south african police service project 5 star 2012 … star drawings... · lockbox can be orderd from...

DRAWING NR. DESCRIPTION SAP NUMBER

1 5-ST-A.DRWGround Floor PlanComplete Cell Block Annexure A

2 5-ST-B.DRWGround Floor Plan2 x Cell blocks with shower on outside of cell Annexure B

3 5-ST-C.DRWGround Floor Plan 2 x Cells with shower in exercise yard Annexure C

4 Admission.drw Type Cell Admission Counter POL 2012/A

5 Bench.drw Type Cell Bench POL 2012/B1

6 Trellis1.drw Type Cell Door Elevations - Door type T2 & T3 POL 2012/D1

7 Trellis1a.drw Type Cell Door Elevations - Door type T1 & T3/1 POL 2012/D1a

8 Trellis4.drw Type Cell Door Plans & Sections 1 : 10 POL 2012/D2

9 Trellis2.drw Type Cell Door Section B - B POL 2012/D3

10 Trellis3.drw Type Cell Door Section A - A & Details POL 2012/D4

11 Lockset1.drw Type Cell Door Lock & Lock Box POL 2012/D5

12 Off-Loading Gate.drw Sliding and Swing Gate Deatils at Secure Off-Loading Area POL2012/D6

12 Shelving.drw Type Cell Block Shelving Section POL 2012/F1

13 Exercise Roof.drw Type Cell Overhead Grills POL 2012/G1

14 Toilet.drw Type Cell WC Pan Detail, Section & Elevation POL 2012/S1

15 Drinking Fountain.drw Type Cell Hand Wash Basin POL 2012/S2

16 Shower.drw Type Cell Shower Detail Section POL 2012/S3

17 Visitors1.drw Type Cell Counter Section POL 2012/V1

18 Visitors2.drw Type Cell Counter For Visitors Plan POL 2012/V2

19 Visitors3.drw Type Cell Elevation Of Desk Window & Stool POL 2012/V3

20 Cell Window1.drw Type Cell Window Detail POL 2012/W1

21 Cell Window2.drw Type Cell Window Detail Plan Details POL 2012/W2

22 Cell Window 3.drw Type Cell Window Detail Section POL 2012/W3

23 ID Parade Room Ground Floor Plan; Section A; Section B IPR/100

SOUTH AFRICAN POLICE SERVICEPROJECT 5 STAR 2012DRAWING REGISTAR

SEC

UR

ITY GATE

GR

AN

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TRESHOLD

18.00 m²

BO

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10000mm MIN.

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220 900 1620 900

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exercise yard

STE

EL TR

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cell

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800 min.

4550

1800

secure off-loading area

135lt

FLUSH

MO

UN

TED

APP

RO

VED

STEEL

3 mm

Steel plate w

eldedonto m

esh above entranceand yard door SeeP

OL2012/G

1

3 mm

Steel plate w

eldedonto m


OL2012/G

1

MES

H AB

OVE

STE

EL TR

OW

EL GR

ANO

exercise yard100.000

APP

RO

VED

STEEL

3 mm

Steel plate w

eldedonto m


OL2012/G

1

3 mm

Steel plate w

eldedonto m


OL2012/G

1

MES

H AB

OVE

3 mm

Steel plate w

eldedonto m


OL2012/G

1

3 mm

Steel plate w

eldedonto m


OL2012/G

1

STE

EL TR

OW

EL GR

ANO


APP

RO

VED

STEELM

ESH

ABO

VE

3 mm

Steel plate w

eldedonto m


OL2012/G

1

3 mm

Steel plate w

eldedonto m


OL2012/G

1

STE

EL TR

OW

EL GR

ANO


APP

RO

VED

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ESH

ABO

VE

APP

RO

VED

STEELM

ESH

ABO

VEsecure service duct

APP

RO

VED

STEELM

ESH

ABO

VE

APP

RO

VED

STEELM

ESH

ABO

VE

blanket store

DR

YIN

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ETE OVER

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AS

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EFER TO

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WIN

G P

OL2012/D

6FO

R G

ATE

DETAIL

1200 (max)

Length to suit layout on site

110985

110110

1035110

50

50 650 50

110 540

750

Facebrick

Grano

Cutout for bow

land tap hole sizesto m

anufacturersspecification

Grano

20mm

laminated shelving

(varnished)

Steel floated m

ass concrete50x50x3m

m m

ild steel Angle

50x50x3mm

mild steel A

ngle

50x50x3mm

mild steel A

ngle

Face brick face w

ith Plaster inside

455mm

Ø S

S P

rep Bow

l

1200x750x85mm

Grano top

onto 110 brickw

all as indicated

uPV

C 50 x 50m

m D

eep sealP

trap

15mm

Bibtap (C

hrome)

85865250

2054550

950

Proposed P

ositionof S

ecurity Screen

12 mm

Ø roundbars

welded on flatbar

80 mm

c/c on A

dmision C

ounter

Security

Screen

12 mm

Øroundbarsw

elded onflatbar80 m

m c/c

455mm

ØS

S P

rep Bow

l

12mm

Ø roundbar security

screens welded on flatbar

80 mm

c/cS

EE

DR

AW

ING

PO

L 2012/B1

Steel bracing in intervals

600

800

Steel gate m

anufacture from 50x50x2m

m

square tube frame w

ith 12mm

Ø infill.

provide with m

agnetic lock.

