spare parts manual tr - taral · maintenance manual & spare parts list greaves cotton limited...

Maintenance manual

&

Spare Parts list

Greaves Cotton Limited Automotive Division

Air Cooled Diesel Engine

Type: - 1450, 1510, 1451 Part No. : 075-055-83 / 02/ 07-07-2010

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3

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4

MOTOR T‹P‹

MOTOR T‹PLER‹

Ana/endüstriyel motor 1450 1510 1451

Deniz motoru 3450 3510 -

Pompa seti motoru 5450 5510 -

5

- SPARE PARTS LIST

CONTENTS

SR.NO. PAGE NO.

1 INSTRUCTION

6

2 INTRODUCTION

7

3 FIGURE INDEX

8

4 ENGINE PARTS

16

5 SET PART NO.

138

6 GREAVES SALES & SERVICE NETWORK

141

GREAVES COTTON LTD. AUTOMOTIVE DIVISION

5

BÖLÜM “B”: YEDEK PARÇA L‹STES‹

‹Ç‹NDEK‹LER

TAL‹MATLAR

G‹R‹fi

fiEK‹L D‹Z‹N‹

MOTOR PARÇLARI

SET PARÇA NO.

GREAVES SATIfi & SERV‹S A⁄I

SAYFA NO.

6


Instructions.

1.

2. The illustration of parts of the table are only for easy reference and they may not be exact replica of parts.

3. The parts fitted on the engine are subjected to modification without prior notice.

4. This catalogue is property of GREAVES COTTON LIMITED and must be retuned on request. It must not be used,

copied or lent for any purpose with out our authority in writing.

6

Talimatlar

1. “Miktar” sütunundaki “GR” yaz›s›, "Gerekti¤inde” ifadesinin k›saltmas›d›r. 2. Tablodaki parçalar›n flekilleri sadece referans içindir ve parçalar›n t›pat›p ayn›s› olmayabilirler. 3. Motora tak›lan parçalar önceden haber verilmeden de¤ifltirilebilir. 4. Bu katalog GREAVES COTTON LIMITED flirketine aittir ve istek üzerine geri getirilmelidir. Yaz›l› izni-

miz olmadan herhangi bir amaç için kullan›lmamal›, kopyalanmamal› veya kiralanmamal›d›r.

7

Introduction

If servicing , repairs and spare parts are needed , never attempt to do so yourself, nor give your engine to an unqualified

workshop.

Contact:

Greaves Cotton Limited , authorised dealer for scientific After-Sales Services. They have trained mechanics , genuine spare

parts and Special tools. Please furnish the details as follows while ordering spares.

i.

ii. required.

iii. For Example : For ordering camshaft for engine 1450,1510,1451 order as follows:

Part no Description Plate No Sr. No Qty

291-1010-60 CAM SHAFT M 1 1 NO

Note: Few items need to be replaced in pair, for examples valves, valve guides, bearings etc. For this set part Nos. are given on page

no. 138 To 140


7

Girifl

‹rtibat:

Bak›m, tamir veya parça de¤iflimi gerekirse, asla bu ifllemleri kendi bafl›n›za yapmaya kalk›flmay›n veyamotorunuzu yetkisiz atölyelere vermeyin.

Yetkili Sat›fl Sonras› Servis olan Greaves Cotton Limited flirketi ile irtibata geçin. E¤itimli teknisyenleri, orijinalyedek parçalar› ve özel aletleri mevcuttur. Parça siparifli verirken lütfen detaylar› afla¤›daki gibi verin.

Not: Örne¤in subaplar, subap k›lavuzlar›, yataklar vs. gibi birkaç parçan›n çift halinde de¤ifltirilmesi gerekir. Bunun için,sayfa 138-140'ta grup parça numaralar› verilmifltir.

i. Motor Tipi………………H.P………………DEV/DAK………………Sr.No……………… ii. YEDEK PARÇA ……………………….Do¤ru parça numaras›, aç›klama ve gerekli miktar. iii.Örne¤in: 1450,1510,1451 motor için eksantrik milini siparifl ederken afla¤›daki prosedürü

takip edin:

Parça No. Aç›klama

EKSANTR‹K M‹L‹

Plaka No. Adet

1 Adet

8

INDEX-1

Page No-16 Page No-20


8

PARÇA D‹Z‹N‹-1

KRANK M‹L‹ VE MOTOR AYA⁄I PLAKA-A

Sayfa No-16 Sayfa No-20


PLAKA-BS‹L‹ND‹R, P‹STON , P‹STON SEG-MANI & B‹YEL KOLU

YA⁄ KARTER‹ & EMME BORUSU PLAKA-C PLAKA-DS‹L‹ND‹R KAPA⁄I

9

INDEX-2



9


KRANK M‹L‹ DESTE⁄‹ PLAKA-E



PLAKA-FPTO KAPA⁄I & KAVRAMA KAPA⁄I

KÜLBÜTÖR KAPA⁄I &KORUMALI HAVALANDIRMA GRUBU

PLAKA-G PLAKA-HYA⁄LAMA YA⁄I POMPASI &ENJEKS‹YON POMPASI KÜLBÜTÖRKOLU

10

INDEX-3



10


KRANK M‹L‹ PLAKA-I

Sayfa No-46Sayfa No-50


PLAKA-JVOLAN & MARfi KASNA⁄I

HAVA DAVLUMBAZI & PANELLER PLAKA-K PLAKA-K1GER‹ TEPMEL‹ MARfi GRUBU

11

INDEX-4



11


ELEKTR‹KL‹ MARfi S‹STEM‹, HAVADAVLUMBAZI & ARKA PLAKA

PLAKA-L



PLAKA-L1ELEKTR‹KL‹ MARfi S‹STEM‹, HAVADAVLUMBAZI & ARKA PLAKA

ELEKTR‹KL‹ MARfi S‹STEM‹, HA-VA DAVLUMBAZI & ARKA PLAKA

PLAKA-L2 PLAKA-M‹TME ÇUBU⁄U, KÜLBÜTÖR KOLU, VALFKAM M‹L‹

12

INDEX-5



12


EKSTRA YAKIT TERT‹BATI GRUBU &UZAKTAN DURDURMA KUMANDASI

PLAKA-N



PLAKA-OMEME TUTUCU GRUBU & MEME

YAKIT ENJEKS‹YON POMPASI GRUBU PLAKA-P PLAKA-QDIfi YAKIT F‹LTRES‹ (0.2 L‹T)

13

INDEX-6



13


DIfi YA⁄LAMA YA⁄I F‹LTRES‹ & ADAPTÖR PLAKA-R



PLAKA-SBORULAR

HAVA F‹LTRES‹ GRUBU PLAKA-T PLAKA-UEGZOZ SUSTURUCUSU

14

INDEX-6 INDEX-7

Page No-110 Page-114


14

PARÇA D‹Z‹N‹-7OTOMAT‹K REGÜLATÖR &KREMAYER KONTROL KOLU

PLAKA-V



PLAKA-WHASSAS REGÜLATÖR

GAZ KOLU (STANDARTREGÜLATÖR)

PLAKA-X PLAKA-YUZAKTAN HIZ KUMANDASI

15

INDEX-8



15


GAZ KOLU (HASSAS REGÜLATÖR) PLAKA-Z



PLAKA-ZAYAKIT DEPOSU GRUBU

YAKIT DEPOSU GRUBU (DEN‹ZC‹L‹K UYGULAMASI)

PLAKA-ZB PLAKA-ZCYEKPARE REDÜKS‹YON D‹fiL‹ KUTUSU KON‹K MAKARALI RULMAN DEN‹ZC‹L‹K UYGULAMASI

16

16

KARTER VE MOTOR AYA⁄I PLAKA-A

17

CRANKCASE AND ENGINE FEET PLATE : A

ENGINE TYPE

SR. NO. PART NO. DESCRIPTION 1450 1510 1451 REMARK

1 075-081-04 Crankcase with STD bush & pin 1 1 -

2 075-081-12 Crankcase with STD bush & pin - - 1

3 075-092-35 Bearing std. 1 1 1

4 075-092-25 Bearing u/s 0.5 mm 1 1 1

5 075-092-26 Bearing u/s 1.0 mm 1 1 1

6 075-009-02 Pin 1 1 1

7 276-8460-55 Dowel Pin 2 2 2

8 075-005-09 Stud F.W.E. 1 1 1

9 500-005-06 Stud F.W.E. 5 5 5

10 075-005-18 Stud F.W.E. 1 1 1 Symmetrical design

11 075-005-08 Stud F.W.E. 5 5 5 Symmetrical design

12 271-6780-54 Stud PTO 8 8 8

17

KARTER VE MOTOR AYA⁄I PLAKA: A

PARÇA NO. AÇIKLAMA

Standart burçlu ve pimli karter

Standart burçlu ve pimli karter

Standart yatak

Yatak u/s 0.5 mm

Yatak u/s 1,0 mm

Pim

Merkezleme Pimi

Saplama, F.W.E.

Saplama, F.W.E.

Saplama, F.W.E.

Saplama, F.W.E. Simetrik dizayn

Simetrik dizayn

Saplama, PTO

MOTOR T‹P‹NOTLAR

18

18

KARTER VE MOTOR AYA⁄I PLAKA-A

19

CRANKCASE AND ENGINE FEET PLATE : A

ENGINE TYPE


13 271-6850-25 Stud cylinder head 2 2 2

14 271-6850-41 Stud cylinder head 2 2 2

15 075-005-07 Stud engine feet 8 8 8

16 075-089-23 Dipstick 1 1 1

17 283-3526-19 Spacer engine feet 4 4 4

18 283-6427-90 Engine feet inlet side 1 1 1

19 283-6427-89 Engine feet exhaust side 1 1 1

20 202-7565-11 Spring washer 8 8 8

21 3-3240-33 Nut M10X1.5X8 8 8 8

22 075-106-18 Engine feet inlet side 1 1 - Marine

23 075-106-17 Engine feet exhaust side 1 1 - Marine

24 075-201-25 Bolt for engine feet 8 8 8 Optional for sr. no 15

19

KARTER VE MOTOR AYA⁄I PLAKA: A


Silindir kapa¤› saplamas›

Silindir kapa¤› saplamas›

Motor aya¤› saplamas›

Ya¤ seviye çubu¤u

Motor aya¤› ara parças›

Emme taraf› motor aya¤›

Egzoz taraf› motor aya¤›

Yayl› pul

Somun M10X1.5X8

Emme taraf› motor aya¤›

Egzoz taraf› motor aya¤› Marin

Sr. no 15 için opsiyonel

Marin

Motor aya¤› c›vatas›


20

20

S‹L‹ND‹R, P‹STON, P‹STON SEGMANI & B‹YEL KOLU PLAKA-B

21

CYLINDER,PISTON , PISTON RING & CONNECTING ROD PLATE : B

ENGINE TYPE


1 292-2380-83 1 1 1

2 075-020-31 1 1 1

3 283-4410-32 Joint Cylinder 1 1 1

4 250-7555-07 Spring washer 2 2 2

5 1-1770-01 Bolt hex. M8x1.25x17.5 2 2 2

6 075-105-14 Piston assy. (grade A) std.

Consisting of sr .no.7,8,9 1 - 1

7 075-104-14 Piston ring set std. 1 - 1

8 271-8480-09 Gudgeon pin 1 1 1

9 075-109-02 Circlip 2 2 2

10 075-105-157 Piston assy. (grade B) std.


11 075-105-09 Piston assy. o/s 0.5mm


21

S‹L‹ND‹R, P‹STON, P‹STON SEGMANI & B‹YEL KOLU PLAKA: B


Silindir (“A” S›n›f›)

Silindir (“B” S›n›f›)

Silindir Ba¤lant›s›

Yayl› pul

Alt› köfleli c›vata M8x1.25x17.5

Standart piston grubu (A s›n›f›) Sr .no.7,8,9’dan oluflur

Standart piston segman› seti

Piston pimi

Segman

Standart piston grubu (B s›n›f›) Sr .no.7,8,9’dan oluflur

Piston grubu o/s 0.5mmSr .no.8,9,12’den oluflur


22

22


23


ENGINE TYPE


12 075-104-11 Piston ring set o/s 0.5mm 1 - 1

13 075-105-10 Piston assy. o/s 1.0mm


14 075-104-12 Piston ring set o/s 1.0mm 1 - 1


Consisting of sr .no.29,30,31 - 1 -



17 075-205-82 Piston assy. o/s 0.5mm


18 075-205-81 Piston assy. o/s 1.0mm


19 D-40997 Cylinder & Piston assembly. 1 - 1

20 D-40996 Cylinder & Piston assembly. (3 ring) - 1 -

21 075-090-20 Connecting rod assembly. Consisting of

sr. no.22 to 25 1 1 1

22 075-092-33 Bush small end 1 1 1

23



Piston segman› seti o/s 0.5mm

Piston grubu o/s 1.0mmSr .no.8,9,14’ten oluflur

Standart piston grubu (A s›n›f›) Sr .no.29,30,31’den oluflur

Standart piston grubu (A s›n›f›) Sr .no.29,30,31’den oluflur

Piston grubu o/s 0,5mmSr .no.30,31,32’den oluflur

Piston grubu o/s 1,0mmSr .no.30,31,33’ten oluflur

Biyel kolu grubu Sr. no.22 – 25’ten oluflur

Piston segman› seti o/s 1,0mm

Silindir & Piston grubu.

