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23 Soybean Production and Processing in Brazil Peter Goldsmith Soybean Industry Endowed Associate Professor in Agricultural Strategy, Executive Direc- tor, the National Soybean Research Laboratory, University of Illinois, Urbana, Illinois 61801 Introduction e success of soybean production and utilization in Brazil actually begins with the development of the poultry sector during the 1950s in the southern United States (Kiel, 2005). Researchers in the United States sought to adapt soybeans to lower lati- tudes in order to provide southern poultry farmers with a local high- quality protein meal. Researchers quickly developed varieties adapted to the longer growing season and warmer climates by focusing on the role of the nighttime photoperiod in soy- beans’ growth and development (Kiel, 2005). ese new varieties became the opening for the Brazilians. Researchers took the low-latitude technology and developed germ plasm that could be deployed in the Southern three states of Brazil (Rio Grande do Sul, Santa Catarina, and Parana) with a growing climate similar to the Southern United States (Schnepf et al., 2001). Bra- zil’s soybean industry began in the South of the country in the late 1960s, supporting both soybean processing and poultry production. By the 1980s, the federal agricultural research institute [Empresa Brasileira de Pesquisa Agropecuária (EMBRAPA)] had advanced the photoperiod line of research even further. EMBRAPA successfully adapted soybeans to grow in the tropics at even lower latitudes. Developing this technology opened up soybean production to the West and North regions of the country that lie between 15 degrees south latitude and 5 degrees north latitude. Of greatest potential was the Cerrado region encompassing over 200 million hectares (the equivalent of the combined land areas of the 12 Mid- western U.S. states stretching from Ohio to North Dakota) of low brush-like forest that was easy to clear and had predictable rainfall. e development of the lowest- latitude varieties begins the real story of the Brazilian soybean complex. Compared to the South region of Brazil, Cerrado farming could take advantage of huge economies of scale. U.S. agricultural development and land privatization began before the age of mechanization. e U.S. Midwest was settled using the con- cept of a section, where 80 acres (32.4 ha) was sufficient to support a homesteading Contrasting Soybean Production and Processing between the US and Brazil.indd 779 2/20/2008 1:44:07 PM

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23Soybean Production and Processing in Brazil Peter GoldsmithSoybean Industry Endowed Associate Professor in Agricultural Strategy, Executive Direc-tor, the National Soybean Research Laboratory, University of Illinois, Urbana, Illinois 61801

IntroductionThe success of soybean production and utilization in Brazil actually begins with the development of the poultry sector during the 1950s in the southern United States (Kiel, 2005). Researchers in the United States sought to adapt soybeans to lower lati-tudes in order to provide southern poultry farmers with a local high- quality protein meal. Researchers quickly developed varieties adapted to the longer growing season and warmer climates by focusing on the role of the nighttime photoperiod in soy-beans’ growth and development (Kiel, 2005). These new varieties became the opening for the Brazilians. Researchers took the low-latitude technology and developed germ plasm that could be deployed in the Southern three states of Brazil (Rio Grande do Sul, Santa Catarina, and Parana) with a growing climate similar to the Southern United States (Schnepf et al., 2001). Bra-zil’s soybean industry began in the South of the country in the late 1960s, supporting both soybean processing and poultry production. By the 1980s, the federal agricultural research institute [Empresa Brasileira de Pesquisa Agropecuária (EMBRAPA)] had advanced the photoperiod line of research even further. EMBRAPA successfully adapted soybeans to grow in the tropics at even lower latitudes. Developing this technology opened up soybean production to the West and North regions of the country that lie between 15 degrees south latitude and 5 degrees north latitude. Of greatest potential was the Cerrado region encompassing over 200 million hectares (the equivalent of the combined land areas of the 12 Mid-western U.S. states stretching from Ohio to North Dakota) of low brush-like forest that was easy to clear and had predictable rainfall. The development of the lowest-latitude varieties begins the real story of the Brazilian soybean complex. Compared to the South region of Brazil, Cerrado farming could take advantage of huge economies of scale. U.S. agricultural development and land privatization began before the age of mechanization. The U.S. Midwest was settled using the con-cept of a section, where 80 acres (32.4 ha) was sufficient to support a homesteading

Contrasting Soybean Production and Processing between the US and Brazil.indd 779 2/20/2008 1:44:07 PM

P. Goldsmith780

family. Brazil’s Cerrado region has none of that social, political, or normative legacy as to what is an appropriate unit of production. The rapid expansion of soybean pro-duction in the 1980s arose because of the availability of large tracts of arable land, soybean technology that produced yields equal to those of the United States, mecha-nization that allowed operational efficiency, and the lowest operating costs per hectare in the world. Cerrado farming also has great challenges. The production, transporta-tion, and processing infrastructure is underdeveloped; markets are distant; soils are relatively poor; and environmental concerns exist. Brazil did not become a significant player in the world soybean scene until the mid 1970s when low-latitude varieties were commercialized, production topped 10 MMT (11 million t), and 10% of the world’s product (Fig. 22.1). In the 30 yr since, Brazil has expanded its soybean production fivefold. South America—led by Brazil, Argentina, Paraguay, and Bolivia— as a region, recently surpassed the United States’ output, and it now produces 48% of the world’s needs (Fig. 22.2). The United States still holds the most soybean-processing capacity, followed by China and Brazil (Fig. 22.3). Following the expansion of soybean production out-side the United States though, a fundamental shift occurred in soybean-processing investment, away from the United States and Europe toward China, Argentina, and Brazil (Fig. 22.4). Capital for soybean processing is increasingly invested outside the United States because of superior procurement economies, lower costs of plant opera-tion, and close proximity to high-growth livestock industries (Goldsmith et al, 2004). Soybean meal and oil demand growth is most active outside the United States, so many times foreign crush facilities are better able to supply these new customers. For example, two of the fastest growing poultry and pork sectors are in Brazil and China, which are able to utilize their domestically produced meal (Fig. 22.5).

