sp 05041 system

Page

+-

2

1Pg.93Modification Date Name Norm

Check.Proj.

Origin

Date

Crea. f. Crea. by

MPNTolerans AB Title page

MAN Roland PlauenPlauen

2004-12-17 Customer End userDelta PublicidadeBelem

S-13526 Tyres Sweden+46(0)84487030 +46(0)84487040Ph Fax

SP-05041GES_BZ.TPLP3375Project no.

Machine no.

Manufacturer (Company)

Model

Installation site

Power supply

Control voltage

Created on theChanged on the

Tolerans AB

Speedliner Cylinder Stitcher

400 VAC

24 VDC

Number of pages 93

P3375

:

2005-09-20

:

:

:

:

Last editor

Project name

CustomerCustomer city

End user

MAN Roland PlauenGermany

Delta PublicidadeBelem

::

::

S-13526 Tyres Sweden

+46(0)84487040+46(0)84487030

mpn

Phone

[email protected]

DIN_DKB_1_TOL_1

Belem, Brazil

: :

Studiovgen 8

Tel. FaxE-mail

Customer country

End user country

: Plauen

: Brazil

Machine number : SP-05041

End user city

:

Tolerans AB

0 1 2 3 4 5 6 7 8 9

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Crea. f. Crea. by

mpnTolerans AB Table of contents: (1 - 30)


2005-09-201

Customer End userDelta PublicidadeBelem



Machine no.

Table of contentPage Page describition Page supplementary field Date Editor

DIN_INV_30_3

1 Title page 2004-12-17 MPN2 Table of contents: (1 - 30) 2005-09-20 mpn3 Table of contents: (31 - 60) 2005-09-20 mpn4 Table of contents: (61 - 90) 2005-09-20 mpn5 Table of contents: (91 - 93) 2005-09-20 mpn6 Infromation page 2005-05-10 mpn7 Schematic system layout 2005-09-20 mpn8 Layout main cabinet 2005-05-10 mpn9 Layout CB1 connection & valve box 2005-05-10 mpn

10 Drilling template CB1 2005-05-10 mpn11 Layout CB2 junction box on stitcher 2005-05-10 mpn12 Drilling template CB2 2005-05-10 mpn13 Layout CB3 junction box wire sensors 2005-05-10 mpn14 Layout CB99 Integration box 2005-05-10 mpn15 Layout Servo controler & servo amplifier 2005-05-10 mpn16 Schematic power 2005-09-20 mpn17 Schematic emergency stop 2005-05-10 mpn18 Schematic Servo IO 2005-05-10 mpn19 Schematic Profibus I/O bus 2005-09-20 mpn20 Schematic U1 8inputs (PLC) 2005-05-10 mpn21 Schematic U1 8inputs (PLC) 2005-05-10 mpn22 Schematic U1 8inputs (PLC) 2005-05-10 mpn23 Schematic U1 8inputs (PLC) 2005-05-10 mpn24 Schematic U1 8inputs (PLC) 2005-05-10 mpn25 Schematic U1 8outputs (PLC) 2005-05-10 mpn26 Schematic U1 8outputs (PLC) 2005-05-10 mpn27 Schematic remote I/O CB1 D1 4inputs 2005-05-10 mpn28 Schematic remote I/O CB1 D2 4inputs 2005-09-06 mpn29 Schematic remote I/O CB1 D3 4inputs 2005-05-10 mpn30 Schematic remote I/O CB1 D4 4outputs 2005-05-10 mpn

0 1 2 3 4 5 6 7 8 9

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Origin

Date

Crea. f. Crea. by



2005-09-202




Machine no.


DIN_INV_30_3

31 Schematic remote I/O CB1 D5 4outputs 2005-05-10 mpn32 Schematic remote I/O CB1 D6 4outputs 2005-05-10 mpn33 Schematic remote I/O CB1 D7 4outputs 2005-05-10 mpn34 Schematic remote com. module CB1 D8 2005-05-10 mpn35 Schematic remote I/O CB5 D1 4 inputs 2005-05-10 mpn36 Schematic remote I/O CB5 D2 4 inputs 2005-05-10 mpn37 Schematic remote I/O CB5 D3 4 outputs 2005-05-10 mpn38 Schematic remote I/O CB5 D4 4 outputs 2005-05-10 mpn39 Schematic pneumatics 2005-05-10 mpn40 I/O card overview: (U1 - U1) 2005-09-20 mpn41 I/O card overview: (CB1-D1 - CB99-D12) 2005-09-20 mpn42 I/O card overview: (CB99-D13 - CB99-D14) 2005-09-20 mpn43 Pin chart: XS1 (XS1 - XS1) 2005-09-20 mpn44 Pin chart: XS2 (XS2 - XS2) 2005-09-20 mpn45 Pin chart: XS3 (XS3 - XS3) 2005-09-20 mpn46 Pin chart: XS4 (XS4 - XS4) 2005-09-20 mpn47 Pin chart: XSP1 (XSP1 - XSP1) 2005-09-20 mpn48 Pin chart: CB1-XS1 (CB1-XS1 - CB1-XS1) 2005-09-20 mpn49 Pin chart: CB3-XS1 (CB3-XS1 - CB3-XS1) 2005-09-20 mpn50 Pin chart: CB3-XS2 (CB3-XS2 - CB3-XS2) 2005-09-20 mpn51 Pin chart: D0-XS1 (D0-XS1 - D0-XS1) 2005-09-20 mpn52 Pin chart: D10-XS1 (D10-XS1 - D10-XS1) 2005-09-20 mpn53 Pin chart: U9-XS1 (U9-XS1 - U9-XS1) 2005-09-20 mpn54 Pin chart: U10-XS1 (U10-XS1 - U10-XS1) 2005-09-20 mpn55 Pin chart: U12-XS1 (U12-XS1 - U12-XS1) 2005-09-20 mpn56 Pin chart: U13-XS1 (U13-XS1 - U13-XS1) 2005-09-20 mpn57 Terminal-connection diagram: +FWxx.ST-X4V1 (25 - 2 2005-09-20 mpn58 Terminal-connection diagram: X1 (PE - 14) 2005-09-20 mpn59 Terminal-connection diagram: CB1-X1 (1 - 2) 2005-09-20 mpn60 Terminal-connection diagram: CB2-X1 (1 - 14) 2005-09-20 mpn

0 1 2 3 4 5 6 7 8 9

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2005-09-203




Machine no.


DIN_INV_30_3

61 Terminal-connection diagram: CB3-X1 (1 - 8) 2005-09-20 mpn62 Terminal-connection diagram: X2 (- - -) 2005-09-20 mpn63 Cable-connection diagram: W1 ( - ) 2005-09-20 mpn64 Cable-connection diagram: W2 ( - ) 2005-09-20 mpn65 Cable-connection diagram: W5 ( - ) 2005-09-20 mpn66 Cable-connection diagram: W6 ( - ) 2005-09-20 mpn67 Cable-connection diagram: W10 ( - ) 2005-09-20 mpn68 Cable-connection diagram: W11 ( - ) 2005-09-20 mpn69 Cable-connection diagram: W12 ( - ) 2005-09-20 mpn70 Cable-connection diagram: W14 ( - ) 2005-09-20 mpn71 Cable-connection diagram: W15 ( - ) 2005-09-20 mpn72 Cable-connection diagram: W17 ( - ) 2005-09-20 mpn73 Cable-connection diagram: W18 ( - ) 2005-09-20 mpn74 Cable-connection diagram: W19 ( - ) 2005-09-20 mpn75 Cable-connection diagram: W20 ( - ) 2005-09-20 mpn76 Cable-connection diagram: W21 ( - ) 2005-09-20 mpn77 Cable-connection diagram: W22 ( - ) 2005-09-20 mpn78 Cable-connection diagram: W23 ( - ) 2005-09-20 mpn79 Cable-connection diagram: W31 ( - ) 2005-09-20 mpn80 Cable-connection diagram: W32 ( - ) 2005-09-20 mpn81 Cable-connection diagram: W33 ( - ) 2005-09-20 mpn82 Cable-connection diagram: W34 ( - ) 2005-09-20 mpn83 Cable-connection diagram: W35 ( - ) 2005-09-20 mpn84 Cable-connection diagram: W36 ( - ) 2005-09-20 mpn85 Cable-connection diagram: W41 ( - ) 2005-09-20 mpn86 Cable-connection diagram: W42 ( - ) 2005-09-20 mpn87 Cable-connection diagram: W46 ( - ) 2005-09-20 mpn88 Cable-connection diagram: W50 ( - ) 2005-09-20 mpn89 Device list: (+FWxx.ST - S2) 2005-09-20 mpn90 Device list: (S3 - W34) 2005-09-20 mpn

0 1 2 3 4 5 6 7 8 9

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2005-09-204




Machine no.


