spare parts catalogue...vespa gts 250 evg4000us1 spare parts catalogue vespa gts 250 2005-2009 (usa)...

Vespa GTS 250 EVG4000US1

SPARE PARTS CATALOGUE

Vespa GTS 250 2005-2009 (USA)

Chassis prefix: ZAPM459LEngine prefix: M452M

Vespa GTS 250EVG4000US1 - Vespa GTS 250 2005-2009 (USA)


18/09/2013 / 72

Index

Finished products........................................................................................................................................................................... 4

Alphanumeric index....................................................................................................................................................................... 5

Engine........................................................................................................................................................................................... 10

Table 01.02 - Engine, assembly..............................................................................................................................................10

Table 01.05 - Crankcase..........................................................................................................................................................11

Table 01.06 - Crankshaft.........................................................................................................................................................12

Table 01.07 - Cylinder-piston-wrist pin unit...........................................................................................................................13

Table 01.10 - Head unit - Valve..............................................................................................................................................14

Table 01.11 - Rocking levers support unit............................................................................................................................. 15

Table 01.12 - Cylinder head cover......................................................................................................................................... 16

Table 01.13 - Driving pulley................................................................................................................................................... 17

Table 01.14 - Driven pulley.................................................................................................................................................... 18

Table 01.15 - Crankcase cover - Crankcase cooling............................................................................................................... 19

Table 01.18 - Oil pump...........................................................................................................................................................20

Table 01.19 - Cooler pump.....................................................................................................................................................22

Table 01.20 - Stater - Electric starter..................................................................................................................................... 23

Table 01.21 - Flywheel magneto............................................................................................................................................ 24

Table 01.23 - Flywheel magneto cover - Oil filter................................................................................................................. 25

Table 01.25 - Reduction unit..................................................................................................................................................26

Table 01.36 - Throttle body - Injector - Union pipe...............................................................................................................27

Table 01.42 - Silencer............................................................................................................................................................. 28

Table 01.45 - Air filter............................................................................................................................................................ 29

Frame - Plastic parts - Coachwork...............................................................................................................................................30

Table 02.01 - シシシシ/シシシ.......................................................................................................................................................... 30

Table 02.25 - シシシシ..................................................................................................................................................................31

Table 02.26 - シシシシシシシ............................................................................................................................................................32

Table 02.30 - シシシシシシシシシシ- シシシシシシシシシシシシシシ........................................................................................................................ 33

Table 02.31 - シシシシシシシ- シシシシシシ..............................................................................................................................................36

Table 02.32 - シシシシシシ - シシシシシ................................................................................................................................................ 37

Table 02.33 - シシシシシシシ - シシシシシシ.............................................................................................................................................40

Table 02.34 - シシシシシシシシシシシ/ シシシシシシシシシ................................................................................................................................41

Table 02.37 - シシシシシ - シシシシシシシシシ...........................................................................................................................................42

Table 02.38 - シシシシシシシシシ........................................................................................................................................................ 43

Table 02.39 - シシシ - シシシシシシ.................................................................................................................................................... 44

Table 02.44 - シシシシシシシシシ........................................................................................................................................................ 45

Table 02.45 - シシシシシシ..............................................................................................................................................................46

Table 02.46 - シシシ....................................................................................................................................................................47

Table 02.47 - シシシシシ................................................................................................................................................................48

Table 02.53 - シシシシシシシシ.......................................................................................................................................................... 49

Table 02.55 - シシシシシシシシシ........................................................................................................................................................ 50

Table 02.61 - シシシシシシシシシシシシシシシ............................................................................................................................................ 52

Handlebars/Steering.....................................................................................................................................................................53

Table 03.01 - Handlebars coverages...................................................................................................................................... 53



18/09/2013 / 72

Table 03.02 - Meter combination - Cruscotto........................................................................................................................55

Table 03.06 - Handlebars - Master cil....................................................................................................................................56

Suspensions - Wheels.................................................................................................................................................................. 57

Table 04.01 - Swinging arm....................................................................................................................................................57

Table 04.02 - Fork/steering tube - Steering bearing unit...................................................................................................... 58

Table 04.10 - Rear suspension - Shock absorber/s................................................................................................................ 61

Table 04.11 - Front wheel...................................................................................................................................................... 63

Table 04.12 - Rear wheel....................................................................................................................................................... 64

Braking system - Transmissions................................................................................................................................................... 65

Table 05.01 - Brakes pipes - Calipers..................................................................................................................................... 65

Table 05.03 - Transmissions....................................................................................................................................................66

Electrical system...........................................................................................................................................................................67

Table 06.01 - Selectors - Switches - Buttons..........................................................................................................................67

Table 06.03 - Front headlamps - Turn signal lamps...............................................................................................................68

Table 06.04 - Rear headlamps - Turn signal lamps................................................................................................................ 69

Table 06.05 - Remote control switches - Battery - Horn....................................................................................................... 70

Table 06.06 - Voltage Regulators - Electronic Control Units (ecu) - H.T. Coil......................................................................... 71

Table 06.08 - Main cable harness.......................................................................................................................................... 72



18/09/2013 / 72

Finished products

Code ValidityEVG4000US1EVG490AUS1 Vehicle colour:Shiny Black[94]EVG49AAUS1 Vehicle colour:Shiny Black[94]EVG4DDAUS1 Vehicle colour:Midnight[222/A]EVG4DEAUS1 Vehicle colour:Midnight[222/A]EVG4EICUS1 Vehicle colour:Stardust Grey[760/A]EVG4F2CUS1 Vehicle colour:Excalibur Grey[738/A]EVG4GPCUS1 Vehicle colour:EVG4GPCUS1[EVG4GPCUS1]EVG4R7AUS1 Vehicle colour:DRAGON RED[894]EVG4RIAUS1 Vehicle colour:Vintage Red[820/A]



18/09/2013 / 72

Code No. table Pos.000097 01.21 8000674 01.05 2003053 03.01 7003056 01.45 11003056 01.45 15003058 05.01 3006078 06.03 19006410 01.14 12006416 04.01 15006422 04.02 41006635 01.15 10006635 04.02 33006731 04.02 14006966 02.33 5006966 04.02 32006975 04.02 39006976 06.04 4008375 01.20 8008457 06.03 15008457 06.04 13008457 06.04 15011109 04.02 57012528 01.23 14012528 04.02 5012533 01.45 12012533 01.45 16012533 02.39 8012533 02.44 4012535 04.02 19012543 03.06 10012554 06.06 9012789 04.02 35012789 04.10 15013763 02.37 11013776 04.10 16013777 02.39 9013777 02.44 5013880 02.47 2013880 06.06 1014754 02.30 24015014 06.06 14015330 03.06 11015727 02.33 3016404 02.37 12016406 02.47 3016406 06.05 6016406 06.06 2016408 04.02 68016408 04.10 11016627 04.10 9016686 03.02 6018538 01.11 13018575 01.05 17018575 01.21 6018575 01.21 9018591 02.37 13018639 01.36 5018639 02.47 4018640 01.45 17020003 06.06 10020008 04.10 4020104 02.37 14020106 06.06 3020108 04.02 69021108 04.10 12021114 04.02 34021210 04.02 17

Code No. table Pos.030115 02.25 6031056 03.02 3031058 04.02 37031091 01.36 5031091 02.47 4031119 04.02 70031153 04.10 23063435 01.10 5071671 06.06 15080341 06.06 13092517 04.02 50119219 04.02 13123394 03.06 3127927 05.01 15127927 05.01 7145298 01.19 20145298 01.42 13145298 02.53 4145298 02.55 40145298 05.01 25145298 06.08 12145298 06.08 9149104 04.02 16149104 04.10 17149104 04.11 4149104 05.01 11156205 06.08 5168077 02.55 25174085 04.02 21174088 04.02 18174874 04.02 22177408 04.02 72177414 04.02 40177436 04.02 25177442 04.02 28177443 04.02 29177445 04.02 38177451 04.02 11177494 04.02 24177521 04.02 43177609 04.02 36177610 04.02 30178150 04.10 13178790 03.06 12181351 02.32 3181351 02.32 7181351 02.33 11182302 02.37 16192598 02.33 4194423 04.10 18198513 04.02 12199190 02.26 3199190 02.30 25199190 02.31 4199190 02.32 17199190 06.05 9

1U0000765 04.02 9217280 02.46 4223605 03.06 13231590 04.02 51232108 02.25 7232108 04.01 10232108 04.10 10232108 04.10 5239388 01.05 3239388 01.15 11241936 01.45 13

Code No. table Pos.241936 02.32 11241936 02.46 2241936 02.55 2241936 02.61 9241936 05.01 17241937 03.02 5250522 06.03 20250522 06.04 14250522 06.04 16252420 02.30 6252945 06.08 4253327 06.03 2253937 02.46 5254485 01.45 18254485 02.31 5254485 02.33 6254485 02.37 4254485 02.47 9254485 02.55 30254485 02.55 5254485 02.55 9254485 06.05 2257134 05.01 26257134 06.08 13257404 02.55 10257614 02.30 7258146 01.15 7258146 01.45 3258160 02.47 11258249 02.30 26258249 02.31 6258249 03.01 8258403 06.01 1259166 01.45 14259348 04.02 2259349 02.30 8259349 04.02 3259349 04.02 47259372 02.30 30259372 02.30 32259830 02.31 7259830 06.05 14259832 02.47 10260918 01.36 4260918 01.45 6265451 05.01 16265451 05.01 8266841 04.02 44266845 04.01 6267038 04.10 14267115 03.01 9267819 04.02 52267958 02.26 2268158 04.10 6268596 02.30 5268596 02.30 9269118 04.02 8269755 01.25 13270793 01.15 3270793 02.55 3270793 03.02 4271147 04.02 31271434 03.06 8271452 03.06 4271453 03.06 5271477 04.02 48271740 04.01 7