If Security S

creen is bolted together,all visible bolts m

ust be tack welded

NO

TE:

of max. 500m

m c/c

150

R30m

m

115 wall

115 wall

115 wall

230 wall

230 wall

10mm

Plaster

cell wall

ground fillingcom

pacted

75mm

thickconcrete slabsteel trow

eledplaster w

ith 30mm

radiused edgesto top and sides

15mm

Grano plaster

over bench with

all edges and cornersrounded off.

BE

NC

H D

ETA

IL PLA

NB

EN

CH

DE

TAIL S

EC

TION

cell wall

ground fillingcom

pacted

floorslab

concrete slab

15mm

Grano plaster

over bench with all

edges and cornersrounded off.

R30m

m

f.f.l.

600

425 75

500

2000 (can differ) 15

60015

DETAIL A

For use inadm

ittancearea only

Concave

Skirting

Concave

Skirting

Concave

Skirting

Wall

R 5

R 30

15

250

200

30 mm

Ø S

tainless steelgrade 304 H

and Cuff R

ail fixed to w

all with 4 x M

10 fullthreaded bolts, chem

icallyanchored in w

all, Through150 x 150 m

m 6 m

m stainless

steel baseplate @ 1 m

intervals.

20

250

30 mm

Ø (2 m

m W

allThickness) StainlessS

teel Hand C

uff Rail

150 x 150 x 6 mm

Mild Steel 20 m

m solid

roundbar welded to

baseplate and cuff rail 4 x M

10 full threadedbolts, chem

icallyanchored to w

all

cell wall

cell wall

Detail A

15mm

Grano plaster

over bench with

all edges and cornersrounded off.

Type A hinge

Opening for

meals in G

rille

PO

L 2012/D4

see dwg. no.

Type A hinge

lugs welded on

mild steel

200x25x2mm

C

ell-type lock box S

ee Draw

ingP

OL 2012/D

5

PO

L 2012/D4

see dwg. no.

See detail

PO

L 2012/D5

PO

L 2012/D4

see dwg. no.

Type A hinge

PO

L 2012/D4

see dwg. no.

Type B hinge

PO

L 2012/D4

see dwg. no.

Type B hinge

Cell-type lock box

PO

L 2012/D4

see dwg. no.

Type A hinge

6.4x16mm

monobolts

both sides of door at 120mm

m

aximum

centres

lugs welded on

Angle Iron

mild steel

200x25x2mm

Slotted in angle

for Striker

Details

See draw

ingP

OL 2012/D

5

8

504505012050230504255042550

40

10

541966

2020

8894

854

91054

1018

8894

854

91054

1018

300 mm

Max

285

All steel to be G

alvanised

All w

ork according to Departm

entalS

pecification PW 371

All steel w

ork to be hot dippedgalvanised, all in accordancew

ith SAN

S S

pecification 121(S

AB

S IS

O 1461).

- see PW

371 Section 12 C

lause 12.1 to 12.3

170

16mm

Ø Bright

mild steel rods

EN

8

Bow

handle out of40x5m

m m

ild steelfixed w

ith (x2) 6,4x22mm

m

onobolts to frame close cut

out on the outside ofdoor only. S

ee detailP

OL 2012/D

4

PO

L 2012/D4

see dwg. no.

See detail

PO

L 2012/D5

Type A hinge

PO

L 2012/D4

see dwg. no.

Type B hinge

Cell-type lock box

PO

L 2012/D4

see dwg. no.

Type A hinge

6.4x16mm

monobolt long

both sides of door at 120 mm

m

aximum

centres

40

10

Expanded

Metal S

creen(Flatex 345)

50

417250

417

50794

50

200x25x2mm

m

ild steellugs w

elded onA

ngle Iron

Type B hinge

see dwg. no.

PO

L 2012/D4

see dwg. no.

PO

L 2012/D4

Cell-type lock

box S

ee Draw

ingP

OL 2012/D

5

Type A hinge

see dwg. no.

PO

L 2012/D4

Opening for

meals in G

rille

Type A hinge

Slotted in angle

For Striker D

etailsS

ee drawing

PO

L 2012/D5

120854

110054

81084

8

20201966 54

10

40

50 425 50 425 50 230 50 120 50 450 50

8

300 mm

MAX

280

200x25x2mm

m

ild steellugs w

elded onA

ngle Iron

16mm

Ø B

right m

ild steel rodsE

N8

Bow

handle out of40x5m

m m

ild steelfixed w

ith (x2) 6,4x22mm

m

onobolts to frame close cut

out on the outside ofdoor only. S

ee detailP

OL 2012/D

4 120854

110054

81084

8

All steel to be G

alvanised

All w


entalS

pecification PW

371

All steel w


ith SA

NS

Specification 121

(SA

BS

ISO

1461).- see P

W 371 S

ection 12 C

lause 12.1 to 12.3

Lockbox can be orderd from SA

PS Logistics and welded into

Door & G

ate. Supply of locks to be co-ordinated andacquired by S

cm (Building Services) P

retoria against the contract budget. See also D

rawing PO

L 2012/D5

Handle as detailed on D

rawing N

o PO

L 2012/D4 to be

supplied only to the outside of solid door leaf

Grille m

anufactured from steel tubing, bars and

shaped into sizes as per Detail D

rawings

No P

OL 2012/D

1, /D3 & /D

4

GR

ILLE G

ATES

HAN

DLES

Door & G

rille manufactured from

steel tubing, bars andsteel sheet m

etal shaped into sizes as per Detail D

rawings

Nos PO

L 2012/D1, /D

3 & /D4

3 hinges per leaf with m

iddle hinge up side down as per

Hinge D

etail Draw

ing No P

OL 2012/D

5

Frame m

anufactured from steel angles and 2m

m thick

steel sheet shaped into sizes as per Detail D

rawings

Nos PO

L 2012/D1, /D

3 & /D4

LOC

KS

& LO

CK BO

XES

DO

OR

S

HIN

GES

FRA

MES

- see PW

371 Section 12

Clause 12.1 to 12.3

All steel w


ith SA

NS

Specification 121

(SA

BS

ISO

1461).