Soybean Industry In BrazilProduction and YieldBrazil produced 51 MMT (56 million t) of soybeans on 23 million hectares (57 mil-lion acres) in 2005 (Fig. 22.6). Since 1990, the size of Brazil’s soybean crop increased 10.5% per year. The value of the national crop is $14B and has more than doubled over the last five years (Fig. 22.7). Yields over that period were flat, but significant expansion of soybean acreage combined with increasing prices is behind the growth in the industry. The leading states producing soybeans are located in the Southeast and the Cen-ter West regions of the country (Fig. 22.8). Mato Grosso, in the Center–West part of the country, produces almost 16 MMT (17.6 million t), about 70% greater than the number-two state, Parana, and double the number-three state, Rio Grande Do Sul.

Contrasting Soybean Production and Processing between the US and Brazil.indd 780 2/20/2008 1:44:07 PM

Soybean Production and Processing in Brazil 781

W orld Soybean Produ ction

0

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19 7919 82

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19 9720 00

20 03

Y e ars

% o

f Glo

bal M

arke

t

USB ZARC HIN

Fig. 23.1. World soybean production (Source: FAO, 2005; author’s calculations).

Fig. 23.2. Global soybean market shares (Source: FAO, 2005; author’s calculations).

Contrasting Soybean Production and Processing between the US and Brazil.indd 781 2/20/2008 1:44:08 PM

P. Goldsmith782

W orld S oy be a n C rush ing C a pa c ity S ha re s: 2 0 0 5

All E lse , 23%

Arg en tin a , 16%

B raz il, 17%

C h in a , 17%

U .S ., 26%

Le a ding S oybe a n M e a l P roduc e rs

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1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002

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f Wor

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USChinaBraz ilA rgentinaIndiaUS ShareChina ShareBraz il ShareA rgentina ShareIndia Share

Fig. 23.3. World soybean crushing capacity shares in 2005 (Source: FAO, 2007; author’s calculations).

Fig. 23.4. Leading soybean meal producers (Source: FAO, 2005; author’s calculations).

Contrasting Soybean Production and Processing between the US and Brazil.indd 782 2/20/2008 1:44:08 PM

Soybean Production and Processing in Brazil 783

Pork an d Pou ltry Produ ction in C h in a an d B raz il

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19611964

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2003

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0 %

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4 0 %

5 0 %

6 0 %

Glo

bal M

arke

t Sha

re C h P o rkC h P o ultryB r P o rkB R P o ultryC h P o rk S hareC h P o ultry S hareB r P o rk S hareB r P o ultry S hare

B razil S oybean P roduction and Acres H arvested : 1990-2005

0

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60

19901991

19921993

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19961997

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20042005

Y ear

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5

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P roductionA rea

+10 .5% /year

+6.6% /year

B razil S oybean P roduction and Acres H arvested : 1990-2005

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0

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P roductionA rea

+10 .5% /year

+6.6% /year

Fig. 23.5. Pork and poultry production in China and Brazil (Source: FAO, 2005; author’s calculations).

Fig. 23.6. Brazil soybean production and acres harvested (1990–2005) (Source: FAO, 2007; author’s calculations).

Contrasting Soybean Production and Processing between the US and Brazil.indd 783 2/20/2008 1:44:09 PM

P. Goldsmith784 B razil S o ybean Y ie ld an d V alue* o f the N atio nal C rop: 1998-2005

0.00

0.50

1.00

1.50

2.00

2.50

3.00

1998 1999 2000 2001 2002 2003 2004 2005

Y ear

Met

ric T

ons

per H

ecta

re

$0.00

$2.00

$4.00

$6.00

$8.00

$10.00

$12.00

$14.00

$16.00

$US

Bill

ions

Y ie ldV a lue

-.75% /year

+8.54 % year

P rice = FO B P aranaguaS ource: A b iove , 2007

B razil S o ybean Y ie ld an d V alue* o f the N atio nal C rop: 1998-2005

0.00

0.50

1.00

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1998 1999 2000 2001 2002 2003 2004 2005

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ons

per H

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re

$0.00

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$8.00

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$12.00

$14.00

$16.00

$US

Bill

ions

Y ie ldV a lue

-.75% /year

+8.54 % year

P rice = FO B P aranaguaS ource: A b iove , 2007

B razilian S o ybean P roduction by S tate: 1990-2006

0

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19901991

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ons S ão P au lo

B ah iaM inas G era isM ato G rosso do S u lG o iásR io G rande do S u lP aranáM ato G rosso

B razilian S o ybean P roduction by S tate: 1990-2006

0

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ons S ão P au lo

B ah iaM inas G era isM ato G rosso do S u lG o iásR io G rande do S u lP aranáM ato G rosso

Fig. 23.7. Brazil soybean yield and value of the national crop (1998–2005).

Fig. 23.8. Brazilian soybean production by state (1990–2006) (Source: IBGE, 2007).

