space propulsion lab
TRANSCRIPT
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Energetic Problems in Aerospace Propulsion
Notes for Students
Chapter 11 - Appendices and Exercises
Solid Rocket Motors
Adriano AnnovazziAvio - Space Propulsion
22 Corso Garibaldi, I-00034 Colleferro, Rome, Rm, Italy
and
Luigi T. DeLucaSPLab, Department of Aerospace Engineering, Politecnico di Milano
Campus Bovisa, I-20156, Milan, Mi, Italy
Preliminary International Edition
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Contents
1 EXERCISE No. 1: BOOST - SUSTAINER MISSION 4
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Properties of Combustion Chamber . . . . . . . . . . . . . . . . . . . . 5
1.3 Optimum Expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4 Evaluating Ballistic Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.5 Boost or Acceleration Phase . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.6 Sustainer or Regime Phase . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.7 Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.7.1 Thrust Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131.7.2 Propellant Grain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.7.3 Total Impulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.8 Effects of Initial Temperature . . . . . . . . . . . . . . . . . . . . . . . . 14
1.8.1 Boost or Acceleration Phase . . . . . . . . . . . . . . . . . . . . . . . . 141.8.2 Sustainer or Regime Phase . . . . . . . . . . . . . . . . . . . . . . . 15
2 EXERCISE No. 2: SUSTAINER - BOOST MISSION 17
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.2 Properties of Combustion Chamber . . . . . . . . . . . . . . . . . . . . 192.3 Optimum Expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.4 Evaluating Ballistic Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.5 Sustainer Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.6 Boost or Acceleration Phase . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.7 Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.7.1 Thrust Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.7.2 Propellant Grain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262.7.3 Total Impulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.8 Effects of Initial Temperature . . . . . . . . . . . . . . . . . . . . . . . . 27
2.8.1 Sustainer or Regime Phase . . . . . . . . . . . . . . . . . . . . . . . . 27
2.8.2 Boost or Acceleration Phase . . . . . . . . . . . . . . . . . . . . . . . . 28
3 EXERCISE No. 3: PERFORATED GRAIN SIZING 30
3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.2 Ugello Adattato . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.2.1 Soluzione Grafi
ca . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323.2.2 Soluzione Analitica (verifica) . . . . . . . . . . . . . . . . . . . . . . . 33
3.3 Grano Propellente Solido . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353.3.1 Grano a Combustione Frontale . . . . . . . . . . . . . . . . . . . . . . 35
3.3.2 Grano a Combustione Radiale Progressivo . . . . . . . . . . . . . . . . 36
3.3.3 Grano a Combustione Radiale Neutro . . . . . . . . . . . . . . . . . . 37
3.4 Lunghezza Totale Motore (perdmax= 60cm) . . . . . . . . . . . . . . . . . . 39
3.5 Impulso Totale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.6 Accensione . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.7 Erosione (da migliorare) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423.8 Velocit di Efflusso . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.9 Espansione Isentropica . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
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Chapter 11 - Solid Rocket Engines - AppEx 3
4 CONCLUSIONI 46
5 BIBLIOGRAPHY 47
List of Figures
List of Tables
Chapter 11 - Exercises
SOLID ROCKET MOTORS
This appendix to Chap.11 deals with a variety of specific matters regarding performanceand design of SRMs; matters of general interest regarding thermochemical rockets in generalare discussed in Chap. 09. Principal features of SRMs, with respect to the important classof LREs, concern simplicity and promptness of use as well as economy of realization butto the detriment of modest level and control of performance. Therefore, solid rocket motorsare favorite for all situations where promptness is a premium (e.g., emergency maneuvers),military applications, and in general for civil tasks where maximum performance is not amandatory constraint.
Solid rocket motors are typically distinguished in three main categories: space (for space
access or navigation), ballistic, and tactical motors. This classification reflects sensible differ-ences in terms of size, operating ambient, and design.