18/09/2013 / 72

Code No. table Pos.271807 04.01 8272426 02.25 3272750 04.10 31272836 02.37 5272836 02.55 6272836 05.01 18272836 06.04 5272836 06.08 15273460 04.10 32273693 04.02 42273754 02.25 8274246 01.14 20277916 01.05 26277916 01.07 9277916 01.18 9285536 01.18 12285846 01.10 13287913 01.18 2288245 02.37 9288474 01.23 16289731 01.15 13289731 01.15 14289731 01.18 27289731 02.33 7289731 05.01 21289731 06.06 4290860 06.08 4292022 06.03 3292022 06.03 7292022 06.04 2292507 06.08 4292723 06.03 4294678 03.01 11294723 06.01 2294877 06.01 3296141 02.30 10296456 02.39 2296458 06.03 5297027 01.10 1297027 01.10 6297498 06.03 16298581 02.46 6298604 02.01 10298731 02.46 23298838 02.46 10298903 02.46 7299557 02.01 9299972 02.30 34299972 02.46 13319532 05.01 4319538 02.44 3411296 01.10 9411311 01.05 4414837 01.18 15414837 01.20 9414838 01.11 9414838 01.23 4414838 02.47 5430264 01.15 2430585 01.14 4431065 01.05 25431089 01.14 17432142 01.05 27433232 01.14 5433800 06.03 18434541 01.18 16434541 06.05 3

Code No. table Pos.434885 01.13 9435629 01.10 20436438 01.10 14436695 01.18 3436788 02.39 6436947 01.42 4463195 02.32 9478115 01.05 5478115 01.07 10478184 01.07 11478985 01.15 12479132 01.45 4479515 01.21 3479986 01.18 11479986 01.19 18480853 01.10 21482305 01.14 18483164 02.01 6483226 01.14 9483261 01.14 10483711 01.10 15483767 01.05 18483785 01.05 6483889 01.13 2483914 01.10 16483918 01.18 20484034 01.05 7484123 01.11 11484123 01.23 15484733 01.10 17484739 01.11 1484740 01.11 4484819 01.11 2484819 01.11 5484908 01.07 3485047 01.05 19485080 01.19 12485655 01.05 20485703 01.25 14485710 01.13 4485868 01.18 17485912 01.05 8485912 01.25 2486075 01.23 8486081 01.05 9486175 01.21 7486324 01.13 10486324 01.14 21486331 01.11 14486336 01.11 8486343 01.11 7486363 01.07 4486974 01.11 15487211 01.25 6487832 01.11 16487833 01.11 17487936 01.14 6487989 01.12 6496404 06.08 4497348 05.01 10497461 01.02 2497462 01.02 3

56140R5 04.02 10561433 04.02 4656234R 04.10 156263R 04.02 1556286R 04.02 15

Code No. table Pos.562923 03.06 656297R 04.02 5356298R 04.02 55563728 04.10 19564053 04.02 7564257 04.02 54564260 04.02 56564573 04.02 26564573 04.12 4564629 01.18 28564629 05.01 23564761 05.01 27564878 04.01 18567642 02.37 857313R 02.55 1157323R 02.45 157333R 02.55 13573426 02.46 24574646 02.32 10575249 02.30 27575249 02.31 8575249 02.33 12575249 02.37 6575249 02.46 3575249 02.55 31575607 02.30 11575819 02.30 12576189 02.30 28576189 02.31 13576189 02.32 16576189 06.05 10576454 02.61 7576464 02.38 6576468 02.61 5576542 02.53 6576546 02.53 7576702 02.38 7576704 02.38 8576705 02.38 9576708 02.38 10576953 02.38 11577005 02.30 13577128 02.46 14577129 02.46 15577131 02.46 16

5771695 02.26 4577174 02.30 1

5771740090 02.30 157717400DE 02.30 157717400F2 02.30 157717400R7 02.30 157717400RI 02.30 1

577175 02.30 25771750090 02.30 257717500DE 02.30 257717500F2 02.30 257717500R7 02.30 257717500RI 02.30 2

577180 02.31 2577181 02.31 3577182 02.31 11577183 02.55 1577187 02.55 16577195 02.55 29577201 02.55 18577384 02.55 19577395 02.30 29



18/09/2013 / 72

Code No. table Pos.577395000C 02.30 29577396000C 02.30 31

577399 02.30 14577400 02.30 15

577405000C 02.32 185774050042 02.32 185774050043 02.32 18

577406 02.31 10577433 02.55 21577436 02.55 12577437 02.31 9577447 02.30 16577453 02.30 37577454 02.46 22577456 02.46 25577468 02.30 17577471 02.46 17577473 02.32 14

5774730090 02.32 1457747300DE 02.32 1457747300F2 02.32 1457747300GP 02.32 1457747300R7 02.32 1457747300RI 02.32 14

577474 02.32 155774740090 02.32 1557747400DE 02.32 1557747400EI 02.32 1557747400F2 02.32 1557747400GP 02.32 1557747400R7 02.32 1557747400RI 02.32 15

577492 02.39 3577594 02.30 18577620 02.30 35577620 02.46 18577856 02.30 19

577856000C 02.30 195778560043 02.30 19

577857 02.30 20577857000C 02.30 20

577861 02.30 21580160 02.55 28580160 05.01 14580160 05.01 19580653 06.08 358070R 01.21 158071R 01.21 258086R 06.06 1858088R 01.20 158099R 06.05 1158110R 01.21 2581142 06.05 1258115R 06.05 858120R 06.06 8582034 03.06 9582041 06.01 4582298 02.25 2582691 02.37 10582787 04.02 58582828 03.06 14582850 02.25 4582851 02.25 5582930 06.08 4582951 06.01 5582988 06.01 6582990 02.46 19

Code No. table Pos.583236 06.06 11583575 06.01 11583921 02.61 11584083 02.33 9584084 02.33 10584121 02.46 20584332 06.03 12584332 06.03 9584332 06.04 10584332 06.04 11584332 06.04 7584344 01.42 11584520 06.01 7584599 06.01 8584669 02.55 4584678 06.04 11584678 06.04 13584679 06.04 8584679 06.04 9584724 06.08 1584726 06.03 6584867 06.05 4584925 02.32 6584926 02.32 2584977 06.03 1584995 02.32 4584995 02.32 8597149 04.10 7597317 04.01 12597374 04.01 13597418 05.01 22597528 04.10 20597564 04.12 5597565 04.12 6597679 04.11 3597679 04.12 3597758 04.02 23597856 05.01 6597857 04.01 4597914 04.01 5598134 04.02 71598143 04.10 3598237 04.01 16598277 04.11 2598278 04.12 2598615 04.02 1

598615000C 04.02 159861500DE 04.02 1

598619 04.11 1598619 04.12 1598654 04.02 27598715 04.12 7598917 04.01 2599059 04.01 19599077 04.01 17599208 01.42 3599246 04.01 11599250 04.01 14599593 04.10 27599677 02.33 2599678 03.01 3

5996780090 03.01 359967800DE 03.01 359967800EI 03.01 359967800F2 03.01 359967800GP 03.01 359967800R7 03.01 3

Code No. table Pos.59967800RI 03.01 3

599679 03.01 45996790090 03.01 459967900DE 03.01 459967900EI 03.01 459967900F2 03.01 459967900GP 03.01 459967900R7 03.01 459967900RI 03.01 4

600161 04.01 3600579 02.33 1

6005790090 02.33 160057900DE 02.33 160057900EI 02.33 160057900F2 02.33 160057900GP 02.33 160057900R7 02.33 160057900RI 02.33 1

601288 03.06 7601321 05.03 1601815 04.10 30601825 04.01 1601952 05.01 20601978 02.25 1620236 02.37 7620333 02.38 12620334 02.38 13620335 02.38 14620395 02.01 3620395 02.01 5620415 02.46 21620452 02.30 33620529 02.38 4620693 02.30 22620737 02.47 6620966 02.61 8

62110200F1 02.39 162110200F2 02.39 162110200F3 02.39 1

621137 02.32 16211370090 02.32 162113700DE 02.32 162113700EI 02.32 162113700F2 02.32 162113700GP 02.32 162113700R7 02.32 162113700RI 02.32 1

621138 02.32 56211380090 02.32 562113800DE 02.32 562113800EI 02.32 562113800F2 02.32 562113800GP 02.32 562113800R7 02.32 562113800RI 02.32 5

621141 02.34 2621143 02.26 1

6211430090 02.26 162114300F2 02.26 162114300R7 02.26 16211434090 02.26 162114340F2 02.26 162114340GP 02.26 162114340R7 02.26 16211435090 02.26 162114350DE 02.26 162114350F2 02.26 1