All w


entalS

pecification PW

371A

ll steel to be Galvanised

50x50x6mm

Angle iron full length of fram

e

6.4x16mm

long monobolt

both sides of door at 120 mm

m

aximum

centres

Bow

handle out of 40x5mm

mild

steel fixed with 6,4x22m

m long

monobolts to fram

e close cutout on the outside of door onlyS

ee Detail P

OL2012/D

4

Note B

Note A

Note A

Note B

40 x 8 mm

flat steel welded directly

on square tubing frame. C

ut apertureinto sheet m

etal and weld directly

on to tubing. Close cutout w

ithw

elding joint

40 X 8 m

m flatsteel

welded to angle iron to

attach hinge as shown

Cut aperture into sheet

metal and w

eld directlyon to tubing

1018 (STA

ND

AR

D D

OO

RS

)1208 (TYPE T3/1)

8894 (S

TAN

DA

RD

DO

OR

S)1084 (TYPE T3/1)

854

54

5

10

5

10

10

52305

10

88

50

mortar filling

50x50x6mm

angle iron

50x50x6mm

angle iron

2mm

sheet metal

door frame

40 X 8 m

m flatsteel

welded to angle iron to

attach hinge as shown

Cut aperture into sheet

metal and w

eld directlyon to tubing

40 x 8 mm

flat steel welded to square

tubing frame. C

ut aperture into sheet m

etal and weld directly on to tubing

hinge to detail seedraw

ing PO

L 2012/D4

50x50x4mm

hollow steel section

16mm

Ø B

right mild

steel rods EN

8

50x50x6mm

angle iron

50x50x6mm

angle iron

50x50x4mm

hollow

5514560

54

50

- see PW

371 Section 12

Clause 12.1 to 12.3

All steel w


ith SA

NS

Specification 121

(SA

BS

ISO

1461).

All w


entalS

pecification PW

371A

ll steel to be Galvanised

2mm

sheet metal

door frame

hinge to detail seedraw

ing PO

L 2012/D4

2 mm

sheet metal fixed onto fram

e with

6x16mm

monobolts at m

ax. 120mm

centreson both sides

200x25x2mm mild steel lugs welded on to frame to be build into

17x60mm aperture in frame and 50x50x6mm

lock bolt with a 65x20x25mm long mortar box .

steel tubing

angle iron at centreof lock box position for

mortar filling

230 facebrick wall

every 4 brick courses

200x25x2mm mild steel lugs welded on to frame to be build into every 4 brick courses

CLCL

50

5050

1 mm Deep

6015 45

3060

40mm

Ø

19.5mm

Ø 1010

20mm

Ø

40 60

10

540

5

55145

60

15456

435

20 548

1010

5230

5230

330

50

50x50x4mm

hollow section profile

welded joint

2mm

sheet metal door fram

e 50x50x6mm

angle iron50x50x6m

m angle ironpacked m

ortar filling

230 brick wall

welded joint

welded joint

Lockbox welded in during constructionof door and gate.

SE

E D

RA

WIN

G P

OL 2012/D

5

50x50x4mm


50x50x4mm


2mm

sheet metal m

ono bolted to fram

e

finished floor level

welded joint

Top surfaceto be dished

16mm

Carbon

chromium

steel ball

Bright m

ild steelE

N8

Locknut

M12 x 30

Grade 8.8

Grease

nipple

1545

NO

TE:Fit Top &

Bottom

Hinges to C

ell Door or G

rille Gate

to allow for sufficient play for at least 4 m

m play

either up or down.

Adjust setting bolts to the specified top gap betw

een leaf and fram

e. There after weld m

iddle hinge (up sidedow

n as shown) into place allow

ing a space of 4 mm

between the tw

o parts for further future adjustment.

Bright m

ild steelE

N8

2mm


e with 6x16m

m

monobolts at m

ax. 120mm

centres on both sides

Bow handle out of 40x5mm mild steel fixed with (x2) 6,4x22mm monobolts to frame close cut out on theoutside of the door only. See detail POL2012/D4

2mm


e with 6x16m

m

monobolts at m

ax. 120mm

centres on both sides

1610

12

12 206 1223050

5 40 5

12 16 17

165

240

25

2012

40 x 4 mm

thick mildsteel

back enclosure

5 mm

thick mildsteel for sides

Lock as supplied seperatelyby m

anufacturer

25x5x40 mm

mildsteel

lip welded to inside

of lockbox as shown

with 10x1.5 m

m threaded

hole to match position

of lock

Keyhole

40 x 4 mm thick mildsteel back enclosure

40 x 12 mm

mildsteel flatbar

40 x 12 mm

mildsteel flatbar

16 mm Ø Bright mild steel EN8 roundbar welded to inside

10x1.5 mm

threadcountersunkflat headbolts

Lock as supplied seperatelyby m

anufacturer

25x5x40 mm

mildsteel

lip welded to inside

of lockbox as shown

4545

80

115

2364

1212

175

10510

3216

10x1.5 mm


10x1.5 mm


(co-ordinate this distance with lock supplier before manufacture)