Silindir & Piston grubu. (3 segman)

Biyel aya¤› burcu


24

24


25


ENGINE TYPE


23 271-3240-17 Nut 2 2 2

24 271-1860-08 Bolt 2 2 2

25 075-006-17 Lock plate 1 1 1

26 271-1640-27 Large end bearing STD. 1 1 1

27 075-092-31 Large end bearing u/s 0.25 1 1 1

28 075-092-32 Large end bearing u/s 0.50 1 1 1

29 075-014-99 Piston ring set std. - 1 -

30 075-114-09 Piston pin - 1 -

31 075-109-09 Circlip - 2 -

32 075-114-54 Piston ring set o/s 0.50mm - 1 -

33 075-114-53 Piston ring set o/s 1.0mm - 1 -

25



Somun

C›vata

Kilit plakas›

Standart biyel kafas› yata¤›

Biyel kafas› yata¤› u/s 0.25

Biyel kafas› yata¤› u/s 0,50

Standart piston segman› seti

Piston pimi

Segman




26

26

YA⁄ KARTER‹ & EMME BORUSU PLAKA-C

27

OIL PAN & SUCTION TUBE PLATE : C

ENGINE TYPE


1 075-080-23 Oil pan assy. 1 1 1

2 075-004-07 Magnetic drain Plug 1 1 1

3 283-4670-36 Joint drain plug 1 1 1

4 075-180-54 Oil pan assy. With drain plug & joint

Sr. no. 5 & 6 - - 1 For BCS

5 075-204-21 Drain plug - - 1 For BCS

6 904-4670-15 Joint - - 1 For BCS

7 075-061-74 Joint oil pan (1.5 mm thick) 1 1 1

8 500-028-05 Collar Bolt 12 12 12

9 283-9320-082 Oil Suction Tube 1 1 1

10 283-4670-36 Joint 3 3 3

11 9-1901-023 Banjo bolt 1 1 1

12 283-5111-075 Lock Plate 1 1 1

13 075-204-03 Drain plug 1 1 - Marine

27

YA⁄ KARTER‹ & EMME BORUSU PLAKA: C


Ya¤ karteri grubu

Manyetik boflaltma tapas›

Boflaltma tapas› ba¤lant›s›

Ya¤ karteri grubu, Boflaltma tapal› &ba¤lant›l› Sr. no. 5 & 6

Boflaltma tapas› BCS için

BCS için

BCS için

Marin

Ba¤lant›

Ya¤ karteri ba¤lant›s› (1.5 mm kal›nl›¤›nda)

Bilezik C›vatas›

Ya¤ Emme Borusu

Ba¤lant›

Banjo c›vatas›

Kilit plakas›

Boflaltma tapas›


28

28

S‹L‹ND‹R KAPA⁄I PLAKA-D

29

CYLINDER HEAD PLATE : D

ENGINE TYPE


1 075-083-61 Cylinder Head assy. consisting

of sr .No.2, 3, 4, , 8 1 1 1

2 283-8000-36 Valve Seat Inlet 1 1 1

3 283-8000-37 Valve Seat Exhaust 1 1 1

4 075-022-11 Valve guide set std. consisting

of Sr.no.5 & 6 1 1 1

5 285-4845-53 Guide inlet valve std. 1 1 1

6 075-222-25 Guide exhaust Valve std. 1 1 1

7 075-005-20 Stud injector mtg. 2 2 2

8 500-1160-08 Snap ring 2 2 2

9 075-061-45 Joint-Cylinder Head 01 mm * * * AR

10 075-061-87 Joint-Cylinder Head 02 mm * * * AR

11 075-061-88 Joint-Cylinder Head 03mm * * * AR

12 075-061-44 Joint-Cylinder Head 04mm * * * AR

29

S‹L‹ND‹R KAPA⁄I PLAKA: D


Silindir Kapa¤› grubu Sr .No.2, 3, 4, , 8’den oluflur

Egzoz Subab› Yata¤›

Standart subap yata¤› seti Sr.no.5 & 6’dan oluflur

Emme Subab› Yata¤›

Standart egzoz subab› k›lavuzu

Standart emme subab› k›lavuzu

Segman

Enjektör saplamas›

Silindir kapa¤› ba¤lant›s› 02 mm

Silindir kapa¤› ba¤lant›s› 01 mm GR

GR

GR

GRSilindir kapa¤› ba¤lant›s› 04mm

Silindir kapa¤› ba¤lant›s› 03mm


30

30

S‹L‹ND‹R KAPA⁄I PLAKA-D

31

CYLINDER HEAD PLATE : D

ENGINE TYPE


13 075-005-08 Stud air cleaner & exhaust 4 4 4

14 270-7625-22 Washer 4 4 4

15 273-3206-13 Nut 4 4 4

16 075-022-47 Valve guide set o/s 0.5mm

Consisting of sr. no. 17,18 1 1 1

17 075-022-44 Guide inlet valve std. o/s 0.5mm 1 1 1

18 075-022-45 Guide exhaust Valve std. o/s 0.5mm 1 1 1

19 530-005-42 Stud air cleaner - - 2 For BCS

20 SK-4336 Stud air cleaner - - 2 Symmetrical design

31

S‹L‹ND‹R KAPA⁄I PLAKA: D


Hava filtresi & egzoz saplamas›

Pul

Somun

Standart emme subab› k›lavuzu o/s 0.5mm

Subap k›lavuzu seti o/s 0.5mmSr .no.17,18’den oluflur

Standart egzoz subab› k›lavuzu o/s 0.5mm

Hava filtresi saplamas› BCS için

Simetrik dizayn Hava filtresi saplamas›


32

32


33

CRANKSHAFT SUPPORT PLATE : E

ENGINE TYPE


1 075-117-63 Crankshaft support assy. with bush 1 1 1

2 075-117-64 Crankshaft support assy. with bush 1 1 - Positive lubrication

3 075-092-34 Bearing STD. 1 1 1

4 075-092-28 Bearing u/s 0.5mm 1 1 1

5 075-092-29 Bearing u/s 1.0mm 1 1 1

6 075-009-02 Pin. 1 1 1

7 271-1210-76 Oil seal STD. 1 1 -

8 075-063-01 Oil seal u/s 0.5mm 1 1 -

9 075-063-02 Oil seal u/s 1.0mm 1 1 -

10 286-1213-06 Oil seal - - 1

11 075-063-05 Oil seal u/s 0.5mm - - 1

12 075-063-06 Oil seal u/s 1.0mm - - 1

13 271-4700-09 Joint 0.3mm * * * AR

14 273-4700-77 Joint 0.15mm * * * AR

33

KRANK M‹L‹ DESTE⁄‹ PLAKA: D


Burçlu krank mili deste¤i grubu

Burçlu krank mili deste¤i grubu Pozitif ya¤lama

Standart yatak

Yatak u/s 0,5mm

Yatak u/s 1,0mm

Pim

Standart ya¤ keçesi

Ya¤ keçesi u/s 0,5mm


Ya¤ keçesi



Ba¤lant› 0.3mm

Ba¤lant› 0.15mm


GR

GR

34

34


35

CRANKSHAFT SUPPORT PLATE : E

ENGINE TYPE


15 D-42914 Relief valve assy. consisting

of sr.nos.16,17,18,19 1 1 1

16 292-9680-014 Pressure relief valve 1 1 1

17 292-5755-062 Spring 1 1 1

18 292-3895-009 Flange 1 1 1

19 9-1760-03 Bolt 2 2 2

20 075-006-08 Retainer plate 3 3 3

21 9-3240-18 Nut 6 6 6

22 500-006-13 Washer 6 6 6

35

KRANK M‹L‹ DESTE⁄‹ PLAKA: E


Emniyet valfi grubu Sr.no.16,17,18,19’dan oluflur

Bas›nç emniyet valfi

Yay

Flanfl

C›vata

Tespit plakas›

Somun

Pul


36

36

PTO KAPA⁄I & KAVRAMA KAPA⁄I PLAKA-F

37

PTO COVER & BELL HOUSING PLATE : F

ENGINE TYPE


1 075-075-14 PTO Cover assy. consisting of sr.

no.2,3,& 6 1 1 1

2 271-6645-61 PTO cover (bare) 1 1 1

3 271-1710-42 Bearing STD. 1 1 1

4 075-092-48 Bearing u/s 0.5 mm 1 1 1

5 075-092-49 Bearing u/s 1.0 mm 1 1 1

6 9-1213-060 Oil seal STD. 1 1 -

7 075-063-14 Oil seal u/s 0.5mm 1 1 -

8 075-063-15 Oil seal u/s 1.0mm 1 1 -

9 285-4601-030 Joint 0.1 mm * * * AR

10 271-4600-01 Joint 0.3 mm * * * AR

11 1-7565-07 Spring washer 8 8 8

12 9-3240-18 Nut 8 8 8

13 500-005-06 Stud 6 6 6

14 273-2032-46 Bell housing - - 1

15 075-063-40 Oil seal - - 1

16 273-2030-83 Bell housing - 1 -

17 270-1210-77 Oil seal - 1 -

18 075-063-09 Oil seal - - 1

37

PTO KAPA⁄I & KAVRAMA KAPA⁄I PLAKA: F


PTO kapa¤› grubu Sr.no.2,3,& 6’dan oluflur

PTO kapa¤› (ç›plak)

Standart yatak

Yatak u/s 0,5 mm

Yatak u/s 1,0 mm

Standart ya¤ keçesi



Ba¤lant› 0,1 mm

Ba¤lant› 0,3 mm

Yayl› pul

Somun

Saplama

Kavrama kapa¤›

Ya¤ keçesi

Kavrama kapa¤›

Ya¤ keçesi

Ya¤ keçesi


GR

GR

38

38

KÜLBÜTÖR KOLU & KORUMALI HAVALANDIRMA GRUBU PLAKA-G

39

ROCKER COVER & PROTECTED BREATHER ASSY. PLATE : G

ENGINE TYPE


1 075-066-01 Rocker box cover assembly consisting

of sr.no. 6, 8 To 12 UW 1 1 1 STD.