18/09/2013 / 72

Code No. table Pos.62114350GP 02.26 162114350R7 02.26 162114350RI 02.26 162114360F2 02.26 1

621145 02.33 8621146 02.53 1621152 02.53 2621155 02.34 1621157 06.06 6621365 02.55 27621498 02.39 4621581 02.53 8621582 02.47 1621585 02.53 5621830 06.05 13621914 03.01 10622052 02.55 22622357 06.04 15622548 02.44 1622824 02.37 1

6228240090 02.37 162282400DE 02.37 162282400F2 02.37 162282400GP 02.37 162282400R7 02.37 162282400RI 02.37 1

622838 06.06 7622839 02.55 17

62291400R7 02.01 162291400RI 02.01 162291401 02.01 1

6229145090 02.01 162291450DE 02.01 162291450F2 02.01 162291450GP 02.01 162291450R7 02.01 162291450RI 02.01 162291460F2 02.01 1

622948 01.15 15623013 02.55 23623162 02.47 12623205 02.38 5623317 02.38 1623318 02.38 2623319 02.38 3623361 06.06 12623438 02.55 24623447 03.01 2

6234470090 03.01 262344700DE 03.01 262344700F2 03.01 262344700GP 03.01 262344700R7 03.01 262344700RI 03.01 2

623448 03.01 16234480090 03.01 162344800DE 03.01 162344800EI 03.01 162344800F2 03.01 162344800GP 03.01 162344800R7 03.01 162344800RI 03.01 1

623536 03.06 1623563 02.37 2623575 02.32 13623673 02.55 8623674 02.55 7

Code No. table Pos.623743 02.47 7623776 02.30 38623920 02.44 2623922 02.55 20623928 02.31 1

6239280090 02.31 162392800DE 02.31 162392800EI 02.31 162392800F2 02.31 162392800GP 02.31 162392800R7 02.31 162392800RI 02.31 1

623977 02.44 1624100 02.61 1624258 02.38 15624384 02.61 2624402 02.55 7638534 02.46 26638536 06.04 3638563 06.03 10638563 06.03 13638715 06.03 8638716 06.03 11638717 06.04 6638718 06.04 10638718 06.04 9638792 06.03 17638934 06.08 2638949 01.36 1

6389495 01.36 1638975 06.01 9638976 06.01 10639000 01.10 8639026 06.08 14639028 01.20 2639030 06.08 10639032 01.23 13639082 06.05 5639180 01.36 8639205 01.12 11639357 02.53 9639359 03.02 2639678 03.02 1639682 06.04 1646833 03.06 16646833 03.06 18646921 02.39 5647078 05.01 2647161 05.01 10709047 02.01 8709047 02.55 39709047 04.02 20709047 04.10 22709047 04.11 5709047 05.01 12709047 05.01 5709532 01.36 7709646 04.10 2482518R 01.14 1182539R 01.05 1082545R 04.10 28825481 01.42 12825758 01.25 782580R 01.23 9825952 01.18 2182635R 01.23 10826388 01.42 16

Code No. table Pos.826391 01.42 2826396 01.11 1882642R 01.13 1582649R 01.18 582650R 01.18 1482659R 01.25 3826974 04.10 29827085 01.05 2382723R 01.18 22827277 01.25 882737R 01.20 382753R 01.14 1082782R 01.18 23827831 01.45 1982783R 01.18 682789R 01.42 1782806R 01.21 1828146 01.07 8828147 01.07 8828148 01.07 882817R 01.11 382817R 01.11 682818R 01.14 1828210 06.06 16828217 01.13 1482823R 01.18 1382831R 01.10 3828421 01.12 5828480 01.10 19828653 01.12 7828662 01.19 11828717 01.14 7828817 06.06 8828875 01.18 24828961 04.11 6828961 05.01 13829040 01.19 19829139 01.11 19829201 01.25 4829206 01.25 5829529 01.07 5829534 01.12 1829536 01.12 2829593 01.18 8829661 01.05 21829785 01.10 18830056 01.45 7830057 01.45 8830061 01.05 16830061 01.36 6830071 01.25 10830248 01.12 3830249 01.12 4830486 01.07 6830862 01.25 15831174 01.10 10831322 01.21 4831995 01.45 5831997 01.45 9832130 01.05 22833308 01.11 12833669 01.14 8833673 01.14 13833674 01.14 14833701 01.05 11833722 01.18 4833989 01.13 13



18/09/2013 / 72

Code No. table Pos.834044 01.14 15834187 01.42 5834266 01.15 4840177 01.15 5840193 01.13 7840332 01.05 12840344 01.18 19840489 01.05 14840504 01.23 5840507 01.23 11840532 01.20 6840533 01.13 11840893 01.21 5

8409515001 01.05 18409515002 01.05 1

8410015 01.25 118410035 01.25 12841130 01.19 13841379 01.13 12841774 01.14 16841782 01.42 10842090 01.15 6842093 01.15 8842143 01.25 1842204 01.13 3

8423835001 01.06 18423835002 01.06 1

842385 01.21 10842388 01.21 11842389 01.19 2842390 01.19 16842455 01.19 3842595 01.19 4842703 01.20 7

8427035 01.20 7842870 01.13 5842908 01.42 8843017 01.36 3843028 01.13 6843362 01.10 17843363 01.10 18843517 01.07 1

8435190001 01.07 28435190002 01.07 28435190003 01.07 28435190004 01.07 2

843568 01.23 12843963 01.13 8844049 01.14 19

8440494 01.14 19844094 01.12 10844160 01.10 11844160 01.23 6844352 01.18 1844472 01.36 2844483 04.10 8844582 01.05 15844669 01.25 15844730 01.19 1844758 01.45 10

8447595 01.19 5844864 01.42 7844927 01.42 9845212 01.05 28845604 01.10 4845605 01.10 7845753 01.10 2

Code No. table Pos.8458245 01.19 17845861 01.05 24

8459375 01.15 9846096 01.18 26846098 01.18 29846734 01.19 9846819 01.18 10847116 01.18 24847266 01.45 1847516 01.18 25847568 01.10 12847679 01.21 5847716 01.23 7847717 01.23 17847718 01.19 8847791 01.11 10

8477975 01.21 4847881 01.36 2847928 01.18 18847929 01.18 7847931 01.25 9847974 01.42 14848039 04.10 21

8482385 01.42 18483785 01.19 17848452 01.42 6848724 01.20 6951685 02.39 10963486 01.07 7969224 02.33 13969224 02.53 3969224 04.02 4969296 06.08 11969348 06.06 17975855 02.01 7

CM001903 02.55 32CM001904 01.12 8CM001904 01.12 9CM001904 01.19 14CM001904 01.19 7CM001904 02.55 33CM001905 02.55 34CM001907 02.55 35CM001908 01.19 15CM001908 02.55 14CM001908 02.55 36CM001914 02.61 12CM001914 02.61 14CM001914 02.61 3CM001915 02.55 37CM002910 01.45 2CM002920 01.45 2CM006307 02.30 3CM006903 02.55 38CM006903 05.01 24CM006903 06.08 6CM006904 06.08 7CM006906 06.08 8CM007503 02.61 10CM012811 02.46 11CM012813 02.46 12CM013201 02.61 13CM013201 02.61 15CM017201 02.01 2CM017202 02.01 4CM017406 06.03 14CM017406 06.04 12

Code No. table Pos.CM017406 06.04 14CM017408 02.30 23CM017409 03.01 6CM017410 02.30 4CM017410 02.31 12CM017410 02.32 12CM017410 04.02 49CM017410 04.02 6CM017418 03.01 5CM023703 02.46 1CM024102 02.61 4CM025709 02.47 8CM028201 02.61 6CM060965 03.06 2CM061303 04.02 53CM061304 04.02 55CM067801 04.01 9CM068301 05.01 1CM071806 06.05 1CM074101 05.01 9CM074801 03.06 15CM074901 03.06 17CM078201 01.36 3CM121908 01.15 1CM142556 01.02 1

CM1440175 01.14 2CM144407 01.13 1



18/09/2013 / 72

Group EngineCode 01.02

Description Engine, assemblyService 1

Pos. Code Description Qty Variants

1 CM142556 ***ENG.250 4T/4V E3 GTS USA 12 497461 Gask. set thermic unit 13 497462 Engine gasket set 1



18/09/2013 / 72


Description CrankcaseService 1


1 8409515001 Crank-case 11 8409515002 Crank-case 12 000674 Circlip 25x26.9x1.2 13 239388 Pin 6,5x9,5x15 24 411311 Plug 25 478115 Locating dowel Ø11xØ8,1x10 26 483785 Springs fixing pin 17 484034 Nozzle 18 485912 Radial ball bearing 15x42x13 29 486081 Silent-block 210 82539R Gasket ring 111 833701 Radial ball bearing 20x47x14 112 840332 Stud bolt 414 840489 Cup 115 844582 Nozzle D 1.1 116 830061 Screw w/ flange M5x16 417 018575 Screw M5x10 118 483767 Lower oil bulkhead 119 485047 Upper oil bulkhead 120 485655 Spring 121 829661 Oil pressure valve 122 832130 Complete oil level dipstick 123 827085 Gasket ring 14,43x9,19x2,62 124 845861 Filter door insert 125 431065 Gasket 126 277916 Locating dowel 127 432142 screw M6x60 1028 845212 Half crankcase gasket 1



