 G 36.00 51.30 41.70 57.00

25 J 36.00 51.30 41.70 57.00

MIL-DTL-38999 - Mated connector - type 20 - type 26 MIL-DTL-38999 - Mated connector - type 24 - type 26


Recommended Drill

34

Specification201 - Quadrax contact grounded225 - Quadrax contact not grounded

Alternate positionsN - normalA - B - C - D - E

Contact styleP - Pin contact A - male connector supplied less quadrax contactS - female B - female connector supplied less quadrax contact

Insert arrangement(see table 1)

Shell size B E G J

11 17 21 25

ClassK - Corrosion resistant stainless steelS - Nickel plated stainless steel

Shell Style 20 - square flange receptacle24 - jam nut receptacle26 - plug with RFI shielding

Basic serie F 38999/ 26 K J 88 P N 201

4 - ORDERING INFORMATION38999 Series III Stainless steel shell

MIL-DTL-38999 - Sealing boot

Receptacle Type 0 Receptacle type 7 Plug Type 5


MIL-DTL-38999


Connector for ELIO™ Termini: ELIO™ C

MIL-DTL-38999

35

1 - CHARACTERISTICS

Standard MIL-DTL-38999 Series III composite shell


Light and robust connector



Applications

Fiber optic connector for industrial, military and aeronautical purposes wherever weight savings and severe climatic ormechanical environment are targeted

Mechanical

Shell: carbon reinforced thermoplastic

Shell plating: olive green cadmium (J) / nickel (M) / without plating (X)


Shocks: 300 g, 3 ms as per EN 2591-6402 method A and MIL-STD-1344

Vibrations: • random 50 to 2000 Hz, 3 x 8 hours

– 1 g2/Hz, as per EN 2591-6403 and MIL-STD-1344

• sine 1 to 16 Hz amplitude 2 mm, 16 to 55 Hz - 2g


Environmental

Salt spray: 2000 hours

Temperature range: -65° C, +125° C long term (1000 hours),+150°C short term (100 hours)

Sealing:3 cycles (3 x 1 hours) altitude immersion 1,1 kPa in accordance with EN 2591-314 and MIL-STD-1344IP 68

Damp heat: 10 cycles of 24 hours in accordance withEN 2591-321 and MIL-STD-1344

Fire resistant: 30 seconds fire exposure as per EN 2591-317 and MIL-STD-1344 and MIL-STD-1344UL94-V0












As per NFC 93422: F46, F54, 0/180, H515, H542, XH 45

Optical


Typical Insertion LossSinglemode: 0.3 dB @ 1300 nmMultimode: 0.2 dB @ 1300 nm

Typical Return LossSinglemode: -30dB @ 1300 nmMultimode: -30dB @ 1300 nm

Maximum IL during and after climatic tests: 0.7 dB at 1300 nm and 850 nm for multimode 62.5/125 fiber

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Insert arrangement (table 1) - Front face of male insert

ELIO™ C – Receptacle type 0

Shell Size A Max. B Max. C Max. D Thread F ± 0.30 G H J ± 0.20 K ± 0.20

09 20.90 3.65 3.65 M12 x 1-6g 23.80 18.26 15.09 3.25 5.4911 20.90 3.65 3.65 M15 x 1-6g 26.20 20.62 18.26 3.25 4.9313 20.90 3.65 3.65 M18 x 1-6g 28.60 23.01 20.62 3.25 4.9317 20.90 3.65 3.65 M25 x 1-6g 33.30 26.97 24.61 3.25 4.9321 20.10 4.35 4.35 M31 x 1-6g 39.70 31.75 29.36 3.25 4.9325 20.10 4.35 4.35 M37 x 1-6g 46.00 38.10 34.93 3.91 6,15

3 - DIMENSIONS



MIL-DTL-38999


09-01

11-02 13-04

25-19

21-11

17-06


MIL-DTL-38999

37

ELIO™ C – Mated connectors dimensions

ELIO™ C - Plug type 5

Shell Size A Max. B Max.