DIN_INV_30_3

91 Device list: (W35 - CB1-D0) 2005-09-20 mpn92 Device list: (CB1-D1 - CB3-X1) 2005-09-20 mpn93 Device list: (CB3-XS1 - U13-XS1) 2005-09-20 mpn

0 1 2 3 4 5 6 7 8 9

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7


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Origin

Date

Crea. f. Crea. by

mpnTolerans AB Infromation page


2005-05-105




Machine no.

Previous page number

0

1

2

Text belongingto black box

Marking is done with PartexAll wires should have bootlace ferrules,color code according to Weidmullerstandard.

Some wires on the servo drives haveextra long bootlace ferrules.

Wire marking vertical

Name and number of a nestled black box,

in this case a Profibus module. A nestled

symbol have a parent box name that adds

to the normal name, but it dont show when

the symbol is inside an other box.

So the tue name of this symol is CB1-D0

Name and number of black box, in this

case a connection box

012

CB1Connection & valve box

D0Profibus node 1

Wire marking horizontal

XS1 33 88 GNDGND

Profibus plug on node 1

Plug XS1, thisplug is nestled

in D0, so the true name is D0-XS1.

Page and column from where the interruption point is comming.

+

Wire inside black box

- PE

Name of the Interruption point

+

Page and column where the contacts of the contactor are.

- 24V 0V

Text belongingto symbol

12.9 / GND

Terminal thatbelong to black box

14.4

14.4

14.4

Name and number of the symbol

K1Motor on

1

3

5

A1

A2

2

4

6

Connection marking for the symbol.

Connection marking for the contacts.

14.0 / GND

Page description

Machine number

Project number

Page number

Total number of pages

Next page number

0 1 2 3 4 5 6 7 8 9

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mpnTolerans AB Schematic system layout


2005-09-206




Machine no.

B1B2B3B4B5B6B7B9

Wire end 1Wire end 2Wire measure 1 Wire measure 2

Stitcher lift down

PMA tube 5

PG21

CB 1Valve &

conection box

PG21

5x0.75

Bus cablePMA tube 6

Mobile panel

Dia. 8,5mm

Dia. 7mm

Main cabinet

Power supply 3x400VAC 20A

XP1

SpareGrease pressure

PG11

Grease equipment

7x0.75

PMA tube 11

PMA tube 11

3x0.75PG11

PG11

Pivot lock left lockedPivot lock right lockedB10

12x0.75 W14

CB 4

Pushbutton box

W41

W50

5x0.75

2x0.75

5x0.75

B6

W31

W41

XSP1Electric &

pneumatic plug near

stitcher

PG21

8x0.75

Connection box on stitcher

W15

CB 2

W35

B9

PG21

Master encoder

W36

B10

Stitcher

M1

M2

XP1

XP2

XP3

XP4

Master encoder cable 20m

Motor cable

Encoder cable

Motor cable

Encoder cable

Dia. 9,5mm

20m

20m

20m

20m

Dia. 16mm

Dia 8,5mm

Dia. 12,5mm

Dia. 8,5mm

W9

W1

W5

W7

W3

S2 Safety switch

W10 W11

B7

PG9

W32

S2

PG11

W34

Dia. 10mm

B2

B1

B3

B4

Unwinder 1

Unwinder 2

U12

U13

W20

W21

W22

W23

XS1

XS1

PMA tube

PMA tube

W18

W19

XS1

XS2

Junctionbox wire

end

CB 3W42

W17

W26

S3

PG11

W33

S3 Stitcher fitted

5x0.75

Bus cable

W46

W12

(signal exchange with press)

Integration box

5x0.75

5x0.75

0 1 2 3 4 5 6 7 8 9

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Date

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mpnTolerans AB Layout main cabinet


2005-05-107




Machine no.

Q2

F11-14

K1

X2

A1

F1

U101

G1

U7

U1

1200

600 400

M5

22,5mm

X1

K6K7

K4S1

200

400

L1

U2 U3

0 1 2 3 4 5 6 7 8 9

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10


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Date

Crea. f. Crea. by

mpnTolerans AB Layout CB1 connection & valve box


2005-05-108




Machine no.

CB1-XS1

CB1-D8CB1-D7CB1-D6CB1-D5CB1-D4CB1-D3CB1-D2CB1-D1

CB1-D0

4 inputs4 inputs

4 inputs

4 outputs

4 outputs4 outputs

4 outputs

Serial port

CB1-X1 CB1-U10

0 1 2 3 4 5 6 7 8 9

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mpnTolerans AB Drilling template CB1


2005-05-109




Machine no.

260,0 mm

2

6

0

,

0

m

m

M8 x 4

Make hole in cable ductsfor mounting screws

238 210

192 165

2x M4

125

105

4x M3

85

2x M3

67

65 38

Make hole in cable ductsfor mounting screws

284

243

226

271

5

86

59

24

44

259

236

0 1 2 3 4 5 6 7 8 9

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12


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Date

Crea. f. Crea. by

mpnTolerans AB Layout CB2 junction box on stitcher


2005-05-1010




Machine no.

FIBOX EURONORM II ALUMINIUM 81x177x42 BASE

1413121110987654321

CB2-X1

Y1 Y2

CB2-U11

0 1 2 3 4 5 6 7 8 9

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13


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Date

Crea. f. Crea. by

mpnTolerans AB Drilling template CB2


2005-05-1011




Machine no.

165,0 mm

5

2

,

0

m

m

2x M4

D=28,3

D=28,3

108

108

2x D=3,5

72 25

14

21

21

0 1 2 3 4 5 6 7 8 9

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14


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Date

Crea. f. Crea. by

mpnTolerans AB Layout CB3 junction box wire sensors


2005-05-1012




Machine no.

FIBOX EURONORM II 81x127x15 COVERFIBOX EURONORM II ALUMINIUM 81x127x42 BASE

115,0 mm

1 2 3 4 5 6

CB3-X1

*

7

*=Drilling template

8

5

2

,

0

m

m

CB3-XS1 CB3-XS2

0 1 2 3 4 5 6 7 8 9

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mpnTolerans AB Layout CB99 Integration box


2005-05-1013




Machine no.

40

30

18,6

65

18,6

100

18,6 18,6

180 215

18,6

MANROLAND

CB99-D10

CB99-U200

CB99-D11

4 inputsC

B99-D124 inputs

CB99-D13

4 outputsC

B99-D144 outputs

CB99-K1

0 1 2 3 4 5 6 7 8 9

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mpnTolerans AB Layout Servo controler & servo amplifier


2005-05-1014




Machine no.

U1

X1 Control voltage

+ watchdog

X2Analog inputs

(optional)

X3Digital inputs

X4 Touchprobe

+ digital outputs

Shieldconnection

X5 Com1 (RS232) serial interface

X6 Com2 (RS485) serial interface

X7 Beam waveguide IN fibre-optic bus X8 Beam waveguide OUT

X9 Master encoder

X10 Ethernet

U2 & U3

X1 Control voltage

X2 Mains connection

X3 DC-circuit

X4 Motor connection

X5 Beam waveguide IN fibre-optic bus X6 Beam waveguide OUT X7 Diagnosis

X8 Encoder

Shield connection

0 1 2 3 4 5 6 7 8 9

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mpnTolerans AB Schematic power


2005-09-2015




Machine no.