18/09/2013 / 72


Description CrankshaftService 1


1 8423835001 Crankshaft cpl. cat1 11 8423835002 Crankshaft cpl. cat2 1



18/09/2013 / 72


Description Cylinder-piston-wrist pin unitService 1


1 843517 Cylinder with piston 12 8435190001 Piston assy cat.1 12 8435190002 Piston assy cat.2 12 8435190003 Piston assy cat.3 12 8435190004 Piston assy cat.4 13 484908 Scraper ring 72x1 14 486363 Scraper ring 72x2,5 15 829529 Piston pin 16 830486 Ring 72x1.5 17 963486 Snap ring 28 828146 Cylinder base gasket 0,4 mm 18 828147 Cylinder base gasket 0,6 mm 18 828148 Cylinder base gasket 0,8 mm 19 277916 Locating dowel 210 478115 Locating dowel Ø11xØ8,1x10 211 478184 O-ring 4



18/09/2013 / 72


Description Head unit - ValveService 1


1 297027 Gasket 12 845753 Hex socket screw M5x20 23 82831R Thermostat 14 845604 Thermostat cover 15 063435 Bleed valve cap 16 297027 Gasket 17 845605 Bleed screw 18 639000 Temperature gauge 19 411296 Nut M8x1,25 410 831174 Cylinder head gasket 0,3mm 111 844160 screw 212 847568 Cylinder head assembly 113 285846 Valve half-cone 814 436438 Valve gasket ring 415 483711 Lower cap 416 483914 Upper cap 417 484733 Intake valve 217 843362 Intake valve 218 829785 Exhaust valve 218 843363 Exhaust valve 219 828480 Spring 420 435629 Stud bolt M7 221 480853 Exhaust pipe gasket 1



18/09/2013 / 72


Description Rocking levers support unitService 1


1 484739 Rocker arm inlet 12 484819 Nut 23 82817R Adjuster screw 24 484740 Rocker arm exhaust 15 484819 Nut 26 82817R Adjuster screw 27 486343 Rocker arms axis 28 486336 Timing system gear 19 414838 screw M6x35 110 847791 Camshaft axle with U.P. 111 484123 Screw w/ flange 212 833308 Camshaft plate 113 018538 Hex socket screw M5x30 114 486331 Decompressor counterweight 115 486974 Spring 116 487832 Washer 117 487833 Gasket 118 826396 Decompression bell 119 829139 Decompression counterweight 1



18/09/2013 / 72


Description Cylinder head coverService 1


1 829534 Head cover 12 829536 Head cover gasket 13 830248 Special screw 54 830249 Damper drift 55 828421 Oil breather valve 16 487989 Gasket 17 828653 screw 48 CM001904 Hose clamp 19 CM001904 Hose clamp 110 844094 Engine oil breather pipe 111 639205 Spark plug (Champion) RG4PHP 1



18/09/2013 / 72


Description Driving pulleyService 1


1 CM144407 Half-pulley assy., driving 12 483889 Spacer 13 842204 Roller contrast 14 485710 Roller contrast 15 842870 Roller 66 843028 Sliding block 37 840193 Fixed pulley 18 843963 V-belt 19 434885 Plain washer 17x32x1 110 486324 Nut M12x1.25 111 840533 Flat washer 12.1x36x2 112 841379 Belleville spring 0,5x35x17 113 833989 Toothed pulley 114 828217 Special screw 115 82642R Bearing 1



18/09/2013 / 72


Description Driven pulleyService 1


1 82818R Pulley 12 CM1440175 Clutch assy 14 430585 Gasket 15 433232 Ring nut 16 487936 Clutch side cap 17 828717 Guide pin L=12,5 48 833669 Sec. fixed sheave, complete 19 483226 Snap ring 110 483261 Radial bearing 17x30 110 82753R Bearing 17x30x7 111 82518R Roller cage 20x29x18 112 006410 Gasket ring 313 833673 Variator spring 114 833674 Cup 115 834044 O-ring 116 841774 Sec. sliding sheave, complete 117 431089 Gasket ring 218 482305 Fan 119 844049 Clutch drum 119 8440494 Clutch drum 120 274246 Flat washer 22x12,1x1 121 486324 Nut M12x1.25 1



18/09/2013 / 72


Description Crankcase cover - Crankcase coolingService 1


1 CM121908 Plug 12 430264 Self-tapping screw 53 270793 TBCIC Screw 3,8x16 34 834266 Air deflector 15 840177 Hot air deflector 16 842090 Cooling Cover 17 258146 Self-tap screw M3x20 28 842093 Filtering element 19 8459375 ***CRANKCASE COVER ASSY 110 006635 Snap ring 111 239388 Pin 6,5x9,5x15 212 478985 Bearing 113 289731 Screw w/ flange M6x30 814 289731 Screw w/ flange M6x30 115 622948 Plate 1



18/09/2013 / 72


Description Oil pumpService 1


1 844352 Oil pump assembly 12 287913 Oil pump gear 13 436695 Belleville spring Ø6,4xØ20x2 14 833722 Screw w/ flange M6x14 15 82649R Oil pump chain 16 82783R Oil pump control pinion 17 847929 Carter-oil pump gasket 18 829593 Screw w/ flange M5x35 29 277916 Locating dowel 310 846819 Oil filler plug 111 479986 O-ring 112 285536 O-ring 31,47x1,78 113 82823R Oil filter plug 114 82650R Complete chain tensioner 115 414837 Screw w/ flange M6x25 116 434541 Screw w/ flange M6x16 217 485868 Spacer 118 847928 Gasket 119 840344 Chain tensioner rod 120 483918 Oil seal washer 121 825952 Gasket ring 122 82723R Camshaft chain 123 82782R Timing chain pinion 124 828875 Cover 124 847116 Timing system cover 125 847516 Chain tensioner sliding block 126 846096 Motor oil cup 127 289731 Screw w/ flange M6x30 7



18/09/2013 / 72


Description Oil pumpService 1


28 564629 Hose clamp 229 846098 Gasket 1



18/09/2013 / 72


Description Cooler pumpService 1


1 844730 Water pump impeller cpl. 12 842389 Pump impeller drive key 13 842455 Gasket 14 842595 Gasket ring 15 8447595 Water pump shaft assy. 17 CM001904 Hose clamp 18 847718 By-pass pipe 19 846734 Water pump cover 111 828662 Screw M5x22 312 485080 O-ring 113 841130 Pump-cylinder hose 114 CM001904 Hose clamp 115 CM001908 Hose clamp 216 842390 Drive key 117 8458245 ***FLYWHEEL COVER ASSY 117 8483785 Flywheel cover cpl. 118 479986 O-ring 119 829040 Timing plug assembly 120 145298 Lock-strap L=180mm 1



18/09/2013 / 72


Description Stater - Electric starterService 1


1 58088R Starter motor 12 639028 Starter cable 13 82737R Starter motor gear 16 840532 Plate 16 848724 Ring container lamination 17 842703 Pinion, assy 17 8427035 Starter motor gear 18 008375 screw M6x14 19 414837 Screw w/ flange M6x25 2



18/09/2013 / 72


Description Flywheel magnetoService 1


1 58070R Backplate, assy 11 82806R Statore completo (380W) 12 58071R Rotor cpl. 12 58110R Rotore completo di mozzo 13 479515 Break washer 64 831322 Sprag clutch 14 8477975 Complete freewheel 15 840893 Hex socket screw M6x25 65 847679 Hex socket screw M6x24 66 018575 Screw M5x10 27 486175 ***Screw 38 000097 Transmission key 19 018575 Screw M5x10 210 842385 Plain washer 111 842388 Nut 1



18/09/2013 / 72


Description Flywheel magneto cover - Oil filterService 1


4 414838 screw M6x35 95 840504 Flywheel housing cover gasket 16 844160 screw 17 847716 Lambda probe plate 18 486075 Washer 10.5X16X2.5 19 82580R Oil pressure sensor 110 82635R Oil filter 111 840507 Oil filter special screw 112 843568 Intake oil filter 113 639032 ***BRACKET 114 012528 Washer 115 484123 Screw w/ flange 116 288474 O-ring 20,35x1,78 117 847717 Cable retainer plate 1



18/09/2013 / 72


Description Reduction unitService 1


1 842143 Side cover 12 485912 Radial ball bearing 15x42x13 13 82659R Radial bearing 30x55x13 14 829201 Oil seal 38x50x7 15 829206 Circlip 16 487211 Screw w/ flange M8x45 67 825758 screw M8x40 18 827277 Hose clamp 19 847931 Gasket 110 830071 Pulley shaft 111 8410015 Transmission shaft Z=21/50 112 8410035 Rear wheel axis cpl. 113 269755 Hex socket screw M8x12 114 485703 Washer 8.2x12x1 115 830862 Breather 115 844669 Breather pipe 1



18/09/2013 / 72


Description Throttle body - Injector - Union pipeService 1


1 638949 Injector complete with support 11 6389495 Complete injector 12 844472 ***Union pipe 12 847881 Union 13 843017 ***plastic throttle body 13 CM078201 Throttle body with electronic control unit 14 260918 Hose clamp 15 018639 Hex screw M6x20 35 031091 Hex screw M6x22 36 830061 Screw w/ flange M5x16 17 709532 Hose clamp 18 639180 Spring 1