EXERCISES
EXERCISE No. 1: BOOST - SUSTAINER MISSIONEXERCISE No. 2: SUSTAINER - BOOST MISSIONEXERCISE No. 3: PERFORATED GRAIN SIZING
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1 EXERCISE No. 1: BOOST - SUSTAINER MISSION
Preliminary sizing of solid rocket motor of boost - sustainer type
We wish to get the preliminary sizing of a SRM capable to carry out the two-step propul-sive mission sketched in the following figure:
boost5 s_____| || || || | sustainer 25 s| b_________________________b ______________________________e________ time, sThe assigned input data are: burning times for each flight segment, tb1= 5s and tb2= 25s; thrust under optimum expansion, T1(z0= 2.5104 m) = 104 + 100Ckg; combustion chamber pressure, pc1= 60 + N atm; For sake of simplicity, consider a unique "cigarette" cylindrical grain consisting of
two different unmetallized composite propellants featuring, under the reference conditionsofTref= 300K and pref= 68 atm, the following steady-state ballistic properties:
PROPELLANT 1
densityp1= 1.70g/cm3
thermal sensitivity p1= 0.0021/
Cp, atm 1 10 100
rb(p), cm/s 0.768 2.165 6.102Tf(p), K 2562 2777 3010
PROPELLANT 2
density p2= 1.60g/cm3
thermal sensitivityp2= 0.0051/
Cp, atm 5 50 68
rb(p), cm/s 0.972 2.030 2.240Tf(p), K 2499 2623 2640
1. Please perform a preliminary sizing of the whole motor (nozzle, combustion chamber,and propellant grain) at the optimum expansion altitude ofz0. In particular, pleasededuce the diameter of the "cigarette" cylindrical grain required to achieve the wantedpropulsive mission. Please evaluate how the main ballistic parameters change duringthe two flight segments.
2. How would the whole propulsive mission be affected by a decrease of the initial tem-perature fromT0= Tref toT0= 275K ?
3. Draw and discuss the steady temperature profile in the solid propellant grain.
Consider a monophase gaseous mixture expanding under chemically frozen conditions.When necessary, with due justifications assume typical values for missing properties andmake reasonable assumptions for undefined processes. Assigned data depend on the digitsC and N, that identify the alphabet position of the first letter of respectively the candidate
family name andfirst name.
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Chapter 11 - Solid Rocket Engines - AppEx 5
1.1 Introduction
Let us assume as typical values
=
M= 25g/gmole or kg/kmole; k = 1.25; g0= 9.807m/s2;
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1.3 Optimum Expansion
z= z0= 25,000 m At this point of the exercise we can only evaluate the nozzle transversalshape !
Forpc/pa = pc/pe = 60/0.02516 = 2384.7, we can determine for chemically frozen expan-sion the ideal values of both cF
(cF)ideal =
r2
k2
k 1 ( 2
k+ 1)k+1k1
s1
pepc
k1k
(1)
=
vuut2
1.252
1.25 1( 2
1.25 + 1)
1.25 + 1
1.25 1
vuuut1
0.02516
60
1.25 11.25 (2)
= 1.8483 (3)
and =Ae/At, being
1/ = At/Ae=
k+ 1
2
1k 1
pepc
1k
vuuuutk+ 1k 1
1
pepc
k 1k
=
1.25 + 1
2
11.25 1
0.02516
60
11.25
vuuuut1.25 + 11.25 11
0.02516
60
1.25 11.25
= 3.1817103
7.1 = 8.4779103
and thus=Ae/At= 1/(8.477910
3) = 117.95
As acheck, plots of optimum expansion - see Fig. 3.7 Sutton VI [1] p. 60 or Fig. 3.6 SuttonVII [2] p.65 - read by interpolation for k = 1.25:
- (cF)ideal= 1.85 very good check;- Ae/At = 120 good check.