019 020 021

022 023

001 016

002 017

003 018

004 005 006

010013

011014

012015

059

007

060

008

061

009

L1

L2

L3

PE

Supply3AC 50-60Hz380-480V/20A

U1Servo

controller26.00

U6Master encoder

L1

L2

L3

PE

W9Master Enc

0,001

1

XS1 11

X1

rating 25AQ1

PE

Q220-25A

Set to 20A

I > I >I >

2

1

4

3

6

5

A1

L1

L1'

L2

L2'

L3

L3'

PE

K117.03

1

2

3

4

5

6

PE PE

U2Servo drive

stitcher cylinder18.04

W1Elau Motor 2,5

8

1 2 3 PE 5 6 Sh

W2Elau Motor 2,5

8

1 2 3 5 6PE Sh

A2A2

UX4

M1Servo motor

M3~

U1 V1 W1

PE

A3A3

V

Motor plugXS1 A1A1

W

L1

X2

L2

L3

PE

db+DC-circuit

X3

db-DC-circuit

PE

PE

PEPE

PE

B1B1

11X1

Connector for motor encoderX8

11

B2B2

12

B3B3

M1Servo motor

.03

PE

W3Feedback

1

W4Feedback 0,5m

1

XS2 A1A1

Encoder M1

X4

Twisted

U3Servo drive

wire feed18.07

W5MotorCableHDD

1 2 3 PE 5 6 Sh

UX4

M2Servo motor

M3~

3

D

4 1

C

PE

V W

L1

X2

L2

L3

PE

db+X3

db-

PE

PE

PE 5X1

Connector for motor encoderX8

11

6

M2Servo motor

.05

W7Feedback

1

Encoder M2

X2

F12A

1

2

3

4

5

6

24VDC 10A

G1 3L1

+

L2 L3

-

PE

-

+ -

1+24V / 17.00

1GND / 17.00

PE PE

L1 /

L2 /

L3 /

PE /

Motor plugXS3 A1A1 A2A2 A3A3 B1B1 B2B2 B3B3 PEPE

W6MotorCableHDD

1 2 3 PE 5 6 Sh

XS4 A1A1

W8 1

L11U1

1U2

1V1

1V2

1W1

1W2

0 1 2 3 4 5 6 7 8 9

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mpnTolerans AB Schematic emergency stop


2005-05-1016




Machine no.

028

027

022

023

040

032

024

0

2

9

0

3

0

0

2

5

0

3

8

0

3

4

0

3

6

033

026

0

3

1

0

4

1

042

5

0

5

8

7 8 9

1

0

14

16.08 / 1+24V

16.08 / 1GND

-X2

U101Emergency

relay

F102A

1

2

A1

A2

F10_24V / 22.00

13

14

E

m

e

r

S

t

O

n

/

2

2

.

0

6

23

24

E

n

a

b

l

e

/

1

8

.

0

3

37

38

I

n

v

E

n

a

b

l

e

/

1

8

.

0

3

K1

1 216.013 416.015 616.02

21 2222.07

A1

A2

47

48

K426.08

14

11

12

1

8

.

0

7

/

W

D

&

r

d

y

InvEnaOnIn / 18.03

Inv_EnaAct / 22.08

InvEnaOnOut / 18.07


39.00

W10JZ-500

0,755

3 4

S11

S13

1X1

5X1

Emergency stop1 channel E stop

S12

S14

2

6

Y39

S21

7

Y40

Emergencystop channel 1

S22

8

2 channel E stop

S31

9

Emergencystop channel 2

S32

10

S15

4

M5Fan

M1~

1 2

1+24V / 18.00

1GND / 18.00

22.09 / 025

2

5

.

0

4

/

D

O

_

0

3

W34 Blk Blk

11 12 13 14

CB99Integration

box19.0335.0036.0037.0038.00

K135.00

12

11

14

W46JZ-500

0,755

3 4

+FWxx.ST

MAN cabinet

25+FWxx.ST-X4V1 27

S2Mechanical

safety switch

0 1 2 3 4 5 6 7 8 9

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mpnTolerans AB Schematic Servo IO


2005-05-1017




Machine no.

045

035

037

043

044

051

048

040

032

049047046

050

034

036

042

17.09 / 1+24V

17.09 / 1GND

F116A

1

2-X2

U1Servo

controller26.00 1 24V in

X1

20V in

3+UL

4LO

524V out

60V out

7WD

8WD

17.02 / Enable

17.03 / InvEnable

17.03 / InvEnaOnIn

U2Servo drive

stitcher cylinder16.03

1 24V

X1

2 24V3

0V4

0V5

Enable signal6

"Ready" contact 7

8 Inverter enable

9Inverter enable output

10Inverter enable output

13+Holding brake supply

14+Connection holding brake

15-Holding brake supply

16-Connection holding brake

InvEnaOnOut / 17.03

WD & rdy / 17.03

U3Servo drive

wire feed16.05

1 24V

X1

2 0V3

Inverter enable4

Enable7+

Supply holding brake8-

Supply holding brake9

24V out10

0V out11

Inverter enable output12

Inverter enable output13

Ready contact14

Ready contact15+

Connection holding brake16-

Connection holding brake

1+24V / 19.00

1GND / 19.00

0 1 2 3 4 5 6 7 8 9

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mpnTolerans AB Schematic Profibus I/O bus


2005-09-2018




Machine no.

1

2

4

054

051

3

053

U1Servo

controller26.00


39.00

18.09 / 1+24V

18.09 / 1GND

U9Profibussub card

D0Profibus node 1

W11Bus cable

0,642

Rd ShGr

Connector on Profibus master

XS1 33

XS1 33

88

88

GNDGND

GNDGND

-

X2

F124A

1

2

W10JZ-500

0,755

1 2 Gr/Ye

+

1X1

-

2

PE

PE

PE

+ - 24V 0V

Com 2 connector on Max 4XS6 22

TxD-

33

TxD+

44

RxD+

55

RxD-

66

GND

GNDGND

F134A

1

2

3 4

PE

PE

U7Modem

26.09 / GND2

+ -

GND2 / 25.00

W43LIYCY

B

r

n

R

e

d

W

h

t

Y

l

w

G

r

n

B

l

u

V

i

o

G

r

y

P

n

k

Com 1 connector on Max 4XS5 11

XS1 11

22

22

33

33

44

44

55

55

66

66

77

77

88

88

99

99

1GND / 26.00

CB99Integration

box17.07

D10Profibus node 6

W12Bus cable

0,642

Gr Rd Sh

XS1 33 88 GNDGND

W46JZ-500

0,755

1 2 Gr/Ye

24V 0V PE + - PE + -

0 1 2 3 4 5 6 7 8 9

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mpnTolerans AB Schematic U1 8inputs (PLC)


2005-05-1019




Machine no.

U1Servo

controller26.00

8 Digital inputs

IRQ 0Spare

X3:1

IRQ 1Spare

X3:2

IRQ 2Spare

X3:3

IRQ 3Spare

X3:4

I 4Spare

X3:5

I 5Spare

X3:6

I 6Spare

X3:7

I 7Spare

X3:8

0 1 2 3 4 5 6 7 8 9

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2005-05-1020




Machine no.

U1Servo

controller26.00

8 Digital inputs

I 8Spare

X3:9

I 9Spare

X3:10

I 10Spare

X3:11

I 11Spare

X3:12

I 12Spare

X3:13

I 13Spare

X3:14

I 14Spare

X3:15

I 15Spare

X3:16

0 1 2 3 4 5 6 7 8 9

Page

+-

23


Check.Proj.

Origin

Date

Crea. f. Crea. by



2005-05-1021




Machine no.

039

025

038 033

U1Servo

controller26.00

17.01 / F10_24V

8 Digital inputs

I 16Spare

X3:17

I 17Spare

X3:18

I 18Spare

X3:19

I 19Spare

X3:20

I 20Spare

X3:21

I 21Emergency stop

not active

X3:22

1

7

.

0

2

/

E

m

e

r

S

t

O

n

K117.03

21

22

I 22Mains contactor

watch

X3:23

I 23Inverter

enable active

X3:24

1

7

.

0

3

/

I

n

v

_

E

n

a

A

c

t

025 / 17.01

0 1 2 3 4 5 6 7 8 9

Page

+-

24


Check.Proj.

Origin

Date

Crea. f. Crea. by



2005-05-1022




Machine no.

U1Servo

controller26.00

8 Digital touchprobe inputs

TP 0Spare

X4:1

TP 1Spare

X4:2

TP 2Spare

X4:3

TP 3Spare

X4:4

TP 4Spare

X4:5

TP 5Spare

X4:6

TP 6Spare

X4:7

TP 7Spare

X4:8

0 1 2 3 4 5 6 7 8 9

Page

+-

25


Check.Proj.

Origin

Date

Crea. f. Crea. by



2005-05-1023




Machine no.