18/09/2013 / 72


Description SilencerService 1


1 8482385 ***SILINCER ASSY 12 826391 Flange 13 599208 Hex screw M8x30 34 436947 Nut 25 834187 Spring washer 16x8,2x2,2 36 848452 Flat washer 19,3x8,2x2,5 37 844864 Protection 18 842908 screw M5x10 39 844927 Flat washer 310 841782 Fairlead 311 584344 Lamda sensor l. 325 mm 112 825481 Hose clamp 113 145298 Lock-strap L=180mm 114 847974 Lambda probe connector support 116 826388 Graphite bushing 117 82789R Hose clamp 1



18/09/2013 / 72


Description Air filterService 1


1 847266 Air.cl.case 12 CM002910 Hose clamp 22 CM002920 Hose clamp 23 258146 Self-tap screw M3x20 64 479132 Knob 25 831995 Packing 16 260918 Hose clamp 17 830056 Knurled bushing 48 830057 Bushing 29 831997 Air filter 110 844758 Manicotto depuratore / corpo farfallato 111 003056 Flat washer 6,4x12x1 112 012533 Notched washer 6,6x11x0 113 241936 Self locking nut M6 114 259166 screw 115 003056 Flat washer 6,4x12x1 216 012533 Notched washer 6,6x11x0 217 018640 Special cap screw M6x50 218 254485 Spring plate M6 219 827831 Cap 2



18/09/2013 / 72

Group Frame - Plastic parts - CoachworkCode 02.01

Description シシシシ/シシシService 1


1 62291400R7 Painted body with u.p. 1 Vehicle colour:DRAGON RED[894]1 62291400RI Painted body with u.p. 1 Vehicle colour:Vintage Red[820/A]1 62291401 Cataphoresis body with U.P. 11 6229145090 Painted body with u.p. 1 Vehicle colour:Shiny Black[94]

Vehicle colour:Shiny Black[94]1 62291450DE Painted body with u.p. 1 Vehicle colour:Midnight[222/A]

Vehicle colour:Midnight[222/A]1 62291450F2 Painted body with u.p. 1 Vehicle colour:Excalibur Grey[738/A]1 62291450GP Painted body with u.p. 1 Vehicle colour:EVG4GPCUS1[EVG4GPCUS1]1 62291450R7 Painted body with u.p. 1 Vehicle colour:DRAGON RED[894]1 62291450RI Painted body with u.p. 1 Vehicle colour:Vintage Red[820/A]1 62291460F2 Painted body with u.p. 1 Vehicle colour:Excalibur Grey[738/A]2 CM017201 Footrest 13 620395 Spring 14 CM017202 Footrest 15 620395 Spring 16 483164 Flat washer 27 975855 screw 48 709047 Spring washer 49 299557 Cover 210 298604 Lock support 1



18/09/2013 / 72


Description シシシシService 1


1 601978 Central stand 12 582298 Spacer 13 272426 Pad 14 582850 Internal lateral stand spring 15 582851 Lateral stand spring 16 030115 Hex screw M10x130 17 232108 Self locking nut M10 18 273754 O-ring 2



18/09/2013 / 72


Description シシシシシシシService 1


1 621143 Steering column cover 11 6211430090 Steering column cover 1 Vehicle colour:Shiny Black[94]

Vehicle colour:Shiny Black[94]1 62114300F2 Steering column cover 1 Vehicle colour:Excalibur Grey[738/A]1 62114300R7 Steering column cover 1 Vehicle colour:DRAGON RED[894]1 6211434090 Steering column cover 1 Vehicle colour:Shiny Black[94]

Vehicle colour:Shiny Black[94]1 62114340F2 Steering column cover 1 Vehicle colour:Excalibur Grey[738/A]1 62114340GP Steering column cover 1 Vehicle colour:EVG4GPCUS1[EVG4GPCUS1]1 62114340R7 Steering column cover 1 Vehicle colour:DRAGON RED[894]1 6211435090 Steering column cover 1 Vehicle colour:Shiny Black[94]

Vehicle colour:Shiny Black[94]1 62114350DE Steering column cover 1 Vehicle colour:Midnight[222/A]

Vehicle colour:Midnight[222/A]1 62114350F2 Steering column cover 1 Vehicle colour:Excalibur Grey[738/A]1 62114350GP Steering column cover 1 Vehicle colour:EVG4GPCUS1[EVG4GPCUS1]1 62114350R7 Steering column cover 1 Vehicle colour:DRAGON RED[894]1 62114350RI Steering column cover 1 Vehicle colour:Vintage Red[820/A]1 62114360F2 Steering column cover 1 Vehicle colour:Excalibur Grey[738/A]2 267958 Self tapping screw L=20 mm 13 199190 Expansion plug 14 5771695 Front shield 1



18/09/2013 / 72


Description シシシシシシシシシシ- シシシシシシシシシシシシシシService 1


1 577174 Front glove comp. 11 5771740090 Front glove comp. 1 Vehicle colour:Shiny Black[94]

Vehicle colour:Shiny Black[94]1 57717400DE Front glove comp. 1 Vehicle colour:Midnight[222/A]1 57717400F2 Front glove comp. 1 Vehicle colour:Excalibur Grey[738/A]1 57717400R7 Front glove comp. 1 Vehicle colour:DRAGON RED[894]1 57717400RI Front glove comp. 1 Vehicle colour:Vintage Red[820/A]2 577175 Glove compartment door 12 5771750090 Glove compartment door 1 Vehicle colour:Shiny Black[94]

Vehicle colour:Shiny Black[94]2 57717500DE Glove compartment door 1 Vehicle colour:Midnight[222/A]2 57717500F2 Glove compartment door 1 Vehicle colour:Excalibur Grey[738/A]2 57717500R7 Glove compartment door 1 Vehicle colour:DRAGON RED[894]2 57717500RI Glove compartment door 1 Vehicle colour:Vintage Red[820/A]3 CM006307 Gasket 14 CM017410 Spring plate 45 268596 Self tapping screw D4x13 86 252420 Square 17 257614 Square 28 259349 Screw M4,2x13 49 268596 Self tapping screw D4x13 210 296141 Self tapping screw 611 575607 Pawl 112 575819 Bag holder hook 113 577005 Spring 114 577399 Spring 115 577400 Pin 116 577447 Rim 1



18/09/2013 / 72




17 577468 Counter flap 118 577594 Spring clamp 219 577856 Net panel (l) 119 577856000C Net panel (l) 1 Vehicle colour:Shiny Black[94]

Vehicle colour:Shiny Black[94]Vehicle colour:Midnight[222/A]Vehicle colour:Stardust Grey[760/A]Vehicle colour:Excalibur Grey[738/A]Vehicle colour:DRAGON RED[894]Vehicle colour:Vintage Red[820/A]

19 5778560043 Net panel (l) 120 577857 Net panel (r) 120 577857000C Net panel (r) 1 Vehicle colour:Shiny Black[94]

Vehicle colour:Shiny Black[94]Vehicle colour:Midnight[222/A]Vehicle colour:Stardust Grey[760/A]Vehicle colour:Excalibur Grey[738/A]Vehicle colour:DRAGON RED[894]Vehicle colour:Vintage Red[820/A]

21 577861 Lever 122 620693 Sound proof panel 223 CM017408 Plate 424 014754 Self tapping screw 4,2x25* 225 199190 Expansion plug 226 258249 screw 4,2x19 427 575249 Screw with tang M6 128 576189 Screw d4,2x16 229 577395 Left flap 129 577395000C Left flap 1 Vehicle colour:Shiny Black[94]

Vehicle colour:Midnight[222/A]Vehicle colour:Stardust Grey[760/A]Vehicle colour:Vintage Red[820/A]



18/09/2013 / 72




Vehicle colour:DRAGON RED[894]Vehicle colour:EVG4GPCUS1[EVG4GPCUS1]Vehicle colour:Excalibur Grey[738/A]Vehicle colour:Shiny Black[94]Vehicle colour:Midnight[222/A]

30 259372 Self tapping screw M4,2x25 131 577396000C Right flap 1 Vehicle colour:Shiny Black[94]

Vehicle colour:Midnight[222/A]Vehicle colour:Stardust Grey[760/A]Vehicle colour:EVG4GPCUS1[EVG4GPCUS1]Vehicle colour:Vintage Red[820/A]Vehicle colour:DRAGON RED[894]Vehicle colour:Excalibur Grey[738/A]Vehicle colour:Midnight[222/A]Vehicle colour:Shiny Black[94]

32 259372 Self tapping screw M4,2x25 133 620452 Cover 134 299972 Special screw 135 577620 Self locking nut 137 577453 Lock lever 138 623776 paratia interna bauletto 1



18/09/2013 / 72


Description シシシシシシシ- シシシシシシService 1


1 623928 Footrest 11 6239280090 Footrest 1 Vehicle colour:Shiny Black[94]

Vehicle colour:Shiny Black[94]1 62392800DE Footrest 1 Vehicle colour:Midnight[222/A]