For sake of simplicity, let us neglect nozzle losses (for example, a total loss of2%) andlet us accept as effective values cF = 1.85 and = Ae/At = 118. We can now evaluate thegravimetric specific impulse as
graphical Is(z= z0= 2.5 104 m) = ccFg0
=1507 1.85
9.807 = 284.28s
computed Is(z= z0= 2.5 104 m) = ccFg0
=1507 1.85
9.807 = 284.28s (4)
(a rare agreement, due to the fact that(cF)idealis identical !) and the throat area. based onthe design thrust value, as
cF = T(z= z0= 2.5 104 m)
pcAt
At =
T(z= z0= 2.5
104 m)
pccF =
10000
9.807
60 101325 1.85= 87.196cm2
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Chapter 11 - Solid Rocket Engines - AppEx 7
Immediately, the nozzle exit area is
Ae= (z= z0 = 2.5 104 m)At= 118 90.09 = 10631cm2
while the corresponding diameters are
dt =
r4 At
=
r4
87.196
= 10.54cm
de =
r4 Ae
=
r4
10631
= 116.34cm
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1.4 Evaluating Ballistic Data
Recall that the Vieille ballistic law can equivalently be written as
rb(p, Tref) = a(Tref) pn
(5)rb(p, Tref) = rb(pref, Tref) (p/pref)n (6)
while the first version is that more commonly used, the second version resorts to the nondi-mensional pressurep/prefinstead of the dimensional value p. Likewise, it may be convenientto write for the flame temperature as well
Tf(p, Tref) = b(Tref) pnTf (7)Tf(p, Tref) = Tf(pref, Tref) (p/pref)nTf (8)
Let us observe that the two constants or multiplicative factors in Eq. 5 and 7 represent thevalues of respectively steady burning rate and steady flame temperature at the unit pressure
(p = 1 atm or 1 bar or 1 MPa...). In general, the two constants can de evaluated at anyselected pressurep of convenience as
a(Tref) = rb(p, Tref)
(p)n
b(Tref) = Tf(p, Tref)
(p)nTf
As a further alternative, comparing the two laws of Eq. 5 and 6 for burning rate or the twolaws of Eq. 7 and 8 for flame temperature, the two constants can also be evaluated at theprecise reference pressurepref as
a(Tref) = rb(p, Tref)(pref)
n
b(Tref) = Tf(p, Tref)
(pref)nTf
- Thus, the steady burning rate of propellant 1 is:notice that a1= 0.768 is already assigned
evaluate n1=ln 6.102 ln 2.1652
ln100 ln10 = 0.45evaluate rb,1(pref, Tref) = 0.768 (68)0.45 = 5.129cm/sverify a1= 6.102/(100)0
.45 = 0.7682(cm/s)/(atmn) assignedverify also a1= rb,ref/(pref)
n1 = 5.129/(68)0.45 = 0.768(cm/s)/(atmn) assignedin this instance let us use the form
rb(p, Tref) = a(Tref) pn =rb,ref (p/68)n rb,1(p, Tref) = 0.7682 p0.45
- Thus, the steady flame temperature of propellant 1 is:notice that b1= 2562K is already assigned
evaluate nTf,1= ln 3010 ln 2777
ln100 ln10 = 0.035evaluate Tf,1(pref, Tref) = 2562 (68)0.035 = 2970Kverify b1= 3010/(100)0
.035 = 2562assignedverify also b1 = Tf,ref/(pref)
nTf,1 = 2970/(68)0.035 = 2562.2assigned