2 D-40584 Rocker box cover assembly consisting

of sr.no.6,7,9 To 12 1 1 1 Downward


of sr.no.9,11,12,23,24,25 DW - 1 -


of sr.no.9,11,12,23,24,26 UW - 1 -


of sr.no 27, 8 To 12 UW - - 1

6 075-075-42 Rocker box cover (bare) 1 1 -

7 D-40583 Decompression shaft assembly 1 1 1 STD.

8 D-40582 Decompression shaft assembly 1 1 1 Optional

9 276-8430-23 Spring dowel 1 1 1

10 270-5680-24 Spring 1 1 1

11 075-109-01 Circlip 1 1 1

12 268-1200-34 1 1 1

39

KÜLBÜTÖR KOLU & KORUMALI HAVALANDIRMA GRUBU PLAKA: G


Külbütör kutusu kapa¤› grubu Sr.no. 6, 8 To 12 UW’den oluflur

Külbütör kutusu kapa¤› grubu Sr.no.6,7,9 – 12’den oluflur

Külbütör kutusu kapa¤› grubu Sr.no.9,11,12,23,24,25 DW’den oluflur

Külbütör kutusu kapa¤› grubu Sr.no.9,11,12,23,24,26 UW’den oluflur

Külbütör kutusu kapa¤› grubu Ssr.no 27, 8 - 12 UW’den oluflur

Külbütör kutusu kapa¤› (ç›plak)

Dekompresyon mili grubu

Afla¤›

OpsiyonelDekompresyon mili grubu

Yayl› merkezleme pimi

Yay

Segman

“O” Ring


40

40


41


ENGINE TYPE


13 075-061-06 Joint 0.15 mm * * * AR

14 075-061-07 Joint 0.25 mm * * * AR

15 500-004-66 1 1 1

16 9-1202-43 1 1 1

17 11-1770-14 Bolt Rocker cover 1 1 1

18 9-1770-06 Bolt Rocker cover 1 1 1

19 1-7565-07 Spring Washer 2 2 2

20 904-8506-03 Lifting hook 1 1 1

21 270-9055-03 Starter plug 1 1 1

22 500-064-02 Arrestor starter plug 1 1 1

23 075-066-43 Rocker cover box buffed - 1 -

24 075-082-26 Spring decompression - 1 -

25 075-151-57 Decompression shaft assy. - 1 -

26 075-151-30 Decompression shaft assy. - 1 -

27 075-066-18 Rocker cover box buffed - - 1

41



Ba¤lant› 0,15 mm

Ba¤lant› 0,25 mm

“O” ring’li havaland›rma tapas› grubu

“O” Ring

Külbütör kapa¤› c›vatas›

Külbütör kapa¤› c›vatas›

Yayl› pul

Kald›rma kancas›

Marfl motoru tapas›

Marfl motoru k›v›lc›m önleyici tapas›

Ç›plak külbütör kapa¤› kutusu

Dekompresyon yay›



Ç›plak külbütör kapa¤› kutusu


GR

GR

42

42


43


ENGINE TYPE


28 075-004-72 Breather plug assy. (protected)

consisting of sr. no. 19 to 22 1 1 1 Optional

29 6531-9600-64 Breather extension 1 1 1

30 9-1202-43 "O" ring 2 2 2

31 6531-2145-03 Cap protection 1 1 1

32 500-106-87 Protective plate 1 1 1

33 6193-3617-22 Clamp 1 1 1

43



Havaland›rma tapas› grubu (korumal›)Sr .no.18-20’den oluflur

Havaland›rma uzant›s›

Opsiyonel

"O" ring

Koruma kapa¤›

Koruyucu plaka

Kelepçe


44

44

YA⁄LAMA YA⁄I POMPASI & ENJEKS‹YON POMPASI KÜLBÜTÖR KOLU PLAKA-H

45

LUB OIL PUMP & INJECTION PUMP ROCKER ARM . PLATE : H

ENGINE TYPE


1 075-067-48 Lub. Oil pump assy. 1 1 -

2 075-067-30 Lub. Oil pump assy. - - 1

3 075-096-05 Gear Oil Pump 1 1 1

4 1-7565-07 Spring Washer 1 1 1

5 45-3240-16 Nut 1 1 1

6 270-9730-15 Cap Screw for pump 1 1 1

7 250-7555-04 Spring washer 1 1 1

8 422-9730-30 Cap screw 2 2 2

9 250-7555-07 Spring washer for pump 2 2 2

10 075-051-04 Rocker arm assembly 1 1 1

11 271-6045-09 Rocker arm 1 1 1

12 260-9730-25 Cap screw 1 1 1

13 3-7540-06 Star washer 1 1 1

14 209-1770-15 Bolt 1 1 1

15 1-7565-07 Spring washer 1 1 1

16 312-1240-13 Circlip 1 1 1

45

YA⁄LAMA YA⁄I POMPASI & ENJEKS‹YON POMPASI KÜLBÜTÖR KOLU PLAKA: H


Ya¤lama ya¤› pompas› grubu

Ya¤lama ya¤› pompas› grubu

Ya¤ pompas› difllisi

Yayl› pul

Somun

Pompa kapak vidas›

Yayl› pul

Kapak vidas›

Pompa yayl› pulu

Külbütör kolu grubu

Külbütör kolu

Kapak vidas›

Y›ld›z pul

C›vata

Yayl› pul

Segman


46

46


47

CRANKSHAFT PLATE : I

ENGINE TYPE


1

075-089-70

Crankshaft Assembly with Plug & Keys

(CON. Ø 24) Cons of sr. no.2,3,5,6,7

-

1

-

2 70-2280-46 Key PTO 1 1 1

3 291-2280-56 Key F W E. 1 1 1

4 291-2280-49 Key PTO 1 1 1

5 075-089-82 Plug dia. 5 * * * * Qty. 2 no. AR

6 075-060-12 Plug dia. 5.5 * * * * Qty. 2 no .AR

7 SK-7926 Plug dia. 6 * * * * Qty. 2 no. AR

8 270-1861-53 Bolt-PTO 1 1 -

9 075-089-69


(CON. Ø 24) Cons of sr. no.2,3,5,6,7

1

-

-

10 075-089-71


(CYL) Consisting of sr. no. 3,5,6,7,19

1

-

-

11 075-089-72


(CYL) Consisting of sr. no.3,5,6,7,19

-

1

-

12 075-060-14


(CON. Ø 30) Cons of sr. no. 3,4,5,6,7

1

-

-

13 075-060-13


(CON. Ø 30) Cons of sr. no.,3,4,5,6,7

-

1

-

14 075-060-55


( SPLINE) Consisting of sr. no.3,5,6,7,18

1

-

-

47

YA⁄LAMA YA⁄I POMPASI & ENJEKS‹YON POMPASI KÜLBÜTÖR KOLU PLAKA: I


Tapal› & kamal› krank mili grubu (CON. Ø 24) Sr. no.2,3,5,6,7’den oluflur


Tapal› & kamal› krank mili grubu (CYL) Sr .no.3,5,6,7,19’dan oluflur

Tapal› & kamal› krank mili grubu (CYL) Sr .no.3,5,6,7,19’dan oluflur

Tapal› & kamal› krank mili grubu (CON. Ø 30) Sr. no. 3,4,5,6,7’den oluflur


Tapal› & kamal› krank mili grubu (Y‹V) Sr .no.3,5,6,7,18’den oluflur

Kama – PTO

Kama – F W E.

Kama – PTO

Tapa çap› 5

Tapa çap› 5.5

Tapa çap› 6

C›vata-PTO


* 2 adet GR

* 2 adet GR

* 2 adet GR

48

48


49

CRANKSHAFT PLATE : I

ENGINE TYPE


15

075-060-56


( SPLINE) Consisting of sr. no .3,5,6,7,18

-

1

-

16

075-060-84


(CON. Ø 24) Cons of sr. no.2,3,5,6,7

-

-

1

17 075-160-38


(CON. Ø 30) Consisting of sr. no 3,5,6,7

-

-

1

For bell housing

18 70-2280-47 Key PTO saline shaft 1 1 1

19 6177-2280-50 Key PTO cylindrical shaft 1 1 -

20 11-3260-14 Nut 1 1 -

21 25-7540-10 Spring washer 1 1 1

22 075-002-01 Nut - - 1

23 275-1861-019 Bolt-PTO - - 1

49

YA⁄LAMA YA⁄I POMPASI & ENJEKS‹YON POMPASI KÜLBÜTÖR KOLU PLAKA: I


Tapal› & kamal› krank mili grubu ( Y‹V) Sr. no .3,5,6,7,18’den oluflur


Tapal› & kamal› krank mili grubu (CON. Ø 30) Sr. no.3,5,6,7’den oluflur Kavrama kapa¤› için

PTO yivli mil kamas›

PTO silindirik mil kamas›

Somun

Yayl› pul

Somun

C›vata-PTO


50

50

VOLAN & MARfi KASNA⁄I PLAKA-J

51

FLYWHEEL & STARTING PULLEY PLATE : J

ENGINE TYPE


1 273-9881-05 Flywheel 1 - -

2 292-9882-05 Flywheel - 1 -

3 70-3260-56 Nut 1 1 -

4 9-3260-27 Nut - - 1

5 271-7625-37 Washer 1 1 1

6 283-5095-79 Flywheel grill 1 1 1

7 1-1770-01 Bolt 4 4 4

8 3-7540-06 Washer 4 4 4

9 273-6960-55 Starting pulley 1 - -

10 292-6960-84 Starting pulley - 1 -

11 209-1770-15 Bolt for starting pulley 3 3 3

12 1-7565-07 Washer 3 3 3

13 6212-4055-03 Starting rope 1 1 1

14 275-6960-63 Starting pulley - - 1

51

YA⁄LAMA YA⁄I POMPASI & ENJEKS‹YON POMPASI KÜLBÜTÖR KOLU PLAKA: J


Volan

Volan

Somun

Somun

Pul

Volan ›zgaras›

C›vata

Pul

Marfl kasna¤›

Marfl kasna¤›

Marfl kasna¤› c›vatas›

Pul

Marfl ipi

Marfl kasna¤›


52

7

52

VOLAN & MARfi KASNA⁄I PLAKA-J

53

FLYWHEEL & STARTING PULLEY PLATE : J

ENGINE TYPE


15 275-9881-17 Flywheel - - 1

16 075-195-30 Flywheel (black) 1 1 -

17 075-195-20 Flywheel (black) - - 1

18 075-076-44 Starting pulley 1 1 -

19 075-195-24 Flywheel grill 1 1 1

20 11-1770-14 Bolt for starting pulley 3 3 3

21 075-015-13 Flywheel grill 1 1 - Marine

22 075-155-75 Starting pulley - - 1


53

VOLAN & MARfi KASNA⁄I PLAKA: J


Volan

Volan (siyah)

Volan (siyah)

Marfl kasna¤›

Volan ›zgaras›


Volan ›zgaras› Marin

Marfl kasna¤›

Marfl kasna¤›


54

54

HAVA DAVLUMBAZI & PANELLER PLAKA-K

55

AIR SHROUD & PANELS PLATE : K

ENGINE TYPE


1 075-079-15 Air shroud assembly 1 - - Involute design

2 075-079-16 Air shroud assembly - 1 - Involute design

3 075-017-30 Air shroud assembly - 1 - For rope start with FMA

4 075-017-44 Panel inlet side 1 1 1

5 075-017-45 Panel exhaust side 1 1 1

6 9-1760-03 Bolt 2 2 2

7 271-7500-18 Spring washer 2 2 2

8 075-053-46 Injection timing plate 1 - -

9 70-9820-69 Screw injection timing 2 2 2

10 1-1770-01 Screw baffle to cylinder 2 2 2

11 250-7555-07 Spring washer 2 2 2

12 075-317-23 Air shroud (red) 1 1 1 Symmetrical design (R/S)

13 075-317-36 Back plate (black) - - 1 Symmetrical design (R/S)

14 90-9790-37 Philips head screw 6 6 6

55

VOLAN & MARfi KASNA⁄I PLAKA: K


Hava davlumbaz› grubu Kenar› k›vr›k tasar›m

Kenar› k›vr›k tasar›m

FMA ile iple çal›flt›rma için

Simetrik tasar›m (R/S)


Hava davlumbaz› grubu


Emme taraf› paneli

Egzoz taraf› paneli

C›vata

Yayl› pul

Enjeksiyon zamanlamas› plakas›

Enjeksiyon zamanlamas› vidas›

Deflektör-silindir vidas›

Yayl› pul

Hava davlumbaz› (k›rm›z›)

Arka plaka (siyah)

Y›ld›z bafll› vida


56

56

HAVA DAVLUMBAZI & PANELLER PLAKA-K

57

AIR SHROUD & PANELS PLATE : K

ENGINE TYPE


15 075-206-89 Deflector - - 1

16 238-1755-02 Bolt deflector 2 2 2

17 26-7565-03 Spring washer deflector 2 2 2

18 075-212-80 Air shroud assembly - - 1 Involute design BCS

19 075-317-37 Back plate (red) 1 1 - Symmetrical design (R/S)

20 075-206-92 Deflector 1 1 -

21 075-015-97 Sheet air shroud inlet side (red) - 1 1

22 075-015-98 Sheet air shroud exh. side (red) - 1 1 AI

23 075-015-01 Air shroud assembly - 1 - Involute design Marine

24 275-2565-86 Air shroud - - 1 Involute design

25 075-053-45 Injection timing plate - - 1

26 075-212-32 Sheet air shroud inlet side (black) - - 1 BCS

27 075-212-33 Sheet air shroud exh. side (black) - - 1 BCS

28 075-015-48 Air shroud assembly 1 - - Involute design Marine

57

VOLAN & MARfi KASNA⁄I PLAKA: K


Deflektör

Deflektör c›vatas›

Deflektör yayl› pulu


Arka plaka (k›rm›z›)