Vehicle colour:Midnight[222/A]1 62392800EI Footrest 1 Vehicle colour:Stardust Grey[760/A]1 62392800F2 Footrest 1 Vehicle colour:Excalibur Grey[738/A]1 62392800GP Footrest 1 Vehicle colour:EVG4GPCUS1[EVG4GPCUS1]1 62392800R7 Footrest 1 Vehicle colour:DRAGON RED[894]1 62392800RI Footrest 1 Vehicle colour:Vintage Red[820/A]2 577180 Windshield beading 13 577181 Windshield beading 14 199190 Expansion plug 65 254485 Spring plate M6 26 258249 screw 4,2x19 67 259830 Metric screw M6x20 28 575249 Screw with tang M6 19 577437 Kit strips, footboard 110 577406 Float chamber 111 577182 Cover 112 CM017410 Spring plate 413 576189 Screw d4,2x16 4



18/09/2013 / 72


Description シシシシシシ - シシシシシService 1


1 621137 Left side cover 11 6211370090 Left side cover 1 Vehicle colour:Shiny Black[94]

Vehicle colour:Shiny Black[94]1 62113700DE Left side cover 1 Vehicle colour:Midnight[222/A]

Vehicle colour:Midnight[222/A]1 62113700EI Left side cover 1 Vehicle colour:Stardust Grey[760/A]1 62113700F2 Left side cover 1 Vehicle colour:Excalibur Grey[738/A]1 62113700GP Left side cover 1 Vehicle colour:EVG4GPCUS1[EVG4GPCUS1]1 62113700R7 Left side cover 1 Vehicle colour:DRAGON RED[894]1 62113700RI Left side cover 1 Vehicle colour:Vintage Red[820/A]2 584926 Reflector 13 181351 Spring plate 24 584995 Gasket 25 621138 Right side cover 15 6211380090 Right side cover 1 Vehicle colour:Shiny Black[94]

Vehicle colour:Shiny Black[94]5 62113800DE Right side cover 1 Vehicle colour:Midnight[222/A]

Vehicle colour:Midnight[222/A]5 62113800EI Right side cover 1 Vehicle colour:Stardust Grey[760/A]5 62113800F2 Right side cover 1 Vehicle colour:Excalibur Grey[738/A]5 62113800GP Right side cover 1 Vehicle colour:EVG4GPCUS1[EVG4GPCUS1]5 62113800R7 Right side cover 1 Vehicle colour:DRAGON RED[894]5 62113800RI Right side cover 1 Vehicle colour:Vintage Red[820/A]6 584925 Reflector 17 181351 Spring plate 28 584995 Gasket 29 463195 Elastic drift 610 574646 Self-tapping screw 111 241936 Self locking nut M6 2



18/09/2013 / 72




12 CM017410 Spring plate 113 623575 Fairing fixing plate 214 577473 LH terminal 114 5774730090 LH terminal 1 Vehicle colour:Shiny Black[94]

Vehicle colour:Shiny Black[94]14 57747300DE LH terminal 1 Vehicle colour:Midnight[222/A]

Vehicle colour:Midnight[222/A]14 57747300F2 LH terminal 1 Vehicle colour:Excalibur Grey[738/A]14 57747300GP LH terminal 1 Vehicle colour:EVG4GPCUS1[EVG4GPCUS1]14 57747300R7 LH terminal 1 Vehicle colour:DRAGON RED[894]14 57747300RI LH terminal 1 Vehicle colour:Vintage Red[820/A]15 577474 RH terminal 115 5774740090 RH terminal 1 Vehicle colour:Shiny Black[94]

Vehicle colour:Shiny Black[94]15 57747400DE RH terminal 1 Vehicle colour:Midnight[222/A]

Vehicle colour:Midnight[222/A]15 57747400EI RH terminal 1 Vehicle colour:Stardust Grey[760/A]15 57747400F2 RH terminal 1 Vehicle colour:Excalibur Grey[738/A]15 57747400GP RH terminal 1 Vehicle colour:EVG4GPCUS1[EVG4GPCUS1]15 57747400R7 RH terminal 1 Vehicle colour:DRAGON RED[894]15 57747400RI RH terminal 1 Vehicle colour:Vintage Red[820/A]16 576189 Screw d4,2x16 217 199190 Expansion plug 218 577405000C Spoiler cover 2 Vehicle colour:Shiny Black[94]

Vehicle colour:Midnight[222/A]Vehicle colour:DRAGON RED[894]Vehicle colour:Vintage Red[820/A]Vehicle colour:Shiny Black[94]Vehicle colour:Midnight[222/A]

18 5774050042 Spoiler cover 2 Vehicle colour:EVG4GPCUS1[EVG4GPCUS1]



18/09/2013 / 72




18 5774050043 Cover 2 Vehicle colour:Stardust Grey[760/A]Vehicle colour:Excalibur Grey[738/A]



18/09/2013 / 72


Description シシシシシシシ - シシシシシシService 1


1 600579 Front mudguard 11 6005790090 Front mudguard 1 Vehicle colour:Shiny Black[94]

Vehicle colour:Shiny Black[94]1 60057900DE Front mudguard 1 Vehicle colour:Midnight[222/A]

Vehicle colour:Midnight[222/A]1 60057900EI Front mudguard 1 Vehicle colour:Stardust Grey[760/A]1 60057900F2 Front mudguard 1 Vehicle colour:Excalibur Grey[738/A]1 60057900GP Front mudguard 1 Vehicle colour:EVG4GPCUS1[EVG4GPCUS1]1 60057900R7 Front mudguard 1 Vehicle colour:DRAGON RED[894]1 60057900RI Front mudguard 1 Vehicle colour:Vintage Red[820/A]2 599677 Mudguard crest 13 015727 Self tapping screw 2,9x9,5 24 192598 Cap 25 006966 Spring washer 6,4x11x0,5 16 254485 Spring plate M6 17 289731 Screw w/ flange M6x30 18 621145 Rear mudguard 19 584083 Catadiottro laterale SX 110 584084 Catadiottro laterale DX 111 181351 Spring plate 412 575249 Screw with tang M6 313 969224 Nut 3



18/09/2013 / 72


Description シシシシシシシシシシシ/ シシシシシシシシシService 1


1 621155 Helmet compartment 12 621141 Under seat cover 1



18/09/2013 / 72


Description シシシシシ - シシシシシシシシシService 1


1 622824 Rear protection 11 6228240090 Rear protection 1 Vehicle colour:Shiny Black[94]

Vehicle colour:Shiny Black[94]1 62282400DE Rear protection 1 Vehicle colour:Midnight[222/A]

Vehicle colour:Midnight[222/A]1 62282400F2 Rear protection 1 Vehicle colour:Excalibur Grey[738/A]1 62282400GP Rear protection 1 Vehicle colour:EVG4GPCUS1[EVG4GPCUS1]1 62282400R7 Rear protection 1 Vehicle colour:DRAGON RED[894]1 62282400RI Rear protection 1 Vehicle colour:Vintage Red[820/A]2 623563 Rear protection support 14 254485 Spring plate M6 15 272836 Screw M6x16 26 575249 Screw with tang M6 17 620236 Splash guard 18 567642 Rivet 29 288245 Self locking nut M6 210 582691 Number plate holder 111 013763 Flat washer 4,2x12x1 312 016404 Flat washer 4,2x7,6x0,9 313 018591 screw M4x14 314 020104 Nut M4 316 182302 Rivet 4



18/09/2013 / 72


Description シシシシシシシシシService 1


1 623317 ***NAMEPLATE 12 623318 ***NAMEPLATE 13 623319 GTS logo 14 620529 Targhetta laterale "Vespa" 15 623205 Targhetta frontale "Vespa" 16 576464 Shield "Piaggio" 17 576702 Battery decal 18 576704 "Safety" plate 19 576705 Fuel decal 110 576708 Accessories sticker 111 576953 Name plate "No pets" 112 620333 Name plate 113 620334 Name plate 114 620335 Name plate 115 624258 USA GTS tyre pressure label 1



18/09/2013 / 72


Description シシシ - シシシシシシService 1


1 62110200F1 Two-seat saddle cpl. 1 Vehicle colour:Stardust Grey[760/A]Vehicle colour:Excalibur Grey[738/A]Vehicle colour:EVG4GPCUS1[EVG4GPCUS1]Vehicle colour:DRAGON RED[894]Vehicle colour:Vintage Red[820/A]

1 62110200F2 Two-seat saddle cpl. 1 Vehicle colour:Shiny Black[94]1 62110200F3 Two-seat saddle cpl. 1 Vehicle colour:Shiny Black[94]

Vehicle colour:Midnight[222/A]Vehicle colour:Midnight[222/A]

2 296456 Pad 23 577492 Pad 24 621498 Saddle guard cooling hood 15 646921 Tool roll 16 436788 Screw w/ flange 28 012533 Notched washer 6,6x11x0 29 013777 Washer 6.4x13x1.5 210 951685 screw 2



18/09/2013 / 72




1 622548 ***REAR LUGGAGE CARRIER 11 623977 Complete rear luggage carrier 12 623920 screw torx 23 319538 Hex socket screw M6x30 24 012533 Notched washer 6,6x11x0 45 013777 Washer 6.4x13x1.5 4