in this instance let us use the form
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Chapter 11 - Solid Rocket Engines - AppEx 9
Tf(p, Tref) = b(Tref) pnTf =Tf,ref (p/68)nTf Tf,1(p, Tref) = 2970 (p/68)0.035
- Thus, the steady burning rate of propellant 2 is:
notice that rb,2(pref, Tref) is already assigned
evaluate n2=ln 2.240 ln 0.97166
ln68 ln 5 = 0.32evaluate 0.972 =a2(p= 5atm)0.32 a2= 0.972/(50.32) = 0.581(cm/s)/(atmn)verify a2= rb,ref/(pref)
n2 = 2.240/(68)0.32 = 0.5806 (cm/s)/(atmn) assignedin this instance let us use the form
rb(p, T ref) = a(Tref) pn =rb,ref (p/68)n rb,2(p, T ref) = 0.581 p0.32
- Thus, the steady flame temperature of propellant 2 is:
notice that Tf,2(pref, Tref) = 2640K is already assignedevaluate nTf,2=
ln 2640 ln 2499ln68 ln 5 = 0.021
evaluate b2 = 2499/(5)0.021 = 2416K/(atmn) assigned
verify b2= Tf,ref/(pref)nTf,2 = 2640/(68)0.021 = 2416.1K/(atmn) assigned
in this instance let us use the form
Tf(p, T ref) = b(Tref) pnTf =Tf,ref (p/68)0.035 Tf,2(p, T ref) = 2640 (p/68)0.021
1.5 Boost or Acceleration Phase
For the assigned boost duration tb1= 5s, the cigarette cylindrical grain of propellant can be
designed as follows.The propellant flow rate (weight in kgfor mass in kgm) is
Is(z = z0) =T(z= z0)
.w
graphical .w= TIs
= 10000
284.28= 35.177kg/s
computed .w= TIs
= 10000
284.28= 35.177kg/s (9)
while the ideal total propellant amount (weight or mass) neglecting unburnt residuals, tran-
sients, and various inefficiencies
(wp)ideal,1= .w tb,1= 35.1775 = 175.89kg (10)
For sake of simplicity, let us neglect an excess of, say4%and thus keep for the amount (weightor mass) of propellant required by the boost phase
wp,1= (wp)ideal,1= 175.89kg (11)
wherefrom the volume of the boost propellant grain (wp is the weight in kgfor mass in kgmof propellant)
Vp,1= wp,1/p = 175.89/1.70 = 103.46dm3
= 103460cm3
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Mass conservation, between the combustion surfaceAb(produced mass) and nozzle throatAt (discharged mass), requires for the motor operation a combustion surface of
Abprb = CDAtpc=Atpc
c
= .w
Ab = 1
cAtpcprb
= 87.196104 (60101325)
1507.01.7010+3 4.849102 = 0.42673 m2 = 4267.3cm2
Just as acheck, let us verify the produced flow rate.
w= prbAb= 1.7010+3 4.849102 0.42673 = 35.177kg/s
or, asanothercheck, let us verify the combustion surface from the produced flow rate.
w = prbAb (12)
graphical Ab=.
w
prb=
35.17710+3
1.704.849 = 4267.3cm2 (13)
computed Ab=.w
prb=
35.17710+3
1.704.849 = 4267.3cm2 (14)
The most important check regards the combustion pressure in the boost phase
pc =
AbAt
pa1c
11 n1 =
4267.3
87.196 1.7010+3 0.7682 10
2
(101325)0.45 1507.0
110.45
=
= 6.0793106 Pa= 6.0793MPa = 6.0793/0.101325 atm = 59.998atm OKwherefrom the characteristic velocityccan be verified as
.