Deflektör

Emme taraf› hava davlumbaz› sac› (k›rm›z›)

Egzoz taraf› hava davlumbaz› sac› (k›rm›z›)


Hava davlumbaz›

Enjeksiyon zamanlamas› plakas›

Emme taraf› hava davlumbaz› sac› (siyah)

Egzoz taraf› hava davlumbaz› sac› (siyah)


Kenar› k›vr›k tasar›ml› BCS


Kenar› k›vr›k tasar›m, Marin

Kenar› k›vr›k tasar›m

Kenar› k›vr›k tasar›m, Marin


58

58

GER‹ TEPMEL‹ MARfi GRUBU PLAKA-K1

59

RECOIL START ASSEMBLY PLATE : K1

ENGINE TYPE


1 075-029-10 Recoil starter assembly 1 1 -

2 075-029-08 Recoil starter assembly - - 1

3 SK-9118 Starting rope 1 1 1

4 075-028-08 Collar bolt M6x1x16 cover mtg. 4 4 4

5 9-1760-03 Screw M6 3 3 3

6 250-7555-04 Spring washer 3 3 3

7 075-076-45 Pulley on flywheel 1 1 1

59

GER‹ TEPMEL‹ MARfi GRUBU PLAKA: K1


Geri tepmeli marfl grubu

Geri tepmeli marfl grubu

Marfl ipi

Kapak bilezik c›vatas› M6x1x16

Vida M6

Yayl› pul

Volandaki kasnak


60

60

ELEKTR‹KL‹ MARfi S‹STEM‹, HAVA DAVLUMBAZI & ARKA PLAKA PLAKA-L

61

ELECTRIC START SYSTEM, AIR SHROUD & BACK PLATE PLATE : L

ENGINE TYPE


1 500-054-13 or

500-054-17 Starter motor 1 1 -

2 9-3240-18 Nut 2 2 -

3 1-7565-07 Spring washer 2 2 -

4 075-005-08 Stud 2 2 -

5 075-017-32 Back plate 1 1 -

6 075-017-42 Back plate 1 1 - Export

7 1-7565-04 Spring washer 8 8 -

8 270-9730-10 Screw stater fixing 3 3 -

9 D-30316 FMA 1 1 -

10 SK-7691 FMA 1 1 -

11 260-1760-12 Screw rotor fixing 5 5 -

12 D-40368 Flywheel with ring gear - 1 -

13 D-40367 Flywheel with ring gear 1 - -

14 075-096-40 Ring gear 1 1 -

15 075-095-46 Flywheel 1 - -

61

ELEKTR‹KL‹ MARfi S‹STEM‹, HAVA DAVLUMBAZI & ARKA PLAKA PLAKA: L


Marfl motoru

Somun

Yayl› pul

Saplama

Arka plaka

Arka plaka ‹hraç

Yayl› pul

Marfl motoru tespit vidas›

FMA

FMA

Rotor tespit vidas›

Ayna diflli volan

Ayna diflli volan

Ayna diflli

Volan


62

62


63


ENGINE TYPE


16 075-095-47 Flywheel - 1 -

17 075-017-33 Air shroud 1 1 -

18 1-7565-07 Spring washer 4 4 -

19 11-1770-14 Bolt air shroud to back plate 4 4 -

20 292-6960-84 Starting pulley - 1 -

21 273-6960-55 Starting pulley 1 - -

22 1-7565-07 Spring washer 3 3 -

23 209-1770-15 Bolt 3 3 -

24 075-017-34 Deflector 1 1 -

25 1-7565-04 Spring washer 2 2 -

26 245-1760-06 Screw for deflector 2 2 -

27 075-017-36 Cap air shroud assy. 1 1 -

28 9-1760-03 Bolt Cap air shroud 4 4 -

29 271-7500-18 Spring washer Cap air shroud 4 4 -

30 9-1760-03 Bolt Cap air shroud 2 2 -

63



Volan

Hava davlumbaz›

Yayl› pul

Hava davlumbaz›- arka plaka c›vatas›

Marfl kasna¤›

Marfl kasna¤›

Yayl› pul

C›vata

Deflektör

Yayl› pul

Deflektör vidas›

Hava davlumbaz› kapa¤› grubu

Hava davlumbaz› kapa¤› c›vatas›

Hava davlumbaz› kapa¤› yayl› pulu

Hava davlumbaz› kapa¤› c›vatas›


64

64


65


ENGINE TYPE


31 271-7500-18 Spring washer Cap air shroud 2 2 -

32 SK-7642 Bracket panel mounting - 1 -


34 90-9790-39 Screw - 4 -

35 075-057-60 Panel box - 1 -

36 SK-7630 Panel plate - 1 -

37 70-9820-69 Screw aluminum plate - 4 -

38 075-057-61 Led indicating lamp - 1 -

39 500-054-03 Key switch - 1 -

40 SK-7800 Washer - 1 -

41 SK-7799 Collar - 1 -

42 276-1760-34 Bolt Earthing plate - 1 -

43 1-7565-04 Spring washer - 1 -

44 SK-5421 Earthing plate 1 1 -

45 1-7625-07 Plain washer 2 2 -

46 105-3240-08 Nut 2 2 -

65



Hava davlumbaz› kapa¤› yayl› pulu

Panel montaj braketi


Vida

Panel kutusu

Panel plakas›

Alüminyum plaka vidas›

Led gösterge lambas›

Kontak

Pul

Bilezik

fiasi plakas› c›vatas›

Yayl› pul

fiasi plakas›

Düz pul

Somun


66

66


67


ENGINE TYPE


47 SK-7596 Bracket regulator 1 1 -

48 SK-4765 Regulator 1 1 - Export

49 SK-9362 Cable harness 1 1 -

50 6193-3617-21 Clamp wire 1 1 -

51 1-7565-07 Spring washer 2 2 -

52 9-9730-24 Screw regulator 2 2 -

53 SK-4340 FMA 1 1 -

54 271-7625-37 Washer 1 1 -

55 70-3260-56 Nut 1 1 -

56 075-154-20 Ignition panel assy.cons.sr. no.36 to 42 1 1 -

67



Regülatör braketi

Regülatör ‹hraç

Kablo demeti

Kablo kelepçesi

Yayl› pul

Regülatör vidas›

FMA

Pul

Somun

Ateflleme paneli grubu, Sr. no.36 – 42’den oluflur


68

68

ELEKTR‹KL‹ MARfi S‹STEM‹, HAVA DAVLUMBAZI & ARKA PLAKA PLAKA-L1

69

ELECTRIC START SYSTEM, AIR SHROUD & BACK PLATE PLATE : L1

ENGINE TYPE


1 075-154-02 Starter motor 1 1 - AI

2 9-1760-06 Bolt starter motor fitment 2 2 -

3 1-7565-07 Spring washer starter motor fitment 2 2 -

4 45-7625-12 Plain washer starter motor fitment 2 2 -

5 9-3240-18 Nut for starter motor cable terminal 1 1 -

6 500-006-13 Plain Washer for nut 1 1 -

7 075-317-24 Back plate 1 1 - Symmetrical design

8 SK-7691 FMA 1 1 -

9 270-9730-10 Screw stater fixing 3 3 -

10 1-7565-04 Spring washer 8 8 -

11 260-1760-12 Screw rotor fixing 5 5 -

12 075-195-31 Flywheel with ring gear 1 1 -

13 075-195-30 Flywheel 1 1 -

14 075-096-40 Ring gear 1 1 -

69

ELEKTR‹KL‹ MARfi S‹STEM‹, HAVA DAVLUMBAZI & ARKA PLAKA PLAKA: L1


Marfl motoru lasti¤i c›vatas›

Marfl motoru

Marfl motoru lasti¤i yayl› pulu

Marfl motoru lasti¤i düz pulu

Marfl motoru kablosu terminal somunu

Somun düz pulu

Arka plaka

FMA

Simetrik dizayn


Yayl› pul


Ayna diflli volan

Volan

Ayna diflli


70

70


71


ENGINE TYPE


15 271-7625-37 Washer 1 1 -

16 70-3260-56 Nut 1 1 -

17 075-212-97 Air shroud (black ) - 1 - Symmetrical design

18 075-317-23 Air shroud (red) 1 1 - Symmetrical design

19 90-9790-37 Philips head screw 6 6 - Symmetrical design

20 075-195-24 Flywheel grill 1 1 -

21 3-7540-06 Washer 4 4 -

22 1-1770-01 Bolt 4 4 -

23 075-076-44 Starting pulley 1 1 - Symmetrical design

24 1-7565-07 Spring washer 3 3 -

25 11-1770-14 Bolt for starting pulley 3 3 -

26 075-206-88 Regulator bracket 2 2 -

27 1-7565-07 Spring washer 2 2 -

28 406-1770-05 Bolt for regulator bracket 2 2 -

71



Pul

Somun

Hava davlumbaz› (siyah)

Hava davlumbaz› (k›rm›z›)


Marfl kasna¤›

Yayl› pul


Regülatör braketi

Yayl› pul

Regülatör braketi c›vatas›

Volan ›zgaras›

Pul

C›vata


Simetrik dizayn

Simetrik dizayn

Simetrik dizayn

Simetrik dizayn

72

72


73


ENGINE TYPE


29 075-054-92 Regulator 1 1 -

30 075-255-52 Earthing plate 1 1 -

31 9-9730-24 Screw for regulator 2 2 -

32 1-7565-07 Spring washer 2 2 -



35 90-9790-39 Screw - 4 -

36 075-057-60 Panel box - 1 -

37 SK-7630 Panel plate - 1 -

38 70-9820-69 Screw aluminum plate - 4 -

39 075-057-61 Led indicating lamp - 1 -

40 500-054-03 Key switch - 1 -

41 SK-7800 Washer - 1 -

42 SK-7799 Collar - 1 -

43 SK-9362 Cable harness - 1 -

44 075-154-20 Ignition panel assy.cons.sr. no.36 to 42 - 1 -

73

ELEKTR‹KL‹ MARfi S‹STEM‹, HAVA DAVLUMBAZI & ARKA PLAKA PLAKA:


Regülatör

fiasi plakas›


Yayl› pul



Vida

Panel kutusu

Panel plakas›

Alüminyum plaka vidas›

Led gösterge lambas›

Kontak

Pul

Bilezik

Kablo demeti

Ateflleme paneli grubu, Sr. no.36 – 42’den oluflur


74

74


75


ENGINE TYPE


1 870-054-25 Starter motor - - 1

2 9-1760-06 Bolt starter motor fitment - - 2

3 1-7565-07 Spring washer starter motor fitment - - 2

4 45-7625-12 Plain washer starter motor fitment - - 2

5 9-3240-18 Nut for starter motor cable terminal - - 1

6 500-006-13 Plain Washer for nut - - 1

7 075-317-22 Back plate - - 1 Symmetrical design

8 D-30316 FMA - - 1

9 270-9730-10 Screw stater fixing - - 3

10 1-7565-04 Spring washer - - 8

11 260-1760-12 Screw rotor fixing - - 5

12 075-195-29 Flywheel with ring gear - - 1

13 075-195-20 Flywheel - - 1

14 01M030003 Ring gear - - 1

75



Marfl motoru

Marfl motoru lasti¤i c›vatas›

Marfl motoru lasti¤i yayl› pulu

Marfl motoru lasti¤i düz pulu

Marfl motoru kablosu terminal somunu

Somun düz pulu

Arka plaka Simetrik dizayn

FMA


Yayl› pul


Ayna diflli volan

Volan

Ayna diflli


76

76


77


ENGINE TYPE


15 271-7625-37 Washer - - 1

16 9-3260-27 Nut - - 1

17 075-317-23 Air shroud (red) - - 1 Symmetrical design

18 90-9790-37 Philips head screw - - 6

19 075-195-24 Flywheel grill - - 1

20 3-7540-06 Washer - - 4

21 1-1770-01 Bolt - - 4


23 1-7565-07 Spring washer - - 3

24 11-1770-14 Bolt for starting pulley - - 3

25 075-206-88 Regulator bracket - - 2

26 1-7565-07 Spring washer - - 2

27 406-1770-05 Bolt for regulator bracket - - 2

28 SK-9249 Regulator - - 1

29 075-255-52 Earthing plate - - 1

30 9-9730-24 Screw for regulator - - 2

31 1-7565-07 Spring washer - - 2

77



Pul

Somun

Hava davlumbaz› (k›rm›z›) Simetrik dizayn


Volan ›zgaras›

Pul

C›vata

Marfl kasna¤›


Yayl› pul

Regülatör braketi

Yayl› pul

Regülatör braketi c›vatas›

Regülatör

fiasi plakas›


Yayl› pul


78

78

‹TME ÇUBU⁄U, KÜLBÜTÖR KOLU, SUBAPLAR VE KAM M‹L‹ PLAKA-M

79

PUSH ROD, ROCKER LEVER, VALVES & CAM SHAFT PLATE : M

ENGINE TYPE


1 291-1010-60 Cam shaft 1 1 -

2 293-1010-70 Cam shaft - - 1

3 075-022-82 Tappet assy. set consisting

of sr. no 4 1 1 1

4 D-41330 Tappet assy. 2 2 2

5 075-073-02 Aluminum push rod 2 2 2

6 273-4840-07 Guide push rod 1 1 1

7 273-4535-12 Joint tappet guide 1 1 1

8 273-9520-19 Tube push rod protection 1 1 1

9 70-4740-17 Joint push rod sleeve 2 2 2

10 9-1770-06 Bolt M8x1.25 2 2 2

11 1-7565-07 Spring washer 2 2 2

12 075-051-69 Rocker lever set consisting

of sr. no13 & 14 1 1 1

13 075-018-25 Rocker lever assy. exhaust 1 1 1

14 075-018-26 Rocker lever assy. inlet 1 1 1

79

‹TME ÇUBU⁄U, KÜLBÜTÖR KOLU, SUBAPLAR VE KAM M‹L‹ PLAKA: M


Eksantrik mili

Eksantrik mili

Subap itece¤i grubu

Subap itece¤i grubu Sr. no 4’ten oluflur

Alüminyum itme çubu¤u

‹tme çubu¤u k›lavuzu

Subap itece¤i k›lavuzu ba¤lant›s›

‹tme çubu¤u ba¤lant› borusu

‹tme çubu¤u bilezi¤i ba¤lant›s›

C›vata M8x1.25

Yayl› pul

Külbütör kolu seti Sr. no13 & 14’den oluflur

Egzoz külbütör kolu grubu

Emme külbütör kolu grubu


80

80

‹TME ÇUBU⁄U, KÜLBÜTÖR KOLU, SUBAPLAR VE KAM M‹L‹ PLAKA-M

81

PUSH ROD, ROCKER LEVER, VALVES & CAM SHAFT PLATE : M

ENGINE TYPE


15 270-9850-02 Rocker adjusting screw 2 2 2

16 1-3240-10 Nut 2 2 2

17 288-6045-27 Rocker fulcrum 1 1 1

18 999-1200-26 1 1 1

19 283-9820-75 Lock screw for rocker fulcrum 1 1 1

20 105-3240-08 Nut Mx1 1 1 1

21 1-7565-04 Spring washer 1 1 1

22 075-093-89 Valve set consisting of sr. no 23 & 24 1 1 1

23 075-083-35 Valve inlet 1 1 1

24 075-083-33 Valve exhaust 1 1 1

25 271-5755-05 Valve spring 2 2 2

26 271-6400-07 Retainer (Valve spring) 2 2 2

27 271-8057-03 Collets half for valve 4 4 4

28 D-40904 Bottom seat for valve spring 2 2 2

29 285-2135-68 Cap inlet valve 1 1 1

81

‹TME ÇUBU⁄U, KÜLBÜTÖR KOLU, SUBAPLAR VE KAM M‹L‹ PLAKA: M


Külbütör ayar vidas›

Somun

Külbütör deste¤i

"O" ring

Külbütör deste¤i kilit vidas›

SomunMx1

Yayl› pul

Sr. no 23 & 24’ten oluflan subap grubu

Emme subab›

Egzoz subab›

Subap yay›

Tespit parças› (Subap yay›)

Subap bilezik yar›s›

Subap yay›n›n alt tablas›

Emme subab› kapa¤›


82

82

EKSTRA YAKIT TERT‹BATI GRUBU & UZAKTAN DURDURMA KUMANDASI PLAKA-N

83

EXTRA FUEL DEVICE ASSEMBLY & REMOTE STOP CONTROL PLATE : N

ENGINE TYPE


1 075-065-04 Extra fuel device assy. Consisting

of sr. nos.2 to 7 & 9,10 1 1 1

2 075-065-02 Support bracket 1 1 1

3 271-2015-23 Pin with cam 1 1 1

4 270-5550-07 Spring 1 1 1

5 D-43756 Knob 1 1 1

6 270-4775-37 Rubber 1 1 1

7 270-8420-01 Taper pin 1 1 1

8 9-1760-05 Bolt 2 2 2

9 075-004-30 Bolt 1 1 1

10 105-3240-08 Nut 1 1 1

11 70-7625-62 Washer 2 2 2

12 075-161-102 Joint 0.5mm * * * * Qty. 1 no.AR

13 075-161-103 Joint 1.0mm * * * * Qty. 1 no.AR

83

EKSTRA YAKIT TERT‹BATI GRUBU & UZAKTAN DURDURMA KUMANDASI PLAKA:


Ekstra yak›t tertibat› grubu Sr. no.2 - 7 &9,10’dan oluflur

Destek braketi

Kaml› pim

Yay

Dü¤me

Lastik

Konik pim

C›vata

C›vata

Somun

Pul

Ba¤lant› 0,5mm * 1 adet GR

* 1 adet GRBa¤lant› 1.0mm


84

84

EKSTRA YAKIT TERT‹BATI GRUBU & UZAKTAN DURDURMA KUMANDASI PLAKA-N

85

EXTRA FUEL DEVICE ASSEMBLY & REMOTE STOP CONTROL PLATE : N

ENGINE TYPE


14 500-004-05 Screw 1 1 1

15 45-6000-16 Sleeve cable retainer 1 1 1

16 6121-6371-46 Bracket 1 1 1

17 D-40338 Terminal 1 1 1

18 1-3240-10 Nut 1 1 1

19 6330-5550-08 Spring 1 1 1

20 500-004-06 Allen head screw 2 2 2

21 500-006-13 Machined washer 2 2 2

85

EKSTRA YAKIT TERT‹BATI GRUBU & UZAKTAN DURDURMA KUMANDASI PLAKA: N


Vida

Kablo tutucusu bilezi¤i

Braket

Terminal

Somun

Yay

Alyan bafll› vida

‹fllenmifl pul


86

86

MEME TUTUCU GRUBU & MEME PLAKA-O

87

NOZZLE HOLDER ASSEMBLY & NOZZLE Plate : O

ENGINE TYPE


1

HB-KBL- 765120/4 0 431 203 129/HB (292-6615-13)

Nozzle holder assembly

1 1 1

2 2 433 462 039 Nozzle holder cap 1 1 1

3 2 434 619 028 Spring 1 1 1

4 2 433 124 081 Spindle with guide bush 1 1 1

5 ------------------ Nozzle body 1 1 1 Not supply separately

6 9 430 034 221

DLLA-160-S-778 Nozzle 1 1 1

7 2 433 314 104 Nozzle cap nut 1 1 1

8

2 430 100 011

T0

2 430 100 035

Shim of varying thickness 1mm to 2mm * * * AR

9 25-4670-05 Joint 0.5mm * * * AR

10 271-4670-06 Joint 1.0mm * * * AR

11 9-3240-18 Nut 2 2 2

12 1-7565-07 Spring washer 2 2 2

87

MEME TUTUCU GRUBU & MEME PLAKA:O


Meme tutucu grubu

Meme tutucu kapa¤›

Yay

K›lavuz burçlu mil

Meme gövdesi Ayr› verilmez

GR

GR

GR

Ba¤lant› 0,5mm

Ba¤lant› 1,0mm

Somun

Meme

Meme kapa¤› somunu

Kal›nl›¤› 1mm-2mm aras›nda de¤iflen flim‹LE

Yayl› pul


88

88

YAKIT ENJEKS‹YON POMPASI GRUBU PLAKA-P

89

FUEL INJECTION PUMP ASSEMBLY Plate : P

ENGINE TYPE


1 9 410 030 512

(075-068-05) Fuel Injection pump assy. 1 1 1

2 9 413 035 231 Pump Housing 1 1 1

3 9 411 038 463 Element 1 1 1

4 1 410 105 001 Gasket 1 1 1

5 2 418 502 003 Delivery Valve 1 1 1

6 1 900 210 112 1 1 1

7 1 414 613 002 Compression Spring 1 1 1

8 3 413 372 013 Delivery Valve Holder 1 1 1

9 3 416 001 022 Control Rack 1 1 1

10 1 416 300 003 Regulator Sleeve 1 1 1

11 1 410 501 000 Spring Plate Upper 1 1 1

12 3 414 618 006 Compression Spring 1 1 1

13 2 410 122 016 Spring Plate Lower 1 1 1

14 3 418 700 005 Roller Tappet Assembly 1 1 1

15 3 410 300 097 Roller 1 1 1

89

YAKIT ENJEKS‹YON POMPASI GRUBU PLAKA:P


Yak›t enjeksiyon pompas› grubu

Pompa muhafazas›

Eleman

Conta

“O” Ring

S›k›flt›rma yay›

Besleme subab› tutucusu

Besleme subab›

Kontrol krameyeri

Regülatör bilezi¤i

Üst yay plakas›

Alt yay plakas›

‹tecek makaras› grubu

Makara

S›k›flt›rma yay›


90

90

YAKIT ENJEKS‹YON POMPASI GRUBU PLAKA-P

91

FUEL INJECTION PUMP ASSEMBLY Plate : P

ENGINE TYPE


16 1413 100 021 Pin 1 1 1

17 1 413 121 010 Guide Pin 1 1 1

18 3 414 603 002 Spring Ring 1 1 1

19 3 413 180 000 Eccentric Bolt 1 1 1

20 3 414 210 004 1 1 1

21 1 410 555 005 Plug 1 1 1

22 260-4580-08 Joint - 0.5 mm * * * * AR

23 260-4580-01 Joint 0.1 mm * * * * .AR

24 600-261-04 Joint 0.15 mm * * * * .AR

25 260-4580-12 Joint 0.3 mm * * * * .AR

26 600-261-04 Joint 0.15 mm * * * * .AR

27 260-9730-27 Hex socket head screw 3 3 3

28 1-7565-07 Spring Washer 3 3 3

29 270-1580-16 Bush rack pin 1 1 1

30 27-7625-05 Plain washer 1 1 1

31 9-2800-03 Split pin 1 1 1

91

YAKIT ENJEKS‹YON POMPASI GRUBU PLAKA:P


Pim

K›lavuz pim

Yayl› halka

Eksantrik c›vata

"O" ring

Tapa

Ba¤lant› -0,5 mm * GR

* .GR

* .GR

* .GR

* .GR

Ba¤lant› -0,1 mm

Ba¤lant› -0.15 mm

Ba¤lant› – 0.3 mm

Ba¤lant› -0.15 mm

Alt›gen bafll› vida

Yayl› pul

Krameyer pimi burcu

Düz pul

Yar›kl› pim


92

92

DIfi YAKIT F‹LTRES‹ (0.2 L‹T) PLAKA-Q

93

EXTERNAL FUEL FILTER (0.2 LIT.)