09 43.50 58.8011 43.50 58.8013 43.50 58.8017 43.50 58.8021 42.50 57.8025 42.50 57.80

Shell Size A Max. B Thread D Max.09 20.60 M12 x 1-6g 21.8011 23.60 M15 x 1-6g 25.0013 28.20 M18 x 1-6g 29.4017 34.50 M25 x 1-6g 35.7021 40.50 M31 x 1-6g 41.7025 46.80 M37 x 1-6g 48.00

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38


Polarization N, A, B, C, D, E

Male/Female insert

A - Male insertB - Female insert with ceramic alignment sleevesC - Female insert with phophor bronze alignment sleeves*

Insert Arrangement

see table 1

Plating

J - Olive green cadmiumM - NickelX - Without plating

Shell Size

see table 1

Designation

E - ELIO™ optical connector

Shell Type

5 - Plug0 - Receptacle with 4 hole square flange fixing

8 D 5 E 11 J 02 A N


MIL-DTL-38999

* Recommended for fiber starting from 200/230 µm

Connector for ELIO™ Termini: ELIO™ MINUM

MIL-DTL-38999

39

1 - CHARACTERISTICS

Standard MIL-DTL-38999 Series III aluminum shell


Light and robust connector



Applications

Fiber optic connector for all military and aeronautical purposes with severe vibration environment.

Mechanical

Shell: aluminum alloy

Shell plating: olive green cadmium (W) / nickel (F)


Shocks: 300 g, 3 ms as perEN 2591-6402 method A and MIL-STD-1344





Environmental


Temperature range: -65° C, +125° C long term (1000 hours),+150° C short term (100 hours)

Sealing:3 cycles (3 x 1 hours) altitude immersion 1,1 kPa in accordance with EN 2591-314 and MIL-STD-1344 IP 68


Fire resistant: 30 seconds fire exposure as per EN 2591-317 and MIL-STD-1344 UL94-V0












Optical


Typical Insertion Loss- Singlemode: 0.3 dB @ 1300 nm- Multimode: 0.1 dB @ 1300 nm

Typical Return Loss- Singlemode: -30 dB @ 1300 nm- Multimode: -30 dB @ 1300 nm

Maximum IL during and after climatic tests: 0.7 dB at 1300 nm and 850 nm for multimode 62.5/125 fiber

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Insert arrangement (table 1) - Front face of male insert

ELIO™ MINUM – Receptacle type 0

Shell Size A Max. B Max. C Max. D Thread E Max. F ± 0.30 G H K ± 0.20 L ± 0.20

09 20.90 10.60 2.50 M12 x 1-6g 17.10 23.80 18.26 15.09 5.49 3.2511 20.90 10.60 2.50 M15 x 1-6g 17.10 26.20 20.62 18.26 4.93 3.2513 20.90 10.60 2.50 M18 x 1-6g 17.10 28.60 23.01 20.62 4.93 3.2517 20.90 10.60 2.50 M25 x 1-6g 17.10 33.30 26.97 24.61 4.93 3.2521 20.10 11.40 3.20 M31 x 1-6g 17.90 39.70 31.75 29.36 4.93 3.2525 20.10 11.40 3.20 M37 x 1-6g 17.90 46.00 38.10 34.93 6.15 3.91

3 - DIMENSIONS



MIL-DTL-38999



MIL-DTL-38999

41

ELIO™ MINUM - Plug type 5

Shell Size A Max. B Thread C Max. D Max.

09 31.00 M12 x 1-6g 37.50 21.8011 31.00 M15 x 1-6g 37.50 25.0013 31.00 M18 x 1-6g 37.50 29.4017 31.00 M25 x 1-6g 37.50 35.7021 31.00 M31 x 1-6g 37.50 41.7025 31.00 M37 x 1-6g 37.50 48.00

ELIO™ MINUM - Receptacle type 7

Shell Size A Max. B Max. C Max. D Max. E Max. F Max. G ± 0.40 H Thread

09 16.53 9.90 3.20 16.40 30.50 24.00 27.00 M12 x 1-6g11 19.07 9.90 3.20 16.40 35.20 27.00 31.80 M15 x 1-6g13 23.82 9.90 3.20 16.40 38.40 32,00 34.90 M18 x 1-6g17 30.15 9.90 3.20 16.40 44.80 41.30 41.30 M25 x 1-6g21 36.50 9.90 3.20 16.40 52.70 49.20 49.20 M31 x 1-6g25 42.85 9.90 3.20 16.40 59.00 55.60 55.60 M37 x 1-6g

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Male/Female insert

A - Male insertB - Female insert with ceramic alignment sleeves C - female insert with phosphor bronze alignment sleeves*

Insert Arrangement

see table 1

Plating

W - olive green cadmiumF - nickel

Shell Size

see table 1

Designation


Shell Type

5 - Plug0 - Receptacle with 4 hole square flange fixing7 - Receptacle with single hole jam nut fixing

8D 5 E 11 W 02 A N

ELIO™ MINUM - Mated connectors dimensions

Square flange receptacle type 0 with plug Jam nut receptacle type 7 with plug

Shell Size A Max. B Max C Max. D Max.