16 mm

Ø B

right mild steel E

N8

roundbar welded to inside

62 50 62

T.M. Sokutu

POL 2012/D6

GATE DETAILSSECURE OFF-LOADING AREA

PUBLIC WORKSDEPARTMENT OF

ARCHITECTURAL

POLICE SERVICESOUTH AFRICAN

ELEVATIONS, SECTION

As Shown

AUG 2012

Private Bag X65Pretoria

0001Tel (012) 337 2000

Dir ect or- Gen era l :

WC S n u m b e r

N O. D AT E AM EN D M EN T D. P. W .

Cop yr igh t ves ts in t heDe pa rt me nt o f Pub l i c Wo rk s

cad fi le na me

dra wi ng nu mb er

typ e nu mb er

ch ec ke ddate

dra wnsca le

des ign edref.no

drawi ng t i tle

serv ice

discip l ine

con sul ta nt/ de par tm ent al

K SWART

NOTE

POL2012-D6.DRWSECURE OFF-LOADING GATE DETAILS

Refer ence s to tra de n ames areused only to s impli fy d etail ing.Var ious sim ilar an d ap pro vedprod ucts are ava ila ble and canbe substitute d with pr iorapp ro val f rom SAPS SCM(Expert Services) Pre tor ia.Tel (01 2) 845 8726Fax ( 012) 845 8762

4250

100 1283 100 1283 100 1283 100

3000

100

1000

100

1000

100

600

100

ELEVATION OF SLIDING GATESCALE 1:20

100

1000

100

1000

100

600

100

3000

A

A

SECTION A-ASCALE 1:20

DETAIL A

DETAIL B

DETAIL C

100x50x3mm RECTANGULAR TUBE GUIDE POSTWITH 200x200x5mm BASE PLATE TO BE SECUREDIN 300x300x300MM CONCRETE BLOCK FOOTING

FLATEX 345 MESH WELDED BETWEEN12x12mm SOLID SQUARE BARS

100x50x3mm RECTANGULAR TUBE GUIDE POSTWITH 200x200x5mm BASE PLATE TO BE SECUREDIN 300x300x300MM CONCRETE BLOCK FOOTING

100x50x3mm RECTANGULARTUBING FRAME

UPRIGHT DOUBLE THROUGHSECURITY MORTICE DEADLOCK INSTEEL PLATE HOUSING

12x12mm SOLID SQUARE BARWELDED ONTO 100x50x3mm FRAME

2mm THICK STEEL PLATE WELDEDBETWEEN 12x12mm SOLID SQUARE

BARS

100x50x3mm RECTANGULAR TUBEGUIDE POST WITH 200x200x5mmBASE PLATE TO BE SECURED IN300x300x300MM CONCRETE BLOCKFOOTING




2mm THICK STEEL PLATE WELDEDBETWEEN 12x12mm SOLID SQUAREBARS

295

100 95 100

350

250

100

36mmØ ROLLER GUIDES FOR GATE

DETAIL ASCALE 1:5

DETAIL BSCALE 1:5

DETAIL CSCALE 1:5




65x5mm FLAT BAR FIXED AS SHOWN,FOR LENGHT OF GATE

400

300

20x5mm FLAT BAR WELDED TOSIDE OF FRAME AS SHOWN FORLENGHT OF GATE

50x5mm STEEL LUGS

80mmØ METAL ROLLER WHEELS WITHV-GROOVE WELDED TO GATE FRAMEAS SHOWN

25x25x5mm ANGLE IRON

300x400mm CONCRETE BASE

50x50x3mm ANGLE IRON FIXEDTO CONCRETE BASE

16mmØ SOLID ROUND BARFIXED ONTO 25x25x5mm ANGLEIRON AS SHOWN

150x100x3mm STEEL CHANNELHOUSING INTO CONCRETE BASE

2mm THICK STEEL PLATE WELDEDBETWEEN 12x12mm SOLID SQUAREBARS



ELEVATION OF SWING GATESCALE 1:20

4250

100 15 2000 20 2000 15 100

100 850 100 850 100

20

100 850 100 850 100

3000

100

600

100

1000

100

1000

100



HEAVY DUTY TYPE 4 CELL HINGES,AS PER DRAWING POL2012/D4

12x12mm SOLID SQUARE BAR WELDEDONTO 100x50x3mm FRAME

CELL TYPE BOW HANDELS WELDED TOSTEEL FRAME. BOW HANDEL AS PERDRAWING POL2012/D4

HEAVY DUTY TYPE 4 CELL HINGES,AS PER DRAWING POL2012/D4

2mm THICK STEEL PLATE WELDEDBETWEEN 12x12mm SOLID SQUARE BARS

100x100x5mm SQUARE TUBING POSTWITH 200x200x5mm BASE PLATE TOBE SECURED IN 300x300x300mmCONCRETE BLOCK FOOTING ANDTO BRICK COLUMNS

HEAVY DUTY BARREL BOLTS WITH12mmØx30mm PIN WELDED TO GATEFRAME TO KEEP BOLTS OPEN. 200x100x5mmBASE PLATE WITH 16mmØ 30mm DEEPHOLES DRILLED INTO CONCRETE FORBARREL BOLTS, FIXED ONTO CONCRETEWITH 4x M10 EXPANDING BOLTS.