Contrasting Soybean Production and Processing between the US and Brazil.indd 784 2/20/2008 1:44:09 PM

Soybean Production and Processing in Brazil 785

PricesThe prices received by farmers in Brazil vary considerably across the country. Prices nationally averaged $5.39/bu over the 2003–2006 period, $1.10 or 20% less than the Chicago Cash price for the same period. The price in Ponta Grossa, Parana, located in a major soybean region in Southeastern Brazil had an average price of $6.14/ bu, only $.34/bu (5%) less than the average Chicago Cash price (Fig. 22.9). On the other hand, Sorriso, Mato Grosso, in Central Mato Grosso had an average price of $4.76/bu, $1.72/bu (27%) less than the Chicago Cash price. Late in the year, Eastern Brazil shows a positive or neutral basis compared to the Chicago Cash price. These months correspond to the harvest period in the North-ern Hemisphere, thus driving U.S. prices down combined with binding storage con-straints that create late-season shortages in Brazil (Fig. 22.10). Soybean prices are seasonal. The highest average daily prices (e.g., Parana) occur in November at $6.33/bu, as new crop supplies of soybeans are exhausted six months after harvest. The lowest average monthly prices ($5.71/bu) are seen in January as U.S. selling drives down world prices at the beginning of the tax year. Prices fall, moving from the East to the West in Brazil. The difference between the Center–West with the coastal regions widened over the period to over $2.00/bu (32%) by late 2006. The interior price in central Mato Grosso was on average about 23% or $1.38/bu lower than in the coastal state of Parana (Fig. 22.11). The price disparities are due to two factors: the decreasing quality of the infrastructure and a lack of local agro–industrial activity as one moves west. The agro–industrial complex is much larger in the historically more highly populated and developed Eastern states of Brazil. For example, 64% of all the soybeans produced in the state of Mato Grosso are exported internationally (51%) or domestically (13%) as whole grain (Goldsmith et al., 2007). Of the remaining soybeans, 34% are converted into meal and oil, of which 95% is sold outside of the state. So, in summary, 96% of the soybeans are not converted in-state to higher valued goods, such as meat, food, or energy, but are exported. The soybean cluster in Mato Grosso was estimated in 2004 to be about $8 bil-lion (Goldsmith et al., 2008). For example, Illinois, a U.S. state with a similar size soybean crop, has a soybean cluster over three times as large, at $25 billion. Soybean production comprises about 11% of the Illinois cluster that incorporates processing and meat production, while soybean production in Mato Grosso comprises close to 60%.

Cost Of ProductionSoybean costs of production are about 38% lower in the high-growth regions of the Center-West of Brazil compared to the Midwest United States (Hirsch, 2004). Fixed costs per acre in the Center-West are about one-fifth the costs in the Midwest in the

Contrasting Soybean Production and Processing between the US and Brazil.indd 785 2/20/2008 1:44:09 PM

P. Goldsmith786

$0.00

$1.00

$2.00

$3.00

$4.00

$5.00

$6.00

$7.00$

per B

ushe

l

Ch icago, Cash

Sorr iso, M

T

Pirmavera, M

T

Rondo, MT

Campo , MT

Cu iaba, MT

Doura dos, MS

Campo G, M

S

Chap, MS

Rio V , GO

Barr, BA

Ub er, MG

Ca sc, PR

M aring, P

R

Pon ta, G, P

R

Location

S elected R eg io n al Averag e S o yb ean P rices in B raz il: 2003-2006

M o n th ly A verag e P rices in C h icag o , M ato G ro sso , an d P aran a: 2003-2006

$ 4 .0 0

$ 4 .5 0

$ 5 .0 0

$ 5 .5 0

$ 6 .0 0

$ 6 .5 0

$ 7 .0 0

$ 7 .5 0

Janua ry

Feb ruaryM arch Apr il

M ayJune

July

A ugus t

S ep tembe r

O ctober

N ovem ber

D ecem ber

M o n th

$/bu

shel

-40%

-35%

-30%

-25%

-20%

-15%

-10%

-5%

0%

5%

10%

C hic ag oS o rris o ,MTP o nta G ro s s a, P RS o rris o /C hic ag o (% )P arana/C hic ag o (% )

Fig. 23.9. Selected regional average soybean prices in Brazil (2003–2006) (Source: IBGE, 2007).

Fig. 23.10. Monthly average prices in Chicago, Mato Grosso, and Parana (2003–2006) (Source: Barchart.com, 2007; IBGE, 2007; author’s calculations).

Contrasting Soybean Production and Processing between the US and Brazil.indd 786 2/20/2008 1:44:10 PM

Soybean Production and Processing in Brazil 787

United States due to differences in land prices (Fig. 22.12). Operating costs and ocean freight (FOB Rotterdam) are quite comparable. Internal freight costs to the port are almost three times greater from the Center-West, though the distances are compa-rable. Transport from the interior of Brazil involves significant usage of trucks over a very poor highway system. The United States relies much more heavily on rail and water transport, which are much less expensive per kilometer per MT. Soybean operating costs of production in the Center-West region of Brazil rose 17% per year between 2000 and 2006 while gross revenue rose only 4%/yr (Table 22.1). Soybean operating costs averaged $141/acre over the 2000– 2006 period. Operating cost variability was exceptionally high as costs have ranged from a low of $89/acre in 2000 to a high of $202/acre in 2004. Much of the cost increase was attributed to ris-ing fertilizer (+$38), fungicide (+$24), and insecticide (+$19) costs per acre. In 2005 and 2006, gross margins approached zero as costs of production outpaced soybean price increases, and yields faltered due to soybean rust. Fertilizer costs average 34% of the costs of production and are the single largest cost item (Fig. 22.13). Fungicide costs quintupled as farmers were forced to combat the devastating disease Asian Rust. For example in 2004, fungicide costs per acre increased $20/acre over the previous year while gross margins were only $13/acre. During the same period, insecticides costs increased 475%. The increase in costs caused tremendous financial stress in the region. Debt repayment became difficult for highly leveraged producers who had little cash flow to use toward principal and interest payments.

