spe profile & project reference
TRANSCRIPT
PROFILE
&
PROJECT REFERENCE
SINOPEC PETROLEUM ENGINEERING CORPORATION
(Formerly Shengli Engineering & Consulting Co. Ltd. - SLECC)
中石化石油工程设计有限公司
Jan. 2016
SINOPEC PETROLEUM ENGINEERING CORPORATION
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TABLE OF CONTENTS
1. NAME AND ADDRESS .......................................................................................................................................2
2. PROFILE ................................................................................................................................................................2
3. SPE REGISTRATION CERTIFICATES FOR QUALIFICATION...................................................................4
3.1 BUSINESS LICENSE ..............................................................................................................................................4
3.2 TAX IDENTIFICATION CERTIFICATE .....................................................................................................................6
3.3 CERTIFICATE OF ORGANIZATION CODE...............................................................................................................7
3.4 EPC QUALIFICATION CERTIFICATE .....................................................................................................................8
3.5 CLASS-A QUALIFICATION CERTIFICATE FOR ENGINEERING DESIGN .................................................................10
3.6 CLASS-A QUALIFICATION CERTIFICATE FOR GEOPHYSICAL & GEOTECHNICAL SURVEYS................................11
3.7 CLASS-A QUALIFICATION CERTIFICATE FOR SURVEYING & MAPPING..............................................................12
3.8 ENGINEERING DESIGN LICENSE FOR PRESSURE VESSEL & PIPELINE.................................................................13
3.10 CERTIFICATES OF QUALITY MANAGEMENT SYSTEM AND OHSMS.................................................................15
3.11 CERTIFICATES OF EMS AND HSE....................................................................................................................16
3.12 CERTIFICATE OF ENGINEERING COST ESTIMATE .............................................................................................17
3.13 CREDIT RATING CERTIFICATES..............................................................................................................18
3.14 FIDIC MEMBERSHIP CERTIFICATE.........................................................................................................20
3.15 IPLOCA 2013 MEMBERSHIP CERTIFICATE ............................................................................................20
4. HUMAN RESOURCES OF SPE.......................................................................................................................21
5. INFRASTRUCTURE...........................................................................................................................................22
5.1 BUILDINGS & OFFICES .....................................................................................................................................22
5.2 COMPUTER SYSTEMS & CAPABILITIES............................................................................................................24
5.3 MAJOR ENGINEERING SOFTWARE...................................................................................................................26
5.4 MAIN FACILITIES FOR GEOPHYSICAL & GEOTECHNICAL SURVEYS ................................................................27
5.5 COMMUNICATION SYSTEMS.............................................................................................................................28
6. ENGINEERING CAPABILITIES .......................................................................................................................28
6.1 PRODUCTION FACILITIES ENGINEERING CAPABILITIES ................................................................28
6.2 PIPELINE ENGINEERING CAPABILITIES ...............................................................................................31
7. EXPERIENCE OF ENGINEERING & CONSULTING SERVICE ................................................................37
7.1 SPE PIPELINE EXPERIENCE OF RECENT YEARS ............................................................................................37
7.2 SPE GAS PROCESSING EXPERIENCE OF RECENT YEARS.............................................................................63
7.3 EXPERIENCE OF GAS COMPRESSOR STATIONS .............................................................................................90
7.4 SPE’S OFFSHORE PROJECT EXPERIENCE .....................................................................................................98
7.5 SPE’S ENGINEERING EXPERIENCE FOR STORAGE TANK PROJECT ............................................................114
7.6 SPE’S OILFIELD DEVELOPMENT PROJECT EXPERIENCE .............................................................................118
7.7 SPE’S PRODUCE WATER TREATMENT PROJECT REFERENCE ....................................................................125
7.8 REFERENCE LIST OF EOR/IOR POLYMER INJECTION PROJECTS ...............................................................133
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SPE PROFILE & PROJECT REFERENCE
1. NAME AND ADDRESS
Company Name: SINOPEC PETROLEUM ENGINEERING CORPORATION (SPE)
(Formerly Shengli Engineering and Consulting Co., Ltd. – SLECC)
Address: No.49 JiNan Road, Dongying City, Shandong Prov. PR CHINA
Postal Code: 257026
Contact Person: Mr. Yong WANG, Overseas Marketing Manager
Tel.: +86-546-8551057; Fax: +86-546-8701153
E-mail: [email protected];
2. PROFILE
Sinopec Petroleum Engineering Corporation. (hereafter referred as “SPE”), who was re-incorporated
in July 2013 from Shengli Engineering and Consulting Co., Ltd. – SLECC, is a National Class A
Survey and Engineering Company. It is regarded as a leader in produced water treatment and
offshore oilfield engineering as well as being a leading company for water treatment center in China
petroleum industry. SPE also is a key science and technology research company within SINOPEC
and is one of the National Top One Hundred Survey and Engineering Companies in China since
1998.
Our name says it all. SPE means a service model of excellence and quality. WE continually
strive to meet or exceed our client’s requirements by providing the highest quality
professional services and always looking after the project’s best interest.
SPE is the member of International Pipeline and Offshore Contractor Association (IPLOCA), FIDIC
(International Federation of Consulting Engineers) and SPE.
At present, SPE has more than 1048 employees, of which 785 are qualified survey, engineering and
R&D staff including 5 senior professor-ranked engineers, 152 senior engineers, 283 engineers, 131
state-registered engineers, 30 supervisors and 6 government awarded specialists.
SPE has more than 30 disciplines including oil and gas gathering, processing, fuel gas delivering and
distributing, produced water treatment, water injection, water engineering, offshore oil engineering,
oilfield chemistry, automation, computer application, electricity, tele-communication, architecture,
thermal engineering, scientific & technological information, geo-technical engineering, engineering
survey tech-economy, archive etc.
SPE is ISO9001 certified and has 17 Class-A and 16 Class-B qualified certificates, including the
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Design Qualified Certificate for Pressure Pipeline, the Design Approved Certificate for Pressure
Vessel, and the Certificate for Pile Foundation Inspection & Measurement, and the State
Measurement Certificate for Oilfield Chemical Inspection.
SPE can undertake the survey and exploration, planning, and engineering and design for such
projects as the international oil and gas field development, either onshore or offshore, urban & rural
construction, electricity, communication, and municipality; the engineering consultation and project
cost estimate, EPC contract and supervision; the comprehensive technological research and
experiment on oilfield surface process technology, and municipal engineering technology; the design
and R&D of non-standard equipments and pressure vessels; the R&D, pilot-plant test and scale-up,
and production of oilfield chemical agents, and the performance test and evaluation of various
chemicals; the analysis and test of oil, gas and water, and some special analysis; the design, R&D,
installation of industrial automatic systems, and the development and manufacture of various
instruments. SPE obtained the business certificate for the foreign economic co-operation in 2002.
Since the establishment, SPE has finished the survey, design, planning and supervision activities for
more than 60 oilfield surface construction projects in the provinces of Shandong, Henan, Xinjiang,
and Qinghai, etc., the public architecture projects such as the China National Demonstration Zones
in the cities of Shandong’s Dongying and Xinjiang’s Ku Erle, and the municipal and the
environmental projects. SPE has conducted the extensive technological exchanges and cooperation
with U.S., Japan, Germany etc., as well as the Qinghua University, Petroleum University and China
Science Research Institute. The engineering & design that SPE furnished in the international market
include West Kuwait oilfield, Tarara field in Peru, Intercampo field in Venezuela, and seven
skid-mounted units for US EDC Company.
Since its establishment, SPE has won 313 achievement prizes in oil and gas exploration,
engineering & design and scientific research work, of which 21 prizes at national level and 110 in
provincial and ministerial level. Six scientific payoffs have been possessed as the proprietary
technologies by SINOPEC and 27 payoffs granted China’s state patents. The 100% contract
performance has come to the fruition of company honor of “Strictly abide by contracts with credit
observation” for years and the “Advance Unit of Chinese Project Construction Management”
awarded by the Ministry of Construction of China during the period of eighth five-year plan. SPE has
been evaluated as one of the Top One Hundred Survey and Engineering Enterprises for the 3
consecutive years since 1998 and awarded the “Provincial Civilization Enterprise” by Shandong
province since 1991.
It is the goal of SPE to establish an international engineering company with a top rated capability in
engineering, procurement and construction; a company capable of achieving international
recognition and featuring a diversified business scope, modernized technology and equipment and
scientific project management.
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3. SPE Registration Certificates For Qualification
3.1 Business License
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Translation for:
Business License
(COPY)
Series Reg. No.: 370500018046590 5-1
Company : Sinopec Petroleum Engineering Corporation
Nature of Enterprise: Limited Company (Exclusive venture by legal entity)
Address : No. 49 Jinan Road, Dongying City, Shandong Prov., P.R. China
Legal Person : ZHAO Shuai
Registered Capital: Sixty million three hundred twenty thousand Chinese Yuan
Date of Incorporation: 22 April 2003
Validity : From April 22, 2003 to April 21, 2023
Business Scope: EPC, Engineering, Consultation, Project Management, Engineering survey,
Geotechnical Engineering, Engineering Cost Consultation, Environment Pollution
Prevention and Fighting, Information Engineering, Business Cooperation with
Foreign Enterprise (with certificate), production and sales for Scientific Products,
Scientific Research and Scientific Service, Products and Technologies Import and
Export (within the scope of business approved by China government)
Approved by: Industrial & Commercial Administrative Bureau of DongYing, China
7th Nov. 2013 (stamped)
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3.2 Tax Identification Certificate
Translation for:
Tax Identification Certificate (COPY)
TIC No.: 370502749870972
Name of Tax Payment Enterprise: Sinopec Petroleum Engineering Corporation
Legal Person : ZHAO Shuai
Address : No. 49 Jinan Road, Dongying City, Shandong Prov., P.R. China
Nature of Enterprise: Limited Company
Business Scope: EPC, Engineering, Consultation, Project Management, Engineering survey,
Geotechnical Engineering, Engineering Cost Consultation, Environment Pollution
Prevention and Fighting, Information Engineering, Business Cooperation with
Foreign Enterprise (with certificate), production and sales for Scientific Products,
Scientific Research and Scientific Service, Products and Technologies Import and
Export (within the scope of business approved by China government)
Approved by: Industrial & Commercial Administrative Bureau of DongYing, China
Tax Rate Due: As per China Taxation Law & Code
Issued By:
DongYing Sub-Bureau of China State Administration of Taxation, Shandong Province
Date: Dec. 15, 2013; (Stamped)
SPE is the general VAT payer.
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3.3 Certificate of Organization Code
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3.4 EPC Qualification Certificate
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Translation for: EPC Qualification Certificate of P.R. CHINA
Certificate Number: 3700200100123
Herein is issued this Certificate to the enterprise for global EPC business activities upon the review
and approval in accordance with China state laws, regulations and codes.
Ministry of Commerce of the People’s Republic of China
(Seal)
Name of Enterprise: Sinopec Petroleum Engineering Corporation
Business License Registration No.: 370500018046590
Code of Enterprise: 3700749870972
Legal Person: ZHAO Shuai
Type of Enterprise: Engineering & Consulting Service, EPC
Address of Enterprise: #49 Jinan Road, DongYing City, Shandong Province, PR China
Registered Capital: Sixty million Three hundred and Twenty thousand Chinese Yuan
Scope of Business:
1. Worldwide Engineering & Consulting Services and EPC Service;
2. Labour necessary for the said projects.
Number of Approval: #638 (2001) Global Business
Issued by: Ministry of Commerce of the People’s Republic of China
Date of Issue: Jan. 6, 2014
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3.5 Class-A Qualification Certificate for Engineering Design
Translation for:
Qualification Certificate for Engineering & Design Grade A
Company Name: SINOPEC PETROLEUM ENGINEERING CORPORATION
Scope of Business: Oil & Gas Industries (offshore oil & gas engineering), Grade A; Municipal &
Public Industry (Thermal engineering), Grade A; Ocean Industry (offshore engineering), Grade A;
Architectural & Civil Industry, Grade A ; Tele-communication Industry (electronic systems
engineering), Grade B ; Water Conservancy Industry (Irrigation & drainage, and river training works),
Grage B.
Certificate No.: A1370004927
Validity: 25 Dec. 2014
Issued by:
Ministry of Construction, People’s Republic of China
Nov. 27, 2013
(Seal)
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3.6 Class-A Qualification Certificate for Geophysical & Geotechnical Surveys
Translation for:
Qualification Certificate for Geophysical & Geotechnical Surveys Grade A
Certificate No.: B137004927
Validity: Oct. 29, 2019
Company Name: Sinopec Petroleum Engineering Corporation
Company Nature: limited liability company (Sole Investment by Legal Entity)
Certificate Grade: Comprehensive Grade A
Scope of Business: Geophysical & Geotechnical Surveys, Comprehensive Classification,
Issued by:
Ministry of Construction, People’s Republic of China
Oct. 29, 2014
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3.7 Class-A Qualification Certificate for Surveying & Mapping
Translation in English:
QUALIFICATION CERTIFICATE FOR SURVEYING & MAPPING
Company’s Name:
Sinopec Petroleum Engineering
Corporation
Scope of Business:
Engineering Surveys, Topographical &
Geotechnical Surveys for Roads and Underground
Pipelines…..
Legal Representative: Sun YunShui
Grade & Number: Grade A for Surveying &
Mapping Qualification and No. 370002097
Issuance Authorities (Seal)
Validity: 31 Dec. 2014 11 Nov. 2012
ISSUED BY
THE NATIONAL ADMINISTRATION OF SURVEYING, MAPPING & GEOINFORMATION OF
PEOPLE’S REPUBLIC OF CHINA
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3.8 Engineering Design License for Pressure Vessel & Pipeline
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3.9 Class-A Certificate for Construction Supervision
Translation for:
Class-A Certificate for Construction Supervision
Herein is issued to SINOPEC PETROLEUM ENGINEERING CORPORATION the qualification
certificate as Grade A enterprise for construction supervision.
Certificate No.: [Construction] Project Supervision No. (031171)
Issued by:
Ministry of Construction, People’s Republic of China
21st November 2003
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3.10 Certificates of Quality Management System and OHSMS
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3.11 Certificates of EMS and HSE
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3.12 Certificate of Engineering Cost Estimate
Translation for:
Class-A Certificate of Engineering Cost Estimate
Herein is issued to SINOPEC PETROLEUM ENGINEERING CORPORATION the qualification
certificate as Grade A enterprise for ENGINEERING COST ESTIMATE.
