SPARE PARTS LIST EN

CP COMPRESSORModel QRS 20 - 25 - 30

CPVS 20 - 25 - 302205 1170 00

Chicago Pneumatic Compressors - 2 -

CONTENTS

Title Page

MAINTENANCE

HOW TO READ THIS SPARE PART LIST? 3

KIT MAINTENANCE PLAN 4

MAINTENANCE KITS 5

STANDARD UNITS

MOTOR-COMPRESSOR UNIT

AIR OIL CIRCUIT (AIR END RECEIVER)

UNLOADER VALVE

RECEIVER ASSEMBLY

COOLER, AIR AND OIL CIRCUIT 16-17

CONTROL SYSTEM

CANOPY

ELECTRICAL CUBICLE (INVERTER)

ELECTRICAL CUBICLE (YD)

24-25

26-27

20-21

14-15

18-19

10-11

6-7-8-9

12-13

Chicago Pneumatic Compressors - 3 -

How to read this spare part list?

For each drawing corresponds a table including the references of the part marked on the drawing.

When several part numbers can be found for the same part, the unit type on which the part is used is mentioned according the following rules : - The numbers followed by "hp" corresponds to the power of the fixed speed unit in horse power

Here is the reminder of correspondance between the horse power (hp) and power in kW:

HP KW

15 11

20 15

25 18.5

30 25

40 30

example: 15 hp corresponds to the 15 horse power units.

- The mention VSD represents the variable speed units.

- The corresponding pressures are indicated as follow : 8, 10, and 13 for the 8 bar variants, 10 bar variants, and 13 bar variants. 100, 125, 150 and 175 for the 100 psi variants, 125 psi variants, 150 psi variants and 175 psi variants.

- The different voltages are represented with the nominal voltage/frequency in Hz.

example: 230/50Hz for the 230 Volt 50 Hertz variant.

For example:

1180 1 MOTOR

6216 1591 00 15hp 400/50Hz 440/60Hz

6236 1464 00 20hp 400/50Hz 440/60Hz

6236 1502 00 25hp 400/50Hz 440/60Hz

*The motor 6236 1502 00 is used in all 20 horse power units at 400V and 50Hz, and in all 20 horse power units at 440V and 60Hz.

Chicago Pneumatic Compressors - 4 -

Kit Maintenance Plan

The kits shown on this page are suitable for cyclical maintenance recommended by the manufacturer for the standard use of the compressor.

Component operating lifetime may vary depending on environmental conditions, the type of operation and the installation of the compressor.

Description Type Reference Contains Frequency Filter Kit

Maintenance A all powers, all variants 6229030400 Filter Kit 20 00h Or annually

20，25hp 6229029200 Kit

Maintenance B 30hp 6229029300

Filter Kit Separator Kit Filter Panel

40 00h Or every 2 years

20,25hp VSD 6229038100 Kit

Maintenance C 3 0 hp, VSD 6229038200

Filter Kit Separator Kit

Minimum pressure valve Kit Thermostatic valve kit

Aspiration box kit Oil return valve kit

80 00h Or every 3 years

+ Driving belt (see table below)

all powers, all variants 6229031600 Oil hose kit + seals

2000h Recommended

according to operating and

wear condition

Maintenance D all powers, all variants - Overhauling : consult your specialist 24000h

OIL CAN

Rototech Xtra 20 liters Rototech Xtra 209 liters Rototech Food Grade 20 liters

62 157 149 00 62 157 150 00 62 157 153 00

DRIVING BELT BOARD 60 Hz VSD

hp / kW PSI Reference Qty Reference Qty NOTE

100 6214623800 3

125 6214625000 3

150 6214623100 3 20 / 15

175 6214620500 3 6214623100 3

100 6214624700 3

125 6214625200 3

150 6214624300 3 6214625200 3 25 / 18.5

175 6214624300 3

100 6214625300 3

125 6214616400 3

150 6214616600 3 30 / 22

175 6214624700 3 6214625000 3

Chicago Pneumatic Compressors - 5 -

Maintenance Kits

The kits shown on this page concern parts for a specific maintenance operation.

They are dedicated to conditional maintenance operations, outside cyclical maintenance shown on previous page(s).