-$2 .50

-$2 .00

-$1 .50

-$1 .00

-$0 .50

$0.003 6 9 12 3 6 9 12 3 6 9 12 3 6 9

M onth

$/bu

shel S orriso , M T

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M onth

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shel S orriso , M T

R ondonopo lis , M TR io V erde , G OU berland ia , M G

Fig. 23.11. Local soybean price differences ($) with Ponta Grossa and Parana (2003–2006) (Source: IBGE, 2007; author’s calculations).

Contrasting Soybean Production and Processing between the US and Brazil.indd 787 2/20/2008 1:44:10 PM

P. Goldsmith788

OperatingCosts Fixed

Costs Internalfreight Ocean

Freight Cost inRotterdam

U.S.

BR0.00

1.00

2.00

3.00

4.00

5.00

6.00

7.00

8.00

$/acre

Cost Area

Location

U.S.BR

Costs of Addressing Asian Soybean RustAsian Soybean Rust became an economic threat to the Brazilian soybean crop in 2002. Fungicide applications rose from less than $5.00/acre (<1% of operating costs in 2001) to over $40/acre (>15% of operating costs) by 2005 (Fig. 22.14). Costs rose for three reasons: (i) the disease spread and affected more regions; (ii) the Real strengthened and as a result increased the cost of the base products; and (iii) the inten-sity of the disease increased, causing farmers to spray multiple times (Fig. 22.15). Since 2005, costs per acre have fallen as producers learned to manage rust more effectively, and a ban was imposed on second-crop soybeans. Eliminating the second crop or a mid-year crop for seed significantly reduced the quantity of host material for the fungus to reside. This, in part, broke the cycle of infection and re-infection. Starting in crop year 2009–2010, rust-resistant soybean varieties will be commercially available (Hirimoto, 2007). This will give farmers another tool to treat this devastat-ing disease.

Costs of TransportationThe most limiting factor affecting agro–industrial development in the Center-West region of Brazil is the lack of transportation infrastructure (Hirsch, 2004). For exam-ple, the state of Mato Grosso comprises a land area almost 30% larger than the U.S. state of Texas and is ~1,600 km (1,000 miles) from an ocean port. It is Brazil’s leading agricultural (soybean) state, but it has no expressways, no commercial waterways, and

Fig. 23.12. Cost of soybean production comparison for Center-West Brazil with the Mid-west in the United States (Source: adapted from Goldsmith & Hirsh, 2006).

Contrasting Soybean Production and Processing between the US and Brazil.indd 788 2/20/2008 1:44:10 PM

Soybean Production and Processing in Brazil 789

2000

2001

2002

2003

2004

2005

2006

Aver

age

Annu

al

Chan

geEx

chan

ge R

ate

2.38

2.97

3.12

2.93

2.43

2.18

1.87

Fert

ilize

r$3

4.51

$50.

40$3

6.98

$56.

34$7

2.20

$64.

31$6

7.50

$54.

6015

.94%

Fung

icid

es$3

.12

$2.8

3$3

.23

$4.6

9$2

6.70

$26.

02$1

9.42

$12.

2986

.99%

Her

bici

des

$21.

20$1

3.58

$20.

22$2

3.58

$30.

35$2

8.16

$21.

41$2

2.64

0.17

%In

sect

icid

es$2

.94

$2.8

2$3

.27

$4.7

6$2

2.27

$19.

74$1

6.95

$10.

3979

.25%

Seed

s$4

.96

$5.1

0$7

.29

$13.

30$1

8.71

$16.

89$9

.26

$10.

7914

.44%

Othe

r Cos

ts$2

2.44

$19.

39$2

3.26

$31.

47$3

1.49

$35.

54$4

5.69

$29.

9017

.27%

Effe

ctiv

e Op

erat

iona

l Cos

ts$8

9.17

$94.

13$9

4.25

$134

.14

$201

.72

$190

.64

$180

.24

$140

.61

17.0

2%As

sum

ed Y

ield

*47

.64

47.6

443

.31

43.3

139

.84

45.0

444

.46

1.09

%Sa

le P

rice*

* $3

.25

$2.8

6$4

.81

$7.1

1$5

.40

$4.1

14.

595.

34%

Gro

ss R

even

ue$1

54.6

7$1

36.4

8$2

08.3

3$3

07.8

4$2

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6$1

85.2

820

1.29

3.96

%Re

turn

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r Var

iabl

e Co

sts

$65.

50$4

2.35

$114

.08

$173

.70

$13.

44-$

5.36

67.2

8-2

1.64

%a A

ll pr

ices

in U

.S. D

olla

rs. A

ll la

nd u

nits

in a

cres

. All

quan

titie

s in

bus

hels

. Sou

rce:

EM

BRAP

A an

d au

thor

’s c

alcu

latio

ns.

Tabl

e 23

.1. C

osts

of P

rodu

ctio

n fo

r Cen

tral

-Wes

t Bra

zil (

2000

–200

6)a

Contrasting Soybean Production and Processing between the US and Brazil.indd 789 2/20/2008 1:44:11 PM

P. Goldsmith790

S oybean O perating C osts in the C enter-W est o f

B razil:2006Fertilize r, 34%

Fung ic ides, 14%

H erb ic ides, 15%Insectic ides, 10%

S eeds, 9%

O ther C osts , 19%

C osts A ssociated w ith A sian S oybean R ust in B razil: 2000-2006

$0

$5

$10

$15

$20

$25

$30

$35

$40

$45

2000/01 2001/02 2002/03 2003/04 2004/05 2005/06 2006/07Y ear

$US/

ac E M B R A P AC O N A BG uara

Fig. 23.13. Soybean operating costs in the Center-West Brazil in 2006 (Source: EMPRAPA and author’s calculations).

Fig. 23.14. Costs associated with Asian Soybean Rust in Brazil (2000–2006) in Mato Gros-so, Brazil (Source: Ma, 2007).