Certificate No.: Class A-013725230
Issued by:
Ministry of Construction, People’s Republic of China
Validity: From Jan. 1, 2013 to Dec. 31, 2015
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3.13 CREDIT RATING CERTIFICATES
Translation for:
Credit Code Certificate
Code: G1037050200041550F
Name: Sinopec Petroleum Engineering Corporation
Address: No. 49 Jinan Road, Dongying City, Shandong Prov., P.R. China
Validity: 04 July. 2017
Credit Information Center of the People's Bank of China
Date: 05 July 2012; (Stamped)
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3.14 FIDIC MEMBERSHIP CERTIFICATE
3.15 IPLOCA 2013 MEMBERSHIP CERTIFICATE
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4. Human Resources of SPE
S. No.
Discipline Qualification
Class Total
Employees Technical Backbone
01 Senior Management Class A / B 15 10
02 Project & Construction Managers Class A / B 54 12
03 Engineering & Design
Oil-Gas Gathering and Fuel Gas Delivery & Distribution
Class A 70 13
Oil & Gas Processing Class A 20 11
Plot Plan Class A 29 5
Water Supply & Discharge Class A 19 10
Water Injection Class A 8 9
Mechanism Class B 37 17
Architecture* Class A 14 10
Structure** Class A 38 19
Thermal Engineering Class A 14 9
HVAC Class A 9 5 Water Supply and Discharge for Architecture Class A 5 4 Electricity Class B 41 16
Tele-communication Class B 19 4
Water Engineering Class B 14 4
Road Class B 19 3
Offshore Engineering Class A 32 3
Instrumentation Class A 41 7
Anti-Corrosion Class A 9 3
Tech-Economy Class A 31 9
Computer Class A 31 6
Topographical Survey Class A 61 6
Soil Investigations Class A 34 6 04 Project Controls (Planning / Scheduling) Class A/B 25 8 05 Procurement Class A/B 26 10
06 QA/QC/HSE 20 5 07 Commissioning, Start-up & Operations 20 8 08 Construction & Technical Services 51 9
09 Contract Administration, Sales & Marketing, Financial staff
38 18
10 Topographical & Geotechnical Survey Staff 98 20 TOTAL 942 281
Note: * 6 Registered Architecture Engineers in first class and 11 in second class ** 18 Registered Structure Engineers in first class
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5. INFRASTRUCTURE
5.1 Buildings & Offices
The modern office building of SPE is in DongYing City, Shandong Province of PR China, where SPE
holds other hardware for engineering design & consulting. In addition, SPE has many branches in
other places in China, including Beijing Branch, Chengdu Branch, Jidong oilfield Branch, Xinjiang
Branch, etc. All the buildings and offices are designed and constructed for contract projects
execution; and all employees have very good conditions to work in SPE.
SPE’s ENGINEERING BUILDINGS A & B
SPE’s ENGINEERING OFFICE (L) & ADMINISTRATION BUILDING (R)
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SPE’s R&D BUILDING (L) AND COMPUTATION BUILDING (R)
SPE’s PROJECT SUPERVISION BUILDING (L) AND GEOTECHNICAL SURVEY BUILDING (R)
SPE’s ARCHIVES STORAGE & PRINTING BUILDING (L) & CAFETERIA (R)
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5.2 Computer Systems & Capabilities
SPE owns perfect OAS, the level of computer popularization is very high, the working condition can
feed the demand of engineering design very well. In order to share the information, backup the data
and protect the proprietary technologies of SPE, SPE has constructed a powerful integrated
information platform and central database, which is equipped with the 4 TBs net storage system and
two (2) Sun VERITAS 890 Minicomputer and optical network storage systems, which takes backup
daily, weekly and monthly on the basis of different place backup strategy. The configuration of the
central workstation is very high, the entrance guard system works availably, the technical staffs are
strictly trained, all the projects are remote controlled and backup has been actualized.
SUN’s VERITAS BACKUP SYSTEM & SERVERS
SPE possesses the powerful computer and printing facilities as below:
S. No. Description for Printing Facilities Quantity
01 Computer at least Pentium IV or above 1200
02 Laser color printers (A4/A3, 10 papers per minute) 3
03 Laser copier/printer machines (A4/A3, 75 papers per minute) 4
04 Design Jet color plotters (A0) 2
05 Black/white scanners (A0) 2
06 Color scanner (A0) 1
07 Project drawing copy machines (A0) 3
08 Digital cameras in various brands and model numbers 20
09 LCD projectors in various brands and model numbers 10
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PLOTTER MACHINES
COPY/ PRINTER MACHINES
LASER COLOR COPY/PRINTER MACHINE
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5.3 Major Engineering Software
S. No. Name Main Function Developed by
01 P3E/C Project management U.S.A.
02 InControl Project management Worley Limited
03 SmartPlant P&ID Process Design Intergraph Corporation
04 PIPEPHASE Pipeline Hydraulic Calculation SIMSCI (USA)
05 PIPELINE STUDIO Pipeline Hydraulic Calculation LIC (Denmark)
06 SP3D 3D DESIGN INTOOLS
07 PDS 6.0 3D Design Intergragh
08 AUTOPLANT 3D Design U.S.A.
09 MVM 3D Design Intergraph
10 REVIEW Design Review Intergraph
11 PDS Plant design Intergraph
12 ASHTECH SOLUTIONS ASHTECH, U.S.A.
13 Intools Instrumentation Design INTERGRAPH
14 AUTOPIPE Stress Analysis Rebis
15 JPKPipeCalc Stress Analysis for Subsea Pipeline JP Kenny Ltd, UK
16 SACS Structure Analysis for Offshore Engineering EDI, U.S.A.
17 HYSIM Oil & Gas Process Stimulation Calculation Canada
18 SPS (Stoner) Dynamic Calculation for Oil & gas Pipeline Advantica,U.S.A.
19 PROVISION & PRO Oil & Gas, Chemical Process Stimulation
Calculation SIMSCI(USA)
20 HYSIS Process Stimulation Calculation Canada
21 OGE1.1 Oil & Gas Process Facility Calculation Beijing Design
Institute
22 CAESARII3.1 Thermal Stress Analysis for Pipeline COADE (USA)
23 Pressure Vessel
Calculation Software Equipment Calculation
Chemical Equipment
Plant
24 EDSA Electrical System Calculation U.S.A.
25 SAC, MORA Platform Design Calculation
26 DSS, AUTOPIPE PLUS Subsea Pipeline Design Calculation
27 Architecture Drafting and Forming Software
Architecture Design Intergragh
28 EMS Mechanical Design Intergragh
29 PE-PIPE Water Supply & Drainage Design Intergragh
30 EE-POWER Electricity Design Intergragh
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5.4 Main Facilities for Geophysical & Geotechnical Surveys
No. Description Specification &
Model No. Unit Qty.
Date of
Manufacture Manufacturer
1 Engineering Driller
(Truck-mounted) DPP100-3B Set 3 October 1997 Beijing Exploring Machinery Co.
2 Engineering Driller
(Stand-alone) -150, XY-100 Set 2 March 2003
Shandong Wendeng Exploring
Machinery Co.
3 Static Probe Detector TL-20A Set 1 October 1993 Shenyang Exploring Machinery
Co.
4 Static Probe Detector ZJYY-20A Set 1 June 2000 Ningbo Machinery Co.
5 Portable Penetrometer/
Four-bladed Vane WYC Set 2 June 2003
Nanguang Geological
Instrument Co.
6 Wave Velocity Tester WSP press type Set 1 October 2003 Nanguang Geological
7 Georadar RMKAC/GPR CUII Set 1 December 2002 MALA, Sweden
SWS Shallow
Seismometer Set 1 November 2005
High Density Resistivity
Tester Set 1 November 2005
8 Resistivity Tester ZC-8 Set 5 February 2003 Shanghai Instrument Co.
9 Duplex HP Compressor YS-II Set 8 May 2001 Nanjing Electro-automatic
Equipment Co.
10 Triplex MP Oedometer GJZ-1 Set 14 May 2001 Nanjing Electro-automatic
Equipment Co.
11 Triplex Oedometer WG-1 Set 7 June 1999 Nanjing Soil Instrument Co.
12 Triaxial Shear Apparatus SJ-1A.G Set 5 June 2000 Nanjing Electro-automatic
Equipment Co.
13 Quadruple Uniform
Strain Shear ApparatusDJY-4 Set 2 August 2002
Nanjing Electro-automatic
Equipment Co.
16 HP Compressometer YS-1 Set 5 October 1999 Nanjing Electro-automatic
Equipment Co.
17 Uniform Strain
unconfined Pressometer WW-2A Set 1 February 2002 Nanjing Soil Instrument Co.
18 Compactor DJS-4 Set 2 March 2001 Nanjing Electro-automatic
Equipment Co.
19 Sampling Screen
Vib
SZB-84A Set 1 May 2000 Nanjing Soil Instrument Co.
20 Stainless Steel Electric
Heating Still Pot YA.ZD.10 Set 1 June 2000
Shanghai Luda Laboratory
Apparatus Co., Ltd.
21 Vibration Screener YS-4 Set 1 March 2002 Nanjing Soil Instrument Co.
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No. Description Specification &
Model No. Unit Qty.
Date of
Manufacture Manufacturer
Automatic Acquisition
System for Oedometric Set 1 2006
22 Total Station TC1100 Set 1 May 1996 Leica Geosystems AG,
S it l d23 Total Station TC1100 Set 1 August 1998 Leica Geosystems AG,
S it l d24 Total Station GTS-211D Set 1 September 2000 Topcon Corporation, Japan
25 Total Station TC705 Set 2 July 2002 Leica Geosystems AG,
S it l d26 Dual frequency GPS Z_Xtreme Set 3 February 2001 ASHTECH,US
Dual frequency GPS Set 3 USA
Dual frequency GPS Set 8 December 2008 Trimble, USA
27 Electronic Level Guage DL102C Set 1 Sptember 2000 Topcon Corporation, Japan
28 Level Guage DS3 Set 2 April 1994 Suzhou Optical Instrument Co.
29 Level Guage 030 Set 2 June 1965 Zeiss, German
30 Automatic Level Guage DS24 Set 3 May 2002 Suzhou Optical Instrument Co.
5.5 Communication Systems
SPE owns kinds of communications systems, such as telephone (internal & external), fax, e-mail,
video-phone system. SPE can communicate with external with alternative ways. SPE holds about
200 phone lines of DongYing Municipal 7-digit telephone communication system. Each project task
force is provided with its own specialized telephone line and fax line, and each engineer is offered
with one extension phone set of SPE’s internal 4-digit phone system and email account, which make
each project task force and engineers convenient to communicate within inside and to the outside of
SPE.
6. Engineering Capabilities
6.1 PRODUCTION FACILITIES ENGINEERING CAPABILITIES
SPE has worldwide experience managing, engineering, designing, procuring and constructing
petroleum and gas production facilities. In the last ten years alone, SPE has executed projects
valued at over multi-billion dollars.
SPE has a highly professional technical and managerial staff, with a sizable percentage of engineers
and managers holding professional registrations and advanced degrees. Our project management
and engineering systems are powerful, state-of-the-art, yet flexible, incorporating many years of
experience in executing both large and small projects, grass roots projects, and renovation /
expansion projects. SPE has state-of-the-art systems for auto-CAD and computerized engineering
applications.
The broad experience of SPE personnel is best illustrated by projects completed by them during the
last ten years. These projects include more than 10 significant offshore projects involving over 100
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individual platform structures.
Most of the key personnel have over ten years of service with SPE and were heavily involved in
these projects. They were directly responsible for developing, cost effective designs and for
managing the construction services required to complete these projects.
CAPABILITIES
SPE has extensive capabilities in Project Management, Engineering and Construction Management
for:
Production Facilities
Offshore Field Development
Pipelines
Marine Terminals
Gas Plants
Environmental Services
The following is a summary describing the capabilities and responsibilities of various groups used in
SPE’s hydrocarbon project work.
Production Facility Engineering
The Production Facility Engineering Group includes engineers and designers whose experience and
skill includes all aspects of the analysis and design of production facilities. They have specialized
knowledge and experience in oil and gas production processes and equipment, design codes and
regulations, and standard practices within the oil and gas production industry. Their specialized
knowledge also includes design of personnel support systems and utility systems. They are
thoroughly familiar with the unique problems encountered related to environment, limited space,
logistics, etc.
Their responsibilities have included design of facilities around the world in the most harsh
environmental conditions. This group utilizes the latest analytical tools in the design of all facilities.
Pipeline Engineering
SPE’s Pipeline Engineering Group has extensive international experience on many diversified
onshore and offshore pipeline projects. SPE has been involved in more than 55,000 kilometers of oil
/ gas production gathering lines and more than 10,000 kilometers of long-distance pipelines in the
last twenty years. Project range from small diameter to DN1000/1016 diameter onshore and offshore
pipelines, from low pressure to 10MPa (gas) / 15MPa (liquids) design pressures, various sour and
sweet gases and liquids with wide ranges of temperatures.
Environmental Services
SPE has an experienced staff of qualified individuals providing environmental services for a wide
variety of SPE projects. SPE staff consists of environmental engineers, scientists, regulatory
specialists, planners, geologists. They have conducted a number of baseline studies, applied for and
obtained numerous permits, provided expert testimony, and developed and implemented public
participation / community relations programs.
Telecommunications
SPE includes a telecommunications services staff that is highly qualified and in the specific
disciplines to effective design, integrate, and specify complex network projects.
Highly-technology telecommunications system engineered or implemented by SPE have included:
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Centralized computer information management and data communication
Satellite, microwave radio, fiberoptic, and carrier transmission
UHF/VHF mobile, air-to-ground, ship-to-shore and paging radio
Central office and PABX voice switching
Telephone inside and outside plant
Supervisory control and data acquisition (SCADA)
Closed-circuit television (CCTV) security
Complete intra-city infrastructure communications network
Project Management
Project Management maintains a staff of qualified managers and engineers who are selected for their
experience and proven managerial abilities. The project manager is responsible for all aspects of the
project including seeing that all work is performed in an effective and timely manner, and meets the
quality requirements of the project. To accomplish these goals, the Project Manager builds a task
force team of specialists from engineering disciplines, cost and scheduling, procurement, and
construction departments and organizes them under his supervision and control. The project
manager is accountable to the client and to SPE senior management for all aspects of the project’s
execution.
Cost and Scheduling
The Cost and Scheduling Department consists of engineers skilled and experienced in cost
estimating, developing plans, schedules, and monitoring and reporting on these activities and the
project costs. Aided by SPE’s proven planning and control systems, these engineers provide the
information necessary to ensure each project is completed on time and within budget.
Procurement
Procurement consists of three general functions. The largest, purchasing, utilizes the commodity
buying system. Each buyer is a specialist in his field and has knowledge of the most dependable
sources of supplies, competitive prices levels, and current delivery conditions. The expediting
function monitors the progress of orders once they are placed and maintains up-to-date delivery
information. The traffic function makes all arrangements necessary for the efficient movement of
equipment, materials and personnel. These services include traffic activities with export packers and
custom brokers on import shipments. A fourth procurement function, inspection, provides quality
control services in vendors and fabricators facilities.
Construction Management
Over the past decase, SPE has managed construction projects worldwide. SPE’s construction
management organization’s primary responsibilities are to achieve project goals of schedule, quality,
and safety at minimum practical cost. Construction Management will assure that the materials
resources, and contractors are identified, selected, mobilized, and coordinated to achieve the
project’s goals. These responsibilities encompass the following areas:
Field Cost Control
Field Planning and Scheduling
Field Technical Services
Contract Management
Material Management
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Quality Assurance
Safety and Security
Computer Aided Design (CAD)
The various systems employed at SPE include:
Intergraph, Interactive Graphics Design System
PC CAD Enhanced with SPE-developed system for Intergraph and AutoCAD
PDS System
These systems are used in all areas of engineering from initial flow diagram preparation through
completion of detailed drawings such as instrument loop diagrams and piping isometrics.
SPE uses the CAD systems to integrate the total Project Productivity and accuracy by accessing the
database attributes inherent in a computer-based system.
A powerful tool available to SPE’s clients for reducing design and construction costs is the
three-dimentsional computer-aided Plant Design System (PDS).