HEAVY DUTY STEEL BARREL BOLT WITHCATCH AND PADLOCK WELDED TO GATEFRAMES

STEEL GATE FINISH:CLEAN ALL STEEL FROM DIRT AND RUSTAPPLY ONE COAT RED OXIDE OR ZINCHROMATE PRIIAPPLY TWO COATS GLOSS ENAMEL

5x sleeves up to height of 2275 mm

from finished floor level shelfs to be

supported with 350x400 m

m m

ildsteel supports on 50x25 m

m thick

strips at 1000 mm

max. centres

with self tapping screw

s

350x400mm

mild steel shelf

support fixed against 50x25mm

thick hardwood w

ood beamw

ith self tapping wood screw

s.

22mm

thick meranti/supaw

ood top finishedand varnished w

ith 2x polyurathanevarnish fixed to bracket w

ith30m

mxN

O.6 self-tapping

countersunk woodscrew

s.

250x250mm

mild steel shelf

support fixed against 50x25mm

thick hardwood w

ood beamw

ith self tapping wood screw

s.

22mm

thick meranti/supaw

ood top finishedand varnished w

ith 2x polyurathanevarnish fixed to bracket w

ith30m

mxN

O.6 self-tapping

countersunk woodscrew

s.

5x sleeves up to height of 2275 mm

from finished floor level shelfs to be

supported with 250x250 m

m m

ildsteel supports on 50x25 m

m thick

strips at 1000 mm

max. centres

with self tapping screw

s

NO

TE 4Fram

es to be supported on 90x90x6 mm

150 mm

(L) steel angle bracket bolted onto w

alls with (2xM

12x110 lg for 200x100 IPE)chem

ical or sleeve anchors (2xM16x110 lg for 254x146 IPE)

NO

TE 390x90x6m

m x 300m

m(L) steel angel

wall bracket bolted to w

all,IP

E-B

eam 200x100x22,4kg/m

welded in

situ to wall bracket for span up to 5 m

eters.254x146x31,1 kg/m

for spanup to 8 m

eters. Refer to Structural

Engineers S

pecification

Frames exeeding 1800m

m in lengh to

have an additional 40x40x3mm

T support placed and welded centrally

over the mesh.

NO

TE 23m

m steel plate w

elded onto mesh

above cell entrance and yarddoor as indicated on project draw

ingsaproxim

ately 1000x1250mm

insize w

ith 20mm

Ø w

eep hole incentre

Frames exeeding

1800mm

in lenghto have an additional40x40x3m

m T-support

placed and welded

centrally over the mesh.

SEE

NO

TE 1

NO

TE 1S

creenex Galvanised or B

etafence 358 Doubleskin Zincalu

Steel m

esh or similar &

approved laid into 50x50x5 mm

angle iron frames in units 1020 m

m w

idex 2500 m

m m

aximum

long into pattern asindicated on the project draw

ings. Mesh

welded into fram

e and sandwiched betw

eensecond fram

e. 40x40x3 mm

angle welded to

mesh and m

ain frame. Fram

es exeeding1800 m

m in lengh to have an additional

40x40x3 mm

angle T-support placed andw

elded centrally onto the mesh.

NO

TE: M

easure building sizes and squareness on site before manufacturing

90x90x6 mm

Angle brackets

35

1020

35

102035

300

370370

35

SEE

NO

TE 1

SEE

NO

TE 2

SEE

NO

TE 3

SEE

NO

TE 4

Weld fram

e onto brackets after installation.

OV

E M

odel OS

PA

1 or FRA

NK

E M

odel 356185 or similar and approved

vandal proof WC

pan manufactured from

1.2mm

grade 304 (18/10) stainless steel, fully w

elded and polished to a no.4 satin finish, L=485m

m, W

=390mm

, H=435m

m w

ith circular flushing rim & bow

l, full flow

P-trap, 38m

mØ

supply flush pipe: both with

sufficient length to protrude through the wall.

(All connections to be outside). Integral 35m

m w

ide fixing flange to bottom

sides & top, 7 times bolted to w

all &

floor complete w

ith expanded metal m

esh for mechanical

bond for plaster/screed to the pan flange.Required pipe lenghts

to be determined on site.

W C

Pan

38mm

Ø brass supply pipe, bend and pan

connector for Sainless Steel W

C Pans

Pushrod assem

bly

WA

LCR

O N

o 104C brass back enrty

Toilet Flush Valve with integral vacuum

breaker and modified push-rod connector

or similar approved

WC

PA

N D

ETA

IL SE

CTIO

N

20mm

Galv. pipe threaded w

ithlock-nut and socket

WA

LCR

O N

o104C or sim

ilar and approved brass back entry non hold open Toilet Flush V

alve with integral vacuum

breaker &

modified push-rod connector, com

plete with 38m

mflushpipe, bend &

pan connector.P

rison type brass finished EC

ON

OFLU

SH as type KF3.404 is

an approved alternative including elbow, Straight pipe and

pan connector

Holder bat

Connect Tap to

15mm

Ø cold

water supply

hand wash basin

Connect 38m

mØ

outlet to waste

water system

SE

CTIO

N TH

RO

UG

H TO

ILET C

UB

ICLE

WITH

WA

SH

HA

ND

BA

SIN

DE

TAIL

(Drinking Fountain)