U1Servo

controller26.00

8 Digital touchprobe inputs

TP 8Spare

X4:9

TP 9Spare

X4:10

TP 10Spare

X4:11

TP 11Spare

X4:12

TP 12Spare

X4:13

TP 13Spare

X4:14

TP 14Spare

X4:15

TP 15Spare

X4:16

0 1 2 3 4 5 6 7 8 9

Page

+-

26


Check.Proj.

Origin

Date

Crea. f. Crea. by

mpnTolerans AB Schematic U1 8outputs (PLC)


2005-05-1024




Machine no.

055 056

054

058

19.07 / GND2

U1Servo

controller26.00

8 Digital outputs

Spare

O 0

X4:17

K6

1211

14.02

A1

A2

K6.02

12

11

14

Warning wire end

O 1

X4:18

K7

1211

14.03

A1

A2

K7.03

12

11

14

Warning clutch engaged

O 2

X4:19

Restart E-stop relay

O 3

X4:20

Spare

O 4

X4:21

Spare

O 5

X4:22

Spare

O 6

X4:23

Spare

O 7

X4:24

D

O

_

0

3

/

1

7

.

0

5

0 1 2 3 4 5 6 7 8 9

Page

+-

27


Check.Proj.

Origin

Date

Crea. f. Crea. by

mpnTolerans AB Schematic U1 8outputs (PLC)


2005-05-1025




Machine no.

057

4 053

U1Servo

controller16.0018.0219.0020.0021.0022.0023.0024.0025.00

19.09 / 1GND

8 Digital outputs

Spare

O 8

X4:25

Spare

O 9

X4:26

Spare

O 10

X4:27

Spare

O 11

X4:28

Spare

O 12

X4:29

Spare

O 13

X4:30

Spare

O 14

X4:31

K4

1411

1217.03

A1

A2

Mains contactor on

O 15

X4:32

GND2 / 19.06

0 1 2 3 4 5 6 7 8 9

Page

+-

28


Check.Proj.

Origin

Date

Crea. f. Crea. by

mpnTolerans AB Schematic remote I/O CB1 D1 4inputs


2005-05-1026




Machine no.

2 3 1 4 6 7 5 8


39.00

U12Unwinder 1

CB3Junction box wire sensors

D1Profibus node 2

Wago module4 Digital inputs

B1M12

+ -

W20Sensor cable

Blk Blu Brn

W18JZ-500

0,755

2 3 1 4

W17JZ-500

0,758

2 3 1 4 5 6

PB9 I0Wire end 1

1

XS1 22

XS1 22

2X1

3

33

33

3

-2

11

11

1

+

B2 +-

W21SIM-M8-3GD-5-PU

Blk Blu Brn

PB9 I1Wire 1counter

5

44

44

4

U13Unwinder 2

B3M12

+ -

W22Sensor cable

Blk Blu Brn

W19JZ-500

0,755

2 3 1 4

PB9 I2Wire end 2

4

XS1 22

XS2 22

6

7

33

33

7

-6

11

11

5

+

B4 +-

W23SIM-M8-3GD-5-PU

Blk Blu Brn

PB9 I3Wire 2 counter

8

44

44

8

0 1 2 3 4 5 6 7 8 9

Page

+-

29


Check.Proj.

Origin

Date

Crea. f. Crea. by



2005-09-0627




Machine no.


39.00

D2Profibus node 2


PB9 I4Stitcher fitted

1 3

-2

+

CB2Junction box

on stitcher31.00

B6Grease

pressure

P13

14

W31JZ-500

21

PB9 I5Grease pressure

5

8X1 7

B7M12

Stitcher lift down

+ -

PB9 I6Stitcher lift

down

4


39.00

B1Air

pressure

P

Blu Br

PB9 I7Pressure switch

8 7

-

6

+

W32Sensor cable

Blk Blu Brn

29.04 / CB2+

W14JZ-500

0,7512

5

W15JZ-500

0,758

5

Connector near stitcherXSP1 D5D5

S3Mechanical

safety switch

W33 Blk Blk

0 1 2 3 4 5 6 7 8 9

Page

+-

30


Check.Proj.

Origin

Date

Crea. f. Crea. by



2005-05-1028




Machine no.


39.00

D3Profibus node 2


PB9 I8Pivot

right locked

1 3

-2

+ PB9 I9Pivot

left locked

5

PB9 I10Lock pivot

4

PB9 I11Unlock

pivot

8 7

-

6

+

D3D3 XSP1 D4D4

CB2Junction box

on stitcher31.00

45 612X1 3

B9Pivot

right locked

+ -B10Pivot

left locked

+ -

W35

0,003

Blk Blu Brn W36

0,003

Blk BrnBlu

CB432.05

S132.05

3

4S2

32.07

3

4

W14JZ-500

0,7512

12 3 4 98

W15JZ-500

0,758

12 3 4

W41JZ-500

0,755

1 2CB2+ / 28.02

CB2- / 32.08

9

D1D1Connector near stitcher

XSP1 D2D2 Connector near stitcherXSP1 D8D8 XSP1 D9D9

W50JZ-500

0,752

1

0 1 2 3 4 5 6 7 8 9

Page

+-

31


Check.Proj.

Origin

Date

Crea. f. Crea. by

mpnTolerans AB Schematic remote I/O CB1 D4 4outputs


2005-05-1029




Machine no.


39.00

U10Valve block33.00

D4Profibus node 2

W1 Brn RedOrGry Gry' Wht' Blk'

Wago module4 Digital outputs

3

2020

-

- PB9 O0

Spare

1

PB9 O1

Spare

5

Y1,

11

PB9 O2

Prod. thickness cylinder 1

4 7

-

Y2,

22

PB9 O3


8

U10- / 33.01

Y8,

Y3,

33XS1 88 1818 1919

0 1 2 3 4 5 6 7 8 9

Page

+-

32


Check.Proj.

Origin

Date

Crea. f. Crea. by



2005-05-1030




Machine no.


39.00

CB2Junction box

on stitcher28.0229.0032.0839.05

D5Profibus node 2


U11Valve block39.05

32.08 / CB2-

Y1,

W15JZ-500

0,758

6 7

W1 Red Blk

PB9 O4

Wire 1 feed

1 3

-

11X1

Y2,

W2 Red Blk

PB9 O5

Wire 2 feed

5

12 13

PB9 O6

Wire 3 stop feed

spare

4 7- PB9 O7

Wire 4 stop feed

spare

8

14

W14JZ-500

0,7512

6 7

Connector near stitcherXSP1 D6D6 D7D7

0 1 2 3 4 5 6 7 8 9

Page

+-

33


Check.Proj.

Origin

Date

Crea. f. Crea. by



2005-05-1031




Machine no.


39.00 D6Profibus node 2


Y1,

W42JZ-500

1 2

PB9 O8

Lubrication (1 pulse)

1 3

-

- PB9 O9

Spare

5

PB9 O10

Indication "pivot locked"

4 7

-

- PB9 O11

Indication "pivot unlocked"

8

CB429.04

S1 X2X1

S2 X2X1

W14JZ-500

0,7512

10 11

W41JZ-500

0,755

3 4

CB2Junction box

on stitcher31.00

10X1

CB2- / 31.0029.04 / CB2-Connector near stitcherD11D11

Connector near stitcherXSP1 D10D10

W50JZ-500

0,752

2

0 1 2 3 4 5 6 7 8 9

Page

+-

34


Check.Proj.

Origin

Date

Crea. f. Crea. by



2005-05-1032




Machine no.

7677


39.00

U10Valve block30.0039.00

D7Profibus node 2


30.08 / U10-

PB9 O12

Lock pivot

1 3

- PB9 O13

Unlock pivot

5

Y6,

66

PB9 O14

Lift cylinder

4 7

-6

+ PB9 O15

Spare

8

CB1+ / 34.00

CB1- / 34.00

W1Flat cable

BluYlw Grn

XS1 44

Pivot lockingY4

A1

A2

A3

A4

XS1 55

0 1 2 3 4 5 6 7 8 9

Page

+-

35


Check.Proj.

Origin

Date

Crea. f. Crea. by

mpnTolerans AB Schematic remote com. module CB1 D8


2005-05-1033




Machine no.