Experience with PDS has demonstrated its ability to:
reduce home office manhours
shorten project schedules
reduce direct field labor manhours
provide immediate material information
reduce surplus bulk materials
These benefits are realized through PDS’s ability to create a full-scale 3D computer model of a
facility.
The 3D computer model provides a common database for all design disciplines and is the basis for
performing automatic interference checks, material take-offs, and drawing extractions.
6.2 PIPELINE ENGINEERING CAPABILITIES
INTRODUCTION
SPE has extensive experience in all areas of offshore and onshore pipeline design and construction,
including detailed designs for oil, gas, and petroleum product pipelines. SPE designs have included
pipeline diameter up to DN1016 and installation of diameters up to DN508.
SPE’s pipeline work has encompassed beach, river, road and pipeline crossings as well as marine
pipeline risers. Projects have included the evaluation of most types of subsea pipeline connectors,
underwater repairs of pipelines and risers, pipeline rupture contingency planning, and the design of
offshore pipelaying and pipeline burying equipment.
Our activities during the initial site investigation of a project include general reconnaissance surveys,
acquisition of basic site and environmental data, and liaison with appropriate governmental agencies
to obtain site investigation permits. Surface geology studies, soil boring programs, soils evaluations
of potential liquefaction, topographic and bathymetric surveys, and meteorological surveys can also
be performed. Geotechnic studies, including location of fault zones and determination of seismic
design factors, are often employed during evaluation and selection of pipeline routes and righ-of-way
acquisitions. SPE also gathers baseline data, prepares environmental impact assessments, and
assists clients in obtaining all required permits.
In the engineering and design phases of projects, SPE utilizes computer assisted technology to
determine pipe diameters and transmission pressures, using appropriate formulas such as the
Service Pipeline Formula, Darcey Weisback Formula, Hazen Williams Formula and American Gas
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Association Formula. For pipeline networks, the LIQSS (Liquid Steady State) and GASSS (Gas
Steady State) computer programs are used. The LIQT (Liquid Transient) and CASUS (Gas Unsteady
State) programs for NCSS have been used for transient conditions.
The calculation of pump or compressor horsepower is made with standard formulas. The location,
size, and number of booster stations is optimized, along with pipeline diameter, by minimizing the
combination of capital and operating costs.
In analyses involving two phase flow systems, SPE has designed vapor-liquid separation facilities,
triethylene glycol dehydration units, gas reheaters and refrigeration units to lower the dew point of
gas streams by extracting condensate.
In engineering and designing pipelines, we analyze pipe stress and flexibility due to thermal,
pressure and seismic effects. Pipeline anchors and guides are then designed on the basis of the
analysis.
For offshore pipelines, a stability analysis is made to determine if concrete weight coating is needed
to ensure that the pipeline is negatively buoyant and does not move when exposed to bottom
currents and waves. From this analysis, a pipeline weight coating is selected which maximizes
pipeline stability and minimizes stress during installation. A proprietary computer program is used to
make stability analyses in open water and in any surf zone.
For short lines, pulling techniques are considered. With most pipeline pulling techniques, the
submerged weight of the pipeline must be small and carefully controlled so that the pipe pulling load
is relatively low.
For long pipelines, and those in deep water, barges are generally used for installing the line. In such
cases, laying stress must be analyzed. SPE uses a proprietary static program to evaluate
combinations of stinger length, pipeline tension, water depth and submerged weight. Commercial
programs are also available for analysis of dynamic conditions due to barge motion. The results of
the stability analysis are carefully reviewed after the pipeline laying stresses are determined.
SPE has evaluated the use of insulated coatings for applications such as cold propane lines and
heated oil pipelines. An in-house computer program was used to calculate insulation requirements
for such projects.
For heated pipelines carrying high pour point crude oil, the effect of the change in viscosity due to
change in temperature and length of the pipeline has been investigated by SPE.
Our pipeline activity has included engineering / design of pipeline projects in many parts of the world.
This experience in pipeline design and construction management is a significant aid in the
preparation of bid documents in evaluating proposed coating and installation techniques in
establishing material control systems.
PIPELINE ENGINEERING CAPABILITIES
The Pipeline Division’s engineering organization is strong, in all major facets of pipeline design as
well as structural, civil, mechanical, electrical, instrument and SCADA system engineering. In
addition to their experience at SPE, many engineers have had broad experience working with major
oil and gas companies and other consulting and construction firms. Consequently, design
approaches and criteria from many diverse sources are considered in the continuing re-evaluation
process within the division to provide our clients with optimum designs.
The Pipeline Engineering Department places strong emphasis on this ongoing review of detail design
techniques to assure clients of current state-of-the-art design in all specialized areas of engineering,
including:
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Steady State and Transient Hydraulic Analysis
Metallurgy
Fatigue analysis
Pipe stress analysis
Two-phase flow
Dewpoint, stabilizing stations
Compressor, pump and metering stations
Slug catchers and flare pits
Corrosion mitigation and cathodic protection
Environmental impact studies and reports
Pipeline risers (shallow water)
River, water and beach crossings
Offshore tie-ins and manifolds
SCADA, communications and control facilities
Risk evaluation
Maintenance and operations engineering
Pipeline pipe mill certifications and inspection
Construction and laying method evaluation and logistics planning
The full range of engineering, design and construction management services is provided on an
as-required basis to pipeline transportation projects and operators. The innovative spirit of SPE
engineers is an asset on these projects.
PIPELINE EXPERIENCE
Some specific activities performed by the Pipeline Engineering Department include:
Studies to evaluate technical and economic feasibility of proposed projects
Conceptual design of the facilities required by a project
Specifications, performance and management of surveys and the collection of soils,
meteorological and hydrographic data for design and construction
Development of preliminary design criteria
Process optimization studies
Assistance in obtaining permit approvals
Detailed engineering design, including material and equipment specifications
Preparation of job books and maintenance and operating manuals
Training of the operating company’s engineers, managers and operators
Field engineering during construction
Start-up and commissioning assistance
Maintenance advisory services during pipeline operation
Each major pipeline project is executed by a separate task force under the direction of a qualified
manager. SPE operates as a matrix type organization with the task force personnel assigned from
our various departments. Thus, the task force is uniquely structured to accomplish the various
engineering design activities required for successful execution of the total pipeline project scope of
work.
The Pipeline Engineering Department is responsible for assigning engineers to manage the
engineering effort and to complete the pipeline design. Other engineering departments provide
qualified engineers in each of the disciplines required for a specific project. Project management
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provides cost engineers as well as project managers for larger jobs. Specialists are available to
augment client and operator engineering groups, as required.
The Procurement Department is available to assist in preliminary and detailed engineering by
obtaining quotations, pricing information and expediting vendor’s design data.
The Construction Management Department provides construction personnel to the engineering task
force, who then lead the development of the construction plan, assist in right-of-way selection, cost
estimate development, and help resolve any construction questions.
Flexibility of project organization and open lines of communication enable our personnel to readily
achieve time and cost objectives.
GENERAL PIPELINE DESIGN
The Pipeline Engineering Department activities during the initial phase of a pipeline project include:
General reconnaissance surveys
Selection of pipeline route and pump or compressor stations sites
Acquisition of basic site and environmental data
Liaison with governmental agencies to obtain site investigation permits
Surface geology studies
Soil boring programs
Evaluations of potential soil liquefaction
Topographic and bathymetric surveys
Mteorological surveys, including current and wave tabulations obtained from historical data
or hindcasting
Geotechnical studies, including location of fault zones and determination of seismic design
factors
Detailed right-of-way surveys
Right-of-way acquisition
Preparation of environmental impact assessments
Also, SPE has negotiated with local authorities concerning location of pipeline rights-of-way and
crossings. Detailed surveys have been made in arid and remote areas for well sites to obtain
hydrostatic test water.
SYSTEM OPTIMIZATION AND HYDRAULICS
SPE has developed optimum designs for many pipeline systems. Optimization includes searching for
a design which ideally combines minimum capital and operating costs with maximum reliability and
safety. The initial optimization involves the selection of the number and location of compressor or
pump stations. This study required consideration of such items as:
Design criteria, such as varying flow rates over the life of the project
The route topography and thermohydraulic conditions
The suitability of site conditions with respect to flood plan, active fault zone, and other
environmental and geophysical conditions
Access to station sites
Capital and operating costs are developed for many combinations of pipe diameter, grade and wall
thickness and station power requirements. An analysis of these costs are made to determine the
configuration of the optimum system. The results of this analysis will include the selection of pipe
diameter, material grade and wall thickness, the number of stations, and the power or fuel
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requirements at each station.
SPE has designed pipelines which operate in two-phase flow. This work on two-phase flow systems
has also included vapor-liquid separation facilities, triethylene glycol dehydration units, refrigeration
units for lowering the dew point of gas streams to extract condensate, gas reheaters, vessel type
slug catchers and pipe type slug catchers.
During the start-up, shutdown, and changes in flow rate, the effects of unsteady-state and transient
conditions upon the system are considered. SPE can model steady state processes, and has
developed a strong capability for modeling dynamic effects on pipeline systems. In a number of
instances, we have analyzed the effects of rate changes, process variable disturbances and
equipment failures.
Hydrogen sulfide (H2S) in oil or gas crates a serious design problem because of its corrosiveness
and highly toxic nature. SPE has been involved in the design of several sour gas systems, including
production facilities, pipelines and a gas plant for the PuGuang Gas Field in SiChuan Province of
China. This gas has over 16% (mol) H2S and 8% (mol) CO2. Additionally, SPE has designed the
2200-km gas transmission line from Eastern China to Shanghai. SPE has also designed the wet gas
gathering system for gas with a 27% carbon dioxide content for SongNan Field of China, and a gas
processing terminal for gas with a 7.5% CO2 content in Indonesia.
In analysis of offshore and onshore pipelines, pipe stress and flexibility due to thermal pressure and
seismic effects are evaluated with software such as AUTOPIPE,OFFPIPE,JPKCAL & DSS. Pipeline
anchors and guides are then designed based on the results of the analysis.
PIPE SELECTION
SPE calculates pipe wall thickness according to the appropriate ANSI code or Department of
Transportation regulation or other applicable codes. Line pipe metallurgy is designed to meet any
special service requirements, such as sour gas or code temperature service. Specifications are
prepared for pipe and welding using API or Chinese Standards.
Metallurgical evaluation is considered to be an extremely important part of pipeline design, not only
for the preparation of specifications and welding requirements for construction documents, but in
many other material specifications, verification of vendor performance and verification of field
welding performance. A metallurgist reviews each relevant specification such as valves, fittings,
flanges, pumps, compressors and vessels, to insure that proper metallurgical, welding and
inspection requirements are listed. All pertinent vendor data is reviewed and approved by the
metallurgist prior to authorizing work.
PUMP AND COMPRESSOR STATIONS
SPE develops detailed plans for project construction and logistics for job site in remote areas. Where
remote sites are involved, or where the terrain is broken and access is difficult, SPE often employs
modularized design techniques for pump and compressor stations to achieve both improved project
schedules and significant cost savings.
SPE is highly experienced in the selection of specific pump / compressor units for a given application.
As equipment selection is the single most important decision in station design, SPE has consistently
demonstrated that it can engineer superior rotating equipment systems.
Other factors SPE considers when designing pump / compressor stations include:
Environmental considerations
Drainage
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Geotechnic considerations
Noise assessment
Evaluation of fuel stability
Topping unit design on crude oil pipeline
Ancillaries
Accommodations for maintenance crews
Security
Communications and control
CORROSION CONTROL
Corrosion control is vital to the success of any pipeline operation. SPE engineers are experienced in
the field of protective coatings for internal, as well as external, applications. SPE provides complete
chathodic protection engineering and design services and engineers corrosion control systems to
meet the specific requirements of any project.
SPE designs include an evaluation of logistical factors unique to the project location in determining
coatings best suited for the project. Materials and application procedures for weld joint coating and
coating repairs are also carefully evaluated to assure compatibility with the basic coating material.
Cathodic protection system designs by SPE are based on known site conditions. When satisfactory
site data is not readily available, experienced field survey teams are utilized to gather the necessary
information on which to complete the system design.
THERMAL CONTROL
SPE evaluates pipeline insulating methods and materials for high and low temperature service,
whether for onshore heated oil, pipelines and offshore cold propane, chilled gas pipelines or LNG
pipelines.
Pipe stress engineering, calculations, support, guidance and control methods due to thermal
considerations are developed to meet project needs offshore as well as onshore.
SCADA AND TELECOMMUNICATIONS
SPE’s Pipeline Supervisory Control and Data Acquisition (SCADA) group provides a full range of
engineering, procurement, project management and field services to worldwide clientele. SCADA
and applications software experience and capabilities extend from the development of the project to
its ultimate completion, including field services, maintenance and on-going operations support. SPE
is not a manufacturer of SCADA equipment. Instead, we select the best systems available from the
SCADA or DCS industries to meet a specific application.
Our engineers range from specialists in SCADA and control systems to broad-based pipeline
engineers who are able to direct the application of the control equipment in a manner best suited to
the pipeline industry. The Pipeline SCADA group’s close relationship with pipeline, instrument and
control systems, communications, and other groups provides the project task force with immediate
access to the specialists from each of these groups required to provide complete services to you.
QA/QC AND TRAINING
In addition to the design activities outline above, SPE pipeline engineers participate as QA/AC
inspectors and field engineers during pipeline construction. SPE pipeline engineers develop and
conduct comprehensive training and maintenance programs for the management, supervisory,
operating, and maintenance personnel of major pipeline systems.
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7. Experience of Engineering & Consulting Service
In the given format below is provided the information of project reference list.
7.1 SPE Pipeline Experience of Recent Years
I. Gas Pipelines
Item Project Description and Scope of Work CAPEX & Duration Client
1 Jinan-Qingdao Line 2 Gas
Transmission Pipeline
Jinan-Qingdao Line 2 measures 403km, starting from Qihe county of Dezhou City and ending at Pingdu Take-off station of Pingdu City, covering 12 valve rooms and 12 various stations. Line 2 is designed at a delivery capacity of 14.3MMcmd, DN800, 8MPa design pressure.
CAPEX: CNY2.98 billion
FEED and Detailed Engineering Design: Jan. 2013 thru Dec. 2013
Shandong Pipeline Inc.
2
DaDong Gas Transmission Pipeline
大-东天然气输气管道工
程
It is a FEED contract. The project, located in JiangSu Province of China, consists of one trunk line at 109km and DN700, the off-take station of JiangSu Industrial Park, DongSheng terminal station and four (4) valve chambers. The line is designed at a capacity of 100MMSCFD (2.86MMcu/day) with a 6.3MPa design pressure.
Aug. thru Nov. 2015 Sinopec North-China Oil &
Gas Inc.
3 ShengLi CO2 Transfer
Pipeline
ShengLi CO2 Transfer Pipeline will deliver CO2 gas captured at QiLu Petrochemical Plant of Sinopec to ZhengLiZhuang Oil Field for injection into Gao-89 Block for CO2 improved oil recovery (IOR). The CO2 pipeline is designed at 4.4MPa design pressure, DN400 size, 75km total length and annual 621 thousand tons delivery capacity. The CO2 pipeline project covers the Initial Station at QiLu Petrochemical Plant, 75km line and the Terminal at Gao-89 Block of ZhengLiZhuang Oil Field.