09 43.50 58.80 44.80 60.1011 43.50 58.80 44.80 60.1013 43.50 58.80 45.00 60.3017 43.50 58.80 45.00 60.3021 42.50 57.80 45.00 60.3025 42.50 57.80 45.00 60.30



MIL-DTL-38999



Connector for ELIO™ Termini: ELIO™ STEEL

MIL-DTL-38999

43

1 - CHARACTERISTICS

Standard MIL-DTL-38999 Series III stainless steel shell


Very robust connector



Applications

Fiber optic connector for all military and aeronautical purposeswherever robustness and high temperature range are targeted

Mechanical

Shell: stainless steel

Shell plating: Nickel / Passivated







Environmental


Temperature range: -65°C, +125°C long term (1000 hours),+150°C short term (100 hours)

Sealing:3 cycles (3 x 1 hours) altitude immersion 1,1 kPa in accordance with EN 2591-314 and MIL-STD-1344IP 68


Fire resistant: 30 seconds fire exposure as per EN 2591-317 and MIL-STD-1344UL94-V0












Optical



Typical Return LossSinglemode: -30 dB @ 1300 nmMultimode: -30 dB @ 1300 nm


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Insert arrangement (table 1) - Front face of male inserts


ELIO™ STEEL - Receptacle type 20

3 - DIMENSIONS




MIL-DTL-38999


09-01

17-06

21-11

11-02 13-04

25-19


MIL-DTL-38999

45

ELIO™ STEEL - Plug type 26



ELIO™ STEEL - Receptacle type 24

Shell Size A Max. B Max. C Max. D Max. E Max. F Max. G ± 0.40 H Thread

09 16.53 9.90 3.20 16.40 30.50 24.00 27.00 M12 x 1-6g11 19.07 9.90 3.20 16.40 35.20 27.00 31.80 M15 x 1-6g13 23.82 9.90 3.20 16.40 38.40 32,00 34.90 M18 x 1-6g17 30.15 9.90 3.20 16.40 44.80 41.30 41.30 M25 x 1-6g21 36.50 9.90 3.20 16.40 52.70 49.20 49.20 M31 x 1-6g25 42.85 9.90 3.20 16.40 59.00 55.60 55.60 M37 x 1-6g


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Male/Female insert

A - Male insertB - Female insert with ceramic alignment sleevesC - Female insert with phosphor bronze alignment sleeves*

Insert Arrangement

see table 1

Shell Size

A B C E G J

09 11 13 17 21 25

Plating

K - Stainless SteelS - Stainless Steel Nickel plated

Designation


Shell Type

26 - Plug20 - Receptacle with 4 hole square flange fixing24 - Receptacle with single hole jam nut fixing

D 38999 26 E K A 01 A N

ELIO™ STEEL - Mated connectors dimensions

Square flange receptacle type 20 with plug Jam nut receptacle type 24 with plug

Shell Size A Max. B Max C Max. D Max.

09 43.50 58.80 44.80 60.1011 43.50 58.80 44.80 60.1013 43.50 58.80 45.00 60.3017 43.50 58.80 45.00 60.3021 42.50 57.80 45.00 60.3025 42.50 57.80 45.00 60.30



MIL-DTL-38999



Connector for ELIO™ Termini: ELIO™ BRONZE

MIL-DTL-38999

47

1/ CHARACTERISTICS

Standard MIL-DTL-38999 Series III bronze shell

Compatible with ELIO™ termini

Robust connector



Applications

Fiber optic connector for all marine purposes: navy vessels, military, merchant fleet, transportation, oceanography, fieldequipment, battle-field cables

Mechanical

Shell: Bronze shell







Environmental


Temperature range: -65° C, +125° C long term (1000 hours),+150°C short term (100 hours)

Sealing: 3 cycles (3 x 1 hours) altitude immersion 1,1 kPa in accordance with EN 2591-314 and MIL-STD-1344IP 68


Fire resistant: 30 seconds fire exposure as per EN 2591-317 and MIL-STD-1344UL94-V0







Synthetic lubricating: MIL-L-23699 (OTAN 0156)MIL-L-7808





Optical



Typical Return LossSinglemode: -30 dB @ 1300 nmMultimode: -30dB @ 1300 nm


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Insert arrangement (table 1)