Plate : Q

ENGINE TYPE


1 9 450 030 000

(500-087-04) External fuel filter 1 1 1

2 9 451 035 116 Filter bowl 1 1 1

3 9 451 035 542 Cover 1 1 1

4 9 451 037 420 Element 1 1 1

5 9 451 030 101 Sealing ring 1 1 1

6 9 421 034 613 Spring 1 1 1

7 1 411 033 412 Air vent screw 1 1 1

8 1 420 100 035 Washer 1 1 1

9 9 451 033 301 Cap nut 1 1 1

10 2 916 710 602 Washer 2 2 2

11 SK-3356 Bracket fuel filter 1 1 1

12 075-106-02 Bracket fuel filter 1 1 -

13 1-1770-04 Bolt 2 2 2

14 1-7565-07 Spring washer 2 2 2

15 500-008-01 Banjo bolt 2 2 2

16 500-061-05 Joint 4 4 4

17 075-206-05 Bracket fuel filter - - 1

93

DIfi YAKIT F‹LTRES‹ (0.2 L‹T) PLAKA:Q


D›fl yak›t filtresi

Filtre kab›

Kapak

Eleman

S›zd›rmazl›k halkas›

Yay

Hava alma vidas›

Pul

Kapak somunu

Pul

Yak›t filtresi braketi


C›vata

Yayl› pul

Banjo c›vatas›

Ba¤lant›



94

94

DIfi YA⁄LAMA YA⁄I F‹LTRES‹ & ADAPTÖRÜ PLAKA-R

95

EXTERNAL LUB OIL FILTER & ADAPTOR Plate : R

ENGINE TYPE


1 075-088-13 Lub oil filter assy. Consisting

Of sr. no.3,10,11,12,23 1 1 - STD

2 075-088-05 Lub oil filter assy. Consisting

Of sr. no.4,10 11,12,23 1 1 -

3 075-088-14 Adaptor lub oil filter 1 1 - STD

4 075-088-07 Adaptor lub oil filter 1 1 -

5 075-088-49 Adaptor lub oil filter - - 1 Spin on type

6 D-32199 Adaptor lub oil filter 1 1 - Export

7 260-9730-26 Allen screw adaptor mounting 2 2 -

8 075-061-10 Joint 1 1 -

9 075-061-09 Joint 1 1 1

10 500-088-03 Plug 1 1 -

11 260-1200-16 4 4 -

12 500-5725-32 Spring 2 2 -

13 SK-4252 Bolt 1 1 -

14 500-004-33 Lub oil plug 1 1 - Marine

95

DIfi YA⁄LAMA YA⁄I F‹LTRES‹ & ADAPTÖRÜ PLAKA:


Ya¤lama ya¤› filtresi grubu Sr. no.3,10,11,12,23’ten oluflur

Ya¤lama ya¤› filtresi grubu Sr. no.4,10 11,12,23’ten oluflur

Ya¤lama ya¤› filtresi adaptörü

Standart

Standart

Geçmeli tip

‹hraç

Marin




Adaptör alyan vidas›

Ba¤lant›

Ba¤lant›

Tapa

"O" ring

Yay

C›vata

Ya¤lama ya¤› tapas›


96

96

DIfi YA⁄LAMA YA⁄I F‹LTRES‹ & ADAPTÖRÜ PLAKA-R

97

EXTERNAL LUB OIL FILTER & ADAPTOR Plate : R

ENGINE TYPE


15 283-4670-36 Joint 1 1 -

16 1-770-01 Bolt 1 1 -

17 200-4670-03 Joint 1 1 -

18 1-1770-004 Screw adaptor mounting - - 2

19 422-9730-30 Screw adaptor mounting 1 1 -

20 1-7565-07 Spring washer 2 2 2

21 SK-8237 Stud - - 1 Spin on type

22 D-42244 Filter spin on type 1 1 1

23 500-2175-19 Element 1 1 -

24 260-9730-25 Screw adaptor mounting 1 1 -

25 9-1760-05 Bolt M6 for positive lub hole pluggingl 1 1 -

26 260-4670-01 Joint M6 bolt 1 1 -

97

DIfi YA⁄LAMA YA⁄I F‹LTRES‹ & ADAPTÖRÜ PLAKA:


Ba¤lant›

C›vata

Ba¤lant›

Adaptör tespit vidas›


Yayl› pul

Saplama Geçmeli tip

Geçmeli tip filtre

Eleman


Pozitif ya¤lama deli¤inin tapas› için M6 c›vata

Ba¤lant› M6 c›vatas›


98

98

BORULAR PLAKA-

99

PIPES PLATE : S

ENGINE TYPE


1 D-42229 Rocker Lubrication Pipe - - 1 Symmetrical design

2 274-1900-59 Banjo Bolt M6x1 head side 1 1 1

3 260-4670-01 Joint 2 2 2

4 9-1900-56 Banjo Bolt M8x1.25 adaptor side 1 1 1

5 200-4670-03 Joint 2 2 2

6 502-3616-81 Clamp rocker lub. pipe 1 1 1

7 276-5390-08 Rubber sleeve rocker lubrication 1 1 1

8 9-1760-08 Bolt for clamp 1 1 1

9 1-7625-07 Washer 1 1 1

10 260-9080-37 Air vent screw 1 1 1

11 260-4670-01 Joint 1 1 1

12 075-171-76 Pipe rocker lubrication - - 1 BCS

13 271-9370-10 High Pressure Pipe 1 1 1

14 6193-3617-16 Clamp hp pipe 1 1 1

15 20-5390-06 Rubber sleeve hp pipe 1 1 1

16 1-1770-01 Bolt 1 1 1

17 1-7565-07 Spring washer 1 1 1

18 270-8255-11 Ball 1 1 1

99

BORULAR PLAKA:S


Külbütör ya¤lama borusu

Kapak taraf› banjo c›vatas› M6x1

Ba¤lant›

Adaptör taraf› banjo c›vatas› M8x1.25

Ba¤lant›

Külbütör ya¤ borusu kelepçesi

Külbütör ya¤ borusu lastik manflonu

Kelepçe c›vatas›

Pul

Hava alma vidas›

Ba¤lant›


Yüksek bas›nç borusu

Yüksek bas›nç borusu kelepçesi

Yüksek bas›nç borusu lastik manflonu

C›vata

Yayl› pul

Bilya

Simetrik dizayn


100

100

BORULAR PLAKA-S

101

PIPES PLATE : S

ENGINE TYPE


19 200-4670-03 Joint 2 2 2

20 200-1900-02 Banjo bolt 1 1 1

21 075-271-46 Overflow & bleeding pipe assy. - - 1

22 075-171-64 Pipe overflow 1 1 1

23 500-008-23 Banjo bolt 1 1 -

24 200-4670-03 Joint 2 2 2

25 500-071-48 Pipe tank to filter 1 1 1

26 075-071-18 Pipe filter to pump 1 1 1

27 260-1900-67 Banjo bolt pump inlet 1 1 1

28 904-4670-15 Joint 2 2 2

29 075-061-05 Joint 4 4 4

30 500-008-01 Banjo bolt fuel filter 2 2 2

31 904-4670-15 Joint 2 2 2 Marine

32 500-008-12 Banjo bolt- pump inlet 1 1 1 Marine

33 075-071-15 Pipe tank to pump 1 1 -

34 075-071-16 Pipe overflow 1 1 - Marine

35 075-071-18 Pipe tank to filter 1 1 - Marine

101

BORULAR PLAKA:S


Ba¤lant›

Banjo c›vatas›

Taflma & hava alma borusu grubu

Taflma borusu

Banjo c›vatas›

Ba¤lant›

Depo-filtre borusu

Filtre – pompa borusu

Pompa girifli banjo c›vatas›

Ba¤lant›

Ba¤lant›

Yak›t filtresi banjo c›vatas›

Ba¤lant›

Pompa girifli banjo c›vatas›

Depo – pompa borusu

Taflma borusu

Depo-filtre borusu

Marin

Marin

Marin

Marin


102

102

BORULAR PLAKA-S

103

PIPES PLATE : S

ENGINE TYPE


36 500-071-47 Pipe filter to pump 1 1 -

37 075-071-74 Pipe rocker lubrication 1 1 -

38 075-371-17 Overflow pipe - 1 - For internal fuel filter

39 075-371-15 Fuel pipe tank to pump - 1 - For internal fuel filter

40 075-371-14 Overflow pipe - 1 - For internal fuel filter

41 075-171-99 Pipe tank to filter 1 1 - Marine

42 075-271-01 Overflow pipe 1 1 - Marine

43 075-171-97 Pipe filter to pump 1 1 - Marine

44 SK-8829 Connector positive lub. Pipe 1 1 - Marine

45 075-271-47 Fuel pipe filter to pump - - 1

46 SK-4075 Pipe rocker lubrication 1 1 -

47 SK-8384 Pipe-positive lubrication 1 1 -

48 710-1901-013 Banjo bolt 1 1 1

49 904-4670-15 Joint 2 2 -

103

BORULAR PLAKA:S




Taflma borusu

Depo – pompa yak›t borusu

Taflma borusu

Depo-filtre borusu

Taflma borusu


Pozitif ya¤lama borusu konnektörü

Dahili yak›t filtresi için



Marin

Marin

Marin

Marin

Filtre – pompa yak›t borusu


Pozitif ya¤lama borusu

Banjo c›vatas›

Ba¤lant›


104

104

HAVA F‹LTRES‹ GRUBU PLAKA-T

105

AIR CLEANER ASSEMBLY PLATE : T

ENGINE TYPE


1 271-3700-14 Air cleaner assembly 1 - -

2 D-40908 Oil bath Air filter with cyclonic prefilter 1 1 1

3 SK-6660 Air cleaner assembly 1 1 - Marine

4 271-4500-67 Joint air filter 2 2 2

5 1-7565-07 Spring Washer 2 2 2

6 9-3240-18 Nut 2 2 2

7 500-1200-24 1 - -

8 291-4776-32 ring - 1 1

9 271-3525-95 Spacer 1 - -

10 270-3525-80 Spacer - 1 1

11 SK-5248 Plug for flange 1 1 1 Cold start

12 075-061-89 Joint for plug 1 1 1 Cold start

13 SK-4335 Intermediate flange for air filter 1 1 1 Cold start

14 271-4500-67 Joint air filter 1 1 1 Cold start

15 271-5496-10 Bottom filter element 1 - -

16 272-5496-52 Bottom filter element 1 1 1

105

HAVA F‹LTRES‹ GRUBU PLAKA:T


Hava filtresi grubu

Siklonik ön filtreli ya¤ banyolu hava filtresi

Hava filtresi grubu

Hava filtresi ba¤lant›s›

Yayl› pul

Somun

"O" ring

"O" ring

Ara parça

Ara parça

Flanfl tapas›

Tapa ba¤lant›s›

Hava filtresi ara flanfl›

Hava filtresi ba¤lant›s›

Alt filtre eleman›

Alt filtre eleman›


Marin

So¤uk çal›flt›rma




106

106

EGZOZ SUSTURUCUSU PLAKA-U

107

EXHAUST MUFFLER PLATE :U

ENGINE TYPE


1 270-5460-90 Exhaust muffler 1 1 -

2 500-077-11 Exhaust muffler 1 1 - Marine

3 075-077-81 Exhaust muffler assy. with cover 1 1 1 Symmetrical design

4 075-077-24 Exhaust muffler1451 engine - - 1 For BCS

5 SK-4333 Exhaust muffler 1 1 - Electric start

6 075-077-13 Exhaust muffler 1 1 - Export

7 500-4500-91 Joint 2 2 2

8 1-7565-07 Spring washer 2 2 2

9 500-002-25 Nut 2 2 2

10 SK-8562 Cover 1 1 1

11 90-9790-37 Screw 5 5 5

12 260-4650-55 Fiber washer 5 5 5

13 250-7555-04 Spring washer 5 5 5

14 271-7500-18 Washer 5 5 5

107

EGZOZ SUSTURUCUSU PLAKA:U


Egzoz susturucusu

Egzoz susturucusu

Kapakl› egzoz susturucusu grubu Simetrik dizayn

Marin

BCS için

Elektrikli marfl

‹hraç

Egzoz susturucusu, 1451 motor

Egzoz susturucusu

Egzoz susturucusu

Ba¤lant›

Yayl› pul

Somun

Kapak

Vida

Fiber pul

Yayl› pul

Pul


108

108

EGZOZ SUSTURUCUSU PLAKA-U

109

EXHAUST MUFFLER PLATE : U

ENGINE TYPE


15 075-077-79 Cover 1 1 1

16 1-1770-05 Hex. Bolt 5 5 5

17 1-7565-04 Washer 5 5 5

18 075-180-59 Clamp 5 5 5

19 075-180-60 Holding nut 5 5 5

109

EGZOZ SUSTURUCUSU PLAKA:U


Kapak

Alt› köfleli c›vata

Pul

Kelepçe

Tespit somunu


110

110

OTOMAT‹K REGÜLATÖR & KREMAYER KONTROL KOLU PLAKA-V

111

AUTOMATIC GOVERNOR & RACK CONTROL LEVER PLATE : V

ENGINE TYPE


1 075-089-19 Pin for governor gear 1 1 1

2 3-3240-33 Nut 1 1 1

3 206-7625-19 Washer 1 1 1

4 270-4935-68 Governor gear 1 1 1

5 075-006-09 Disc 1 1 1

6 9-1760-05 Bolt 1 1 1

7 270-7701-14 Lock plate 1 1 1

8 270-8400-56 Pin 1 1 1

9 25-8245-11 Ball 6 6 6

10 270-2085-29 Governor bell 1 1 1

11 270-7700-69 Washer 1 1 1

12 250-1240-06 Circlip 1 1 1

13 075-051-05 Rack control lever assy. Consisting

of sr nos. 14 , 15 , 19 to 30,31,32 & 33 1 1 1

14 283-5201-44 Rack control lever 1 1 1

15 270-8615-20 Support 1 1 1

16 9-9800-13 Screw 1 1 1

17 075-004-28 Bolt 1 1 1

18 203-7540-04 Star Washer 1 1 1

111

OTOMAT‹K REGÜLATÖR & KREMAYER KONTROL KOLU PLAKA:V


Regülatör difllisi pimi

Somun

Pul

Regülatör difllisi

Disk

C›vata

Kilit plakas›

Pim

Bilya

Regülatör kovan›

Pul

Segman

Kremayer kontrol kolu

Kremayer kontrol kolu grubu Sr no. 14 , 15 , 19 - 30,31,32 & 33’ten oluflur

Destek

Vida

C›vata

Y›ld›z pul


112

112

OTOMAT‹K REGÜLATÖR & KREMAYER KONTROL KOLU PLAKA-V

113

AUTOMATIC GOVERNOR & RACK CONTROL LEVER PLATE : V

ENGINE TYPE


19 270-3945-27 Fork 1 1 1

20 270-5655-05 Spring 3 3 3

21 270-1557-21 Spacer 1 1 1

22 238-1755-02 Bolt 1 1 1

23 45-1755-04 Bolt 1 1 1

24 285-6330-61 Lock plate 1 1 1

25 270-6140-13 Pin 1 1 1

26 260-1165-06 Snap ring 1 1 1

27 209-8420-12 Taper pin 1 1 1

28 283-6230-92 Pin 1 1 1

29 283-5800-86 Spring 1 1 1

30 270-7625-02 Plain Washer 0.5 mm * * * AR



33 200-2800-02 Split pin 1 1 1

34 075-080-01 Governor cover 1 1 1

35 075-051-99 Governor gear pin assly. Consisting

of sr nos. 1& 8 1 1 1

113

OTOMAT‹K REGÜLATÖR & KREMAYER KONTROL KOLU PLAKA:V


Çatal

Yay

Ara parça

C›vata

C›vata

Kilit plakas›

Pim

Segman

Konik pim

Pim

Yay

Düz pul 0.5 mm GR

GR

GR

Düz pul 0,3 mm

Düz pul 0,1 mm

Yar›kl› pim

Regülatör kapa¤›

Sr no. 1& 8’den oluflan regülatör difllisipim grubu


114

114

HASSAS REGÜLATÖR PLAKA-W

115

PRECISION GOVERNOR PLATE : W

ENGINE TYPE


1 075-061-108 Pin governor gear 1 1 1

2 3-3240-33 Nut 1 1 1

3 206-7625-19 Washer 1 1 1

4 270-4935-71 Gear governor drive 1 1 1

5 270-6371-81 Disc 1 1 1

6 9-1760-05 Bolt 1 1 1

7 270-7701-14 Lock plate 1 1 1

8 250-1240-05 Circlip 1 1 1

9 075-051-94 FDC lever assembly consist of sr.nos

10,11,12,17,21 to 25 & 32,35 to 41 1 1 1

10 270-8615-20 Support 1 1 1

11 270-8785-40 Support governor fork 1 1 1

12 270-9800-49 Screw 1 1 1

13 500-100-34 Support governor weight assembly

consisting of sr. nos. 14,15,16 1 1 1

115

HASSAS REGÜLATÖR PLAKA:W


Regülatör difllisi pimi

Somun

Pul

Regülatör tahrik difllisi

Disk

C›vata

Kilit plakas›

Segman

Destek

Sr.no 10,11,12,17,21 - 25 & 32,35 – 41’denoluflan FDC kolu grubu

Regülatör çatal› deste¤i

Vida

Sr. no 14,15,16’dan oluflan regülatör a¤›rl›kgrubu deste¤i


116

116


117


ENGINE TYPE


14 500-5202-89 Lever 1 1 1

15 9-9800-13 Screw 1 1 1

16 075-004-28 Bolt 1 1 1

17 203-7540-04 Washer 1 1 1

18 283-6370-109 Plate governor 1 1 1

19 45-1755-04 Bolt 1 1 1

20 238-1755-02 Bolt 1 1 1

21 285-6330-61 Locking plate governor spring 1 1 1

22 270-6140-13 Pin for governor lever 1 1 1

23 270-4896-03 Bearing assy. Consist of sr. no. 27,28,29 1 1 1

24 270-2470-98 Collar 1 1 1

25 270-1580-62 Bush 1 1 1

26 500-3070-13 Bearing 1 1 1

27 250-1755-01 Bolt governor weight 4 4 4

117



Vida

C›vata

Pul

Regülatör plakas›

C›vata

C›vata

Regülatör yay› kilitleme plakas›

Regülatör kolu pimi

Sr .no.27,28,29’dan oluflan yatak grubu

Bilezik

Burç

Yatak

Regülatör a¤›rl›¤› c›vatas›

Kol


118

118


119


ENGINE TYPE


28 250-7555-03 Washer 4 4 4

29 250-1165-06 Circlip 1 1 1

30 209-8420-12 Pin 1 1 1

31 075-080-01 Governor cover 1 1 1

32 283-5201-44 Lever 1 1 1

33 200-2800-02 Pin 1 1 1

34 283-6230-92 Pin 1 1 1

35 283-5800-86 Spring 1 1 1

36 270-7625-02 Washer * * * AR

37 500-7625-89 Washer * * * AR

38 500-7625-90 Washer * * * AR

119



Pul

Segman

Pim

Regülatör kapa¤›

Kol

Pim

Pim

Yay

Pul GR

GR

GR

Pul

Pul


120

120

GAZ KOLU (STANDART REGÜLATÖR) PLAKA-X

121

HAND THROTTLE CONTROL (STD. GOVERNOR) PLATE : X

ENGINE TYPE


1 075-151-46 Hand throttle control assy.

Consisting of sr. nos 1 to 31 1 1 1

2 D-31988 Remote speed housing assy.

Consisting of sr. nos 3,4 & 16 1 1 1

3 D-21966 Housing 1 1 1

4 D-41961 Pin lever assy.

Consisting of sr. nos 5,6,7 1 1 1

5 270-6141-16 Journal 1 1 1

6 D-41960 Lever 1 1 1

7 D-41978 Taper pin 1 1 1

8 D-41968 Spring 1 1 1

9 1-1770-01 Bolt 1 1 1

10 250-7555-07 Spring washer 1 1 1

11 075-004-28 Bolt 1 1 1

12 9-1760-28 Bolt 1 1 1

13 106-3240-08 Nut 2 2 2

14 270-5200-86 Internal throttle lever 1 1 1

15 270-9245-31 Tie rod 1 1 1

121

GAZ KOLU (STANDART REGÜLATÖR) PLAKA:X


Gaz kolu grubuSr .no.1-31’den oluflur

Uzaktan h›z kumandas› muhafazas› grubu Sr .no.3,4 & 16’dan oluflur

Muhafaza

Kol grubu pimi Sr .no.5,6,7’den oluflur

Muylu

Kol

Konik pim

Yay

C›vata

Yayl› pul

C›vata

C›vata

Somun

Dahili gaz kolu

Ba¤lant› kolu


122

122

GAZ KOLU (STANDART REGÜLATÖR) PLAKA-X

123

HAND THROTTLE CONTROL (STD. GOVERNOR) PLATE : X

ENGINE TYPE


16 D-41942 Oil seal 1 1 1

17 270-9820-73 Bolt 1 1 1

18 1-7625-07 Plain washer 1 1 1

19 9-1760-03 Screw 2 2 2

20 1-7555-04 Spring washer 2 2 2

21 075-018-15 Hand throttle cover assy.

Consisting of sr. nos 22 to 30 1 1 1

22 075-217-75 Cover 1 1 1

23 SK-5568 Speeder lever assembly 1 1 1

24 283-5200-159 Governor lever hand throttle 1 1 1

25 9-7626-014 Plain washer ID 5.5 1 1 1

26 27-7625-05 Washer 1 1 1

27 9-3200-01 Wing nut 1 1 1

28 90-6330-57 Tab washer 1 1 1

29 225-3240-04 Nut 1 1 1

30 200-2800-02 Split pin 1 1 1

31 270-4700-69 Joint for housing 1 1 1

32 075-201-12 Screw for housing 3 3 3

123

GAZ KOLU (STANDART REGÜLATÖR) PLAKA: X


Ya¤ keçesi

C›vata

Düz pul

Vida

Yayl› pul

Gaz kolu kapa¤› grubuSr .no.22-30’dan oluflur

Kapak

Regülatör kolu grubu

Regülatör gaz kolu

Düz pul, ‹ç 5.5

Pul

Kelebek somun

T›rnakl› pul

Somun

Yar›kl› pim

Muhafaza ba¤lant›s›

Muhafaza vidas›


124

124

UZAKTAN HIZ KUMANDASI PLAKA-Y

125

REMOTE SPEED CONTROL PLATE : Y

ENGINE TYPE


1 270-2690-42 Cover 1 1 1

2 500-004-05 Screw 1 1 1

3 45-6000-16 Sleeve cable retainer 1 1 1

4 SK-5236 Terminal 1 1 1

5 9-3240-18 Nut 1 1 1

125

UZAKTAN HIZ KUMANDASI PLAKA:Y


Kapak

Vida

Kablo tutucusu bilezi¤i

Terminal

Somun


126

126


127

HAND THROTTLE CONTROL (PRECISION GOVERNOR) PLATE: Z

ENGINE TYPE


1 075-018-18 Speeder box assembly consisting

of sr. no. 2 to 12

1

1

-

2 075-093-13 Housing 1 1 -

3 075-051-23 Governor lever assembly 1 1 -

4 075-082-02 Spring 1 1 -

5 209-8420-12 Taper pin 1 1 -

6 075-051-54 Internal lever 1 1 -

7 SK-5570 Screw 1 1 -

8 1-7625-07 Washer 1 1 -

9 SK-5569 Governor lever 1 1 -

10 9-1760-078 Bolt 1 1 -

11 9-1760-028 Bolt 1 1 -

12 105-3240-08 Nut 2 2 -

13 075-093-08 Pin lever assembly 1 1 -

127

GAZ KOLU (HASSAS REGÜLATÖR) PLAKA:Z


Regülatör kutusu grubu Sr. no. 2 – 12’den oluflur

Muhafaza


Yay

Konik pim

‹ç kol

Vida

Pul

Regülatör kolu

C›vata

C›vata

Somun

Kol pimi grubu


128

128


129

HAND THROTTLE CONTROL (PRECISION GOVERNOR) PLATE: Z

ENGINE TYPE


14 075-018-15 Throttle cover assembly consisting

of sr. no. 15 to 23 1 1 -

15 075-217-75 Cover 1 1 -

16 283-5200-159 Lever 1 1 -

17 9-7626-014 Washer 1 1 -

18 27-7625-05 Washer 1 1 -

19 9-3200-01 Wing nut 1 1 -

20 200-2800-02 Split pin 1 1 -

21 90-6330-57 Lock plate 1 1 -

22 225-3240-04 Nut 1 1 -

23 SK-5568 Speeder lever assembly 1 1 -

24 283-5550-017 Governor spring 1 1 -

25 207-4700-69 Joint for speeder box 1 1 -

26 075-201-12 Screw for speeder box mounting 3 3 -

27 9-1760-03 Bolt for throttle cover mounting 2 2 -

28 1-7565-04 Spring washer for throttle cover 2 2 -

129

GAZ KOLU (HASSAS REGÜLATÖR) PLAKA:Z


Gaz kelebe¤i kapa¤› grubu Sr. no. 15 – 23’den oluflur

Kapak

Kol

Pul

Pul

Kelebek somun

Yar›kl› pim

Kilit plakas›

Somun


Regülatör yay›

Regülatör kutusu ba¤lant›s›

Regülatör kutusu montaj vidas›

Gaz kelebe¤i kapa¤› montaj c›vatas›

Gaz kelebe¤i kapa¤› yayl› pulu


130

130

YAKIT DEPOSU GRUBU PLAKA-ZA

131

FUEL TANK ASSEMBLY PLATE: ZA

ENGINE TYPE


1 D-42686 Fuel tank assy.

Consisting of sr. no. 2 ,3, 4 1 1 1

2 075-078-34 Fuel tank bare 1 1 1

3 075-018-12 Cap 1 1 1

4 075-078-39 1 1 1

5 2830-9135-011 Rubber bush 2 2 2

6 9-1760-76 Collar bolt 1 1 1

7 209-1770-15 Bolt 2 2 2

8 9-1770-06 Bolt 2 2 2

9 9-3240-18 Nut 4 4 4

10 1-7565-07 Spring washer 4 4 4

11 45-7625-12 Plain washer 2 2 2

12 273-2605-07 Cover 1 1 1

13 260-4430-71 Joint 1 1 1

14 268-1200-34 1 1 1

15 075-212-40 Fuel tank (black) - 1 1 Symmetrical design

131

YAKIT DEPOSU GRUBU PLAKA:ZA


Yak›t deposu grubuSr. no. 2 ,3, 4’ten oluflur

Yak›t deposu (ç›plak)

Kapak

"O" ring

Lastik burç

Bilezik c›vatas›

C›vata

C›vata

Somun

Yayl› pul

Düz pul

Kapak

Ba¤lant›

"O" ring

Yak›t deposu (siyah) Simetrik dizayn


132

15

132

YAKIT DEPOSU GRUBU (DEN‹ZC‹L‹K UYGULAMASI) PLAKA-ZB

133

FUEL TANK ASSEMBLY (MARINE APPLICATION) PLATE: ZB

ENGINE TYPE


1 075-078-33 Fuel tank assy.