SPE provides the services of feasibility study, geotechnical & topographical investigations, FEED and detailed engineering/design.
CAPEX: CNY260 million
Duration: May 2012 thru Dec. 2013ShengLi Oilfield Co. Ltd.
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4 XYZ (XinYueZhe) Gas Transmission Pipeline
It is a Feasibility Study contract. The project consists of one trunk line (OD 1219mm) and five branch lines starting from XinJiang province to GuangDong province and terminating in ZheJiang province at a total 7373km length with a design throughput capacity of 30 billion cubic meters per year at 12MPa and 10MPa design pressure.
CAPEX: CNY123 billion
Duration: Aug. 2011 thru June 2012
SINOPEC Natural Gas
Company
5 DaNiuDi Gas Pipeline
Extension Project (大牛地中输集气干线)
It is a Feasibility Study contract. DaNiuDi Gas Field, located at Erdos area of Inner Mongolia Province, China, has a 2.5 bn cmpy gas production capacity installed at the eastern & southern development blocks. The installed gathering facilities comprise 38 gas gathering stations, 2 gas trunk lines located at the eastern & southern blocks respectively. As these two lines are operating at approaching full load with impossibility of expansion, the extension system is planned to be installed, comprising 1 DN500 gas transmission line, 1 gas gathering station and 3 valve chambers along the route and pig launcher & receiving unit, etc.
Oct. 2010 thru March 2011 Sinopec North China Co.
6 YongTaiWen Gas Pipeline
Starting from the ChunXiao Initial Station at YinZhou District of NingBo City and terminating at the ChangNan Terminal located at LuPu town of ChangNan County, WenZhou City of ZheJiang province, the pipeline runs a total 480km length, consisting of a 365km trunk line (Segment One) and a 67km trunk line (Segment Two), and 49km branch line at the pipe sizes of DN800 and DN350, respectively.
Segment One is designed with 12 gas transmission stations, 16 RTU valve rooms, 17 railway, 171 road & 20 river/stream crossings by pipe jacking, 4 road & 63 river/stream crossings by HDD, 6 mountain tunnel crossings and 1 shield tunnel crossing at a combined total 8km.
Segment Two, including 12km subsea line, is designed with 2 gas transmission stations, 3 RTU valve rooms, 1 shield tunnel crossing at a 3400m length (North Ou River), 1 open-cut crossing at a 3500m length (South Ou River), 15 river/stream/watercourse crossings by HDD and 15 road crossings by pipe jacking.
The pipeline system is designed at 6.3MPa pressure and 9.5 bcm delivery capacity per annum, and also includes 7 cathodic protection stations and 19 optical fibre communication stations.
Basic & Detailed Engineering
Ongoing & scheduled for
completion in the end of 2012
ZheJiang Natural Gas
Development Co. Ltd.
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7 Chang-Hu Gas Transmission Parallel Line
The mentioned gas transmission pipeline will parallels the exiting line, which starts from SuLiGe gas terminal of ChangQing Gas Field and terminates at Huhehaote City. The line runs a total 492km length, consisting of one 415km, DN850 trunk line from WuShenQi initial station to Huhehaote terminal and one 77km, DN800 lateral line from DaQi Take-off station to BaoTou terminal. The pipeline system is designed at a throughput capacity of 4 billion cubic meters per year and 6.3MPa design pressure, with 6 stations, 21 valve rooms and 3 RTU rooms along the routine. Scope of Work: Feasibility Study
Approx. CNY 2.9Bn
Contract Duration: June 2009
thru Dec. 2009 ;
West Inner-Mongolia
Natural Gas Co.,
SINOPEC
8 FuXin Gas Transmission Pipeline
Scope of Work: routine survey & soil investigation, and preliminary & detailed engineering & design. Project Description: One main trunkline and two laterals, one initial station, two off-take stations, two off-take valve stations and two terminals. The main trunkline sizes DN800 and the laterals size DN600, DN450 & DN400, both with L415 pipe steel grade at a totalized 345km length, which will be 3PE coated plus the impressed current cathodic protection. Designed with a delivery capacity of 400MMcm per year at a 6.3MPa pressure
Duration: preliminary engineering / design by the end of July 2010 and the detailed engineering / design at the mid-November 2010. The installation & construction is scheduled to start in September 2010
DaTang Energy Chemical
Industry Co. Ltd.
9 Anyang Luoyang Gas Pipeline
Ф610 Pipeline Length= 333km, six stations Design Pressure: 6.3MPa Designed Capacity: 1140 MMscm/yr Basic & Detailed Engineering Design
Capital Cost: CNY1516 million Project Duration: Oct. 2009 to underway
HeNan ZongHeng Gas Pipeline Co. Ltd.
河南纵横燃气管道有限公
司
10
HuiZhou Urban Gas Pipeline Project 惠州市区燃气管道项目
设计
Ф457 Pipeline Length= 32km Design Pressure: 9.2MPa Capacity:15.46×108Nm3/a Feasibility Study, Basic & Detailed Engineering Design
Capital Cost:: RMB 2.5 x108 YUAN Project Duration: May 2008 thru late March 2009
DaPeng Co.
11 Gas Supply to Tambak Lorok Power Plant Project, Indonesia
Ф508, X-60 Pipeline Length= 135km Design Pressure: 5.2 MPa Capacity: 500 million cubic meters per year FEED Optimization Design
June 2009 thru Aug. 2009 China Harbour Indonesia
Limited / PT. Sumber Petrindo Perkasa (SPP)
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12 RTR TO JGP Propane Pipeline Project, Saudi Arabia
Ф16” Length = 18km EPC
700 days of contract schedule from June 2009
Saudi Aramco
13 Yulin-Jinan Natural Gas pipeline
Ф711 L=1045km Design Pressure:10.0MPa Designed Capacity: 30×108Nm3/a Basic & Detailed Engineering Design
Investment: RMB 6200 x106 YUAN Project period: Early July 2009 thru late July 2010
SINOPEC
14 Jiujiang-Jingdezhen Natural Gas pipeline
Ф508 L=205km Design Pressure:6.3MPa Designed Capacity:10.25×108Nm3/a
Capital Cost: RMB 990 x106 YUAN Project period: Nov.2008 to Oct. 2009
Jiangxi Natural Gas Company
15 Huangmei-Jiujiang Natural Gas pipeline
Ф508 L=56km Design Pressure: 8.0MPa Designed Capacity:8×108Nm3/a Scope of Work: Routine survey, Basic & Detailed Engineering / Design
Capital Cost: RMB 240 x106 YUAN Project period: April thru Oct. 2009
SINOPEC
16 FuXin Gas Transmission Pipeline
Scope of Work: Feasibility Study Ф813 L=354km Design Pressure: 7.8MPa Designed Capacity:40×108 Nm3/a
Capital Cost: RMB 300 x106 YUAN Project Period: May.-Sept. 2008
Datang Energy Chemical Industry Co., Ltd
17 Gas Connected Pipeline from West to Northeast of Sichuan
Scope of Work: EPC Ф1016 L=482km Design Pressure:10.0MPa Designed Capacity:110×108Nm3/a
Capital Cost: RMB 4800 x106 YUANProject period:April.2007 to Dec. 2008
SINOPEC
18 Xianyang-Baoji Natural Gas pipeline
Ф426 L=146km Design Pressure: 4.0MPa Designed Capacity:5×108Nm3/a
Capital Cost: RMB 420 x 106 YUAN Project period: April.2009-Aug.2009
Shanxi Natural Gas Company
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19 Haikou-Wenchang Natural Gas pipeline
Ф508 L=88km Design Pressure: 7.0MPa Designed Capacity:7.57×108Nm3/a Detailed Engineering
Capital Cost: RMB 360 x106 YUAN Project period: Mar.2008-Jan.2009
CNOOC
20 Hangzhou-Jiaxing Natural Gas pipeline
Ф813 L=87.2km Design Pressure:6.3MPa Designed Capacity:18.5×108Nm3/a Detailed Engineering
Capital Cost: RMB 1270 x106 YUANProject period: Dec. 2007 to Feb. 2009
Zhengjiang Natural Gas Company
21 Gas Transmission Pipeline from Sichuan to East China
The project covers one trunk line at 1700km length with Φ1016 diameter, and one branch line & five lateral lines at total 503km length with diameters of Φ813 / Φ711 / Φ610 / Φ508 / Φ323.9, including 3 gas compressor stations, 87 block valve stations and 25 pig launcher and take-off stations. The trunk line is installed with 413 road crossings at total 7380 meters, 397 river crossings at total 47,273 meters and 74 mountain tunnel crossings at total 83,614 meters. Design Pressure: 10MPa Design Capacity: 120×108Nm3/a Scope of Work: Basic & Detailed Engineering / Design
Capital Cost: RMB 26 x109 YUAN Project period: Dec.2006-Dec.2008
SINOPEC
22 Nanjing Natural Gas Branch pipeline
Ф813 L=110km Design Pressure: 6.3MPa Design Capacity:45×108Nm3/a
Capital Cost: RMB 860 x106 YUAN Project period: Dec.2006-Dec.2008
SINOPEC
23 Fujian LNG Trunk line
Φ813/Φ711/Φ508/Φ406.4 L= 356km (including 12 gas transmission stations & 20 block valve stations) Design Pressure: 7.5MPa Design Capacity: 70×108Nm3/a
Capital Cost: RMB 2200 106 YUAN Project period: Sep.2005-May. 2006
Fujian Branch, CNOOC
24 Changqing-Wuhai-Linhe Natural Gas Pipeline
Φ323.9/Φ323.5/Φ273.9 L= 401km Design Pressure: 6.3MPa Design Capacity: 4.4×108 Nm3/a
Capital Cost: RMB 413.5x106 YUANProject Period: Oct.2005 - Feb. 2006
West Inner-Mongolia Natural Gas Company,
SINOPEC
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25 Laizhou-Pingdu-Jiaozhou Natural Gas Pipeline
Φ457 L= 117km Design Pressure: 6.3MPa Design Capacity: 4.4×108Nm3/a
Capital Cost: RMB 190 x106 YUAN
Project Period:Jun.2005-Dec.2005 SINOPEC
26 Gas Transmission Pipeline from Anping to Jinan
Φ711; X-65 spiral SAW pipe L=272km with 5 gas transmission stations and one control center Design Pressure: 6.3MPa Design Capacity: 30×108 Nm3/a
Capital Cost: RMB 830 x106 YUAN
Project Period: April.2004-Mar.2005 SINOPEC
27 Changqing-Huhehaote Natural Gas Pipeline (Eerduosi-Baotou)
Φ457 L= 112km Design Pressure: 4.0MPa Design Capacity: 10×108Nm3/a
Capital Cost: RMB 840x106 YUAN Project Period: August.2003
Inner-Mongolia Natural Gas Company, SINOPEC
28 LongKou to Yantai Gas Transmission Pipeline
Φ406.4 L=200km c/w one initial station and one terminal, and 7 take-off & gas filling stations. Design Pressure: 4MPa Design Capacity:5×108 Nm3/a
Capital Cost: RMB 250 x106 YUAN Project Period: Oct.2002-April.2003
Yantai Zhongshi Natural Gas Corporation
29 Jiaozuo-Anpo Natural
Gas Pipeline
Φ355.6x6.4 L=200km Design Pressure: 6.3MPa Design Capacity:9.8×108Nm3/a
Capital Cost: RMB 230 x106 YUAN Project period: 2003
Ancai Group
30 Gas Supply Pipeline to Hetian Power Plant (Desert Pipeline)
Φ355.6 L=176km c/w one 140km desert highway Design Pressure: 6.4MPa Design Capacity: 5.5×108Nm3/a
Capital Cost: RMB 250 x106 YUAN Project period: 2002
Head Quarter of Tarim Oilfield
31 Nanbaxian-Dunhuang Natural Gas Pipeline
Φ325 L= 325km Design Pressure: 6.4MPa Design Capacity: 3×108Nm3/a
Capital Cost: RMB 260 x106 YUAN Project period: July.1997-Oct.1998
Qinghai Petroleum-managed
Office
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32 LiaoCheng-TaiAn Natural Gas pipeline
Ф355.6 L=117.7km Design Pressure:4.0MPa Design Capacity:3.9×108 Nm3/a
Capital Cost: RMB 110 x106 YUAN Project period:Jan.1999-Dec.2000
Coal Gas Group of Taian
33 Gudao-Dongying-Xindian Natural Gas Pipeline
Φ529 L= 157km Design Pressure: 4.0MPa Design Capacity: 4.5×108 Nm3/a
Capital Cost: RMB 150Mn YUAN
Project Period: Jan. 1989 thru Dec. 1991
SINOPEC
II. Oil & Product Oil Pipelines
Item Project Description and Scope of Work Capital Cost and Duration Client
1 DongXing Shengli Crude Oil Transport Pipeline
Scope of Work: Feasibility Study Starting: DongXin Oil Tank Farm of Shengli Oilfield; Ending: QiLu Refinery; Size: Φ610; 93km length Design Capacity: 1MMt/yr (near-term) & 10MMt/yr (long-term)
Capital Cost: RMB 481Mn YuanDuration: Aug. 2010 thru April 2011
Shengli Oilfield Co. Ltd,
SINOPEC
2 Revamping of LinJi Crude Oil Pipeline
The LinJi Crude Oil Pipeline, which was put into operation in 1988, starts from Shengli LinPan oil feid and terminates at JiNan Refinery at a total 70km length, with DN300 diameter. The revamping items cover the whole pipeline, LinPan initial station, one intermediate pumping station and JiNan Refinery terminal. SPE supplies Feasibility Study, and Preliminary / Detailed Engineering / Design.
Duration: Feasibility Study (Early July thru Late Sept., 2007); Preliminary Engineering / Design (Aug. thru Nov., 2010)
Shengli LinPan Oil Production Co., SINOPEC
3 Upgrade Of Western Kenya Pipeline Extension (WKPE) Project
Installing a parallel pipeline sizing 12” from Nairobi to Eldoret (230km) and augmentation of the existing three pumping stations to suit parallel operation of the two pipelines. Supply of Engineering, Consultation & Construction Supervision
Contract Value: USD 4.1mn Duration: July 2007 thru ongoing
Kenya Pipeline Co. Ltd. (KPC)
4 HuangDao Weifang Heavy Crude Oil Pipeline
Φ711, 190km Length Design Pressure: 6.4MPa Design Capacity: 25MMt/a
Project duration: Dec. 2009 to underway
WeiFang HongRun Petrochemicals Co.
Ltd.