Type of kit Type Part number Contains Page No Qty

Filter kit all powers, all variants all powers, all variantsAir filter Oil filter Gasket

10 14 14

1155 3015 1060

1 1 1

15, 20, 25 hp 6229030200

Separator kit 30, 40 hp 6229030300 Separator filter

Plunger tube O ring 14 14

3005 4005

1 1

Minimum pressure valve Kit all powers, all variants 6231933500 Minimum pressure valve gasket

Spring Valve

/ /

14

/ /

4010

1 1 1

Thermostatic valve kit all powers, all variants 6229038300 Bulb Gasket

14 /

4015 /

1 1

Unloader valve kit all powers, all variants 6219052400

Circlip O ring Piston O ring Valve Spring Gasket Spring Piston Circlip O ring O ring Gasket

Nut Plate

Instruction O ring

Instruction O ring

12 12 12 12 12 12 12 12 12 12 12 12 12 12 10 / / /

10

1035 1030 1020 1100 1095 1090 1050 1075 1070 1060 1055

/ 1050 1045 1040

/ / /

1160

1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

Oil check valve kit all powers, all variants 6229031700

Reductor Check valve

O ring Gasket Nipple Tube

10 10 10 10 10 10

1085 1095 1090 1080 1100

/

1 1 1 1 1 1

Shaft seals kit all powers, all variants 6229030800 Gaskets Gasket

Key

10 / 8

1115 /

1055

2 1 1

Hose gasket kit all powers, all variants 6229031300 Oil hose gaskets Air hose gaskets

/ /

/ /

8 3

Oil hose kit + gaskets all powers, all variants 6229031600 Oil hoses Oil hose gaskets

/ /

/ /

3 8

Air hose kit + gaskets all powers, all variants 6229031500 Air hoses Air hose gaskets

/ /

/ /

3 2

Chicago Pneumatic Compressors - 6 -

MOTOR-COMPRESSOR UNIT

Chicago Pneumatic Compressors - 7 -

MOTOR-COMPRESSOR UNIT Ref Part Number Qty Description Ref Part Number Qty Description

1005 1616 5789 82 1 COMPRESSOR 1130 1 PULLEY

1010 6245 3418 00 1 SUPPORT 6224 1832 00 QRS20

1015 2205 1119 00 1 SUPPORT 6224 1829 00 QRS25

1020 0147 1323 03 4 SCREW 6224 1688 00 QRS30

1025 0333 2225 00 4 WASHER 6224 1804 00 CPVS20

1030 2205 1110 80 2 TIE ROD 6224 1807 00 CPVS25

1035 0266 2114 00 2 NUT 6224 1815 00 CPVS30

1040 0266 2112 00 4 NUT 1140 1

1045 0211 1364 03 4 SCREW 6224 1701 00 QRS30,QRS25,CPVS30

1050 0147 1368 03 1 HEXAGON BOLT 6224 1713 00 QRS20,QRS25,CPVS20

1055 0337 6064 00 1 KEY 1170 3 BELT

1060 1513 0036 03 2 WASHER 6214 6199 00 QRS20

1065 0211 1364 03 2 SCREW 6214 6252 00 QRS25

1070 0333 2230 00 2 WASHER 6214 6164 00 QRS30

1075 0211 1367 03 4 SCREW 6214 6239 00 CPVS20

1080 0333 2230 00 2 WASHER

1085 0266 2110 00 2 NUT

1090 6224 4313 00 2 SUPPORT

1095 6245 3446 00 2 ANTIVIBRATIONPAD

1100 6224 4317 00 2 SPACER

1110 1 PULLEY

6224 1829 00

QRS30

6224 1806 00

QRS25 CPVS25

CPVS30

6224 1804 00 QRS20

1120

HUB

6224 1621 00

6224 1826 00

QRS20,QRS30, CPVS20

QRS25,CPVS25,CPVS30

HUB

6224 1805 00 CPVS20

6214 6254 00 CPVS30

6214 6250 00 CPVS25

Chicago Pneumatic Compressors - 8 -

MOTOR-COMPRESSOR UNIT

Chicago Pneumatic Compressors - 9 -

MOTOR-COMPRESSOR UNIT Ref Part Number Qty Description Ref Part Number Qty Description