18/09/2013 / 72


Description シシシシシシService 1


1 57323R Mirror couple 1



18/09/2013 / 72


Description シシシService 1


1 CM023703 Saddle lock 12 241936 Self locking nut M6 23 575249 Screw with tang M6 44 217280 Hose clamp 15 253937 Spring 16 298581 Lock body 17 298903 Blocchetto serratura completo 110 298838 Cylinder retainer spring 111 CM012811 Transmission 112 CM012813 Transmission 113 299972 Special screw 114 577128 Joint 115 577129 Lever 116 577131 Spring 117 577471 plate 118 577620 Self locking nut 319 582990 Solenoid valve 120 584121 Self tapping screw 221 620415 Spring 122 577454 Cylinder with keys 123 298731 Gasket ring 124 573426 Hewn key with transponder Giobert 125 577456 Bracket 126 638534 Immobilizer antenna 1



18/09/2013 / 72


Description シシシシシService 1


1 621582 Fuel tank 12 013880 Flat washer 16x6,5x1,5 33 016406 Spring washer 6,4x11,8x1 34 018639 Hex screw M6x20 24 031091 Hex screw M6x22 25 414838 screw M6x35 16 620737 Fuel tank gasket 17 623743 Hose clamp 18 CM025709 Indicator fuel level 19 254485 Spring plate M6 210 259832 Tank cap 111 258160 Tank cover gasket 112 623162 Spacer 2



18/09/2013 / 72


Description シシシシシシシシService 1


1 621146 Fuel feed pipe 12 621152 Fuel return pipe 13 969224 Nut 14 145298 Lock-strap L=180mm 15 621585 Hose clamp 16 576542 Gasket 17 576546 Ring nut 18 621581 Fuel pump 19 639357 Fuel pump filter 1



18/09/2013 / 72




1 577183 Water cooler 22 241936 Self locking nut M6 63 270793 TBCIC Screw 3,8x16 24 584669 Fan engine 15 254485 Spring plate M6 36 272836 Screw M6x16 37 623674 Coolant tank 17 624402 Coolant tank 18 623673 Expansion tank plug 19 254485 Spring plate M6 110 257404 screw 211 57313R Tubo collegamento radiatore SX-raccordo inf. 112 577436 pipe 113 57333R Tubo collegamento raccordo superiore 114 CM001908 Hose clamp 116 577187 Left air duct 117 622839 Right air duct 118 577201 Tubo collegamento radiatore DX-raccordo inf. 119 577384 pipe 120 623922 ***COMPLETE PUMP LINK PIPELINE 121 577433 pipe 122 622052 Head coupling tube 123 623013 pipe 124 623438 Cover complete joint 125 168077 Copper gasket 127 621365 Cover 128 580160 Guard 129 577195 Joint 1



18/09/2013 / 72




30 254485 Spring plate M6 231 575249 Screw with tang M6 232 CM001903 Hose clamp 133 CM001904 Hose clamp 334 CM001905 Hose clamp 435 CM001907 Hose clamp 436 CM001908 Hose clamp 237 CM001915 Hose clamp 338 CM006903 Pipes/cables retainer spring 339 709047 Spring washer 140 145298 Lock-strap L=180mm 5



18/09/2013 / 72


Description シシシシシシシシシシシシシシシService 1


1 624100 ***TUBE 12 624384 Safety valve 13 CM001914 Hose clamp 24 CM024102 pipe 15 576468 Carbon filter 16 CM028201 Volet 17 576454 Maintenance 18 620966 Bracket 19 241936 Self locking nut M6 210 CM007503 ***TUBE 111 583921 Strip 112 CM001914 Hose clamp 213 CM013201 Spring 214 CM001914 Hose clamp 415 CM013201 Spring 1



18/09/2013 / 72

Group Handlebars/SteeringCode 03.01

Description Handlebars coveragesService 1


1 623448 Front handlebars cover 11 6234480090 Front handlebar cover 1 Vehicle colour:Shiny Black[94]

Vehicle colour:Shiny Black[94]1 62344800DE Front handlebars cover 1 Vehicle colour:Midnight[222/A]

Vehicle colour:Midnight[222/A]1 62344800EI Front handlebars cover 1 Vehicle colour:Stardust Grey[760/A]1 62344800F2 Front handlebars cover 1 Vehicle colour:Excalibur Grey[738/A]1 62344800GP Front handlebars cover 1 Vehicle colour:EVG4GPCUS1[EVG4GPCUS1]1 62344800R7 Front handlebars cover 1 Vehicle colour:DRAGON RED[894]1 62344800RI Front handlebars cover 1 Vehicle colour:Vintage Red[820/A]2 623447 Rear handlebars cover 12 6234470090 Rear handlebars cover 1 Vehicle colour:Shiny Black[94]

Vehicle colour:Shiny Black[94]2 62344700DE Rear handlebars cover 1 Vehicle colour:Midnight[222/A]

Vehicle colour:Midnight[222/A]2 62344700F2 Rear handlebars cover 1 Vehicle colour:Excalibur Grey[738/A]2 62344700GP Rear handlebars cover 1 Vehicle colour:EVG4GPCUS1[EVG4GPCUS1]2 62344700R7 Rear handlebars cover 1 Vehicle colour:DRAGON RED[894]2 62344700RI Rear handlebars cover 1 Vehicle colour:Vintage Red[820/A]3 599678 Coperchio pompa SX 13 5996780090 Coperchio pompa SX 1 Vehicle colour:Shiny Black[94]

Vehicle colour:Shiny Black[94]3 59967800DE Coperchio pompa SX 1 Vehicle colour:Midnight[222/A]

Vehicle colour:Midnight[222/A]3 59967800EI LH pump cover 1 Vehicle colour:Stardust Grey[760/A]3 59967800F2 LH pump cover 1 Vehicle colour:Excalibur Grey[738/A]3 59967800GP Coperchio pompa SX 1 Vehicle colour:EVG4GPCUS1[EVG4GPCUS1]3 59967800R7 Coperchio pompa SX 1 Vehicle colour:DRAGON RED[894]3 59967800RI LH pump cover 1 Vehicle colour:Vintage Red[820/A]



18/09/2013 / 72


Description Handlebars coveragesService 1


4 599679 RH pump cover 14 5996790090 RH pump cover 1 Vehicle colour:Shiny Black[94]

Vehicle colour:Shiny Black[94]4 59967900DE RH pump cover 1 Vehicle colour:Midnight[222/A]

Vehicle colour:Midnight[222/A]4 59967900EI RH pump cover 1 Vehicle colour:Stardust Grey[760/A]4 59967900F2 RH pump cover 1 Vehicle colour:Excalibur Grey[738/A]4 59967900GP RH pump cover 1 Vehicle colour:EVG4GPCUS1[EVG4GPCUS1]4 59967900R7 RH pump cover 1 Vehicle colour:DRAGON RED[894]4 59967900RI RH pump cover 1 Vehicle colour:Vintage Red[820/A]5 CM017418 Plate 26 CM017409 Spring plate 17 003053 Washer 28 258249 screw 4,2x19 19 267115 Self tapping screw M4x16 210 621914 screw 211 294678 Self tapping screw 3.5x16 2



18/09/2013 / 72


Description Meter combination - CruscottoService 1


1 639678 ***INSTRUMENT PANEL COMPLETE 12 639359 Tyre 13 031056 screw M5x12 14 270793 TBCIC Screw 3,8x16 45 241937 Self locking nut m5 16 016686 Washer 1



18/09/2013 / 72


Description Handlebars - Master cil.Service 1


1 623536 ***handlebars 12 CM060965 Throttle control sleeve assembly 13 123394 Screw with bushing 14 271452 Grip, l.h. 15 271453 Grip, r.h. 16 562923 Ring 38,3x27x1,2 17 601288 Gas lever transmission 18 271434 screw M6x55 29 582034 Anti vib.weight trailing 210 012543 Flat elastic washer with internal toothing 17x10,3x2 111 015330 Nut M10 112 178790 Flat washer 22x10,3x2,5 113 223605 screw 114 582828 Collar 115 CM074801 Rear master cylinder (Heng Tong) 116 646833 Brake lever 117 CM074901 Front brakes pump assembly (Heng Tong) 118 646833 Brake lever 1



18/09/2013 / 72

Group Suspensions - WheelsCode 04.01

Description Swinging armService 1


1 601825 Swinging arm 12 598917 Bush 23 600161 Roller cage 24 597857 Spacer 15 597914 Hex socket screw M12x324 16 266845 Washer 17 271740 Nut M12 18 271807 Hex screw M10x202 19 CM067801 Spacer L=183 mm 110 232108 Self locking nut M10 111 599246 Engine side swinging arm 112 597317 Bush 213 597374 Roller cage 214 599250 Silent-block 115 006416 Circlip 116 598237 screw 117 599077 Spacer 118 564878 Nut 119 599059 Spring 1



18/09/2013 / 72


Description Fork/steering tube - Steering bearing unitService 1


1 598615 Front suspension cover 11 598615000C Front suspension arm cover 1 Vehicle colour:Shiny Black[94]

Vehicle colour:Shiny Black[94]Vehicle colour:Midnight[222/A]Vehicle colour:Midnight[222/A]Vehicle colour:Stardust Grey[760/A]Vehicle colour:Excalibur Grey[738/A]Vehicle colour:EVG4GPCUS1[EVG4GPCUS1]Vehicle colour:Vintage Red[820/A]Vehicle colour:DRAGON RED[894]