SINOPEC PETROLEUM ENGINEERING CORPORATION
Page 44 of 137
The project covers one initial, one intermediate heating and one terminal stations, five cathodic protection stations, six block valve stations and one control center. Scope of Work: Construction Supervision
5 Oil Transmission Pipeline from Liuping to Yaodian
DN273.1x7.1 L=114km Design Capacity:100×104t/a
Capital Cost: RMB 198.84 x106 Project period: Oct.2005-Aug.2006
Yan’an Oil Group
6 Zibei-Yongping Oil Pipeline
DN159 L=23.7km Design Pressure:4.0MPa Design Capacity: 0.5106t/a
Capital Cost: RMB 29.7642 x 106 YUAN Project period: April 2005- May.2006
Yanchang Group
7 Ansai-Yongping Oil Pipeline
DN219 L=64.65km Design Pressure: 5.0 MPa Design Capacity: 1.0106t/a
Capital Cost: RMB 78.6177 x 106 YUAN Project period: April 2005- May. 2006
Yanchang Group
8 Luwan Product Oil Pipeline
DN450/DN350/DN250/DN200 L=764km (including 11 stations along the routing) Design Pressure:6.3 to 9.5MPa Design Capacity: 7106t/a
Capital Cost: RMB 1200106 YUANProject period: Jan.2004-Dec.2005
SINOPEC
9 South-West Product Oil
Pipeline
DN600/500/450/400/250/200 L=1700km (including 6 mountain tunnel crossing at total 3060 meters length and 3 huge over-crossings.) Design Pressure: 5.0 to 14.66MPa Design Capacity: 10 x106t/a
Capital Cost: RMB 1700 x106 YUAN Project period:2003-2005
SINOPEC
10
Heavy Crude Oil Delivery Pipeline from Tahe Oilfield to KuChe Outward Refinery
The pipeline is designed / installed to delivery heavy crude oil with a 3MMt/yr design capacity, operating at 6.4MPa design pressure and 80ºC design delivery temperature from Tahe Oilfield of Tarim Basin to KuChe Outward Refinery at a total 110 kilometers at DN406.4 pipe size. The project also includes 1 initial station, 2 intermediate heating pump stations, Yakela train loading terminal and KuChe terminal, one 110kV power transmission line at 124km length, 3 sub-stations at 110kV capacity and one fibre optic cable at 110km length. Scope of Work: Basic & Detailed Engineering / Design
Capital Cost: RMB 400x 106 YUANProject period: Nov. 2002 Dec.2003
Northwest Company, SINOPEC
SINOPEC PETROLEUM ENGINEERING CORPORATION
Page 45 of 137
III. Offshore Pipelines
No. Name of Project Description of Project Scope of Work Client Date of
Completion
1 Weizhoudao to Huolv Port Subsea
Oil Line
Beibu Bay of South China Sea at 0-40m water depths, 1.5-2.5m burial depths from pipe top to mud line; total 53km length; Single line structure, 711 pipe; 10MPa operating pressure;
Engineering, Procurement, Construction & Commissioning
SINOPEC Pipeline Storage &
Transportation Co. Under way
2
300,000 DWT Crude Oil Terminal Pipeline Project of Quanzhou Petrochemical
Project of SINOPEC
Meizhou Bay, Quanzhou, Fujian Province, at 0-30m water depths, 6.0m burial depths from pipe top to mud line; total about 1.5km length; include 2 914mm oil transmission pipes; 2.5MPa design pressure; single line structure; 80mm weight coating; 1 114mm water pipe; 1.0MPa design pressure; 1 subsea photoelectric composite cable
Primary design, detailed engineering design,
procurement and construction
SINOPEC Quanzhou
Petrochemical Co., Ltd.
Under way
3
Safety Hazard Control Project of 300,000 Ton Single Point
Mooring Oil Terminal of Subsea Oil Line of Xinjinming Company of Sinopec Maoming Company
Guangdong Province, at 0-24m water depths, 2.0m burial depths from pipe top to mud line; total 16.0km length; 1219mm water pipe; single line structure; 1.5 Mpa design pressure; single point mooring system with CALM of 300,000 tons
Basic design Maoming Xinjinming
Petroleum Co., Ltd.Nov. 2014
4 Longwan Branch Line of
Ningbo-Taizhou-Wenzhou Gas Line
Zhejiang Province, at 0-5m water depths, 5m burial depths from pipe top to mud line; total 4.2km length; 457mm water pipe; single line structure; 6.3 MPa design pressure;
Basic design and detailed engineering
design
Zhejiang Natural Gas Development
Co., Ltd. June 2013
5
The 2nd Sewage Drainage Pipeline Project in Dayawan
Petroleum Chemistry Industry Area
Guangdong Province, at 0-25m water depths, 1.5-2.5m burial depths from pipe top to mud line; total 37.7km length; 1016mm water pipe; single line structure; 1.6 MPa design pressure;
Primary Design
Huizhou Dayawan Petrochemical Science and Technology
Development Co., Ltd.
Mar. 2013
6
Feasibility Study on Subsea Pipeline of Zhejiang Donghai Refining-chemical Integration
Project
Zhejiang Province, at 0-12m water depths; 1.5-2.0m burial depths from pipe top to mud line; total 24.0km length; 1219mm water pipe; single line structure; 5.0 MPa design pressure;
Feasibility Study Preparation
CPPEI 2010-2012
7 Subsea Water Transfer Line
Project from HaiSan Onshore Terminal to Central #3 Platform
ChengDao Offshore Field at 0.0-12.2m water depths, 2.0m burial depths from pipe top to mud line; total 11.5km length; single line structure; 610mm water pipe; 70mm weight coating; 1.6MPa design pressure;
Primary design, detailed engineering design,
procurement and construction
Shengli Oilfield Co. Ltd. of SINOPEC
2010-2011
8 Subsea Oil Export Lines from Central #3 Platform to HaiSan
Onshore Terminal
ChengDao Offshore Field at 0.0-12.2m water depths, 2.0m burial depths from pipe top to mud line; total 11.5km length; Pipe-in-pipe structure (457 inner pipe and 580mm outer pipe); 4.0MPa operating pressure;
Primary design, detailed engineering design,
procurement and construction
Shengli Oilfield Co. Ltd. of SINOPEC
2010-2011
SINOPEC PETROLEUM ENGINEERING CORPORATION
Page 46 of 137
No. Name of Project Description of Project Scope of Work Client Date of
Completion
9 Feasibility Study Project for
Terminal Landing Pipe of Lishui 36-1 Gas Field of CNOOC
Oujiang River, Wenzhou, Zhejiang Province, at 0-22m water depths, 2.0m burial depths from pipe top to mud line; total about 34.1km length; 323.9mm pipe; single line structure; 5.0 MPa design pressure.
Feasibility Study Preparation
Beijing Research Center of CNOOC
2007-2011
10 CB326-CB30B Subsea Oil Line
ChengDao Offshore Field at 15.8-17.3m water depths, Bohai Gulf of China; 1.5m burial depths from pipe top to mud line; total 4.1km length; Pipe-in-pipe structure (273 inner pipe and 377 outer pipe); 4MPa operating pressure;
FEED, detailed engineering design & technical
assistance to procurement & construction
Shengli Oilfield Co. Ltd. of SINOPEC
2010
11
Feasibility Study on Subsea Pipeline for 300,000
Tons Crude Oil Terminal of Sinochem Quanzhou Petrochemical
Project
Meizhou Bay in Quanzhou City, Fujian Province at 30m water depths; 6m burial depths from pipe top to mud line; about 1.5km route length; including 2 oil transmission pipeline with 914mm diameter; 2.5MPa design pressure, Single line structure, with 80mm weight coating; 114mm pipe, one water transmission line, 1.0MPa design pressure; one subsea GTTS.
Feasibility Study
Sinochem Quanzhou
Petrochemical Co., Ltd
2010
12 HangZhou Gulf Offshore Oil Line 12m water depths at Hangzhou Gulf, East China Sea, 1.5m burial depths from pipe top to mud line; total 65km length; Single line structure, 813 pipe; 6MPa operating pressure;
Feasibility Study CNOOC 2009
13 QionZhou Strait Offshore Oil Line 70m water depths at Hangzhou Gulf, East China Sea, 1.5m burial depths from pipe top to mud line; total 43km length; Single line structure, 508 pipe; 7MPa operating pressure;
Feasibility Study CNOOC 2009
14 MaBianZhou to HuiZhou Subsea
Pipeline
Daya Bay of South China Sea at 12m water depths, 1.5m burial depths from pipe top to mud line; total 10km length; Single line structure, 1113 pipe; 1MPa operating pressure;
Feasibility Study HuaDe Petroleum
Company 2009
15
Oil & Gas Subsea Export Lines from ChengDao Central #1 Platform to HaiSan Onshore
Terminal
ChengDao Offshore Field at 2-11.9m water depths, Bohai Gulf of China; 2.0m burial depths from pipe top to mud line; total 8.1km length; Pipe-in-pipe structure (457 inner pipe and 559 outer pipe); 4MPa operating pressure;
FEED, detailed engineering design & technical
assistance to procurement & construction
Shengli Oilfield Co. Ltd. of SINOPEC
2009
16 KD401-KD403 Subsea Water
Injection Line
ChengDao Offshore Field at 2 to 6m water depths, Bohai Gulf of China; 1.5m burial depths from pipe top to mud line; total 3.5km length; Single line structure, 168 pipe; 16MPa operating pressure;
FEED, detailed engineering design & technical
assistance to procurement & construction
Shengli Oilfield Co. Ltd. of SINOPEC
2009
17
Feasibility Study on Hangzhou Bay Subsea Pipeline Crossing
Project for the Natural Gas Pipeline Project Nerwork in
Southeast Coast
Hangzhou Bay at 12m water depths; 1.5m burial depths from pipe top to mud line; about 65km route length; 813mm pipe; Single line structure, with 120mm weight coating; 6.0MPa design pressure
Feasibility Study CNOOC 2009
18 Feasibility Study on Qiongzhou Strait Subsea Pipeline Crossing
Qiongzhou Strait at 75m water depths; 1.5m burial depths from pipe top to mud line; about 43km route length; 711mm pipe; Single line Feasibility Study CNOOC 2009
SINOPEC PETROLEUM ENGINEERING CORPORATION
Page 47 of 137
No. Name of Project Description of Project Scope of Work Client Date of
Completion
Project for the Natural Gas Pipeline Project Nerwork in
Southeast Coast
structure, with 90mm weight coating; 5.0MPa design pressure
19 Feasibility Study & Preliminary
Design on 5 Subsea Oil Lines in Yuedong Block of CITIC Group
5 subsea oil lines for Tied Island and landing in Yuedong Block of CITIC Group, at 7m water depths; 1.5-3m burial depths from pipe top to mud line; Pipe-in-pipe structure (273- 457mm inner pipe); 1.6-5.0MPa design pressure, 1.6-30.6km route length.
Feasibility study & Preliminary design
Tianshi Energy Co. Ltd of CITIC Group
2009
20 CB273-CB1C Subsea Oil Line
ChengDao Offshore Field at 16m water depths, Bohai Gulf of China; 1.5m burial depths from pipe top to mud line; total 2.2km length; Pipe-in-pipe structure (273 inner pipe and 377 outer pipe); 2.5MPa operating pressure;
FEED, detailed engineering design & technical
assistance to procurement & construction
Shengli Oilfield Co. Ltd. of SINOPEC
2008
21 CB25A-ZX2 Subsea Pipeline
ChengDao Offshore Field at 12-13m water depths, Bohai Gulf of China ;1.5m burial depths from pipe top to mud line; total 1km length; Pipe-in-pipe structure (356 inner pipe and 457 outer pipe); 4MPa operating pressure;
FEED, detailed engineering design & technical assistance to
procurement & construction
Shengli Oilfield Co. Ltd. of SINOPEC
2008
22 Subsea Crude Oil Transmission Pipeline Construction of Fujian
Route Ethylene Project
Meizhou Gulf in Quanzhou City in Fujian Province; 0-40m water depth; 1.5m burial depths from pipe top to mud line; 13.1km route length; 711mm pipe diameter; single wall weight coat structure, 45mm and 60mm weight coat; 1.5MPa operating pressure
Engineering, Procurement &
construction
SINOPEC Fujian Refining and Chemic
al Corporation 2008
23 KD48-KD34C Subsea Oil Line
ChengDao Offshore Field at 10 to 14m water depths, Bohai Gulf of China; 1.5m burial depths from pipe top to mud line; Pipe-in-pipe structure (273mm inner pipe and 377mm outer pipe); total 6.4km length; 2.5MPa operating pressure;
FEED, detailed engineering design & technical assistance to
procurement & construction
Shengli Oilfield Co. Ltd. of SINOPEC
2007
24 CB6A-CB6D Subsea Water
Injection Line
ChengDao Offshore Field at 13m water depths, Bohai Gulf of China; 1.5m burial depths from pipe top to mud line; total 1km length; 273 pipe, Single line structure,2.5MPa operating pressure;
FEED, detailed engineering design & technical
assistance to procurement & construction
Shengli Oilfield Co. Ltd. of SINOPEC
2007
25 KD34B-KD34C Subsea Oil & Water
Injection Lines
Oil Pipeline, ChengDao Offshore Field at 8.5-10.5m water depths, Bohai Gulf of China; 1.5m burial depths from pipe top to mud line; total 2.1km length; Pipe-in-pipe structure (325 inner pipe and 426 outer pipe), 2.1MPa operating pressure; Water injection Pipeline, ChengDao Offshore Field at 8.5-10.5m water depths, 1.5m burial depths from pipe top to mud line; total 2.1km length; Single line structure, 219 pipe; 16MPa operating pressure;
FEED, detailed engineering design & technical assistance to
procurement & construction
Shengli Oilfield Co. Ltd. of SINOPEC
2007
26 Feasibility Study Project on Huangmaodao Subsea Gas
Pearl River estuary; 0-20m water depth; 1.5-6m burial depth; including 24’’ subsea gas transmission pipeline: Feasibility Study
SINOPEC Gas Company
2007
SINOPEC PETROLEUM ENGINEERING CORPORATION
Page 48 of 137
No. Name of Project Description of Project Scope of Work Client Date of
Completion
Transmission Pipeline of SINOPEC Macau LNG Project
Huangmaodao-Hengqindao, 27.1km length; the pipeline passing area is belong to seas of China, 6.6MPa design pressure; 28’’ subsea pipeline: Huangmaodao-Dayazhoudao, 33km length, part of lines entering into the water area of Hong Kong Special Administrative Region, 9.4MPa design pressure
27 Subsea Pipeline for Fujian
Refinery Project
Single line structure, DN711, with 45mm & 60mm concrete weight coating, L=13.1km @ 40m water depths, MeiZhou Gulf of East China Sea Design Pressure:1.5MPa
Design Capacity: 2400m3/h Capital Cost: RMB 170106 Yuan
Engineering, Procurement, Construction & Commissioning
SINOPEC Fujian Refining and
Chemical Corporation
Sep.2006 thru Oct.2007
28 Waidiaodao-Cezidao-Zhenhai Subsea Oil Pipeline Crossing
Project
Single line structure, Waidiaodao-Cezidao: 610, 2.3km total length; Cezidao-Zhenhai: 762, 80mm concrete weight coat, 36.3km total length
Engineering, Procurement &
construction
SINOPEC Pipeline Storage &
Transportation Co.2005
29
Feasibility Study Project on Subsea Crude Oil Transmission
Pipeline from Guishandao to Wanqingsha in Nansha District
in Guangzhou City
Pearl River estuary, 0-10m water depths; single line structure, 1.5-2.0m burial depths from pipe top to mud line; about 59km route length; 762mm pipe diameter; single wall weight coating pipe structure, 80mm weight coat; 4.0MPa design pressure
Feasibility Study
Guangzhou Municipal
Development and Reform
Commission
2005
30 Waidiaodao-Cezidao-Zhenhai Subsea Oil Pipeline Crossing
Project
Single line structure, DN762 / DN610, 80mm concrete weight coat L=36.5km / 2.35km; Water depth:25m / 67m Design Pressure:4.5-5.1Mpa Design Capacity of D Section:15106t/a
Design Capacity of E section: 27106t/a East China Sea Capital Cost: RMB 285106 Yuan
Routing survey & investigation, and
Engineering, Procurement &
Construction (EPC)
SINOPEC Pipeline Storage &
Transportation Co.