81 85 82 86 87 887677


39.00D8

Profibus node 2

com module

U102Touch

panel

Wago moduleRS 422

33.09 / CB1+33.09 / CB1-

W26OP cable

Blk Grn GryRed/GrnBlk/GrnYlwWht Sh

1

RDA

XS1 11

TxD+5

RDB

55

TxD-2

SDA

22

RxD+6

SDB

66

RxD-3

+24V

33

GND4

0V

44

Shield7

SG

77

GND8

FG

88

Shield

CSA ERA CSB ERBCSA=Red

ERA=BrownCSB=Blue

ERB=Orange

0 1 2 3 4 5 6 7 8 9

Page

+-

36


Check.Proj.

Origin

Date

Crea. f. Crea. by

mpnTolerans AB Schematic remote I/O CB5 D1 4 inputs


2005-05-1034




Machine no.

0200

0202

0201

0203 0204 0205 0206

CB99Integration

box17.07

D11Profibus node 5

U200MAN

interbus module

36.0037.0038.00


K1

1211

1417.08

A1

A2

A n0

PB5 I0E stop

(L=E stop)

1

27

0V

3

-

36

+24V

2

+

35

A n1

PB5 I1Wire feed on

(L=no wire feed)

5

28

A n2

PB5 I2Collect mode

4

29

A n3

PB5 I3Spare

8

30

7

-

6

+

0 1 2 3 4 5 6 7 8 9

Page

+-

37


Check.Proj.

Origin

Date

Crea. f. Crea. by

mpnTolerans AB Schematic remote I/O CB5 D2 4 inputs


2005-05-1035




Machine no.

0207 0208 0209 0210

CB99Integration

box17.07

D12Profibus node 5

U200MAN

interbus module

35.00


A n4

PB5 I4Spare

1

31

3

-2

+

A n5

PB5 I5Synchronize

5

32

A n6

PB5 I6Spare

4

33

A n7

PB5 I7No paper jam

8

34

7

-

6

+

0 1 2 3 4 5 6 7 8 9

Page

+-

38


Check.Proj.

Origin

Date

Crea. f. Crea. by

mpnTolerans AB Schematic remote I/O CB5 D3 4 outputs


2005-05-1036




Machine no.

0211 0213

0212

0214

CB99Integration

box17.07 D13Profibus

node 5

U200MAN

interbus module

35.00


E n0

PB5 O0

Stitcher locked in folder

1

19

3

-

E n1

PB5 O1

Stitcher switched on

5

20

E n2

PB5 O2

Wire end

4

21

7

-6

+

E n3

PB5 O3

Status Straigth/collect

8

22

0 1 2 3 4 5 6 7 8 9

Page

+-

39


Check.Proj.

Origin

Date

Crea. f. Crea. by

mpnTolerans AB Schematic remote I/O CB5 D4 4 outputs


2005-05-1037




Machine no.

0215 0216 0217 0218

CB99Integration

box17.07 D14Profibus

node 5

U200MAN

interbus module

35.00


E n4

PB5 O4

Critical alarm

1

23

3

-

E n5

PB5 O5

Spare

5

24

E n6

PB5 O6

Alarm

4

25

7

-6

+

E n7

PB5 O7

Sync OK

8

26

0 1 2 3 4 5 6 7 8 9

Page

+-

40


Check.Proj.

Origin

Date

Crea. f. Crea. by

mpnTolerans AB Schematic pneumatics


2005-05-1038




Machine no.

4mm

B

l

a

c

k

12

10

6mm

5

Black

Black

Blue

B

l

a

c

k

6

B

l

u

e

7

6mm

B

l

u

e

43

B

l

a

c

k

B

l

u

e

21

B

l

a

c

k

Blk Blue

B

l

a

c

k

11

B

l

a

c

k

B

l

a

c

k

8

PN1

U10Valve block33.00

Y130.05


2 4

PN2

Z1

1

PN3

Y230.07


2 4

6mm

V1

PN6

CB2Junction box

on stitcher31.00

Z2

U11Valve block31.00

Y131.01

Wire 1 feed

2

Z6

Z3

PN7

Y231.03

Wire 2 feed

2

PN10

3

Y132.01

Lubrication valve

2

Y330.03

Spare

2

PN1

PN60.2-2 Bar

4 2

PN9

Y830.01

Spare

2


17.0419.0027.0028.0028.0629.0030.0031.0032.0033.0034.00

Z7

V2

Z8

V3

Y433.01

Pivot locking

2 4

Connector near stitcherXSP1 B2B2 B3B3

B1Air

pressureP

PN11

Connector near stitcherXSP1 C1C1

Y633.05

Lifting cylinder

2

0 1 2 3 4 5 6 7 8 9

Page

+-

41


Check.Proj.

Origin

Date

Crea. f. Crea. by

mpnTolerans AB I/O card overview: (U1 - U1)


2005-09-2039




Machine no.

PLC DIN_SPS_KUE_16_3_TOL_1-U1Servo controller

IRQ 0

IRQ 1

IRQ 2

IRQ 3

I 4

I 5

I 6

I 7

I 8

I 9

I 10

I 11

I 12

I 13

I 14

I 15

I 16

I 17

I 18

I 19

X3:1

X3:2

X3:3

X3:4

X3:5

X3:6

X3:7

X3:8

X3:9

X3:10

X3:11

X3:12

X3:13

X3:14

X3:15

X3:16

X3:17

X3:18

X3:19

X3:20

20.00

20.02

20.03

20.04

20.05

20.06

20.07

20.08

21.00

21.02

21.03

21.04

21.05

21.06

21.07

21.08

22.00

22.02

22.03

22.04

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Spare

-U1Servo controller

I 20

I 21

I 22

I 23

TP 0

TP 1

TP 2

TP 3

TP 4

TP 5

TP 6

TP 7

TP 8

TP 9

TP 10

TP 11

TP 12

TP 13

TP 14

TP 15

X3:21

X3:22

X3:23

X3:24

X4:1

X4:2

X4:3

X4:4

X4:5

X4:6

X4:7

X4:8

X4:9

X4:10

X4:11

X4:12

X4:13

X4:14

X4:15

X4:16

22.05

22.06

22.07

22.08

23.00

23.02

23.03

23.04

23.05

23.06

23.07

23.08

24.00

24.02

24.03

24.04

24.05

24.06

24.07

24.08

Spare

Emergency stop not active

Mains contactor watch

Inverter enable active

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Spare

-U1Servo controller

O 0

O 1

O 2

O 3

O 4

O 5

O 6

O 7

O 8

O 9

O 10

O 11

O 12

O 13

O 14

O 15

X4:17

X4:18

X4:19

X4:20

X4:21

X4:22

X4:23

X4:24

X4:25

X4:26

X4:27

X4:28

X4:29

X4:30

X4:31

X4:32

25.00

25.02

25.03

25.04

25.05

25.06

25.07

25.08

26.00

26.02

26.03

26.05

26.06

26.07

26.08

26.04

Spare

Warning wire end

Warning clutch engaged

Restart E-stop relay

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Mains contactor on

0 1 2 3 4 5 6 7 8 9

Page

+-

42


Check.Proj.

Origin

Date

Crea. f. Crea. by

mpnTolerans AB I/O card overview: (CB1-D1 - CB99-D12)


2005-09-2040




Machine no.

PLC DIN_SPS_KUE_4_9_TOL_1

CB1-D1Profibus node 2

PB9 I0

PB9 I1

PB9 I2

PB9 I3

1

5

4

8

27.00

27.03

27.05

27.07

Wire end 1

Wire 1counter

Wire end 2

Wire 2 counter


PB9 I4

PB9 I5

PB9 I6

PB9 I7

1

5

4

8

28.00

28.03

28.05

28.07

Stitcher fitted

Grease pressure

Stitcher liftdown

Pressure switch


PB9 I8

PB9 I9

PB9 I10

PB9 I11

1

5

4

8

29.00

29.03

29.05

29.07

Pivot right locked

Pivot left locked

Lock pivot

Unlock pivot


PB9 O0

PB9 O1

PB9 O2

PB9 O3

1

5

4

8

30.01

30.03

30.05

30.07

Spare

Spare




PB9 O4

PB9 O5

PB9 O6

PB9 O7

1

5

4

8

31.01

31.03

31.05

31.07

Wire 1 feed

Wire 2 feed

Wire 3 stop feed spare

Wire 4 stop feed spare


PB9 O8

PB9 O9

PB9 O10

PB9 O11

1

5

4

8

32.01

32.03

32.05

32.07

Lubrication (1 pulse)

Spare

Indication "pivot locked"

Indication "pivot unlocked"


PB9 O12

PB9 O13

PB9 O14

PB9 O15

1

5

4

8

33.01

33.03

33.05

33.07

Lock pivot

Unlock pivot

Lift cylinder

Spare


PB5 I0

PB5 I1

PB5 I2

PB5 I3

1

5

4

8

35.00

35.03

35.05

35.07

E stop (L=E stop)

Wire feed on(L=no wire feed)

Collect mode

Spare


PB5 I4

PB5 I5

PB5 I6

PB5 I7

1

5

4

8

36.00

36.03

36.05

36.07

Spare

Synchronize

Spare

No paper jam

0 1 2 3 4 5 6 7 8 9

Page

+-

43


Check.Proj.