1180 1 MOTOR

2205 1178 06 20HP 460V-60H

2205 1160 06 25HP 460V-60Hz

2205 1161 08 30HP 460V-60Hz

2205 1178 03 15HP 208/230/460-60Hz

2205 1160 03 25HP 208/230/460-60Hz

2205 1161 06 30HP 208/230/460-60Hz

1190 1 SUPPORT

1200 1 SCREW

1210 1613 6752 13 1 ANTIVIBRATION PAD

1220 6224 4314 00 1 SUPPORT

1230 0333 2225 00 2 WASHER

1240 0147 1325 03 2 SCREW

1250 0333 0274 17 1 LOCK WASHER

1260 0147 1478 03 4 HEXAGON BOLT

1270 0333 2174 23 4 LOCK WASHER

1280 0266 2114 00 4 NUT

1290 1 PANEL

2205 1169 28

0147 1367 03

6275 6143 00

Chicago Pneumatic Compressors - 10 -

AIR OIL CIRCUIT

Chicago Pneumatic Compressors - 11 -

AIR OIL CIRCUIT Ref Part Number Qty Description

1005 6211 4647 00 1 DUCT

1010 6211 4721 00 1 AIR FILTER

1015 0291 1185 30 1 NUT

1020 1613 8722 81 1 VALVE

1025 0246 1956 39 1 STUD

1030 6214 3353 00 1 SPACER

1035 6210 0363 00 1 WASHER

1040 1613 7310 00 1 PLATE

1045 0291 1110 00 1 LOCK NUT

1050 1613 7506 01 1 FLANGE

1055 0663 3120 00 1 O-RING

1060 0663 7135 00 1 O-RING

1065 0333 2225 00 4 WASHER

1070 0147 1325 03 4 SCREW

1075 6231 9211 00 1 NIPPLE

1085 2205 1172 00 1 NIPPLE

1090 0661 1000 38 1 SEAL WASHER

NON-RETURN VALVE

1100 2205 4335 01 1 ELBOW UNION

1105 2205 2679 04 1 FLEXIBLE TUBE

1110 2202 2600 75 1 COUPLING FLANGE

1115 2205 4314 54 2 GASKET

1120 0211 1963 92 4 HEXAGON BOLT

1125 0333 2225 00 4 WASHER

1130 2205 4394 00 1 NIPPLE

1135 6231 9322 00 1 WASHER

1140 2200 7508 10 1 NIPPLE

1145 6245 5785 00 1 FLEXIBLE HOSE

1150 6245 5708 00 1 FLEXIBLE HOSE

1155 6211 4723 00 1 AIR FILTER ELEMENT

1160 0663 7142 00 1 O-RING

1095 599645 1

Chicago Pneumatic Compressors - 12 -

UNLOADER VALVE

Chicago Pneumatic Compressors - 13 -

UNLOADER VALVE Ref Part Number Qty Description

2010 1613 7568 84 1 UNLOADER

1005 1613 7568 00 1 VALVE HOUSING

1010 0500 4510 29 1 PLAIN BEARING

1015 1613 6800 00 1 SPRING

1020 1613 6969 00 1 SEAL

1025 1613 7031 00 1 PISTON

1030 0663 2105 46 1 O-RING

1035 0335 2140 00 1 CIRCLIP

1040 1613 6966 00 1 COVER

1045 0291 1110 00 1 NUT

1050 0653 1033 00 1 GASKET

1055 0663 7132 00 1 O-RING

1060 0335 2136 00 1 CIRCLIP

1065 1613 6794 00 1 COVER

1070 1613 6783 00 1 PISTON

1075 1513 0011 00 1 SPRING

1080 1613 6796 00 1 SEAT

1085 1613 7032 01 1 PISTON ROD

1090 1613 6802 00 1 SPRING

1095 1613 7699 01 1 VALVE

1100 0663 2101 85 1 O-RING

1105 0686 6128 00 1 PLUG

1110 9124 9362 00 1 VALVE

1115 9124 8635 00 1 SPRING

1120 1613 7573 00 1 PLUG

1130 6211 9314 00 1 NIPPLE

1140 1089 0621 10 1 SOLENOID VALVE

Chicago Pneumatic Compressors - 14 -

RECEIVER ASSEMBLY

Chicago Pneumatic Compressors - 15 -

RECEIVER ASSEMBLY Ref Part Number Qty Description