Sep.2003 thru Mar.2004
31 Intra-field Subsea Pipelines of
ChengDao Offshore Field, China
Pipe-in-pipe structure; 89 to 377 inner pipe and 219 to 480 outer pipe; 2.5 to 5 MPa design stress; 75km total length; BoHai Gulf of China Capital Cost: RMB 1480106 Yuan
FEED, detailed engineering design & technical assistance to
procurement & construction
Shengli Oilfield Co. Ltd. of SINOPEC
1994 thru 2003
32 ChengDao Intra-field Subsea Water
Injection Grid
Single line structure; 89 to 245 pipe; 16 MPa design stress; 4km total length; BoHai Gulf of China Capital Cost: RMB 385106 Yuan
FEED, detailed engineering design & technical assistance to
procurement & construction
Shengli Oilfield Co. Ltd. of SINOPEC
1996 thru 2002
33 Subsea Oil Line for Offshore
ChengDaoXi Block A Pipe-in-pipe structure; 219.1 inner pipe and 323.9 outer pipe; 4 MPa design stress; 9km total length
FEED, detailed engineering design & technical assistance to
Shengli Oilfield Co. Ltd. of SINOPEC
2002
SINOPEC PETROLEUM ENGINEERING CORPORATION
Page 49 of 137
No. Name of Project Description of Project Scope of Work Client Date of
Completion
procurement & construction
34 SZ361 Subsea Line Revamping
Project Pipe-in-pipe structure; 219.1 inner pipe and 323.9 outer pipe; 5 MPa design stress
FEED, detailed engineering design & technical assistance to
procurement & construction
Shengli Oilfield Co. Ltd. of SINOPEC
2002
35 CB502-CB20 Subsea Oil Line Single line (polyurethane foam insulated & HDEP covered) plus concrete weight coated; 114 diameter & 5 MPa design stress; BoHai Gulf of China
FEED, detailed engineering design & technical assistance to
procurement & construction
Shengli Oilfield Co. Ltd. of SINOPEC
2002
36 Subsea Gas Line from ChengDao
Central #2 Platform to Onshore Terminal
Pipe-in-pipe structure; 219 inner pipe and 325 outer pipe; 3 MPa design stress; 11km total length; Design Capacity: 50×104 Nm3/d Capital Cost: RMB 140 x106 YUAN
FEED, detailed engineering design & technical assistance to
procurement & construction
Shengli Oilfield Co. Ltd. of SINOPEC
Oct. 1999 thru 2000
37
Subsea Gas Line from ChengDao Central #2 Platform
to Onshore Preprocessing Station
Pipe-in-pipe insulation structure; 219 inner pipe and 325 outer pipe; 3.0MPa design stress; 10.5km total length
Engineering design & technical assistance to
procurement & construction
Shengli Oilfield 2000
38 Subsea Oil Line from Central #1 Platform to HaiSan Onshore
Terminal
Pipe-in-pipe structure; 325 inner pipe and 426 outer pipe; 3 MPa design stress; 9km total length
FEED, detailed engineering design & technical assistance to
procurement & construction
Shengli Oilfield Co. Ltd. of SINOPEC
1995
39 Subsea Oil Line from CB35 Wellhead Platform to HaiYi
Onshore Terminal
Pipe-in-pipe structure; 168 inner pipe and 273 outer pipe; 2.5 MPa design stress; 4km total length
FEED, detailed engineering design & technical assistance to
procurement & construction
Shengli Oilfield Co. Ltd. of SINOPEC
1994
IV. Water Pipelines
No. Name of Project Description of Project Scope of Work Client Date of
Completion
1 Line 2 Wastewater Offshore It is the second wastewater offshore discharge pipeline with diffuser at FEED HuiZhou DaYaWan Under way
SINOPEC PETROLEUM ENGINEERING CORPORATION
Page 50 of 137
No. Name of Project Description of Project Scope of Work Client Date of
Completion
Discharge Project DaYaWan Petrochemical Refinery Zone at a 38km total length and 3800m3/h design capacity. The diffuser measuring 154m long is arranged at the subsea line end.
Petrochemical Zone Development Co. Ltd.
V. Topographical Survey & Soil Investigations on Pipelines
No. Project Title Description Duration
1. Liaocheng Tai’an Natural Gas Pipeline, China Topographic survey & Soil Investigations
Total Length 105km Jun. 1999-Jul. 1999
2. Xinjiang Hade No.4 Project, China Topographic survey & Soil Investigations
Total Length 180km Dec.1999 – Jan. 2000
3. Southwest Product Oil Pipeline, China Topographic survey & Soil Investigations
Total Length 360km Mar. 2001– May 2001
4. Liuping~Yaodian Natual Gas Pipeline in Shanxi, China Topographic survey & Soil Investigations
Total Length 200km Oct. 2001 – Nov. 2001
5. Changqing ~ Huhhot Natural Gas Pipeline (Dongsheng to Baotou Section) in Inner Mongolia, China
Topographic survey & Soil Investigations Total Length 110km
Jul. 2001– Nov. 2001
6. Jiaozuo ~ Anbo Natural Gas Pipeline in Henan of West-east Natural Gas Transmission project, China
Topographic survey & Soil Investigations Total Length 200km
Jun. 2002– Aug. 2002
7. Phase I of Yantai Natural Gas Pipeline, China Topographic survey & Soil Investigations
Total Length 190km Aug. 2002 – Dec. 2002
8. Surface Construction of Daniudi Gas Field in Inner Mongolia, China Topographic survey & Soil Investigations
Total Length 206km Feb. 2003 – May 2003
9. Oil Pipeline of Heavy Crude Oil Storage and Transmission System of Taihe Oilfield in Xinjiang, China
Topographic survey & Soil Investigations Total Length 120km
Jun. 2003 – Sep. 2003
10. Xuanhan ~ Dazhou Gas Pipeline in Sichuan, China Topographic survey & Soil Investigations
Total Length 70km May 2003– Jul. 2003
11 Shenzhen Section, Dongguan Section and Zhuhai Section of Pearl River Delta oil product pipeline, China
Topographic survey & Soil Investigations Total Length 360km
Jul. 2004 – Mar. 2005
12. Shandong ~ Anhui product oil pipeline, China Topographic survey & Soil Investigations
Total Length 320km Jun. 2004 – Dec. 2004
13. Anping of Hebei Province ~Jinan of Shandong Province Natural Gas Pipeline, China
Topographic survey & Soil Investigations Total Length 240km
Sep. 2004 – Nov. 2004
14 GuangDong LNG Transmission Pipeline, China
Topographic survey & Soil Investigations Total Length 1340km consisting of the trunk line, and six branches, i.e. YueXi, YuLin, FangChengGang, GuiGang, GuiLin & LiuZhou, and 22 stations along the route with 13 rivers.
Aug. – Dec. 2011
SINOPEC PETROLEUM ENGINEERING CORPORATION
Page 51 of 137
VI. Supervision Projects for Pipeline Construction
No. Name of Project Description of Project Scope of Work Client Duration
1 Shen-Wei Coal Slurry Pipeline
Shengli Engineering & Consulting Co. Ltd (SPE) was awarded the Construction Supervision Contract at a value of over CNY 9 million for Segment 3 of Shen-Wei Coal Slurry Pipeline Project in late March 2012. Shen-Wei Coal Slurry Pipeline, as the first pipeline project in China for coal slurry delivery, is regarded as the priority project for the Twelfth Five-Year Plan (2011 thru 2015) by the Provincial Government of Shaaxi, China. Shen-Wei Coal Slurry Pipeline runs a total 727km length with 6 pump stations to be installed along the route, at a design throughput capacity of100 thousand metric tons per year of coal delivery at the slurry of -50mm pulverized particle sizes with less than 15% ash. The Segment 3, Shen-Wei Coal Slurry Pipeline, covers the scope of construction supervision work of 350km length pipeline sizing 610mm at 12MPa design pressure and 2 pump stations.
Construction Supervision
Shaanxi QinYuan Tender Co. Ltd.
early April 2012 and be
completed in late August 2013
2 ZheJiang LNG Pipeline Project 39km line length sizing 1016mm at 7.0MPa design pressure with 2 valve rooms and 2 stations along the route.
Construction Supervision
ZheJiang Natural Gas Development Corporation
March 2011 thru March 2012
3 GuangDong LNG Trunk Line and
Terminal Engineering
The project involves one trunk line, two laterals and three branch lines at totalizing a 357km length at the pipe diameters of 914mm, 762mm and 610mm, one gas fired power plant and associated facilities at a total CNY3bn CAPEX.
Engineering design & construction supervision
Guangdong Dapeng LNG Co., Ltd.
July 2004 thru
Feb. 2007
4 Crude Oil Pipeline Project for
Tianjin Ethylene Refinery Facilities
The project includes a 85km pipeline (Segment 4) at OD559mm and one metering station at Niukougu at total
CNY127 million CAPEX.
EPCC supervision
SINOPEC Pipeline Storage and Transportation Company
May 2006 thru Oct. 2006
5 Fujian LNG Trunk Line Project L=456.13km, design pressure:7.5MPa, diameter:
813mm/711mm, CNY760 million CAPEX Construction supervision
CNOOC Fujian Natural Gas Co. Ltd.
June 2006 thru July 2007
6 Wuxi-Zhangjiagang Natural Gas
Pipeline Project The project involves a 27km, O.D.610mm trunk line, valve
cambers, off-take stations and 4km HDD crossing. EPCC
supervision
Jiangsu Natural Gas Investment and Development
Co. Ltd.
Aug.2006 thru April.2007
7
Puguang-to-Yichang Gas Transmission Line (segment two) - Sichuan-to-Shanghai
Gas Transmission Line Project
The project involves a 68km trunk line and a 34km branch line at a diameter of 1016mm and 608mm respectively, two
valve cambers and 9.87km tunnel crossing work.
Construction supervision
Sichuan-to-Shanghai Gas Transmission Line Project Management Department
March 2007 thru Dec. 2008
SINOPEC PETROLEUM ENGINEERING CORPORATION
Page 52 of 137
No. Name of Project Description of Project Scope of Work Client Duration
8 Zhengzhou-Tangyin Product Oil
Pipeline Project
The project involves a 200km trunk line at a diameter of 655.6mm, one Zhengzhou oil transfer station, one Xinxiang off-take pump station, one valve clamber and two pipeline
coating plants.
Construction supervision
SINOPEC Oil Marketing Co. Ltd.
Dec. 2007 thru Dec. 2009
9 Jiaozhou–to-Rizhao Natural Gas
Transmission Line Capital Investment: CNY233 million
Construction supervision
SINOPEC Natural Gas Corporation
March 2008 thru Nov. 2008
10 Wuhan Pipeline Yangtzi River
Crossing Project
L=18km, Diameter: 355.6mm, Design pressure: 4.0MPa Design capability: 350×104t/a
Construction supervision
SINOPEC Oil Marketing Co. Ltd.
Aug. 2008 thru Sep. 2009
11 Liuzhou – Guilin Product Oil
Pipeline Project The project covers a 190km trunk line, one initial station and
one terminal station. Construction supervision
SINOPEC Oil Marketing Co. Ltd.
Aug. 2008 thru July. 2009
12 Hangzhou-to-Jiaxing Gas
Transmission Line
The project includes a 87.3km trunk line and a 69km lateral line, at a diameter of 813mm and 273mm respectively with
the design pressure of 6.3MPa.
Construction supervision
Zhejiang Natural Gas Development Co. Ltd.
Jan. 2009 thru
Jan. 2010
13 Yulin-to-Jinan Gas Transmission
Line
L=101km Throughput capacity : 30×108m3/α One initial station
Construction supervision
Sinopec Natural Gas Co. LtdJune 2007
thru Jan. 2009
14 Shanxi Wuqi–to-Yanlian Oil Pipeline
L=200.9km, diameter: 426mm, 377mm Construction supervision
Shanxi Yanchang Petroleum Pipeline Transportation Co.
Sep. 2007 thru July 2009
15
Product Oil Pipeline (Segment two , Phase One) for Fujian Oil
Refining and Chemical Integrated Project
The product oil pipeline starts from Quangang initial station, via Dongfu off-take station, and ends at the Xiamen
Shihushan terminal.
Construction supervision
SINOPEC Oil Marketing Co. Ltd.
Jan. 2008 thru July 2009
16 Guangdong Gas Line Network
(Segment Two, Phase One)
The Gas Line covers the trunkline length of 50.5km sizing 914mm diameter, two stations, two valve chambers and
220m directional drilling crossing middle size river.
Construction supervision
Guangdong Natural Gas Line Network Co. Ltd
Ongoing from Sep 2009
17 Guangdong Gas Line Network (Package Four, Phase One)
The project includes a 47.05km trunk line and a 11.65km lateral line, at a diameter of 914mm and 610mm
respectively with the design pressure of 9.2MPa, 4 valve stations, 1 initial station and 1 terminal.
Construction supervision
Guangdong Natural Gas Pipeline Network Co. Ltd
Ongoing from Feb. 2010
18 Huangdao-to-Weifang Heavy Oil
Pipeline L=190km, Diameter: 711mm, Design Pressure: 6.4MPa
Construction Supervision
Weifang Binhai Investment Development Co., Ltd
/ Shandong Binhai Hongrun Pipeline Logistics Co., Ltd
Ongoing from Oct. 2009
19 Rizhao-to-Yizheng Oil Pipeline
Facilities L=100.7km, One pipeline coating plant, One oil transfer
station Construction Supervision
SINOPEC Pipeline Storage and Transportaton Company,
Feb. 2010 thru Oct. 2011
20 Gas Pipeline Project from Northeastern Sichuan to
Western Sichuan L=62.62km, Diameter:1016mm
Construction Supervision
SINOPEC South-West Oil and Gas Co.
June 2010 thru June 2011
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Typical Project No. 1
Assignment Name:
Gas Transmission Pipeline From Sichuan to East
China
(Contract No.: CQDS-DESIGN-002)
Country
P.R. China
Location within Country:
Starting from DaZhou County of SiChuan Province,
and ending at Terminal of Shanghai City
Professional Staff provided by Your Firm/Entity (profiles):
SPE provided all his permanent professional staff involved
for this project.
Name of Client:
SINOPEC Natural Gas Co. Ltd,
No. of Staff:
80 staff
Address:
YiLing District, City of YiChang, HuBei Province,
China
No. of Staff-Months; Duration of Assignment: 2197
staff-months, 23 Months duration
Start Date (Month/Year):
Feb. 2006
Completion Date
(Month/Year):
Dec. 2007
Approx. Value of Consultancy Services: US$57.35mn
Name of Associated Consultants. If any: No of Months of Professional Staff provided by Associated
Consultants:
Name of Senior Staff (Project Director/Coordinator, Team Leader) Involved and Functions Performed: Mr. Feng
YongXun as Project Director functions the management of contract execution and. Mr. Zhao Shuai as Project
Manager functions the contract performance, coordination with client and management of the disciplines. Mr. Liu
JianWu as Engineering Manager functions the specific engineering design performance and governing the various
departments of the Task Force.