Origin

Date

Crea. f. Crea. by

mpnTolerans AB I/O card overview: (CB99-D13 - CB99-D14)


2005-09-2041




Machine no.

PLC DIN_SPS_KUE_4_9_TOL_1


PB5 O0

PB5 O1

PB5 O2

PB5 O3

1

5

4

8

37.01

37.03

37.05

37.07

Stitcher locked in folder

Stitcher switched on

Wire end

Status Straigth/collect


PB5 O4

PB5 O5

PB5 O6

PB5 O7

1

5

4

8

38.01

38.03

38.05

38.07

Critical alarm

Spare

Alarm

Sync OK

0 1 2 3 4 5 6 7 8 9

Page

+-

44


Check.Proj.

Origin

Date

Crea. f. Crea. by

mpnTolerans AB Pin chart: XS1 (XS1 - XS1)


2005-09-2042




Machine no.

Pin-Plug ChartConnector

DIN_STP_25

PageNoPin target Cable Part / No Part / No Cable Plug targetM1:U1 W2 1 A1 1 W1 U2-X4:U 16.03M1:W1 W2 3 A2 3 W1 U2-X4:W 16.03M1:V1 W2 2 A3 2 W1 U2-X4:V 16.03M1:PE W2 Sh PE Sh W1 U2-X4:PE 16.04M1:PE W2 PE B1 PE W1 U2-X4:PE 16.04

M1: W2 5 B2 5 W1 U2-X1:11 16.04M1: W2 6 B3 6 W1 U2-X1:12 16.04

XS1 Motor plug

A

B

1 2 3

1 2 3

Main motor power contactFemale side connected to driver

0 1 2 3 4 5 6 7 8 9

Page

+-

45


Check.Proj.

Origin

Date

Crea. f. Crea. by



2005-09-2043




Machine no.


DIN_STP_25

PageNoPin target Cable Part / No Part / No Cable Plug targetM1-X4:1 W4 1 A1 1 W3 U2-X8:1 16.05

A2A3A4A5A6A7A8A9A10A11A12PE

XS2

B

Main motor encoder contactFemale side connected to driver

1A7

6

12

0 1 2 3 4 5 6 7 8 9

Page

+-

46


Check.Proj.

Origin

Date

Crea. f. Crea. by



2005-09-2044




Machine no.


DIN_STP_25

PageNoPin target Cable Part / No Part / No Cable Plug targetM2:3 W6 1 A1 1 W5 U3-X4:U 16.05M2:4 W6 2 A2 2 W5 U3-X4:V 16.06M2:1 W6 3 A3 3 W5 U3-X4:W 16.06

M2:PE W6 PE B1 PE W5 U3-X4:PE 16.06M2:C W6 5 B2 5 W5 U3-X1:5 16.06M2:D W6 6 B3 6 W5 U3-X1:6 16.06

M2:PE W6 Sh PE Sh W5 U3-X4:PE 16.07

XS3 Motor plug

A

B

1 2 3

1 2 3

Wire feed motor power contactFemale side connected to driver

0 1 2 3 4 5 6 7 8 9

Page

+-

47


Check.Proj.

Origin

Date

Crea. f. Crea. by



2005-09-2045




Machine no.


DIN_STP_25

PageNoPin target Cable Part / No Part / No Cable Plug targetM2-X2: W8 1 A1 1 W7 U3-X8:1 16.07

A2A3A4A5A6A7A8A9A10A11A12PE

XS4

B

Wire feed motor encoder contactFemale side connected to driver

1A7

6

12

0 1 2 3 4 5 6 7 8 9

Page

+-

48


Check.Proj.

Origin

Date

Crea. f. Crea. by

mpnTolerans AB Pin chart: XSP1 (XSP1 - XSP1)


2005-09-2046




Machine no.


DIN_STP_25

PageNoPin target Cable Part / No Part / No Cable Plug targetA1A2A3B1

V2: Black B2 Black U10-Y4:2 39.04V3: Blue B3 Blue U10-Y4:4 39.04

U11-Y2: Black C1 Black V1: 39.08C2C3

CB2-X1:1 W15 1 D1 1 W14 CB1-D3:2 29.01CB2-X1:2 W15 2 D2 2 W14 CB1-D3:PB9 I8 29.00CB2-X1:3 W15 3 D3 3 W14 CB1-D3:3 29.01CB2-X1:5 W15 4 D4 4 W14 CB1-D3:PB9 I9 29.03CB2-X1:8 W15 5 D5 5 W14 CB1-D2:PB9 I5 28.03CB2-X1:11 W15 6 D6 6 W14 CB1-D5:PB9 O4 31.01CB2-X1:13 W15 7 D7 7 W14 CB1-D5:PB9 O5 31.03CB4-S1:4 W41 1 D8 8 W14 CB1-D3:PB9 I10 29.05CB4-S2:4 W41 2 D9 9 W14 CB1-D3:PB9 I11 29.07

CB4-S1:X2 W41 3 D10 10 W14 CB1-D6:PB9 O10 32.05CB4-S2:X2 W41 4 D11 11 W14 CB1-D6:PB9 O11 32.07

D12PE

XSP1 Connector near stitcher

A

B

C

D

1 2 3

1 2 3

1 2 3

1 6

7 12

0 1 2 3 4 5 6 7 8 9

Page

+-

49


Check.Proj.

Origin

Date

Crea. f. Crea. by

mpnTolerans AB Pin chart: CB1-XS1 (CB1-XS1 - CB1-XS1)


2005-09-2047




Machine no.


DIN_STP_25

PageNoPin target Cable Part / No Part / No Cable Plug targetU102:RDA W26 Wht 1 CB1-D8:1 34.01U102:SDA W26 Ylw 2 CB1-D8:2 34.01U102:+24V W26 Blk/Grn 3 CB1-D7:6 34.02

U102:0V W26 Red/Grn 4 CB1-D7:7 34.02U102:RDB W26 Blk 5 CB1-D8:5 34.01U102:SDB W26 Grn 6 CB1-D8:6 34.02U102:SG W26 Gry 7 CB1-D8:7 34.03U102:FG W26 Sh 8 CB1-D8:8 34.03

CB1-XS1

8

3

Female side

2

4

6

5

7

1

0 1 2 3 4 5 6 7 8 9

Page

+-

50


Check.Proj.

Origin

Date

Crea. f. Crea. by



2005-09-2048




Machine no.


DIN_STP_25

PageNoPin target Cable Part / No Part / No Cable Plug targetU12-XS1:1 W18 1 1 CB3-X1:1 27.01U12-XS1:2 W18 2 2 CB3-X1:2 27.00U12-XS1:3 W18 3 3 CB3-X1:3 27.01U12-XS1:4 W18 4 4 CB3-X1:4 27.03

PE

CB3-XS1 Connector to spool 1

1

2

4

3

PE

Female side

0 1 2 3 4 5 6 7 8 9

Page

+-

51


Check.Proj.

Origin

Date

Crea. f. Crea. by



2005-09-2049




Machine no.


DIN_STP_25

PageNoPin target Cable Part / No Part / No Cable Plug targetU13-XS1:1 W19 1 1 CB3-X1:5 27.05U13-XS1:2 W19 2 2 CB3-X1:6 27.05U13-XS1:3 W19 3 3 CB3-X1:7 27.05U13-XS1:4 W19 4 4 CB3-X1:8 27.07

PE

CB3-XS2 Connector to spool 2

1

2

4

3

PE

Female side

0 1 2 3 4 5 6 7 8 9

Page

+-

52


Check.Proj.