Consisting of sr. no. 2 ,3,16 1 1 -

2 SK-8604 1 1 -

3 45-1200-15 1 1 -

4 6496-8315-11 Rubber pad 2 2 -

5 075-078-05 Strap assembly 2 2 -

6 271-3615-92 Strap 2 2 -

7 45-1860-65 Screw 2 2 -

8 45-1557-19 Block for fuel tank strap 2 2 -

9 45-1557-20 Threaded block 2 2 -

10 271-9600-57 Sleeve 4 4 -

11 SK-3886 Bracket 1 1 -

12 406-1770-05 Bolt 2 2 -

13 9-3240-18 Nut 4 4 -

14 1-7565-07 Spring washer 4 4 -

15 47-1770-07 Bolt 2 2 -

16 075-015-05 Fuel tank 1 1 - Marine

17 075-015-08 Strap 2 2 - Marine

18 075-015-43 Bracket fuel tank 1 1 - Marine

133

YAKIT DEPOSU GRUBU (DEN‹ZC‹L‹K UYGULAMASI) PLAKA:ZB


Yak›t deposu grubuSr .no.2 ,3,16’dan oluflur

“O” ring’li kapak

"O" ring

Lastik tampon

Ask› grubu

Ask›

Vida

Yak›t deposu ask›s› blo¤u

Diflli blok

Bilezik

Braket

C›vata

Somun

Yayl› pul

C›vata

Yak›t deposu Marin

Marin

Marin

Ask›

Yak›t deposu braketi


134

134

YEKPARE REDÜKS‹YON D‹fiL‹ KUTUSU KON‹K MAKARALI RULMAN MAR‹N UYGULAMASI

PLAKA-ZC

135

INTERGRAL REDUCTION GEAR BOX TAPER ROLLER BEARING

MARINE APPLICATION PLATE :ZC

ENGINE TYPE


1 075-217-73 Gear box housing with PTO cover 1 1 -

2 075-261-72 Joint gear box housing 1 1 -

3 075-217-74 Cover gear box housing 1 1 -

4 500-006-13 Machined washer 6 6 -

5 1-7565-07 Spring washer 6 6 -

6 9-1770-83 Bolt 6 6 -

7 D-43239 Joint breather plug 1 1 -

8 D-42781 Breather plug 1 1 -

9 D-42562 Pinion 1 1 -

10 D-41602 Bolt PTO flange fixing 1 1 -

11 075-018-52 Output shaft assembly 1 1 -

12 075-160-65 Shaft output 1 1 -

13 600-009-52 Dowel pin 2 2 -

14 075-096-91 Gear output shaft 1 1 -

135


PLAKA:ZC


PTO kapakl› diflli kutusu muhafazas›

Diflli kutusu muhafazas› ba¤lant›s›

Diflli kutusu muhafazas› kapa¤›

‹fllenmifl pul

Yayl› pul

C›vata

Hava alma tapas› ba¤lant›s›

Hava alma tapas›

Pinyon

PTO flanfl› tespit c›vatas›

Ç›k›fl mili grubu

Ç›k›fl mili

Merkezleme pimi

Ç›k›fl mili difllisi


136

136


PLAKA-ZC

137

INTERGRAL REDUCTION GEAR BOX TAPER ROLLER BEARING

MARINE APPLICATION PLATE: ZC

ENGINE TYPE


15 075-201-36 Bolt 6 6 -

16 075-215-39 Lock plate 3 3 -

17 075-222-28 Taper roller bearing (SKF) 2 2 -

18 6177-2280-50 Parallel key 1 1 -

19 200-4670-03 Joint 2 2 -

20 276-8460-55 Dowel pin 2 2 -

21 075-063-09 OR

D-42698 Oil seal 1 1 -

22 1-1770-01 Bolt 2 2 -

23 260-9730-27 Cap screw 3 3 -

24 1-7565-07 Spring washer 3 3 -

25 075-107-18 Kit Modified reduction gear box

With taper roller bearing 1 1 -

137

YEKPARE REDÜKS‹YON D‹fiL‹ KUTUSU KON‹K MAKARALI RULMAN MAR‹N UYGULAMASI PLAKA:ZC


C›vata

Kilit plakas›

Konik makaral› rulman (SKF)

Paralel kama

Ba¤lant›

Merkezleme pimi

Ya¤ keçesiVEYA

Kapak vidas›

Yayl› pul

Konik makaral› rulmanl› kiti de¤ifltiril-mifl redüksiyon diflli kutusu

C›vata


138

SET PART NOS.

SR

NO PART NO DESCRIPTION CONS.OF P/ NO. QTY

1 075-022-11 Valve guide set

Valve guide inlet 283-8000-36 1

valve guide exhaust 283-8000-37 1

2 085-022-82 Tappet assy. Set

Tappet assy. D-41330 2

3 075-051-69 Rocker lever set

Rocker lever exhaust 075-018-25 1

Rocker lever inlet 075-018-26 1

4 075-093-89 Valve set

Valve inlet 075-083-35 1

Valve exhaust 075-083-33 1

5 075-022-29 Set of main bearing bush (std.)

Bush crankcase 075-092-35 1

Bush F W E side 075-092-34 1

6 075-022-30 Set of main bearing bush (0.5 u/s)


Bush F W E side 075-092-28 1

138


GRUP PARÇA NUMARALARI

PARÇA NO. ARALI⁄I M‹KTAR

Subap k›lavuzu seti

Emme subab› k›lavuzu

Egzoz subab› k›lavuzu

Subap itece¤i grubu seti

Subap itece¤i grubu

Külbütör kolu seti

Egzoz külbütör kolu

Emme külbütör kolu

Subap seti

Emme subab›

Egzoz subab›

Ana yatak burcu seti (standart)

Karter burcu

F W E taraf› burcu

Ana yatak burcu seti (0.5 u/s)

Karter burcu


139

SET PART NOS.

SR


7 075-022-31 Set of main bearing bush (1.0 u/s)


Bush F W E side 075-092-29 1

8 075-061-62 Set of joints 1

9 075-073-35 Push rod set

Push rod inlet & exhaust 075-073-02 2

10 D-40997 Cylinder & piston kit

Cylinder . (Grade "A" 292-2380-83 1

Piston assy. ( Grade "A") 075-105-14 1

OR

Cylinder . (Grade "B" 075-020-31 1

Piston assy. ( Grade "B") 075-105-157 1

11 075-104-14 Piston ring set

Compression ring top 283-8025-61 1

Reverse torsion ring 283-8025-60 2

Conformable oil ring 283-8025-59 1

12 271-1640-27 Set of L E bearing two half 1

139




Ana yatak burcu seti (1,0 u/s)

Karter burcu


Ba¤lant› seti

‹tme çubu¤u seti

Emme & egzoz itme çubu¤u

Silindir & piston kiti


Piston grubu (“A” S›n›f›)

VEYA


Piston grubu (“B” S›n›f›)

Piston segman› seti

Üst kompresyon segman›

Ters burulma halkas›

Uygun ya¤ segman›

L E yatak iki yar›s› seti

140

SET PART NOS.

SR


13 075-107-20 L E bearing kit with con rod bolt & nut

Lock plate 075-006-17 1

L E bearing 271-1640-27 1

Nut 271-3240-17 2

Bolt 271-1860-08 2

14 D-40996 Cylinder & piston kit (3 Ring)

Cylinder . (Grade "A" 292-2380-83 1

Piston assy. ( Grade "A") 075-205-79 1

OR

Cylinder . (Grade "B") 075-020-31 1

Piston assy. ( Grade "B") 075-205-80 1

15 075-014-99 Piston ring set (3 Ring)

Chrome plated ring top D-32966 1

Compression ring 2nd 075-014-56 1

Oil control ring 075-014-56 1

16 075-107-18 Kit Modified reduction gear box

With taper roller bearing 1

140




Biyel kolu c›vatal› & somunlu L E yatak kiti

Kilitleme plakas›

L E yata¤›

Somun

C›vata

Silindir & piston kiti (3 segman)


Piston grubu (“A” S›n›f›)

VEYA


Piston grubu (“B” S›n›f›)

Piston segman› seti (3 segman)

Krom plakal› üst segman

2. kompresyon segman

Ya¤ kontrol segman›

Konik makaral› rulmanl› kiti de¤ifltirilmiflredüksiyon diflli kutusu

141

Greaves Sat›fl & Servis A¤›

Bat› Bölgesi Kuzey Bölgesi Do¤u Bölgesi Güney Bölgesi

MUMBAI Corporate Park- II, 4" Floor,Sion Trombay, Road, Chembur,Mumbai 400 071Telefon :- +91 - 22 - 25264646Faks +91 -22-25262622 E mail : [email protected]

AHMEDADAD COCHINJaldarshan'Ashram Road. Navrangpura. AHMEDABAD 380 009Telefon +91 - 79 - 26580428 10518 ! 1856 / 57/61Faks +91 • 79 - 26587783E-mail sbarmanray@greavesmail com

NEW DELHI Express Building Annexe, 9/10. Bahadur Shah Zafar MargNEW DELHI 110002 Telefon +91 - 11 - 23730554 (8 hat)Faks +91 - 11 -23359782E-mail : [email protected]

KOLKATAThapar House, 25. BraboumeRoad. PB. No: 702. CALCUTTA 700 001Telefon : +91 - 33 - 22421459/22423805 / 22423811Faks : +91 - 33 - 22424325 E-mail : [email protected]

CHENNAlWavoo mansion 6" Floor.New No 48(oM No 39) Rajati SalaiCHENNAl 600 001Telefon +91 - 44 - 25255200Faks +91 - 44 - 25224557E-mail : [email protected]

JHARKHAND Opp Arya Hotel Old HB Road. 2nd Floor, Jharkhand Telefon +91 - 651 - 2530997/981Faks +91 - 651 - 2530998E-mail kad@greavesmai! com

COCHIN39/6636. MG. Road,Emakulam,COCHIN 682 015Telefon: +91 - 484 - 23596612359372. 2359190Faks : +91484 - 2359589E-mail : sms@greavesmail com

BANGLORE16/3.Ali Asker Road,BANGALORE 560 052Telefon.+91 .80 . 22262062Faks : +91 -80-22253472E-mail : sunilkumarvg@greavesmail com

HYDERABAD6-2-47, A. C. Guards.Firsl floor- PB No : 9HYDERABAD 500 004Telefon ; +91 Å° 40 " 23314025 23316446Faks:+91 -40-23318557E-main [email protected]

Corporate Office Industry Manor, Appasaheb Marathe Marg, Prabhadev

Mumbai - 400025. Telefon 91-22-243975775Faks : 91-22-24377730 Email [email protected]

WORKS Greaves Cotton Limited

Light Engines Unit-1 J-2, MIDC Industrial Area, Chikalthana,

Aurangabad - 431 210 Telefon : 0240-2479250.2479232Faks:0240-2484.66

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