Existing brick w

all

WC

Pan

SP

EC

IFICA

TION

1200

Mortar

filling

Mortar filling

200x100x5 mm

high tensilesteel m

esh in wall behind W

C cubicle

P-Trap located

outside cell

270

Pan flange to

be bolted flushw

ith wall and

plasterd over

Note:

No plum

bingconnectioninside w

allspace

Alternaterly in areas w

itha high lim

e content uselow

level cistern with

1.75" Hi Flo flush valve

(see note 2.6.3.1 inS

AP

S 5 S

tar 2012 spec.)S

AB

S D

uranite / Parkercisterns or sim

ilar andapproved.

330 mm

WALL

See A

nnexure B & C

Show

er

OV

E M

odel OS

B1A

/125 or similar and approved

vandal proof hand wash basin m

anufactured from102 m

m G

rade 304 AIS

I (18/10) stainless steel;fully w

elded and polished to a no, 4 satin finish;size 340x350x125 m

m, including a fitted 15 m

m

push-button tap mounted at top w

ith 38 mm

CP

brass waste outlet, built flush into brick w

alland secured w

ith steel lugs.

1200

350

340

1200

hand wash basin

(drinking fountain)

hand wash basin

(drinking fountain)

Connect 38m

m Ø

outletto w

aste water system

Connect Tap to

15mm

Ø cold w

ater supply

hand wash basin

(drinking fountain)

FFL

Connect 38m

m Ø

outletto w

aste water system

Connect Tap to

15mm

Ø cold w

ater supply

Connect 38m

m Ø

outletto w

aste water system

270

5023550

50235

50

6x12mm

long boltsw

ith allen key headand threaded l iron

200x25x2mm

lugs

230x230x2mm

steel cover plate

25x25x3mm

angle frame

50x50x4mm

angle frame

Suitable

S or P-

Trap to beoutside ofthe cells

Connect 38m

mØ

stainless steel or brass outlet to w

aste water

system w

ith the trap outside the C

ells

Concrete screed laid to

fall towards outlet as

indicated and finishedw

ith Duraflex-A

BE

product afterfloors have dried out sufficiently,all to m

anufacturers specification

Inside shower w

allsand floor to be w

aterproofw

ith Duraflex, ABE product

or similar approved

Push-button m

etering non holdopen valve as prison typeW

alcro 150 with extension ring

or similar and approved.

230mm

brick wall

Push-button m

etering nonhold open valve as W

alcro150 C

with prison type push

rod assembly or sim

ilar andapproved. S

ecured to wall

with 100x65x7m

m M

S angle100m

m long and shaped

around valve

Walcro m

etering Shower rose

CIR

S-V

2 with 150N

HS show

er valve or sim

ilar and approvedm

in 2400mm

above FFL

Push-button m

etering non holdopen valve as W

alcro 150 C w

ithprison type push rod assem

blyor sim

ilar and approved. Securedto w

all with 100x65x7m

m M

S angle100m

m long and shaped around valve

In-Line Dem

and non hold opentype stopcock as W

alcrotype 111D

with prison type push

rod assembly or sim

ilarand approved, w

ith unions bothsides for servicing

In-Line Dem

and non hold open type stopcock as W

alcrotype 111D

or similar and

approved.

Walcro C

IRS H

exs overhead ceiling show

erw

ith risistant sleeve

Secured w

ithsaddles

1. Use high pressure geysers throughout. (300 kpa)

2. Low quality w

ater supply with low

pressure:S

upply only hot water to the show

ers with the therm

ostat of the geyser set toan appropriate tem

perature.U

se push button in-line demand type stopcock as W

alcro type 111D w

ith prisontype push rod assem

bly orsim

ilar and approved.3. G

ood quality water supply and sufficient pressure:

Use therm

ostatic mixing valves as M

astertherm ii or sim

ilar and approved toset the w

ater temperature.

Use push button m

etering valve as Walco 150 Prison type or sim

ilar andapproved.

The type of suitable fittings and the capacities of the valve to be determined

in conjunctionw

ith the Head of D

epartment: P

lumbing, S

AP

S Building Services (012) 841 7517.

1500 mm above floor level

Walcro

CIR

S-V2

6.4mm

thick laminated glass

700x1000 mm

frame 100x50 m

m steel open

channel as indicated on DR

W 2012/V3

DE

TAIN

EE SID

EV

ISITO

RS

SIDE

Concrete S

lab to Structural

Engineers detail

50x400mm

dia hardwood

seat on 100Ø x3m

m steel

pipe with 300Ø

x6mm

topflange and 300x300x6m

mbottom

flange bolted tofloor w

ith M12 expansion

bolts. Seat screw

ed tobase w

ith 6x 40mm

long wood

screws. S

eat top edges tobe radiused 15m

m

Corbeled reinforced brickw

ork and topand sides plastered w

ith 15mm

thickG

rano with 15m

m filleted

edges and steel trowel finish.