ELIO™ BRONZE - Receptacle type 0



3 - DIMENSIONS


MIL-DTL-38999


09-01

17-06

21-11

11-02 13-04

25-19

49

ELIO™ BRONZE - Plug type 6



ELIO™ BRONZE - Receptacle type 7 - front face of male insert

Shell SizeA

B Max. C Max. D Max. E Max. F Max. G ± 0.40 H Thread+0.10-0.15

09 16.53 9.90 3.20 16.40 30.50 24.00 27.00 M17 x 1-6g11 19.07 9.90 3.20 16.40 35.20 27.00 31.80 M20 x 1-6g13 23.82 9.90 3.20 16.40 38.40 32.00 34.90 M25 x 1-6g17 30.15 9.90 3.20 16.40 44.80 37.00 41.30 M32 x 1-6g21 36.50 9.90 3.20 16.40 52.70 46.00 49.20 M38 x 1-6g25 42.85 9.90 3.20 16.40 59.00 51.20 55.60 M44 x 1-6g

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MIL-DTL-38999

50

ELIO™ BRONZE - Mated connectors dimensions

Shell Size A Max. B Max. C Max. D Max.

09 43.50 58.80 44.80 60.1011 43.50 58.80 44.80 60.1013 43.50 58.80 45.00 60.3017 43.50 58.80 45.00 60.3021 43.50 58.80 45.00 60.3025 43.50 58.80 45.00 60.30

Square flange receptacle type 0 with plug Jam Nut receptacle type 7 with plug


Male/Female insert

A - Male insertB - Female insert with ceramic alignment sleevesB - Female insert with phosphor bronze alignment sleeves*

Insert Arrangement

see table 1

Shell size

see table 1

MaterialA - Bronze

Shell Style6 - Plug0 - Receptacle with 4 hole square flange fixing1 - Receptacle with round flange7 - Receptacle with single hole jam nut fixing

JVS E 6 A 11 02 A N




MIL-DTL-38999


for ELIO™ Products

Accessories

51

1 - 45° BOOT ACCESSORY

Dimensions of the 45° boot accessory

P/N: ELIO™ BA45

Rear dimensions with the short boot ELIO™ Termini


Acc

esso

ries

52


Accessories

1/ CHARACTERISTICS

To adapt standard backshells on MIL-DTL-38999 connector sizes 11 and 13

Material: Aluminum

For any other shell size, standard MIL-DTL-38999 backshells are compatible with any ELIO™ 38999 connector

2 - BACKSHELL ADAPTOR

Shell Ø A Maxi

Size (mm)

11 Ø2013 Ø23


For backshells and other accessories, please consult us

Plating W - olive green cadmiumN - nickel

2/ ORDERING INFORMATION

Shell size 11 - 13

ELIO™ ABA 11 W

Cable diameter01 - 02 - 03 - 04 - 05 - 06

53


Accessories

1/ CHARACTERISTICS

Designed for MIL-DTL-38999 with ELIO™ termini

Material: Aluminum

Sealing: IP 68, 10 bars

Temperature: -40°C, + 100°C (short term +120°C)

Strength Relief: depends on cable structure, up to 150 daN

3 - BACKSHELL - ABB

Shell Ø A Maxi

Size (mm)

9 Ø19.611 Ø20.813 Ø23.917 Ø30.721 Ø37.625 Ø43.2




Shell size09 - 11 - 13 - 17 - 21 - 25

ELIO™-ABB 09 W 01

Dimensions of the backshells

Cable size

Shell size 01 02 03 04 05 06

9 X

11 X X

13 X X

17 X X X X X

21 X X X X

25 X X X X

X : available backshell

Cable diameter01 - 02 - 03 - 04 - 05

54


Accessories

1/ CHARACTERISTICS

Designed for MIL-DTL-38999 with ELIO™ termini

Material: Aluminum

Sealing: IP 68, 10 bars

Temperature: -40°C, + 100°C (short term +120°C)

Strength Relief: depends on cable structure, up to 150 daN

4 - BACKSHELL - ABC

Shell Ø A Maxi

Size (mm)

9 Ø19.611 Ø20.813 Ø23.917 Ø30.721 Ø37.625 Ø43.2




Shell size09 - 11 - 13 - 17 - 21 - 25

ELIO™-ABC 09 W 01

Dimensions of the backshells

Cable size

Shell size 01 02 03 04 05 06

9 X

11 X

13 X X

17 X X X X X

21 X X X

25 X X X

X : available backshell

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