w = prbAb= CDAtpc=
Atpcc
c = Atpc
.w
=87.196 104 60 101325
35.177 = 1507.0m/s
Since a cigarette grain is required, the requested boost surface combustion is easily pro-vided by an ideally neutral cylindrical grain having diameter
db=
r4
Ab
=
r4
4267.3
3.1415= 73.712cm
while the klemmung ratioKbt is
Kbt=Ab
At=
4267.3
87.196
= 48.939 (15)
For the boost phase the length or web thickness of the (ideally) neutral grain is
b1= rb1tb1= 4.8495 = 24.245cm (16)
wherefrom the boost grain volume can be verified as
Vp= Ab b= 4267.3 24.245 = 103.46dm3 = 103.46103 cm3 (17)Assuming a total thickness of1.144cm for the liner (between propellant grain and com-
bustion chamber case) + possible ablative protection + case wall, the external diameter dcof the combustion chamber (max cross-section clutter) is
dmax= dc= db+ 2tliner= 73.712 + 21.144 = 76.0cm (18)
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Chapter 11 - Solid Rocket Engines - AppEx 11
1.6 Sustainer or Regime Phase
Sizing the sustainer propellant grain requires first determining the new operating conditions(sustainer phase or phase 2) in the combustion chamber, including the newpc ! If we neglect
the (minor) effect ofpc on the ratio (Tc/=
M), we find again
c 1CD
=pcAt
.m
=Isg0
cF=
c
cF=
q(
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calculate the new non optimum gasdynamic expansion or force again optimum expansion bya variable geometry limited to the nozzle exit area Ae. Let us take this second approach,leading to higher performance. We need to calculatethe new values of both (cF)ideal
(cF)ideal =
r2
k2
k 1 ( 2
k+ 1)k+1k1
s1
pepc
k1k
=
r2
1.252
1.25 1( 2
1.25 + 1)1.25+11.251
s1
0.02516
16.638
1.2511.25
= 1.775
and =Ae/At
1/ = At/Ae=k+ 1
2
1
k
1 pepc
1
k vuuuutk+ 1k 1
1pepc
k 1k
=
1.25 + 1
2
11.251
0.02516
16.638
11.25
vuut1.25 + 11.25 1
"1
0.02516
16.638
1.2511.25
#
= 8.8776103
6.544 = 2.271102
and thus=Ae/At= 1/(2.27110
2) = 44.033
To be consistent and for sake of simplicity, let us again neglect nozzle losses (for example,
a total inefficiency of 2%) and let us accept as effective values for the thrust coefficientcF = 1.775and for the expansion geometric ratio = Ae/At = 44.0. We can now evaluateduring the sustainer phase the new (ideal) values of:
- thrust
T2(z = z0= 2.5 104 m) = cFpcAt= 1.775 16.638 1.01325 105 87.196 104 = 26092.0N = 26092.0/9.807 = 2660.5kg
- nozzle exit area
Ae= (z= z0= 2.5 104 m)At= 44.033 87.196 = 3839.5cm2 (22)
- gravimetric specific impulse (for c assumed invariant)
Is(z= z0 = 2.5 104 m) = ccFg0
=1507.0 1.775
9.807 = 272.76s (23)
- and relevant diameters (for the taken approach, only the exit divergent is affected)
db = dmax= db+ 2tliner = 76.0cm (24)
dt =
r4 At
=
r4
87.196
= 10.537cm (25)
de = r4 Ae
= r4 3839.5
= 69.92cm (26)
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Chapter 11 - Solid Rocket Engines - AppEx 13
1.7 Motor
1.7.1 Thrust Nozzle
For the taken approach, the total nozzle length (convergent + divergent) changes dependingon the flight segment. In the boost phase, assuming for the combustion chamber dc = dmaxand for the gasdynamic thrust nozzle a45 convergent and a 15 divergent, we find
Lconv = (dc dt)/2
tan 45=
(76 10.54)/2tan45
= 32.73cm (27)
Ldiv = (de dt)/2
tan 15=
(116.34 10.54)/2tan15
= 197.43cm (28)
Ltot = Lconv+Ldiv= 32.73 + 197.43 = 230.16cm (29)
In the sustainer phase, under identical assumptions for the relevant geometrical parameters,
wefi
nd
Lconv = (dc dt)/2
tan45=
(76 10.54)/2tan45
= 32.73cm (30)
Ldiv = (de dt)/2
tan 15=
(69.92 10.54)/2tan15
= 110.80cm (31)
Ltot = Lconv+ Ldiv = 32.73 + 110.80 = 143.53cm (32)
Thus, in the sustainer phase the gasdynamic thrust nozzle results less cluttering in termsof both total length (but the convergent has not changed) and exit diameter, thanks to thereduced pressure in the combustion chamber.