Contrasting Soybean Production and Processing between the US and Brazil.indd 790 2/20/2008 1:44:11 PM

Soybean Production and Processing in Brazil 791

<160 km (100 miles) of rail. As a result, transportation costs in Mato Grosso are equal to 71% of the price paid to local farmers, and 41% of the landed price in Europe (Table 22.2). Freights costs add $1.58/bu in the more traditional eastern areas of soybean production as compared to $3.36/bu for soybeans sourced from the Center-West region. The cost of the weak transportation system is borne by the producers in the prices they receive. Most of the difference between the prices received by farmers in the East compared to the farmers in the Center-West is attributed to the high freight costs. The higher costs are not just a function of distance. Goias, a state to the east of Mato Grosso, has superior infrastructure with access to both rail and water transport. Its cost per km is 22% lower than in Mato Grosso because more expensive truck trans-port is not as prevalent. About 55% of Brazil’s soybeans move out from two ports in the Southeast, Para-nagua and Santos (SECEX, 2007). Both ports receive truck shipments, but Santos is connected directly by rail to Southeast Mato Grosso. The next most active area is in the Northeast, from the ports of Vitoria (13%), Sao Francisco (12%), and Sao Luiz

Fig. 23.15. Progression of rust Impacts in Brazil (2002–2006) (Source: Ma, 2006).

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Table 23.2. Cost of Transportation in Brazil (Source: IBGE, 2007; USDA, 2006)

Soybean Source $6.14 $5.39 $4.76(Distance to the Port) % of Landed Price (% of Soybean Price)Parana Domestic Freight $0.53 7% (9%) 8% (10%) (204 km) Ocean Freight $1.05 14% (17%) 15% (19%)

Total Freight $1.58 20% (26%) 23% (29%) Landed Price** $7.72 $6.97

Goias Domestic Freight $1.16 14% (19%) 15% (21%) (726 km) Ocean Freight $1.08 13% (18%) 14% (20%

Total Freight $2.24 27% (36%) 29% (41%) Landed Price** $8.38 $7.63

Mato Grosso Domestic Freight $2.31 26% (43%) 28% (49%)(1190 km) Ocean Freight $1.05 12% (19%) 13% (22%)

Total Freight $3.36 38% (62%) 41% (71%)Landed Price** $8.75 $8.12

* $U.S./bushel** in Hamburg, Germany

(8%). The Amazon port of Manaus mostly depends on barge service via the river Madeira and accounts for 7% of soybean exports grown primarily in the State of Rondonia and western Mato Grosso.

Soybean ProcessingSoybean processing or “crush” involves purchasing and processing raw soybeans into the principal products of soybean meal, used for animal feed, and soybean oil, used for human consumption or biodiesel. The crush margin is the difference between the cost of the soybeans and the value of the meal and oil. So, much of the value derived from the processing of soybeans is in the form of high-protein soybean meal, making soybeans principally a protein crop, not an oil crop. A “rule of thumb” holds that 78–80% of the soybean results in meal, 18–20% in oil, and the rest in the form of a low-value high-fiber mill feed. Recently, the price of oil began to rise because of a strong demand for food oil in Asia and biodiesel feedstocks around the world (Fig. 22.16). Simultaneously, soybean meal faces increasing competition in the United States from dried distillers grains and solubles: a medium protein coproduct from the corn ethanol industry. The average monthly ratio of the price of soybean oil to soybean meal in Brazil began to rise from a low of 1.5:1 in 2000 (Fig. 22.17). The ratio has averaged about 2.5:1 since 1998. If the ratio were to move above four, because oil was becoming more valuable and soy protein less, then the value of the oil from soybean processing would

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surpass that of the meal. The shift in soybean’s value from protein to oil, though, is unlikely in the long run because if oil were to become valuable, processors would seek out higher oil-yielding feedstocks, and farmers, in turn, would begin to switch to higher oil-yielding crops, such as canola and sunflower. Month-to-month variability in prices and the level of correlation among prices are primary sources of uncertainty for processors. Soybean oil prices are 60% more variable from month to month than soybean meal, and 20% more variable than soy-beans. Oil, though, impacts crush margin less than meal or soybeans because it is a small component of processing output.

Brazil’s Soybean Crushing PlantsBrazil produces 17% of the world’s soybean meal and oil (FAO, 2007). Currently, 96 plants operate in the country, representing 47 firms (Hinrichsen, 2006). The plants have the capacity to produce 141,000 MT/day (155,000 t/day) or 42 MMT/yr (46 million t/yr). The annual capacity based on 300 days of operation is about double the 22 MMT (24 million t) of meal produced in 2006 (ABIOVE, 2007). Thus, it appears that Brazil is over capacity. The state of Parana has 21 crushing plants, representing 15 companies. It is the leading processing state in Brazil with a capacity to produce 28,700 MT/day (31,600 t/day) of soybean meal or 20% of the nation’s output (Fig. 22.18). Mato Grosso is a

Fig. 23.16. Annual average prices (F.O.B) in Paranaqua, Brazil (1998–2006) (Source: IBGE, 2007).