Origin

Date

Crea. f. Crea. by

mpnTolerans AB Pin chart: D0-XS1 (D0-XS1 - D0-XS1)


2005-09-2050




Machine no.


DIN_STP_25

PageNoPin target Cable Part / No Part / No Cable Plug target123 Gr W11 U9-XS1:3 19.0045678 Rd W11 U9-XS1:8 19.019

GND Sh W11 U9-XS1:GND 19.01

D0-XS1 Profibus dsub on node1

2

3

4

5

6

7

8

9

1

Female side

0 1 2 3 4 5 6 7 8 9

Page

+-

53


Check.Proj.

Origin

Date

Crea. f. Crea. by

mpnTolerans AB Pin chart: D10-XS1 (D10-XS1 - D10-XS1)


2005-09-2051




Machine no.


DIN_STP_25

PageNoPin target Cable Part / No Part / No Cable Plug target123 Gr W12 U9-XS1:3 19.0445678 Rd W12 U9-XS1:8 19.049

GND Sh W12 U9-XS1:GND 19.05

D10-XS1 Profibus dsub on node 6

2

3

4

5

6

7

8

9

1

Female side

0 1 2 3 4 5 6 7 8 9

Page

+-

54


Check.Proj.

Origin

Date

Crea. f. Crea. by

mpnTolerans AB Pin chart: U9-XS1 (U9-XS1 - U9-XS1)


2005-09-2052




Machine no.


DIN_STP_25

PageNoPin target Cable Part / No Part / No Cable Plug target12

D10-XS1:3 W11 Gr 3 D0-XS1:3 19.00W12

4567

D10-XS1:8 W11 Rd 8 D0-XS1:8 19.01W12

9D10-XS1:GND W11 Sh GND D0-XS1:GND 19.01

W12

U9-XS1 Connector on Profibus master

2

3

4

5

6

7

8

9

1

Female side

0 1 2 3 4 5 6 7 8 9

Page

+-

55


Check.Proj.

Origin

Date

Crea. f. Crea. by



2005-09-2053




Machine no.


DIN_STP_25

PageNoPin target Cable Part / No Part / No Cable Plug targetU10-Y1:, 1 Brn CB1-W1 CB1-D4:PB9 O2 30.05U10-Y2:, 2 Red CB1-W1 CB1-D4:PB9 O3 30.07U10-Y3:, 3 Or CB1-W1 CB1-D4:PB9 O1 30.03

U10-Y4:A1 4 Ylw CB1-W1 CB1-D7:PB9 O12 33.015 Grn CB1-W1 CB1-D7:PB9 O13 33.03

U10-Y6:, 6 Blu CB1-W1 CB1-D7:PB9 O14 33.057

U10-Y8:, 8 Gry CB1-W1 CB1-D4:PB9 O0 30.0191011121314151617

U10-XS1:19 18 Gry' CB1-W1 CB1-D4:3 30.01U10-XS1:20 19 Wht' CB1-W1 CB1-D4:3 30.01

U10-Y8: 20 Blk' CB1-W1 CB1-D4:3 30.01

U10-XS1 Connector on valveblock

Female side

2

18

16

14

12

10

8

6

4

1

3

5

7

9

11

13

15

17

1920

0 1 2 3 4 5 6 7 8 9

Page

+-

56


Check.Proj.

Origin

Date

Crea. f. Crea. by



2005-09-2054




Machine no.


DIN_STP_25

PageNoPin target Cable Part / No Part / No Cable Plug targetB1: W20 Brn 1 1 W18 CB3-XS1:1 27.01

W21B1: W20 Blk 2 2 W18 CB3-XS1:2 27.00B1: W20 Blu 3 3 W18 CB3-XS1:3 27.01

W21B2: W21 Blk 4 4 W18 CB3-XS1:4 27.03

PE

U12-XS1 Connector on spool 1

1

2

4

3

PE

Female side

0 1 2 3 4 5 6 7 8 9

Page

+-

57


Check.Proj.

Origin

Date

Crea. f. Crea. by



2005-09-2055




Machine no.


DIN_STP_25

PageNoPin target Cable Part / No Part / No Cable Plug targetB3: W22 Brn 1 1 W19 CB3-XS2:1 27.05

W23B3: W22 Blk 2 2 W19 CB3-XS2:2 27.05B3: W22 Blu 3 3 W19 CB3-XS2:3 27.05

W23B4: W23 Blk 4 4 W19 CB3-XS2:4 27.07

PE

U13-XS1 Connector on spool 2

1

2

4

3

PE

Female side

0 1 2 3 4 5 6 7 8 9

Page

+-

58


Check.Proj.

Origin

Date

Crea. f. Crea. by

mpnTolerans AB Terminal-connection diagram: +FWxx.ST-X4V1 (25 - 27)


2005-09-2056




Machine no.

Internal target

Jumper

Terminal

Terminal-connection diagram 2005-09-20DIN_KLA_Q_O_TOL_1mpn

Connection

C

B

9

9

-

K

1

2

5

13

13

12

12

14

4

4

U

1

0

1

2

7

14

14

S12

Blue

Blue

E

m

e

r

g

e

n

c

y

r

e

l

a

y

+FWxx.ST-X4V1

X

1

X

1

C

B

9

9

-

K

1

U

1

0

1

W46JZ-500

0 1 2 3 4 5 6 7 8 9

Page

+-

59


Check.Proj.

Origin

Date

Crea. f. Crea. by

mpnTolerans AB Terminal-connection diagram: X1 (PE - 14)


2005-09-2057




Machine no.

Internal target

Jumper

Terminal


Connection PE

C

B

1

-

D

0

F

1

2

:

2

1

+

1

1

P

r

o

f

i

b

u

s

n

o

d

e

1

C

B

1

-

D

0

X

2

:

-

2

-

2

2

P

r

o

f

i

b

u

s

n

o

d

e

1

C

B

1

-

D

0

P

E

:

P

E

PE

Gr/Ye

Gr/Ye

P

r

o

f

i

b

u

s

n

o

d

e

1

C

B

9

9

-

D

1

0

U

7

:

+

3

24V

1

1

P

r

o

f

i

b

u

s

n

o

d

e

6

C

B

9

9

-

D

1

0

X

1

:

2

4

0V

2

2

P

r

o

f

i

b

u

s

n

o

d

e

6

C

B

9

9

-

D

1

0

P

E

:

P

E

PE

Gr/Ye

Gr/Ye

P

r

o

f

i

b

u

s

n

o

d

e

6

S

2

U

1

0

1

:

S

1

1

5

1

1

3

3

Blk

Blk

M

e

c

h

a

n

i

c

a

l

s

a

f

e

t

y

s

w

i

t

c

h

S

2

X

1

:

1

1

6

2

2

4

4

Blk

Blk

M

e

c

h

a

n

i

c

a

l

s

a

f

e

t

y

s

w

i

t

c

h

U

1

0

1

:

S

2

1

7

U

1

0

1

:

S

2

2

8

U

1

0

1

:

S

3

1

9

U

1

0

1

:

S

3

2

1

0

C

B

9

9

-

K

1

X

1

:

6

1

1

11

3

3

C

B

9

9

-

K

1

X

1

:

1

3

1

2

14

4

4

+

F

W

x

x

.

S

T

-

X

4

V

1

X

1

:

1

2

1

3

25

+

F

W

x

x

.

S

T

-

X

4

V

1

U

1

0

1

:

S

1

2

1

4

27

X1Terminal in main cabinet

C

B

1

-

D

0

C

B

9

9

-

D

1

0

C

B

1

-

X

1

S

2

C

B

9

9

-

K

1

+

F

W

x

x

.

S

T

-

X

4

V

1

W10JZ-500

W46JZ-500

W10JZ-500

W34

W46JZ-500

0 1 2 3 4 5 6 7 8 9

Page

+-

60


Check.Proj.

Origin

Date

Crea. f. Crea. by

mpnTolerans AB Terminal-connection diagram: CB1-X1 (1 - 2)


2005-09-2058




Machine no.

Internal target

Jumper

Terminal


Connection

S

2

X

1

:

5

1

Blk

Blk

M

e

c

h

a

n

i

c

a

l

s

a

f

e

t

y

s

w

i

t

c

h

S

2

X

1

:

6

2

Blk

Blk

M

e

c

h

a

n

i

c

a

l

s

a

f

e

t

y

s

w

i

t

c

h

CB1-X1Emergency stop terminal in CB1

S

2

W34

0 1 2 3 4 5 6 7 8 9

Page

+-

61


Check.Proj.