1.7.2 Propellant Grain
The total length of the (ideally) neutral cylindrical grain, summing up the two burning phases,is
Lp = Lboost+ Lsustainer = 24.245 + 35.70 = 59.945' 60 cm (33)
1.7.3 Total Impulse
The total impulse for each of the burning phases is by definition
Itot,1(z = z0) = T1(z= z0)tb1= 100005 = 50.0103 kg s (34)
Itot,2(z = z0) = T2(z= z0)tb2= 2660.525 = 66.513103 kg s (35)
and thus, summing up the two burning phases, we find
Itot(z= z0) = T1(z= z0) tb1 + T2(z= z0) tb2= 50.0 103 + 66.513 103 = 116.51 103 kg s
As acheck, an alternative way (Sutton VI p. 24) to evaluate the total impulse Itotresortsto the gravimetric specific impulseIs
Itot,1(z = z0) = Is,1(z= z0)(wp,1)ideal = 284.28 175.89 = 50.002103 kg s (36)
Itot,2(z = z0) = Is,2(z= z0)(wp,2)ideal = 272.76 243.75 = 66.485103
kg s (37)
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1.8 Effects of Initial Temperature
1.8.1 Boost or Acceleration Phase
We need to evaluate the new combustion chamber pressure at the assigned initial temperatureofT0= 275 K- via mass balance
pc =
AbAt
p1a1c
11n1
= (38)
=
4267.3
87.196 1.7010+3 0.7682 10
2
(101325)0.45exp[0.002 (275 300)] 1507.0
110.45
(39)
= 5.551106 Pa= 5.551MPa = 5.551/0.101325 atm = 54.784atm (40)
- or via the thermal sensitivity parameter k
k,1 = p,11 n1
= 0.0021 0.45= 3.636410
3 (41)
pc(To) = pc(Tref)exp[k,1 (To Tref)] = (42)pc(275) = 60 exp[3.636410
3 (275 300)] = 54.786atm (43)Knowing the new combustion chamber pressure, for the boost phase at low initial temperaturewe can immediately evaluate the new
- steady burning rate
rb1(pc1 = 54.784atm) = a1(Tref) exp[p,1 (To Tref)] pn1 (44)= 0.7682 exp[0.002 (275 300)] 54.7840.45 = 4.4275 cm/s (45)
- burning time
tb1(pc1= 54.784atm) =b1/rb1 = 24.245/4.4275 = 5.476s (46)
- steady flame temperature (accounting only for the dominating pressure effect)
Tc1= Tf1(pc1= 54.784) = 2970 (54.784/68)0.035 = 2947.6K (47)- characteristic velocity
c 1CD
=pcAt
.m
=Isg0
cF=
c
cF=
q(
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Chapter 11 - Solid Rocket Engines - AppEx 15
- gravimetric specific impulse
Is,1(z= z0 = 2.5 104 m) = ccFg0
= 1504.6 1.8438
9.807 = 282.88s
- thrust
T1(z= z0= 2.5104 m) = cFpcAt = 1.8438 54.7841.01325 105 87.196104 = 89244N
1.8.2 Sustainer or Regime Phase
Again, we need to evaluate the new combustion chamber pressure at the assigned initialtemperature ofT0= 275 K
- via mass balance
pc = AbAt
p,2a2c
1
1n2
=
=
4267.3
87.196 1.6010+3 (0.581 10
2
1013250.32) exp[0.005 (275 300)] 1507.0
110.32
= 1.4028106 Pa= 1.4028MPa = 1.4028/0.101325 atm = 13.845atm
- or via the thermal sensitivity parameter k
k,2 = p,21 n2 =
0.005
1 0.32= 7.3529103 (48)
pc(To) = pc(Tref) exp[k,2 (To Tref)] = (49)pc(275) = 16.638 exp[7.352910
3
(275
300)] = 13.844atm (50)
Knowing the new combustion chamber pressure, for the sustainer phase at low initial tem-perature we can immediately evaluate the new
- steady burning rate
rb2(pc2 = 16.638atm) = a2(Tref) exp[p,2 (To Tref)] pn2 (51)= 0.581 exp[0.005 (275 300)] 13.8440.32 = 1.189cm/s (52)
- burning time
tb2(pc2= 16.638atm) = b2/rb2= 39.38/1.189 = 33.120s (53)
- steady flame temperature (accounting only for the dominating pressure effect)
Tc1= Tf1(pc1 = 13.844) = 2970 (13.844/68)0.035 = 2809K (54)
- characteristic velocity
c 1CD
=pcAt
.m
=Isg0
cF=
c