Narrative Description of project: The installed pipeline consists of 1 trunk line, 1 special line and 4 branch lines,
covering a total 2203km, of which the trunk line has a 1700km length, O.D.1016mm and 10MPa design pressure
with a throughput capacity of 8bn cm/year. The trunk line starts from DaZhou County of SiChuan Province, and
ends at Terminal of Shanghai City, along which crossed 72 mountain tunnels at a total 85km length, 5 super large
rivers including the Yangtzi River, and 6 medium & large over crossings. The project will spend a capital cost of
US$21.3bn.
Description of Actual Services Provided by Your Staff: SPE is providing the actual services of feasibility study,
overall engineering design, basic engineering, detailed engineering, detailed engineering design of automatic
control, telecommunication and stations, preliminary and detailed geotechnical investigations on the route,
preparation of contract tender documents and construction supervision.
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PHOTOS FOR PROJECT NO. 1
Facilities
Pipeline Routine
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Gas Transmission Pipeline From Sichuan to East China Project
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Typical Project No. 2:
Assignment Name:
Upgrade Of Western Kenya Pipeline Extension (WKPE)
Project
(Contract No.: SU/QT/200N/07)
Country
Kenya
Location within Country:
Kenya
Professional Staff provided by Your Firm/Entity
(profiles): SPE provided all his permanent professional
staff involved for this project.
Name of Client: Kenya Pipeline Co. Ltd. No. of Staff:
Address: Kenpipe Plaza, Sekondi Road off Nanyuki Rd,
Industrial Area; P. O. Box 73442 00200; Nairobi, Kenya
No. of Staff-Months; Duration of Assignment:
13 months
Start Date (Month/Year):
July 2007
Completion Date
(Month/Year):
Approx. Value of Consultancy Services: US$4.01
million
Name of Associated Consultants. If any: No of Months of Professional Staff provided by
Associated Consultants:
Name of Senior Staff (Project Director/Coordinator, Team Leader) Involved and Functions Performed:
Narrative Description of project:
It has been observed that the WKPE Pipeline is not able to cater for the immediate demand for the Western Kenya
Region and the Export market due to limited capacity of the pipeline. In case of diminishing product stock, the
Western depots (i.e. Eldoret and Kisumu) are forced to give preference to deliveries for the local market. Therefore
the export market is not supplied with products as required.
In order to meet the anticipated future demand for Western Kenya and the neighbouring countries up to the year
2020, there is need to increase the operating throughput from Nairobi to Eldoret. However, this is not achievable
with the existing pumping stations capacity and the 8 inch pipeline transiting to 6" line at Burnt forest.
The objective of this assignment is to carry out pipeline capacity enhancement by installing a parallel pipeline from
Nairobi to Eldoret (230km) and augmentation of the existing three pumping stations to suit parallel operation of the
two pipelines. If found necessary, fourth pumping station may be installed to meet the demand and the required
system operating pressures. The annual demand in Western Kenya and the neighbor countries is estimated to
increase to 7,878,397 m3 in the year 2030 based on the demand projections by Kenya Institute of Public Policy
Research and Analysis (KIPPRA, business as usual scenario, point forecast.
Description of Actual Services Provided by Your Staff: SPE was contracted for supply of Engineering, Consultation
& Construction Supervision.
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Installation Site
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Typical Project No.: 3
Name of Project: FuJian Refinery Subsea Line EPC Project
Country Where Executed: MeiZhou Bay off QuanZhou City of China
Name of Client: FuJian Refinery & Chemical Co. Ltd.
Type of Project: Subsea Pipeline
Description:
The pipeline is installed at 49.5m water depths in MeiZhou Bay off QuanZhou City of Fujian Province, connecting the
30,000T QingLanShan Crude Oil Harbour and Fujian Refinery Crude Oil Tank Farm. The subsea single-line is
designed with the concrete weight coating and has a 13.1km length, consisting of 12.7km offshore section and 0.4km
onshore section.
Extent of Design Works by Contractor: SPE provided the following services for the said project: 1) Engineering & design; 2) Procurement; 3) Construction & Installation; 4) Commissioning & start-up.
Construction Cost in USD: RMB 176mn
Year of Completion: Oct. 2007
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Typical Project No.: 4
Name of Project: Chengdao Subsea Natural Gas Pipeline
Country Where Executed: Bohai Bay, Chengdao Offshore Field, off DongYing City, Shandong, China
Name of Client: Shengli Oilfield Offshore Oil Development Co. Ltd.
Type of Project: Natural Gas Tramsmission Pipeline
Description:
The subsea gas pipeline, starting from No.2 Central Platform of Offshore Chengdao field of BoHai Bay of China to the
onshore terminal, was installed in a pipe-in-pipe structure consisting of 219 inner pipe & 325 outer pipe at a
US$17.5mn capital investment and 1.5 to 12m water depth. The subsea line is designed with a 500k cm/d at a 5.5MPa
design pressure and 100C design temperature.
Extent of Design Works by Contractor:
The actual services provided by SPE include geotechnical survey and investigation, feasibility study, engineering
design and site technical support.
Approx. Value of Consultancy Services: US$1.88mn
Year of Completion: Engineering & Consultation completed from June 2002 thru Oct. 2003
Typical Project No.: 5
Name of Project: Waidiaodao-Cezidao-Zhenhai Subsea Oil Pipeline Crossing Project
Country Where Executed: ZhouShan City, GuangDong Province, China
Name of Client: Pipeline Storage and Transportation Company, SINOPEC
Type of Project: Crude Oil Transmission Pipeline
Description:
The project was awarded to SPE at a EPC mode with a contract value of US$65mn for installation of a subsea pipeline at a 25m water depth in offshore South China for offloading the crude oil from tankers and delivery the oil onshore, with a capacity of 15MMt/year and 27106t/a at Section D and E, respectively.
Cezidao-Zhenhai subsea pipeline, at O.D. 762mm and 36.5km in length, was installed by a conventional pipelaying barge at a 25m maximum water depths.
Waidiaodao-Cezidao subsea pipeline, running 2.35km in length of O.D. 610mm, was installed by the directional drilling technique to cross the complicated stratum, including rock, clay with high-content gravels, clay gravel.
Extent of Design Works by Contractor:
The actual services provided by SPE include project management, engineering design, procurement, construction and installation, commissioning and startup.
Construction Cost in USD: EPC contract value of US$65mn
Year of Completion: Sept. 2003 thru Mar. 2005
PHOTOS FOR PROJECT NO. 5
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7.2 SPE Gas Processing Experience of Recent Years
S. No.
Name of the projects Capacity Description
1 Hekou Gas Treatment unit 2.5MMSCFD Low pressure turbo-expansion refrigeration
2 Chunliang Gas Treatment unit 2.5MMSCFD Low pressure turbo-expansion refrigeration
3* DongYing Natural Gas MSTE Plant Project (Phase I & II) under ICB
36MMSCFD 3-tower Molecular Sieve Gas Dehydration, Auxiliary Ammonia refrigeration + medium pressure turbo-expansion refrigeration
4 Bonan Natural Gas Treatment Terminal
28MMSCFD 3-tower Molecular Sieve Gas Dehydration, Auxiliary Ammonia refrigeration +medium pressure turbo-expansion refrigeration
5* GuDao Natural Gas MSTE Processing Plant Project under ICB
18MMSCFD 3-tower Molecular Sieve Gas Dehydration, Auxiliary Ammonia refrigeration + medium pressure turbo-expansion refrigeration
6 Wangjiagang Gas Treatment Unit
1MMSCFD Mixed refrigerant +gas bearing turbo-expander
7 DongHeTang Oilfield Circulating Gas Injection Station
35MMSCFD To separate CO2 and H2O with membrane separation; gas turbine + centrifugal compressor; 12.3MPa high pressure gas injection
8* West Kuwait GC28 Expansion Project, EPC under ICB
170MMSCFD Sour gas compression + TEG dehydration; condensate molecular sieve dehydration and decoloration
9 Surface construction project of Qinghai SeBei TaiNan Gas Field
148MMSCFD High pressure gathering (12MPa); high pressure TEG dehydration (2 sets of 210 ×104m3/d units @ 7.5MPa); methanol recovery treatment
10 DongFang Onshore Gas Processing Terminal
257MMSCFD Slug catcher, TEG dehydration, condensate separation and stabilization; natural gas compression, and CO2 & H2O membrane separation
11 Natural Gas Transfer of Shengli Chengdao Oilfield Offshore Platform
14MMSCFD
Offshore platform: 2 reciprocating compressors with export pressure of 5.5MPa; onshore terminal: slug catcher, condensate stabilization, natural gas molecular sieve dehydration
12 Bonan Gas Field Onshore Gas Processing Terminal
46MMSCFD TEG dehydration, and auxiliary propane refrigeration + turbo-expander
13 Chunxiao Gas Field Onshore Gas Processing Terminal
268MMSCFD Slug catcher; TEG dehydration, auxiliary propane refrigeration + turbo-expander ( 2 sets of 360 ×104m3/d gas treatment units)
14 Hainan Huatong Light Hydrocarbon Recovery Unit
1.4MMSCFD Ammonia refrigeration + choke
15 DaNiudi Natural Gas Gathering Project
107MMSCFD High pressure gas gathering; choke refrigeration + water dew point control by ethylene glycol anti-freezing hydrocarbon
16 Maoba-Dazhou Natural Gas Gathering and Treatment Project
7MMSCFD High pressure gas gathering(with H2S); choke refrigeration + ethylene glycol anti-freezing hydrocarbon water dew point control
17 HeTianHe Gas Gathering, Purification and Treatment Station
14MMSCFD
High pressure gas gathering; MDEA natural gas desulfuration; choke refrigeration + water dew point control by ethylene glycol anti-freezing hydrocarbon ; condensate separation and stabilization
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18 Tahe Oilfield 8 Block Natural Gas Treatment Unit
5MMSCFD Desulfuration by dry process, TEG dehydration and MDEA decarbonization
19* Yakela Gas Field Gas Processing Plant Project
92MMSCFD Molecular sieve dehydration + turbo-expansion refrigeration + low-temperature absorption
20* SES Gas Project & Zelda to Widuri Fuel Gas Facilities of Indonesia, EPCI under ICB
150MMSCFD MDEA natural gas decarbonization & TEG gas dehydration
21 Tahe Oilfield YT1 Gas Gathering & Treatment Plant
28MMSCFD Choke refrigeration, glycol dehydration, hydrocarbon & water dewpoint control
22 Surface Gathering Project, Puguang Gas Field
1513MMSCFD High-sulphur-content natural gas gathering, wet gas heating and heat-insulated mixed transfer technology
23 Hekou Natural Gas Desulfuration Unit
3.5MMSCFD Natural gas desulfurization with complex iron
24 TaiAn ShenRan LNG Utilization Project
5.3MMSCFD Auxiliary Refrigerant Process
25* TaHe #3 GC Associated Gas Treatment Project, EPC under ICB
18MMSCFD
Raw gas pressure boosting, H2S removal and sulfur recovery, Molecular sieve gas dehydration and turbo-expander refrigeration with ammonia as auxiliary refrigeration, condensation separation, condensate fractionation, and export gas pressure boosting
26 LiShui Gas Treatment Project 42MMSCFD
SPE was responsible for Feasibility Study service for LiShui gas field development located at East Sea offshore China. The scope of work covers the onshore gas treatment terminal and one 134km subsea gas gathering line from the offshore field to the onshore terminal at the design capacity of 42MMSCFD (1.2MMcu.m/d) gas and 140 thousand metric tons per year of condensate.
27 BoNan Gas Processing Plant 5MMSCFD
The catalytic wet oxidation-reduction process is used to convert H2S to elemental sulfur, which reduces the H2S concentration down to 10mg/m3 from 2500mg/m3 in feed gas.
28*
SongNan Gas Field Gathering & Processing Project, EPC under ICB which is ongoing now
105MMSCFD
Incoming gas metering and export gas custody transfer metering, fuel gas system, open & closed drain system, CO2 removal, TEG gas dehydration, export gas line
29 JinZhou South Onshore Gas Terminal (ongoing now)
64MMSCFD Molecular sieve dehydration + propane refrigeration + coaxial expansion for pressure boosting
30 ChuanKe #1 Gas Well Production Facilities
7MMSCFD
Sour gas separator + chelated iron H2S absorber + solution flash tank + purified gas separator + flare KO drum
33 DaNiuDi Gas Field Development Project
1bn cmpy
Pre-FEED, 1bn cmpy capacity from 101 horizontal and 36 vertical gas wells; Project Duration: Oct. thru Dec. 2011
34 TaHe Block 9 Gas Field Development Project
700k cm/d
Provision of Feasibility Study, FEED & Detailed Engineering. SOW covers on-plot & off-plot systems. The on-plot system includes the central processing facilities (CPF) at the capacities of 500k cm/d gas sweetening and 70k cm/d dehydration / hydrocarbon dewpoint depression and one HP test manifold station. Project Duration: 2011-2012
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35 Central Processing Facilities for DaNiuDi Gas Field
5 bn cmpy
Provision of FEED from Jan. 2014 thru July 2014. 50×108Nm3/yr gas processing capacity, 16.5×103t/yr LPG output and 13.2×103t/yr stabilized light hydrocarbons output. Low-temperature refrigeration by Methanol injection and gas dehydration / hydrocarbon dewpoint depression.
36 Basing Sweet Gas Plant 65 MMSCFD
Provision of Pre-feasibility Study from Aug. to Sept. 2015 for client – CNOOC North America Incorp. The Basing Gas Field is located near Foothills area, Alberta, Canada.
37 Early Production System (EPS) of North 201 Gas Well Block
19 MMSCFD
Provision of Conceptual Design and Detailed Engineering Design of Early Production System (EPS) for North 201 Gas Well Block of LongFengShan Gas Condensate Field, China. The detailed design was completed between July and Aug. 2015. The project SoW includes 3 gas condensate well pads covering 21 wells, gas flowlines & fuel gas lines and EPS station. The EPS facilities consist of well test separator, gas-liquid separators, low-temperature dehydration unit / hydrocarbon dewpoint depression unit, and heating, flash, storage, truck-loading for export of condensate. Client: Sinopec North-east Oil & Gas Incorp.
Typical Project No. 1
Number of Contract: No. YJ[2002]063
Name of Contract: Yakela Gas Field Gas Processing Plant Project
Name of Employer: SINOPEC NORTHWEST OIL COMPANY
Address of Employer:
#29 Northern Beijing Avenue, Urumqi City 830011, Xinjiang Province, China
Tel.: +86 0991 3600807
Nature of Works and Special Feature Relevant to the Contract:
Capacity: 92MMSCFD Gas Processing Plant
Scope of Work: Basic & Detailed Engineering and technical support for site construction
Narrative Description of project:
Located in Tarim Basin, XinJiang Province, China, the project comprises eight flowline systems, one gathering center, two transfer pipelines (gas & condensate), one terminal and the associated systems with a treatment capacity of 2.6MMscm/d gas and 170,000t/yr of condensate. The main process consists of:
Production and test separators,
2-stage heat exchangers & 2-stage separation,
Condensate desalter and stabilization,
Molecular sieve dehydration, main heat exchanger, turbo-expander and direct heat exchanger, and
Deethanizer column and LPG column.