1 59861500DE Front suspension cover 1 Vehicle colour:Midnight[222/A]2 259348 Cap screw+shank 13 259349 Screw M4,2x13 24 969224 Nut 15 012528 Washer 26 CM017410 Spring plate 27 564053 Maintenance 18 269118 Plate 19 1U0000765 Arm complete steering tube 110 56140R5 Suspension arm 111 177451 Piston pin 112 198513 Drawn cap 213 119219 Gasket ring 214 006731 Gasket 215 56263R ***SHOCK ABSORBER 115 56286R Front shock absorber cpl. 116 149104 Hex socket screw M8x40 217 021210 Nut 118 174088 Washer 119 012535 Washer 1



18/09/2013 / 72




20 709047 Spring washer 221 174085 Pad 122 174874 Pad 123 597758 Maintenance 124 177494 Ring 125 177436 Drawn cap 226 564573 Brake disc 127 598654 Hub 128 177442 Cage à rouleaux 129 177443 Gasket ring 130 177610 Bearing 131 271147 Hex socket screw M6x20 632 006966 Spring washer 6,4x11x0,5 633 006635 Snap ring 134 021114 Nut 135 012789 Split pin 136 177609 Cap 137 031058 screw M5x16 138 177445 Washer 139 006975 Washer Ø5,3xØ10x0,5 140 177414 Washer 141 006422 Ring 142 273693 Bracket 143 177521 Ring 144 266841 Pad 146 561433 Front suspension arm cover 147 259349 Screw M4,2x13 148 271477 Hose clamp 1



18/09/2013 / 72




49 CM017410 Spring plate 150 092517 Cover 151 231590 Elastic spring 152 267819 Pinion 153 56297R Upper thrust ring 153 CM061303 Upper thrust ring 154 564257 Ball cage 155 56298R Lower steering bearing 155 CM061304 Lower steering bearing 156 564260 Ball cage 157 011109 Steering tube ring nut 158 582787 Steering security plate 168 016408 Spring washer 13,75x8,15x4,5 269 020108 Nut M8x6,5 270 031119 Hex screw M8x22 271 598134 Hose clamp 172 177408 O-ring 1



18/09/2013 / 72


Description Rear suspension - Shock absorber/sService 1


1 56234R Complete rear shock absorber 23 598143 plate 14 020008 Nut M8 25 232108 Self locking nut M10 16 268158 Screw w/ flange M10 17 597149 Bush 28 844483 Hex socket screw M8x50 29 016627 Washer 110 232108 Self locking nut M10 111 016408 Spring washer 13,75x8,15x4,5 212 021108 Nut M8 213 178150 Upper buffer 214 267038 Flat washer 215 012789 Split pin 116 013776 Washer 217 149104 Hex socket screw M8x40 218 194423 Cappellotto ferma dado 119 563728 Nut M16x13 120 597528 Spacer 121 848039 Wheel spacer 122 709047 Spring washer 223 031153 Bolt 224 709646 Washer 227 599593 Right arm 128 82545R Ball bearing 129 826974 Radial bearing 17x47x14 130 601815 Silentbloc support bracket 131 272750 Silent-block 1



18/09/2013 / 72


Description Rear suspension - Shock absorber/sService 1


32 273460 Bush 2



18/09/2013 / 72


Description Front wheelService 1


1 598619 Wheel 12 598277 Tyre (Sava) 120/70 R12 13 597679 Tubeless valve 14 149104 Hex socket screw M8x40 55 709047 Spring washer 56 828961 Flat washer 8,2x17x2,5 5



18/09/2013 / 72


Description Rear wheelService 1


1 598619 Wheel 12 598278 Tyre (Sava) 130/70 R12 13 597679 Tubeless valve 14 564573 Brake disc 15 597564 screw 66 597565 Self locking nut 67 598715 Rear wheel hub 1



18/09/2013 / 72

Group Braking system - TransmissionsCode 05.01

Description Brakes pipes - CalipersService 1


1 CM068301 Brake caliper (Heng Tong) 12 647078 Brake pads torque (Heng Tong) 13 003058 Plain washer 15x8,4x1,5 14 319532 screw 25 709047 Spring washer 26 597856 Rear brake hydraulic piping 17 127927 Gasket 28 265451 Oil pipe screw M10x18 19 CM074101 Brake caliper 110 497348 Brake pads kit 110 647161 Rear brake pads torque. 111 149104 Hex socket screw M8x40 212 709047 Spring washer 213 828961 Flat washer 8,2x17x2,5 214 580160 Guard 115 127927 Gasket 216 265451 Oil pipe screw M10x18 117 241936 Self locking nut M6 118 272836 Screw M6x16 119 580160 Guard 120 601952 Rear brake hydraulic piping. 121 289731 Screw w/ flange M6x30 122 597418 Hose clamp 123 564629 Hose clamp 124 CM006903 Pipes/cables retainer spring 125 145298 Lock-strap L=180mm 226 257134 Lock-strap L=277 127 564761 Hose clamp 1



18/09/2013 / 72

Group Braking system - TransmissionsCode 05.03

Description TransmissionsService 1


1 601321 ***SPEEDOMETER FLEXIBLE SHAFT ASSY 1



18/09/2013 / 72

Group Electrical systemCode 06.01

Description Selectors - Switches - ButtonsService 1


1 258403 Self tapping screw 3,5x13 22 294723 Switch 13 294877 Headlight selector 14 582041 Commutator cap 15 582951 Key switch 16 582988 Saddle opening button 17 584520 Connector spring 48 584599 Engine stop switch 19 638975 Start pushbutton 110 638976 Horn button 111 583575 stop Button 2



18/09/2013 / 72


Description Front headlamps - Turn signal lampsService 1


1 584977 Headlamp, assy 12 253327 Lampholder 13 292022 Lamp 12V-5W 14 292723 Lamp H4 60/55W 12V 15 296458 Self tapping screw L=35 mm 46 584726 Front position light. 17 292022 Lamp 12V-5W 18 638715 RH front turn indicator 19 584332 Lamp 12V-10W 110 638563 Headlamp cable harness 111 638716 LH front turn indicator 112 584332 Lamp 12V-10W 113 638563 Headlamp cable harness 114 CM017406 Plate 215 008457 Self-tap screw M4,2x19 216 297498 Self tapping screw M3,5x13 217 638792 Hose clamp 118 433800 screw M5x10 119 006078 Plain washer 12x5.2x1 120 250522 Cap 2



18/09/2013 / 72


Description Rear headlamps - Turn signal lampsService 1


1 639682 Rear light assembly 12 292022 Lamp 12V-5W 23 638536 Lamp 12V-16W 14 006976 Spring washer 12x6,4x0,5 15 272836 Screw M6x16 16 638717 Turn signal lamp 17 584332 Lamp 12V-10W 18 584679 RH gasket 19 584679 RH gasket 19 638718 Turn signal lamp 110 584332 Lamp 12V-10W 110 638718 Turn signal lamp 111 584332 Lamp 12V-10W 111 584678 LH gasket 112 CM017406 Plate 213 008457 Self-tap screw M4,2x19 213 584678 LH gasket 114 250522 Cap 214 CM017406 Plate 215 008457 Self-tap screw M4,2x19 215 622357 Rivet 216 250522 Cap 2



18/09/2013 / 72


Description Remote control switches - Battery - HornService 1


1 CM071806 Horn 12 254485 Spring plate M6 13 434541 Screw w/ flange M6x16 14 584867 Battery Yuasa 12V-12Ah (133x85x145) 15 639082 Hose clamp 16 016406 Spring washer 6,4x11,8x1 28 58115R Starter relay 12V-80A 19 199190 Expansion plug 110 576189 Screw d4,2x16 111 58099R Rem. control switch 12V-30A 312 581142 Ambient temperature sensor 113 621830 Battery bracket 114 259830 Metric screw M6x20 2



18/09/2013 / 72


Description Voltage Regulators - Electronic Control Units (ecu) - H.T. CoilService 1


1 013880 Flat washer 16x6,5x1,5 22 016406 Spring washer 6,4x11,8x1 23 020106 Nut M6 24 289731 Screw w/ flange M6x30 26 621157 Voltage regulator support bracket 17 622838 Regulator retainer plate 18 58120R HT coil 18 828817 Coil 19 012554 Washer 3.2x5.7x0.9 410 020003 Nut m3 411 583236 screw M3x20 412 623361 Staffa supporto bobina AT con P.I. 113 080341 HT wire 114 015014 End cap 115 071671 Insulating cap 116 828210 Spark plug prot.collar 117 969348 Screened cap 118 58086R Voltage regulator 1



18/09/2013 / 72


Description Main cable harnessService 1


1 584724 Frame harness 12 638934 Fuse support bracket 13 580653 Fuse holder 24 252945 Fuse 7,5A 44 290860 Fuse 15A 34 292507 Fuse 10A 34 496404 Fuse 30A 14 582930 Reed fuse 3a 15 156205 Blocchetto PTF 16 CM006903 Pipes/cables retainer spring 17 CM006904 Non return spring l=27 28 CM006906 Non return spring L=33 19 145298 Lock-strap L=180mm 110 639030 Tank cable assembly 111 969296 Screw w/ flange M6x10 112 145298 Lock-strap L=180mm 613 257134 Lock-strap L=277 314 639026 Connectors support bracket 115 272836 Screw M6x16 1

spare parts catalogue...vespa gts 250 evg4000us1 spare parts catalogue vespa gts 250 2005-2009 (usa)...

Documents