1005 2205 1169 98 1 VESSEL

1010 6245 3084 00 3 ANTIVIBRATION PAD

1015 6224 4310 00 3 SUPPORT

1020 0147 1328 03 3 HEXAGON BOLT

1025 0147 1325 03 3 LOCK WASHER

1030 0261 2110 00 3 NUT

1035 2200 7601 10 1 VALVE

1050 7599 10 1 LEVEL GAUGE

1055 1202 8992 00 1 PLUG

1060 2205 4314 18 1 O-RING

1065 2205 4108 46 1 EARTH STRIP

1070 0226 0306 00 2 SCREW

2005 6211 4771 00 1 HOUSING

2010 0211 1367 03 4 SCREW

2020 6231 9322 00 1 NIPPLE

2025 6231 9211 00 3 NIPPLE

2035 0830 1008 68 1 VALVE

2040 2205 4335 03 1 ELBOW UNION

2045 6231 9009 00 1 ELBOW

2065 6214 3242 00 1 MANOMETER

3005 1 OIL SEPARATOR

6221 3724 50 15hp, 20hp, 25hp

6221 3725 50 30hp, 40hp

3010 1 NIPPLE

6231 9325 00 15hp, 20hp, 25hp

6231 9326 00 30hp, 40hp

3015 6211 4722 50 1 FILTER

4005 6231 6388 00 2 O-RING

4010 6231 9335 00 1 MINIMUM PRESSURE VALVE

Chicago Pneumatic Compressors - 16 -

COOLER, AIR AND OIL CIRCUIT

Chicago Pneumatic Compressors - 17 -

COOLER, AIR AND OIL CIRCUIT

Ref Part Number Qty Description

1005 1 COMBI-COOLER

6243 7341 00 15hp, 20hp, 25hp

6243 7342 00 30hp, 40hp

1010 0211 1246 03 3 SCREW

1015 0333 2219 00 3 SEAL WASHER

1020 6231 9214 00 2 NIPPLE

1025 2250 4983 00 2 NIPPLE

1040 1 PANEL

6275 6146 00 15hp, 20hp, 25hp

1045 1 CORNER

6275 6136 00 15hp, 20hp, 25hp

1050 1 FAN

6243 7327 00 15hp, 20hp, 25hp

6243 7313 00 30hp, 40hp

1055 1 SPACER

6224 4324 00 15hp, 20hp, 25hp

1060 1 SPACER

6224 4315 00 15hp, 20hp, 25hp, 30hp

6224 4319 00 40hp 400/50Hz 440/60Hz

1065 6224 4316 00 1 LOCK WASHER

1070 1 NOZZLE

6275 6142 00 15hp, 20hp, 25hp

6275 6094 00 30hp, 40hp

1075 0333 2219 00 2 SEAL WASHER

1080 0211 1246 03 2 HEXAGON BOLT

1085 6245 5797 00 1 HOSE

1090 6245 5661 00 1 HOSE

1095 6245 5782 00 1 HOSE

1100 0129 3270 33 6 RIVET

1110 0147 1246 03 2 HEXAGON BOLT

1115 1 PANEL

6275 6319 00 30hp, 40hp

1120 0129 3270 33 5 RIVET

1130 6275 6131 00 1 PIPE AIR OUTLET

1140 0129 3115 00 3 RIVET 1150 2250 4983 00 1 NIPPLE

1160 6245 5786 00 1 HOSE

1170 0301 2378 00 1 SEAL WASHER

Chicago Pneumatic Compressors - 18 -

CONTROL SYSTEM

Chicago Pneumatic Compressors - 19 -

CONTROL SYSTEM

Ref Part Number Qty Description

CONTROL MODULE

1050 2205 5297 02 1 CABLE GLAND

1060 2200 7028 04 1 TEMPERATURE SENSOR

1080 2202 2108 38 1 ADAPTER

1090 0661 1000 40 1 SEAL WASHER

1100 6256 3982 00 1 WIRE HARNESS PRESSURE SENSOR

1120 1 2200 7028 03

1010 2202 8420 11 1

Chicago Pneumatic Compressors - 20 -

CANOPY

Chicago Pneumatic Compressors - 21 -

CANOPY Ref Part Number Qty Description

1010 6275 6068 00 2 BRACKET

1020 0129 3115 00 4 RIVET

1025 6275 6127 00 1 PANEL

1030 6275 6128 00 1 PANEL

1035 6275 6075 00 2 CORNER