A nnual A verage P rices in B razil: 1998-2006

0

100

200

300

400

500

600

700

1998 1999 2000 2001 2002 2003 2004 2005 2006Y ear

$ pe

r met

ric to

n

S oybeansM ealO il

C oeffic ien t o f V aria tionS oybeans = .20M eal = .15O il = .24

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P. Goldsmith794R atio o f the P rice o f O il to the P rice o f M eal:

1998-2006

0.00

0.50

1.00

1.50

2.00

2.50

3.00

3.50

4.00

1998 1999 2000 2001 2002 2003 2004 2005 2006Y ear

Oil

Pric

e/M

eal P

rice

Fig. 23.17. Ratio of price of oil to the price of meal at Paranagua, Brazil (1998–2006) (Source: IBGE, 2007).

close second with 11 plants, representing 9 companies, 28,300 MT/day (31,200 t/day) of capacity, and also 20% of the nation’s output. Plant size increased in size as the industry moved from the Southeast to the Cen-ter-West. The two largest plants in the country are located in Mato Grosso and have a capacity of 6,500 MT/day (7,200 t/day) and 5,000 MT/day (5,500 t/day), respec-tively. The average plant size in the new growth states of the Center-West is about 1.5 times the size of the plants in the Southeast. Center-West plants average about 1,900 MT/day (2,100 t/day) of capacity, while the older plants in the Southeast average about 1,200 MY/day (1,300 t/day). The industry remains relatively unconcentrated: 20% of the crush plants produce 40% of the nation’s soybean meal (Fig. 22.19), multiple firms operate any single state, and the average two-firm concentration level for the six leading processing states is 48%.

Crush MarginProcessors actively use risk- management tools to help manage the volatility of prices, and to hedge against shortages and unfavorable pricing as local supplies become scarce. Additionally, crush does not uniformly take place year-round because local produc-tion is seasonal, and, as a result, prices of soybeans, soybean meal, and oil are seasonal as well. Globally, two harvest seasons occur, one in the Northern Hemisphere and one in the Southern Hemisphere. The seasonality and the relative movement among the three products determine the decision whether or not to crush. Leveraging the two harvest seasons is a powerful incentive behind the globalization of soybean processing

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B razilian S oybean C rush ing C apacity- % o f N ational To ta l:2006

R io G rande do S u l, 14%

P ernam buco, 0%

P iau i, 1%

R ondon ia , 0%

S anta C atarina , 3%S ao P au lo , 9%

B ahia , 4%

A m azonas, 1%

P arana, 20%M inas G era is , 5%M ato G rosso do S u l,

7%

M ato G rosso, 20%

G oias, 14%

B lue = S outheast R egionO range = C enter-W est R egion

O verview o f B razilian S oybean C rush ing P lan ts: 2006

N = 96

-

1 ,000

2,000

3,000

4,000

5,000

6,000

7,000

1 4 7 10 13 16 19 22 25 28 31 34 37 40 43 46 49 52 55 58 61 64 67 70 73 76 79 82 85 88 91 94P lan t #

Dai

ly C

apac

ity (m

etric

tons

)

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

% o

f Nat

iona

l Tot

al

Ind iv idua l P lan ts% o f T o ta l

20% o f the p lan ts p roduce 40% o f the m eal

AD M - M ato G rossoB unge- M ato G rosso

Fig. 23.18. Brazilian soybean crushing capacity (% of national total) in 2006 (Source: Hin-richsen, 2006).

Fig. 23.19. Overview of Brazilian crushing plants in 2006 (N = 96) (Source: Hinrichsen, 2006).

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P. Goldsmith796

plant investment. Strategically locating allows a processor’s operating season to more closely match harvest, when raw material prices are at their lowest. Storing soybeans for processing later in the season can reduce the competitiveness of a plant. The cost of storage reduces already low margins and places the processor in an unfavorable competitive position with competition in the other hemisphere. For example, China, as the leading global importer of whole beans, switches its source of supply with the season to take advantage of hemispheric price differences. The average monthly crush margin at the port of Paranagua, Brazil, was $31.55/MT or 14.55% (Fig. 22.20). The margin during the Southern harvest season of March–August was 42% higher (17% compared to 12%) than during the Northern harvest season. In 2001, margins averaged close to $38/MT (19%) as the ratio of the soybean meal price to soybean price exceeded 1.10 (Fig. 22.21). While, in 1999, the ratio of meal to soybeans sank to 0.89, reducing margins to $25/MT. Soybean crush margin is principally driven by soybean prices with a correlation coefficient between the two of –.47 (Table 22.3). The relationship between meal and oil prices and crush margin is not statistically significant. So, operating a plant when meal and oil prices are high does not guarantee satisfactory margins, if soybean prices are not sufficiently low. Therefore, processors are most profitable when intensifying their operations close to harvest when soybean prices are at their lowest. As a result, Brazilian crushers produce the most meal, 10% their annual total, in May as local grain prices remain low, yet meal and oil prices rise as the Northern Hemisphere pro-

A verage C rush M arg ins in B razil: 1998-2006

$0

$10

$20

$30

$40

$50

$60

1998 1999 2000 2001 2002 2003 2004 2005 2006Y ear

$ Pe

r Met

ric T

on

0%

2%

4%

6%

8%

10%

12%

14%

16%

18%

20%

Gro

ss M

argi

n

$/m t$ /m t (U S )G M

Fig. 23.20. Average crush margins in Brazil (1998–2006) (Source: ABIOVE, 2007; author’s calculations).

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1998 1999 2000 2001 2002 2003 2004 2005 2006B eans

M ealO il

0

100

200

300

400

500

600

700

$/ m etric ton

Y ear

B eansM ealO il

$35

$25

$31 $38

$31

$38 $31$29

$35

C rush M arg in

Fig. 23.21. Annual average soybean, oil and meal prices (1998–2006) (Source: IBGE, 2007).

cessing season comes to a close (Fig. 22.22). Crush margin variability is greatest in the months leading up to the soybean harvest with several monthly periods having negative margins (Fig. 22.23). The preharvest months in Brazil have crush margin coefficients of variation over one with a range in prices more than double the average price (Fig. 22.24). Oftentimes, crushers choose to shut down during the preharvest period because of the variable of prices and com-petition from overseas (Ciappa et al., 2005).