Timber spacer as required

1760740 15 1000

415 50

5555

5555

5555

15

16 mm

Ø B

right mild steel bars

80 mm

C/C

NO

TE:A

ll hardwood to be prepared and

varnished with 2 coats polyurethane varnish

Bolt heads to be

tack welded

NO

TE:A

ll hardwood to be prepared and

varnished with 2 coats

polyurethane varnish

VIS

ITOR

S SID

ED

ETA

INE

E SIDE

6.4mm


100x50 mm

steel openchannel fram

e asindicated onD

RW

2012/V3

50x400mm

Ø hardw

oodseat on 100Ø

x3mm

steelpipe w

ith 300Ø x6m

m top

flange and 300x300x6mm

bottom flange bolted to

floor with M

12 expansionbolts. S

eat screwed to

base with 6x 40m

m long w

oodscrew

s. Seat top edges to

be radiused 15mm

Corbeled R

einforced Brickwork

and top and sides plasteredw

ith 15mm

thick Grano w

ith15m

m filleted edges and steel

trowel finish.

590

700

330590

330

230

16 mm

Ø B

right mild steel B

ars @

80 mm

c/c

16 mm

Ø Bars

80 mm

c/c

16 mm

Ø B

right mild steel B

ars80 m

m c/c

88

88

Corbeled B

rickwork and top and

sides plastered with 15m

m thick

Grano w

ith 15mm

filleted edgesand steel trow

el finish.

Face Brick orP

lastered Wall

(preferred)

6mm

shaft diameter poprivets

to secure speech profile@

150mm

centres

Timber S

pacers tohold glass in position

Neoprene G

asket

M8 E

xpansion Boltsto fix fram

e onto wall

Face Brick orP

lastered Wall

(preferred)

6mm

shaft diameter poprivets

to secure speech profile@

150mm

centres

Timber S

pacers tohold glass in position

8mm

Rivets to secure speech profile

@ 150m

m centres

M8 E


e onto wall

M8 E


e onto wall

M8 E


e onto wall

M8 E

xpansionB

olts to fixfram

e ontow

all

6.4mm


Steel P

late with 2m

m radius

perforations @ 8m

m pitch

6.4mm


2mm

thick perforated steel sheet profiled and R

ivited on visitor side to 100x50x2.5mm

open channel as indicated

2mm

thick steel sheetprofiled and w

eldedon detainee side to100x50x2.5m

m open

channel as indicated

2mm

thick steel sheet profiledand fixed on visitor side to100x50x2.5m

m open channel

as indicated

Timber Spacers

to hold glass inposition

Timber S

pacers to holdglass in position

Timber S

pacers to holdglass in position

2mm

thick steel sheelprofiled and w

eldedto detainee side of100x50x2.5m

m open

channel as indicated

2mm

thick steel sheet profile and fixed to visitor side of100x50x2.5m

m open channel

as indicated

2mm

thick perforated steel sheet profiled and w

elded on detainee side to 100x50x2.5mm

open channel as indicated

NO

TE: P

lastered wall option show

nFacebrick option see D

RW

PO

L 2012/V1

NO

TE:A

ll hardwood to be prepared

and varnished with 2x polyurethane

varnish

50x400mm

Ø hardw

ood seaton 100Ø

x3mm

steel pipew

ith 300Ø x6m

m top flange

and 300x300x6mm

bottomflange bolted to floor w

ith M12

expansion bolts. Seat screw

ed tobase w

ith 6x 40mm

long wood screw

s.S

eat top edges to be radiused 15mm

Concrete S

lab to StructuralE

ngineers detail

700x1000mm

Steel w

indow fram

eof standard 100x50m

m open channel

with glazing beads and speech m

eshas per D

etails A & B

6.4mm


Neoprene

Gasket

850219

206206

219150 475 475 150

40713

40

40

7640 697 40

893

132132

40370

40

793

92040

84040

40 920 40

1000

5050

190

40 x 40 x 5 mm

mildsteel

angle iron

Opening in G

rillto open W

indow

flatbar40 x 5 m

m m

ildsteel

approved hot dippedFlatex 345 or sim

ilar

galvanised screening

40 x 5 mm

mildsteel

flatbar welded to

angle iron frame

Heavy duty hinge

100x75x8 MS

angle &cover plate seeD

etail PO

L 2012/W3

40 x 40 x 5 mm

mildsteel angle iron

50 x 50 x 5 mm

mildsteel

angle iron 3 X bolted tow

all with M

6 expansionbolts40x40x40x5 m

mm

ild steel lug for padlock

30x16mm

manganese grade SS14/7

or Creusabro 8000 (w

ater lazer)

Standard P

FX7 w

indow fram

es as supplied by m

anufacturer

6,4mm

laminated glass

230x1,6mm

mild steel lug

built into wall

opener

fixed

fixed

opener

Heavy duty hinge

40x40x40x5 mm

mildsteel lug for

padlock

Window

&Internal Screen

External Screen

Heavy duty hinge

External Screen

Window

/Internal Screen

2x Cylinder P

adlocks (Solid 630 or sim

ilar & approved).O

ne key to pass all padlocks per project (Triplicate keys)

Purpose m

ade Window

to Specification,S

ize & D

etails as Standard D

rawing

PO

L 2012/W2 & /W

3

6.4 mm

Laminated Safety G

lass

Purpose m

ade Handle & H

ingesto Specification, S

ize & Details

as per Standard D

rawing

PO

L 2012/W2

Purpose m

ade Fixed Screen to Specification,

Size &

Details as S

tandard Draw

ing P

OL 2012W

/2 and PO

L 2012/W3

Purpose m

ade Screen to Specification,

Size &

Details as S

tandard Draw

ing P

OL 2012/W

2 and PO

L 2012/W3

Putty to be prim

ed and painted with Enam

el paintC

olour to match either galvanising or painted fram

es- see P

W 371

All w


entalS

pecification PW

371

All steel w


ith SA

BS

Specification 763.