Origin

Date

Crea. f. Crea. by



2005-09-2059




Machine no.

Internal target

Jumper

Terminal


Connection

B

9

X

S

P

1

:

D

1

1

Brn

Brn

P

i

v

o

t

r

i

g

h

t

l

o

c

k

e

d

B

9

X

S

P

1

:

D

2

2

Blk

Blk

P

i

v

o

t

r

i

g

h

t

l

o

c

k

e

d

B

9

X

S

P

1

:

D

3

3

Blu

Blu

P

i

v

o

t

r

i

g

h

t

l

o

c

k

e

d

B

1

0

C

B

2

-

X

1

:

9

4

Brn

BrnP

i

v

o

t

l

e

f

t

l

o

c

k

e

d

B

1

0

X

S

P

1

:

D

4

5

Blk

Blk

P

i

v

o

t

l

e

f

t

l

o

c

k

e

d

B

1

0

C

B

2

-

X

1

:

1

0

6

Blu

Blu

P

i

v

o

t

l

e

f

t

l

o

c

k

e

d

B

6

C

B

2

-

X

1

:

9

7

13

2

2

G

r

e

a

s

e

p

r

e

s

s

u

r

e

B

6

X

S

P

1

:

D

5

8

14

1

1

G

r

e

a

s

e

p

r

e

s

s

u

r

e

C

B

4

-

S

1

C

B

2

-

X

1

:

7

9

3

1

1

C

B

4

-

S

2

C

B

2

-

X

1

:

6

1

0

X1

2

2

U

1

1

-

Y

1

X

S

P

1

:

D

6

1

1

,

Red

Red

W

i

r

e

1

f

e

e

d

U

1

1

-

Y

1

C

B

2

-

X

1

:

1

0

1

2

Blk

Blk

W

i

r

e

1

f

e

e

d

U

1

1

-

Y

2

X

S

P

1

:

D

7

1

3

,

Red

Red

W

i

r

e

2

f

e

e

d

U

1

1

-

Y

2

C

B

2

-

X

1

:

1

2

1

4

Blk

Blk

W

i

r

e

2

f

e

e

d

CB2-X1Terminal in CB2

B

9

B

1

0

B

6

C

B

4

-

S

1

C

B

4

-

S

2

U

1

1

-

Y

1

U

1

1

-

Y

2

W35 W36 W31JZ-500

W50JZ-500

CB2-W1Valve-cable

CB2-W2Valve-cable

+ - + -

P

0 1 2 3 4 5 6 7 8 9

Page

+-

62


Check.Proj.

Origin

Date

Crea. f. Crea. by



2005-09-2060




Machine no.

Internal target

Jumper

Terminal


Connection

B

1

C

B

1

-

D

1

:

2

1

1

1

1

1

1

1

Brn

Brn

W

i

r

e

e

n

d

1

B

1

C

B

1

-

D

1

:

P

B

9

I

0

2

2

2

2

2

2

2

Blk

Blk

W

i

r

e

e

n

d

1

B

1

C

B

1

-

D

1

:

3

3

3

3

3

3

3

3

Blu

Blu

W

i

r

e

e

n

d

1

B

2

C

B

1

-

D

1

:

P

B

9

I

1

4

4

4

4

4

4

4

Blk

Blk

W

i

r

e

1

c

o

u

n

t

e

r

B

3

C

B

3

-

X

1

:

1

5

1

1

1

1

1

1

Brn

Brn

W

i

r

e

e

n

d

2

B

3

C

B

1

-

D

1

:

P

B

9

I

2

6

2

2

2

2

2

2

Blk

Blk

W

i

r

e

e

n

d

2

B

3

C

B

3

-

X

1

:

3

7

3

3

3

3

3

3

Blu

Blu

W

i

r

e

e

n

d

2

B

4

C

B

1

-

D

1

:

P

B

9

I

3

8

4

4

4

4

4

4

Blk

Blk

W

i

r

e

2

c

o

u

n

t

e

r

CB3-X1Terminal in CB3

C

B

3

-

X

S

1

U

1

2

-

X

S

1

B

1

B

2

C

B

3

-

X

S

2

U

1

3

-

X

S

1

B

3

B

4

W18JZ-500

W20Sensor cable

W21SIM-M8-3GD-5-PU

W19JZ-500

W22Sensor cable

W23SIM-M8-3GD-5-PU

+ - + - + - + -

0 1 2 3 4 5 6 7 8 9

Page

+-

63


Check.Proj.

Origin

Date

Crea. f. Crea. by

mpnTolerans AB Terminal-connection diagram: X2 (- - -)


2005-09-2061




Machine no.

Internal target

Jumper

Terminal


Connection

G

1

:

-

-

X

2

:

-

-

X

2

:

-

-

X2

0 1 2 3 4 5 6 7 8 9

Page

+-

64


Check.Proj.

Origin

Date

Crea. f. Crea. by

mpnTolerans AB Cable-connection diagram: W1 ( - )


2005-09-2062




Machine no.

Cable-connection diagramI

n

t

e

r

n

a

l

t

a

r

g

e

t

2005-09-20DIN_KBA_Q_M_TOL1

mpn

C

o

r

e

M

1

1

U

A1

A1

U11

S

e

r

v

o

m

o

t

o

r

M

1

2

V

A3

A3

V12

S

e

r

v

o

m

o

t

o

r

M

1

3

W

A2

A2

W13

S

e

r

v

o

m

o

t

o

r

M

1

5

11

B2

B2

5

S

e

r

v

o

m

o

t

o

r

M

1

6

12

B3

B3

6

S

e

r

v

o

m

o

t

o

r

7 8

M

1

P

E

PE

B1

B1

PEPE

S

e

r

v

o

m

o

t

o

r

M

1

S

h

PE

PE

PE

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S

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r

v

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r

W1

Elau Motor 2,58 0,00

X

S

1

M

1

X

S

1

M

1

U2-X4 U2-X1 U2-X4

W2Elau Motor 2,5

W2Elau Motor 2,5

M3~

M3~

0 1 2 3 4 5 6 7 8 9

Page

+-

65


Check.Proj.

Origin

Date

Crea. f. Crea. by



2005-09-2063




Machine no.


n

t

e

r

n

a

l

t

a

r

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mpn

C

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M

1

1

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M

1

2

A3

A3

V1

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1

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1

5

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S

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M

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6

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7 8

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W2

Elau Motor 2,58 0,00

M

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p

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XS1

M

o

t

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p

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XS1

M3~

M3~

0 1 2 3 4 5 6 7 8 9

Page

+-

66


Check.Proj.

Origin

Date

Crea. f. Crea. by



2005-09-2064




Machine no.


n

t

e

r

n

a

l

t

a

r

g

e

t


mpn

C

o

r

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M

2

S

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PE

PE

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M

2

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31

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42

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M

2

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13

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2

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W5

MotorCableHDD6 1,50

X

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3

M

2

U3-X4 U3-X1 U3-X4

W6MotorCableHDD

M3~

0 1 2 3 4 5 6 7 8 9

Page

+-

67


Check.Proj.

Origin

Date

Crea. f. Crea. by



2005-09-2065




Machine no.


n

t

e

r

n

a

l

t

a

r

g

e

t


mpn

C

o

r

e

M

2

S

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PE

PE

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m

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t

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M

2

1

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M

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2

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1

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M

2

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W6

MotorCableHDD6 1,50

M

2

M

o

t

o

r

p

l

u

g

XS3

M3~

0 1 2 3 4 5 6 7 8 9

Page

+-

68


Check.Proj.

Origin

Date

Crea. f. Crea. by



2005-09-2066




Machine no.


n

t

e

r

n

a

l

t

a

r

g

e

t


mpn

C

o

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C

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W10

JZ-5005 0,75

C

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1

-

D

0

C

B

1

-

X

1

S

2

C

B

1

-

D

0

X1

W34

0 1 2 3 4 5 6 7 8 9

sp 05041 system

Documents

mpn34 schematic remote

schematic remote io

mpn20 schematic u1

mpn25 schematic u1

mpn26 schematic u1

mpn21 schematic u1

mpn22 schematic u1

mpn23 schematic u1