TradeBrazil is the second-leading soybean, meal, and oil exporter in the world by pro-viding 35% of the world’s trade in soybeans, 26% of the meal, and 26% of the oil (Fig. 22.25). Argentina is the leader in the export of meal and oil, while the United States is the number- one exporter of raw soybeans. The crushing sectors in Brazil and Argentina are still decidedly export- oriented because of a very small domestic agro–industrial capacity. The United States is the opposite with a domestic-oriented crushing sector that serves a large domestic agro–industrial complex involving live-stock and food production. China is the leading importer of soybeans and soybean oil, with 43 and 18% of world trade, respectively (FAO, 2007). Brazil provides 25% of China’s soybean needs and 100% of the needs of The Netherlands, the world’s second-largest importer (Table 22.4). Brazil also provides The Netherlands, the world’s leading meal importer,

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Table 23.3. Statistical Relationships* Between Soybeans, Meal, Oil, and Crush Margin in Brazil** (1998–2006)

Correlation Coefficient

Soybeans Meal Oil Crush MarginSoybeans .68 .71 -.47

Meal .31 .11Oil .-04Crush Margin

Regression t-StatisticsIndependent VariableSoybeans 9.6*** 10.9*** 5.4***Meal 1.2Oil 3.4*** -0.4Crush Margin* Monthly averages** Location (interior Pananagua soybean prices, port F.O.B. meal and oil prices)*** Significant at the .01 level.

Av erag e M o n th ly P lan t U tilizatio n in Braz il:

2000-2006

0 %1 %2 %3 %4 %5 %6 %7 %8 %9 %

1 0 %

Janua ry

Feb ruary

M arch Apr ilM ay

JuneJuly

A ugus t

S ep tembe r

O ctober

N ovem ber

D ecem ber

M onth

% o

f Ann

ual T

otal

0 %1 0 %2 0 %3 0 %4 0 %5 0 %6 0 %7 0 %8 0 %9 0 %1 0 0 %

% o

f Max

imum

M onthly % of TotalM onth Relat ive to M ax im um

Fig. 23.22. Average monthly plant utilization in Brazil (2000–2006) (Source: ABIOVE, 2007).

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Soybean Production and Processing in Brazil 799

Jan Feb M ar A pr M ay Jun Ju l A ug S ep O ct N ov D ecM in M arg in $

C rush M arg in$M ax M arg in $

-$40

-$20

$0

$20

$40

$60

$80

Mar

gin/

met

ric to

n ($

)

M onth

A verage M onth ly C rush M arg in R ange: 1998-2006

M in M arg in $C rush M arg in$M ax M arg in $

Fig. 23.23. Average monthly crush margin range (1998–2006)(Source: IBGE, 2007).

S easonal V ariab ility in B razil C rush M arg ins: 1998-2006

$0

$10

$20

$30

$40

$50

$60

$70

$80

$90

Jan Feb M ar A pr M ay Jun Ju l A ug S ep O ct N ov D ecM onth

Ave

rage

Mon

thly

Ran

ge($

/mt)

0.0

0 .2

0 .4

0 .6

0 .8

1 .0

1 .2

1 .4

C.V

.

R angeC oeffic ien t o f V aria tion

Fig. 23.24. Seasonal variability in Brazil crush margins (1998–2006) (Source: IBGE, 2007).

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P. Goldsmith800

The W

orld's Leading Soybean Exporters: 2005

35%

15%40%

United States of Am

ericaBrazilArgentina

The W

orld's Leading Soybean Oil Exporters:

2005

26%

46%

5%

The W

orld's Leading Soybean Meal Exporters:

2005

26%

37%

9%

United States of Am

ericaBrazilArgentina

United States of Am

ericaBrazilArgentina

Fig. 23.25. The world’s leading soybean, oil, and m

eal exporters in 2005 (Source: FAO

, 2007).

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Soybean Production and Processing in Brazil 801

with 71% of its imports, and France, the number-two importer, with 70%. Brazil provides 100% of Iran’s imported soybean oil needs, its number-one export customer. India and China are the number-two and number-three soybean oil customers for Brazil. Since the mid-1990s, China has dedicated itself to increasing its processing ca-pacity. It shifted domestic policy to favor soybean meal for livestock feed, and soybean oil for human consumption. This policy causes China to import large quantities of soybeans, mostly from Brazil and the United States to fuel its growing processing in-dustry. China’s demand combined with Brazil’s relatively small animal industry results in Brazil exporting 73% of the soybeans it produces (production + a small amount of imports), 48% in the form of meal and 52% as raw soybeans. Argentina also is a major exporter with superior logistics due to geography. The main soybean- growing region lies within 480 km (300 miles) of the deep water port at Rosario. Argentina also maintains tax policies favoring processing over direct grain exportation. Like Brazil, Argentina exports most of its soybeans (97%), but, in con-trast, 74% is in the form of meal and only 26% are raw soybeans. Alternatively, the United States is primarily a domestic user of its soybeans and soybean meal, producing six times the soybean meal it exports (Fig. 22.26). This, in part, is due to its large domestic agro–industrial complex that increasingly focuses on domestic demand, not exports. Correspondingly, Argentina and Brazil export most of what they produce due to a much smaller local agro–industrial/livestock complex.