1050 0129 3270 33 8 RIVET

1060 6275 6070 00 1 PANEL

1070 0129 3115 00 3 RIVET

1080 6275 6071 00 1 PANEL

1090 0129 3115 00 3 RIVET

1100 6275 6072 00 1 PANEL

1110 6275 6073 00 1 DOOR

1120 6275 6115 00 1 PANEL

1130 6275 6132 00 1 PANEL

1140 6275 6114 00 1 PANEL

1150 0129 3270 33 6 RIVET

1160 6275 6133 10 1 SUPPORT

1170 0129 3115 00 7 RIVET

1190 0129 3270 33 3 RIVET

1200 6275 6098 00 1 CORNER

1210 6275 6112 00 1 PANEL

1220 0129 3115 00 4 RIVET

1230 0129 3115 00 3 RIVET

1240 6275 6113 00 1 PANEL

1250 2205 1111 80 1 GRATING

1260 0129 3270 33 2 RIVET

1270 2200 7302 47 4 STRAP

1280 2202 2600 65 FILTER PANEL

1290 0129 3115 00 3 RIVET

1300 6245 3417 00 1 FRAME

1400 2205 4315 10 2 LOCK 2205 4315 11 2 LOCK

1

Chicago Pneumatic Compressors - 23 -

ELECTRICAL CUBICLE (INVERTER)

Ref Part Number Qty Description

2005 2 FUSE HOLDER

2006

2007

2008

2205 4129 05

2205 4129 06

2205 4170 19

2205 4170 21

3

1

1

CPVS20/25/30

FUSE HOLDER

CPVS20/25/30

FUSE LINK

FUSE LINK 2010 6 TERMINAL

CPVS20/25/30

2011 3 TERMINAL

CPVS20/25/30

2012 3 TERMINAL

CPVS20/25/30

2025 1 TRANSFORMER

CPVS20/25/30

2026 1 TRANSFORMER

CPVS20/25/30

2050 1 CONTACTOR

CPVS20/25/30

2060

2061

2062

2063

2064

2065

2070

2071

2205 5297 04

2205 5297 05

2205 5297 02

2205 5297 03

2205 5297 00

2205 5297 01

2205 4189 04

2205 4189 01

1

1

1

1

1

1

1

1

CABLE GLAND

CABLE GLAND

CABLE GLAND

CABLE GLAND

CABLE GLAND

CABLE GLAND

STOP BUTTON

CPVS20/25/30

CONTACT

2090 1 INVERTER

CPVS20/25

CPVS30

26-27

2205 4194 24

22054194 25

2205 4194 26

2205 4139 13

2205 4191 65

2205 4867 31

2205 4867 30

2205 4139 14

Chicago Pneumatic Compressors - 25 -

ELECTRICAL CUBICLE (YD) Ref Part Number Qty Description

2005 3 FUSE HOLDER

QRS20/25/30

2006 3 FUSE HOLDER

QRS20/25/30

2010 12 TERMINAL

QRS20/25/30

2011 6 TERMINAL

QRS20/25/30

2012 3 TERMINAL

QRS20/25

QRS30

2020 1 PHASE SEQ.RELAY

QRS20/25

2025 1 TRANSFORMER

QRS20/25/30

2026 1 TRANSFORMER

QRS20/25/30

2030 1 OVERLOAD RELAY

QRS20/25

QRS30

2050 2 CONTACTOR

QRS20/25

QRS30

2055 1 CONTACTOR

2205 4191 67

QRS20/25

QRS30

2060

2061

2062

2063

2064

2065

2071

2205 5297 04

2205 5297 05

2205 5297 02

2205 5297 03

2205 5297 00

2205 5297 01

2205 4189 01

1

1

1

1

1

1

1

CABLE GLAND

CABLE GLAND

CABLE GLAND

CABLE GLAND

CABLE GLAND

CABLE GLAND

CONTACT

2205 4191 67

2205 4191 66

2205 4191 68

2205415826

2205 4158 27

2205 413914

2205 413913

2205 483706

22054194 23

2205 419426

2205 4194 25

2205 419424

2205412906

2205 4129 05

Chicago Pneumatic Compressors - 26 -

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