cF=
q(
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16 Space Propulsion - DeLuca 2004
- thrust coefficient
(cF)ideal = r2 k2
k 1(
2
k+ 1
)k+1k1s1
pe
pc
k1k
(55)
=
r2
1.252
1.25 1( 2
1.25 + 1)1.25+11.251
s1
0.02516
13.844
1.2511.25
(56)
= 1.762 (57)
- gravimetric specific impulse
Is,2(z= z0 = 2.5 104 m) = ccFg0
=1468.8 1.762
9.807 = 263.90s (58)
- thrust
T2(z= z0= 2.5104 m) = cFpcAt= 1.762 (13.8441.01325105)87.196104 = 21552N
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Chapter 11 - Solid Rocket Engines - AppEx 17
2 EXERCISE No. 2: SUSTAINER - BOOST MISSION
Preliminary sizing of solid rocket motor of sustainer - boost type
We wish to get the preliminary sizing of a SRM capable to carry out the two-step propul-sive mission sketched in the following figure:
boost 5 s| _____| | || | || | || sustainer 25 s | || _________________________c |b ______________________________b________ time, s
The assigned input data are: burning times for each flight segment, tb1= 25s e tb2= 5s; thrust under optimum expansion, T1(z0= 2.5104 m) = 5, 000 + 100Ckg; combustion chamber pressure, pc1= 30 + N atm; For sake of simplicity, consider a unique "cigarette" cylindrical grain consisting of
two different unmetallized composite propellants featuring, under the reference conditionsofTref= 300K and pref= 68 atm, the following steady-state ballistic properties:
PROPELLANT 1
densityp1 = 1.60g/cm3
thermal sensitivity p1 = 0.0041/C
p, atm 10 50 68
rb(p), cm/s 1.213 2.030 2.240
Tf(p), K 2536 2623 2640
PROPELLANT 2
density p2= 1.70g/cm3
thermal sensitivityp2= 0.0001/C
p, atm 1 30 68
rb(p), cm/s 0.831 3.026 4.130
Tf(p), K 2562 2886 2970
1. Please perform a preliminary sizing of the whole motor (gasdynamic thrust nozzle,combustion chamber, and propellant grain), at the optimum expansion altitude ofz0,forcing the nozzle to always work under optimum expansion by using a divergent withconstant aperture d = 15
but variable length. In particular, please deduce the di-ameter of the "cigarette" cylindrical grain required to achieve the wanted propulsivemission.
2. Please evaluate how the main ballistic parameters, in particular the nozzle exit areaAt, change during the two flight segments.
3. How would the whole propulsive mission be affected by an increase of the initial tem-perature from T0= Tref toT0= 350K ?
Consider a monophase gaseous mixture expanding under chemically frozen conditions.When necessary, with due justifications assume typical values for missing properties andmake reasonable assumptions for undefined processes. Assigned data depend on the digitsC and N, that identify the alphabet position of the first letter of respectively the candidate
family name andfirst name.
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18 Space Propulsion - DeLuca 2004
2.1 Introduction
Let us assume as typical values:
=
M= 25g/gmole or kg/kmole; k = 1.25; g0= 9.807m/s2;
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Chapter 11 - Solid Rocket Engines - AppEx 19
2.2 Properties of Combustion Chamber
At the nominal combustion chamber pressure ofpc1= 30atm, we can evaluate at once: Tc1= Tf1(pc1= 30) = 2970
(30/68)0.035 = 2886 K;
rb1(pc1= 30atm) = 0.581 300.32 = 1.7253 cm/sorrb1(pc1= 30 101325 Pa) = 0.581
1
(101325)0.32 (30 101325)0.32 = 1.7253cm/s;
ac1(pc1 = 30) =
sk