ConclusionThe development of low-latitude soybean germ plasm by EMBRAPA, Brazil’s na-tional research agency, is one of the most important technological innovations in agriculture since the green revolution. The doubling of production in the last 10 yr is attributable to the development of soybean technology and practices adapted to the Cerrado region in the Center-West region of the country. The Cerrado is a low growth savannah that, prior to the 1970s, was not considered suitable for broad acre crop production. Most of the world’s reserves of arable land reside in the low-latitude region. Im-portant as well, most of the world’s malnutrition occurs in low-latitude regions. Low-latitude technologies like those developed by public and private researchers in Brazil will play an increasing role addressing the world’s fast-growing food and bioenergy demand. The shift to the low latitudes is already well underway as 68% of the crops and 53% of the livestock products come from developing countries, an increase of 14% in the last 10 yr. (FAO, 2007). Soybean farmers in the Center-West currently have a comparative advantage in soybean production compared with producers in the United States because of their low opportunity costs. U.S. farmers have increasingly chosen to grow corn, while farmers in the Center-West presently have few better alternatives than soybeans. As

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Table 23.4. Brazil’s Leading Soybean Trading Partners in 2007 (Source: SECEX, 2007)

SoybeansM

ealOil

Leading Trading Partner

% of Brazilian

Exports%

of Country Im

portsLeading Trading Partner

% of Brazil-

ian Exports%

of Country Im

ports

Leading Trading Partner

% of Brazilian

Exports%

of Country Im

ports(1) China

33%25%

(1) Netherlands

26%71%

(1) Iran28%

100%(2) N

etherlands24%

100%(2) France

23%70%

(2) India16%

26%(3) Spain

10%81%

(3) Thailand8%

54%(3) China

14%20%

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Soybean Production and Processing in Brazil 803

result, the tendency will be for the United States’ role in the global soy complex to decline, while Brazil’s will increase. Poor infrastructure will continue to limit the industry’s growth even though new low-latitude soybean technologies and global protein demand growth portend a bright future for the Brazilian soybean complex. Poor infrastructure indirectly affects soybean producers as the pace of agro–industrial investment is reduced, which, in turn, limits market opportunities in the region. Balancing environmental stewardship, while meeting the world’s increasing de-mand for soybeans, is probably the greatest challenge facing the industry. The state of Mato Grosso borders some of the most ecologically important rain forests in the world. One quarter of the land in Mato Grosso is classified as rain forest, yet most of the land is Cerrado or dry land forest, both of which are suitable for soybean pro-duction. A main north-south highway, the BR163 that connects Mato Grosso to the northern port city of Santarem, is highly controversial because it passes through major rain-forest regions and has the potential to contribute to ecosystem degradation. The road is critical for the economic development of the land-locked state of Mato Grosso. At the same time, demand for soybeans has never been greater. So while the market is signaling for Brazilians to expand soybean production in the Cerrado region, some policymakers and NGOs are concerned about the environmental impact.

ReferencesABIOVE. The Association of Oilseed Processors of Brazil. http://www.abiove.com.br. 2007Aliceweb, 2007. http://aliceweb.desenvolvimento.gov.br/default.aspBarchart.com. 2007. http://barchart.com/

S o yb ean M ea l D o m estic U se R atio s

0

1

2

3

4

5

6

7

8

197619 78

19 8019 82

19 8419 86

19 8819 90

19 9219 94

19 9619 98

20 0020 02

Y e ar

Rat

io P

rodu

ctio

n:Ex

port

s

ABUAtrendB trendUtrend

Fig. 23.26. Soybean meal domestic use rates (Source: FAO, 2005; author’s calculations).

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Ciappa, C.; P.D. Goldsmith; C.M. Acosta. Understanding the Crusher’s Problem. Selected paper. The Annual Meeting of the International Food and Agribusiness Management Association. Chicago. June 2005.

FAO. FAOSTATS, Food and Agricultural Organization. http://faostat.fao.org/site/336/default.aspx. 2005.

FAO. FAOSTATS, Food and Agricultural Organization. http://faostat.fao.org/site/336/default.aspx. 2007.

Goldsmith, P.D.; H.L.G. Gastaldi; J. Martines, Agro-industrial Development in Mato Grosso: Cluster Economies, Social Responsibility, and the Case of the Soybean Complex. Presentation at the Bienal, Cuiaba, Mato Grosso, Brazil. August 2006.

Goldsmith, P.D.; H.L.G. Gastaldi; J. Martines;, T. Masuda. The soybean complex in mato grosso. International Food and Agribusiness Management Rev.. Under Review. January 2008.

Goldsmith, P.D.; R. Hirsch. The Brazilian soybean complex. Choices. July 2006.

Goldsmith, P.D.; B. Li; J. Fruin; R. Hirsch. Global Shifts in Agro-Industrial Capital and the Case of Soybean Crushing: Implications for Managers and Policy Makers.” International Food and Agribusiness Management Rev. 2004, Vol. 7, 87–115.

Goldsmith, P.D.; G. Ramos; C. Steiger. Intellectual property piracy in a north-south context: Empirical evidence. Agric. Economics 2006, Vol. 35, 335–349.

Goldsmith, P.D.; G. Schnitkey. Soybean rust scenario model: Crop year 2005 decision-making requires planning. Feedstuffs 2005, Vol. 77 (10), March 7, 2005.

Hinrichsen, 2006. Hirimoto, D. 2007. Executive Director, Mato Grosso Foundation. Personal Communication.Hirsch, R. Regional Competitiveness Analysis of the Soybean Industry and Transportation Infra-

structure in Brazil. Masters Thesis. The Department of Agricultural and Consumer Economics, University of Illinois. 2004.

IBGE, 2007 (Brazilian Institute of Geography and Statistics)Kiel, R. Personal Communication. 2005Ma, E. Cost of Soybean Production in Mato Grosso. Undergraduate Thesis, University of Sao

Paulo and University of Illinois. 2006.Schnepf, R.D.; E. Dohlman; C. Bolling. Agriculture in Brazil and Argentina, WRS-01-3. Eco-Agriculture in Brazil and Argentina, WRS-01-3. Eco-

nomic Research Service, USDA: Washington, DC, 2001; p. 77.SECEX. 2007. http://www.desenvolvimento.gov.br/sitio/interna/index.php?area=5

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