- see PW

371 Section 13

Clause 13.1 to 13.3

All steel to be G

alvanised

Window

sill

steel bar built 150mm

into wall

30x16mm



ater lazer)steel bar built 150m

m into w

all

MAX.

approved hot dippedFlatex 345 or sim

ilar

galvanised screening

concrete roof slab

INS

IDE

putty30x16m

m m

anganese/Creusabro 8000

(water lazer) steel bar build 150m

m

60x3mm

mild steel connection

plate welded to fram

e

6,4mm

laminated safety glass

handle see detail

putty

230x1,6mmmild steel lug

60x3mm

mild steel connection

plate welded to fram

e

40 x 5 mm

mildsteel

flatbarH

ot Dipped galvanised

Flatex 345 orsim

ilar and approved

40 x 40 x 5 mm

mildsteel

angle iron welded to fram

e

Standard P

F7 window

frame as supplied

by manufacturer

OU

TSIDE

Standard P

F7 window

frame as

supplied by manufacturer

Purpose m

adehandle m

adefrom

standardP

F7 type steelprofiles 75m

mlong w

eldedto openingsection

Standard P

F7 window

frames

as supplied by manufacturer

putty

6,4mm

laminated

safety glass

OU

TSIDE

Hinge to D

etailP

OL 2012/W

3

40 x 5 mm

mildsteel flatbar

40x40x5 mm

mildsteel

angle irin welded to fram

e

Hot D

ipped galvanised Flatex 345 orsim

ilar and approved

50 x 50 x 5 mm

mildsteel


e

Hinge to D

etailP

OL 2012/W

3

0.9mm

Brass

Hinge P

in

3mm

Mild Steel Eye

Plan

Plan

Section

Section

Elevation

2432

310

3

2 19 2

19

115

23 4

24

106

3224

33

10

All w


entalS

pecification PW

371

All steel w


ith SA

BS

Specification 763.

- see PW

371 Section 13

Clause 13.1 to 13.3

All steel to be G

alvanised

50 x 50 x 5 mm

mildsteel


e

Standard P

F7 window

frame as supplied

by manufacturer

into wall S

ee POL2012/W

1

230x1,6mmmild steel lug

Standard P

FX7 w

indow fram

esas supplied by m

anufacturer

10 max

C

B

Closed ends w

ithhinge bracket

3mm

thick Steel plate

welded to angle

100x75x6mm

MS Angle

welded to w

all bracket

Plaster

Flatex 345 or similar

approved expanded m

etal screen welded

to angle iron frame

Padlock

See draw

ing PO

L2012/W1

or similar & approved

4x6mm

Ø w

eep hole

Standard P

FX7 window

frames as supplied by

manufacturer

40 x 5 mm

mildsteel

flatbar stiffeners

40x40x40X5m

m m

ild steelangle iron lug w

elded to fram

e with padlock hole

40x40x5mm

mildsteel

angle iron frame

40x40x 5 mm

mildsteel

angle iron frame

40 x 5 mm

mildsteel

flatbar stiffeners

40x40x5mm

mild steel

angle irom fram

e


approved expandedm

etal screen welded to

angle iron frame

putty

6,4mm

laminated

safety glass

Standard P

F7 window

putty

(See P

ol 2012/W1)

30x16mm

manganese

steel rod built 150mm

into wall (S

ee Pol 2011/w1)

Purpose m

ade handle made

from standard 75m

m long

PF7 type steel profiles

hinge welded

to frame

40x40x5mm

mildsteel

angle iron frame

50x50x5mm

angle iron frame

40x 32mm

Ø tem

pered solidsteel bar w

elded to frame w

ith12,5m

m hole to from

part of hinge

40x40x40X5m

m m

ild steel flatbarw

elded to 50x50x5mm

angle ironw

all bracket with 12m

m tem

peredsteel pin to form

part of hinge

angle iron frame

40x40x5mm

mildsteel

M8 raw

lbolt to securescreen to w

all.A

ll visible bolt headstack w

elded to bracket

50x50x5mm

angleiron fram

e

40x40x40X5m

m m

ild steel angleiron lug w

elded to frame w

ithpadlock hole

40x40x40X5m

m m

ild steel flatbarw

elded to 50x50x5mm

angle ironw

all bracket with 12m

mØ

padlock hole

40x40x5mm

mild steel

angle iron frame

6,4mm

laminated

safety glass

hinge welded

to frame

40 x 5 mm

mildsteel

flatbar stiffeners

Welding

Welding

Welding

All steel to be G

alvanised

- see PW

371 Section 12

Clause 12.1 to 12.3

All steel w


ith SA

NS

Specification 121

(SA

BS

ISO

1461).

All w


entalS

pecification PW

371


manufacturer

Standard P

FX7 window


manufacturer

Standard P

F7 window


manufacturer


approved expanded m

etal screen welded

to angle iron frame

30x16mm



ater lazer)steel bar built 150m

m into w

all M8 raw

lbolt to securescreen to w

all.A

ll visible bolt headstack w

elded to bracket

south african police service project 5 star 2012 … star drawings... · lockbox can be orderd from...

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