The LPG section consists of two LPG spherical storage tanks each at 1000cu.m, two natural gasoline storage tanks each at 650cu.m., two condensate storage tanks each at 2000cu.m., one road truck LPG loading station and one rail tank wagon loading station.
In this project, most major equipment sources from China for the consideration of reducing the capital cost and fast delivery time, with the vendor list as below.
Contract Role: Sole Contractor
Value of the Contract: USD 285mn Year of Completion: January 2005
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Gas Plant Overview
Aerial View of Yakela Gas Processing Plant Aerial View of Yakela Kuche Terminal Station
Fire Station for Yakela Gas Processing Plant Living Accommodation Area
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Condensate Package Area Partial View of Yakela Gas Processing Plant
Condensate Storage Tank Area Vent Flare of Yakela Gas Processing Plant
Main Piping Racks Condensate Stabilization Unit Area
Metering / Separation Unit Area Metering / Separation Unit Area
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Medium Heater Area Chemical Injection Unit Area
Molecular Sieve (MS) Dehydration Unit Incoming Manifold
Custody Transfer Area Main Piping Racks at Tankage Area
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Night View of Yakela Gas Processing Plant Condensate Fractionation Unit Area
Typical Project Experience No. 2
Number of Contract:
Name of Contract: DongYing Natural Gas MSTE & Compressor Plant Project (Phase I & II), EPCI
Name of Employer: Shengli Oil & Gas Transmission Co.
Address of Employer:
#680 HuangHe Road, DongYing District, DongYing City, Shandong Province, PR China, Postal Code: 257000; Tel./Fax: +86-546-8799933
Nature of Works and Special Feature Relevant to the Contract:
Turnkey EPCI of 36MMSCFD Natural Gas MSTE Processing & Compressor Plant under ICB
Scope of Work: Engineering, Procurement, Construction, Installation, Commissioning, Start-up
Narrative Description of project:
The main process covers the auxiliary Ammonia refrigeration and medium pressure turbo-expansion refrigeration systems, 3-tower molecular sieve unit, one centrifugal compression unit (4-stage compression with 50kPa (g) suction and 3.9MPa discharge pressures, manufactured by Kawasaki Heavy Industries) and associated systems. The plant has two trains each at a capacity of 18MMSCFD +/- 20%. The turbo expander units operate at the conditions of 3.87MPa suction & 1.4MPa discharge pressures, minus 51°C suction & minus 85.8°C discharge temperatures, with more than 80% propane recovery. The system recovers more than 80% C3 and produces 120 to 160 metric tons of LPG at the refrigeration temperature of minus 87°C to minus 90°C.
Contract Role: Sole Contractor, through ICB
Value of the Contract: USD 42 million
Duration of Contract: June 1983 thru Dec. 1985 (Phase I) & Jan. 1989 thru Dec. 1990
Molecular Sieve Tower & Turbo Expander Unit Central Control Room
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Centrifugal Compressor Unit Compressor Water-cooler System
Typical Project Experience No. 3
Number of Contract:
Name of Contract: GuDao Natural Gas MSTE & Compressor Plant Project, EPCI
Name of Employer: Shengli Oil & Gas Transmission Co.
Address of Employer:
#680 HuangHe Road, DongYing District, DongYing City, Shandong Province, PR China, Postal Code: 257000; Tel./Fax: +86-546-8799933
Nature of Works and Special Feature Relevant to the Contract:
Turnkey EPCI of 18MMSCFD Natural Gas MSTE Processing & Compressor Plant under ICB
Scope of Work: Engineering, Procurement, Construction, Installation, Commissioning, Start-up
Narrative Description of project:
The main process covers the auxiliary Ammonia refrigeration and medium pressure turbo-expansion refrigeration systems, 3-tower molecular sieve unit, compression units and associated systems, at a capacity of 18MMSCFD. The turbo expander units operate at the conditions of 3.87MPa suction & 1.4MPa discharge pressures, minus 51°C suction & minus 85.8°C discharge temperatures, with more than 80% propane recovery. The system recovers more than 80% C3 and produces 120 to 160 metric tons of LPG at the refrigeration temperature of minus 87°C to minus 90°C.
The compression facilities consist of 4 Cooper’s reciprocating, gas-engine driving compressors (SW644), 3 in operation & 1 in stand-by, each at a rate capacity of 9MMSCFD. The compressors operate each at 2000HP, 900rpm, 3-stage pressure boosting and 4.2MPa discharge pressure.
Contract Role: Sole Contractor, through ICB
Value of the Contract: USD 20 million
Duration of Contract: Feb. 1988 thru Dec. 1989
GuDao Gas MSTE Processing Facilities
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GuDao Gas Compressor Facilities
Typical Project Experience No. 4
Number of Contract: 332001646
Name of Contract: Contract for Engineering , Procurement, Construction & Installation of the SES Gas Project & Zelda to Widuri Fuel Gas Facilities of Indonesia, EPCI
Name of Employer: CNOOC SES LTD.
Address of Employer:
Jakarta Stock Exchange Building, Tower 1,18th-22nd Floor, Jl Jend Sudirman KV 52, PO. Box 2759, Jakarta 12190 Indonesia; Tel.: +62 21 515 1001; Fax: +62 21 515 1051
Nature of Works and Special Feature Relevant to the Contract:
Turnkey EPCI of 150MMSCFD Natural Gas Processing Terminal under ICB
Scope of Work: Engineering, Procurement, Construction, Installation, Commissioning, Start-up
Narrative Description of project:
The purpose of Phase I South East Sumatra Gas Project, which was successfully put into operation on March 2006, pipes the gas containing 7.5% volume of CO2 from ZEF gas wells to the Cilegon PLN power generation plant for satisfaction of early operation requirement, via the transmission line by-passing the Gas Terminal on Pabelokan Island. Phase I South East Sumatra Gas Project consists of three (3) skid-mounted metering packages (orifice type) and manifolds.
The Phase II South East Sumatra Gas Project will remove CO2 and water out of gases, which are reservoir gas gathered from Banuwati-A Platform and associated gas from Zelda, to the specification of 5% (Vol.) CO2 or less for the purpose of Cilegon PLN power generation plant.
The scope of work in this project covers the PBA Gas Terminal and the piping for fuel gas, fire fighting water, fresh water and sewage water, except for gas export line.
The TEG dehydration train is designed to reduce water content below 10 pounds water per MMscf for 110 MMscfd for export.
The export gas compression system consists of four (4) Cooper’s electrically-motored reciprocating compressor skid packages, 3 in operation and 1 in standby, each at 360psig suction & 900psig discharge pressures, 41MMSCFD throughput capacity & 2000kW power.
Contract Role: Sole Contractor, through ICB
Value of the Contract: USD 60 million
Duration of Contract: Jan. 2005 thru July 2007
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Overview Of Gas Processing Terminal
Gas Processing Facilities Reciprocating Compressor Package
Typical Project Experience No. 5
Number of Contract: 95G071 Name of Contract: West Kuwait GC28 Expansion Project, EPC Name of Employer: China Petroleum Engineering Construction Corp. Address of Employer: Kuwait Office, P.O. Box 10100, Shuaiba 66451, Kuwait Nature of Works and Special Feature Relevant to the Contract: Turnkey EPCI of 170MMSCFD Natural Gas Processing System of GC28 under ICB Scope of Work: Engineering, Procurement, Construction, Installation, Commissioning, Start-up Narrative Description of project: It is EPC project completed and put into operation in 2002. SPE executed the detailed Engineering, Procurement & Construction for gas treatment systems. The gas treatment system consists of TEG gas dehydration and molecular sieve condensate dehydration and decolorization processes for condensate processing, with the following design parameters: 1) Dehydration & condensate separation system Capacity: 170 MMSCFD
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H2S concentration: 40,000 ppm Gas export pressure: 6.0 MPa, absolute Water dewpoint: 41°F @ 6.35MPa, absolute Hydrocarbon dewpoint: 104°F @ 6.35MPa, absolute 2) Condensate dehydration & decolorization system (molecular sieve & active carbon) Capacity: 8.6 MMt/a Export pressure: 6.97 MPa, absolute Water concentration: <50 ppm Chroma: +50 saybolt Contract Role: Sole Contractor, through ICB Value of the Contract: USD 400 million Duration of Contract: 1996 thru 2002
CONDENSATE TREATMENT UNITS HP COMPRESSORS
Production Facilities Expansion Project -- West Kuwait GC-28
Typical Project Experience No. 6
Number of Contract: YJ[2007]105 Name of Contract: TaHe #3 GC Associated Gas Treatment Plant Project Name of Employer: Sinopec Northwest Oil Company Address of Employer: #29 Northern Beijing Avenue, Urumqi City 830011, Xinjiang Province, China; Tel.: 0991 3600943
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Nature of Works and Special Feature Relevant to the Contract: Turnkey EPCI of 18MMSCFD Gas Processing Plant under ICB Scope of Work: Engineering, Procurement, Construction, Installation, Commissioning, Start-up Narrative Description of project: Located in Tarim Basin, XinJiang Province, China, the project covers the treatment of the associated gas separated from TaHe #3 Gathering Center in TaHe oilfield, and the new installation of one hydrocarbon vapour recovery unit at a capacity of 18 MMSCFD. The project system consists of pressure boosting to raw gas, H2S removal and sulfur recovery, molecular sieve gas dehydration and turbo-expander refrigeration with auxiliary ammonia refrigeration, condensation separation, condensate fractionation, and export gas pressure boosting, including the associated condensate storage and truck loading for shipment. Contract Role: Sole Contractor Value of the Contract: USD 26mn Duration of Contract: Mar. 2007 thru Sept. 2008
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Typical Project Experience No. 7
Number of Contract: ZHNGL/CT/001A Name of Contract: ZhuHai LNG Plant Project Name of Employer: CNOOC Gas & Power Generation Co. Ltd. Address of Employer: 6B Garden Building, #1083 Jiuzhou Avenue, Zhuhai City, Guangdong Province, China Tel.: +86 756-3336766, +86 756-3335777 Nature of Works and Special Feature Relevant to the Contract: Detailed Engineering Narrative Description of project: The project is located on the HengQin Island, ZhuHai City of China. The LNG facilities is designed at a processing capacity of 200 million standard cubic meters of natural gas (average 600 thousand cubic meters per day), and 400 tons of LNG per day. The facilities comprise gas filtration for separation and metering, H2S removal, gas dehydration, heavy hydrocarbons separation, refrigeration & liquefaction, LNG & LPG storage & loading for shipment, and associated systems of fire fighting, plant & instrument air, water supply & drainage, flare vent, and power supply & distribution. Contract Role: Sole Contractor Value of the Contract: USD 3mn Year of Completion: Early January to Late June 2008
Typical Project Experience No. 8
Number of Contract: SR-07-01(CG) Name of Contract: TaiAn ShenRan LNG Utilization Project Name of Employer: TaiAn ShenRan LNG Utilization Co. Ltd. Address of Employer: Daolang Town, Daiyue District, TaiAn City, Shandong, China Tel.: +86-538-8372156; Fax: +86-538-8372738 Nature of Works and Special Feature Relevant to the Contract: Preliminary Engineering & Design Narrative Description of project: The project is located in TaiAn City of Shandong Province of China. The LNG facilities are designed at a 150,000Nm3/d LNG production capacity, with about 1.5t/d LPG output. The facilities comprise the pressure regulation, measurement and analysis of incoming feed gas, feed gas pre-purification, feed gas liquefaction, LNG storage and road truck loading, refrigeration & expanding, pre-cooling, nitrogen, heat medium, BOG treatment, venting and utilities systems. Contract Role: Sole Contractor Value of the Contract: USD 1.2mn Year of Completion: March 2008
LNG Plant Panorama
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Typical Project Experience No. 9
Number of Contract: G1200-09-KK-0033
Name of Contract: Engineering, Procurement, Construction & Commissioning of Gas Processing Plant with Associated Systems for SongNan Gas Field Development Project
Name of Employer: Sinopec Northeast Oil & Gas Company
Address of Employer: #4936 XiAn Avenue, ChangChun City, Jilin Province, China Tel./Fax: +86 431 8795 8900
Nature of Works and Special Feature Relevant to the Contract: Turnkey EPCI under ICB Scope of Work: Engineering, Procurement, Construction, Installation, Commissioning, Start-up Narrative Description of project: The project is constructed in 2 phases at a capacity of one billion cubic meter gas production facilities, consisting of gas flowlines at a total 23km length, one gas gathering station at a 1.7MMscmd capacity covering 6 gas wells and one gas processing terminal at a 3MMscmd +/-30% processing capacity from 8 gas wells, and the product gas export pipelines at a total 146km length sizing DN400 (115km long) & DN150 (31km long) with 3 ESD valve rooms along the pipeline route. The Phase I project was constructed with gas gathering and temporary dehydration system at a capacity of 300 thousand cubic meters per day and put into operation early in Nov. 2008. The Phase II project consists of incoming gas metering and export gas custody transfer metering, fuel gas system, open & closed drain system, CO2 removal (27%(vol.) CO2 cencentration), dehydration, export gas line, community & operation control base, 66kV sub-station & emergency power generation system, fire prevention system, and access road, etc. Contract Role: Sole Contractor Value of the Contract: CNY 1.1Bn (approx. USD162mn) Year of Completion: completed on May 2011
SongNan Phase I Project Start-up Ceremony for Phase I
Regeneration Tower Trucked to the Job Site Flash Tanks Trucked to the Job Site
SINOPEC PETROLEUM ENGINEERING CORPORATION
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Tower Erection at Job Site Gas Processing Unit
Gas Turbine Generator Set
Typical Project Experience No. 10
Number of Contract: G04CQ-06-JS-0064 Name of Contract: Gathering & Processing System Project of PuGuang Gas Field Development Name of Employer: SINOPEC ZhongYuan Oilfield Company Address of Employer: City of PuYang, HeNan Province, China
Tel.: +86 818-4736809; Fax: +86 818 818-4736064
Nature of Works and Special Feature Relevant to the Contract: Engineering & Consulting Services Scope of Work: 1) Topographical Survey & Geo-technical Investigations; 2) FEED & Detailed Engineering, and Engineering Management; 3) Procurement Services of preparation of RFQ, TBA/CBA for equipment & materials; 4) Construction Support; 5) Site Support for Pre-commissioning, Commissioning & Start-up; 6) Final Documentation. Narrative Description of project: PuGuang Gas Field has a total 3686 billion cubic meter gas resource in place, and is designed for gas production capacity of 15 billion cubic meters per year. The gathering and processing system consists of 79 gas wells, 9 water disposal wells, 44km flowlines with 16-core fibre optic cables, 30 ESD valve rooms, 25 gas gathering stations, 1 gas processing terminal and 1 produced water treatment station, and associated systems such as 75km access road,
SINOPEC PETROLEUM ENGINEERING CORPORATION
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41km electric power transmission lines, and SCADA control system, and gas line crossings by 6 mountain tunnels, 3 medium-large river over-crossings and 25 large trench crossings, etc. The PuGuang sour gas contains 16% (mol) H2S and 8% (mol) CO2. The gathered sour gas is purified for H2S and CO2 removal and gas dehydration. And the product gas, at the specifications of 30 to 40°C, 8.3 to 8.5MPa, water vapour saturated, 4ppm H2S and 2 to 3% (mol) CO2, free from impurities and condensate, is transported the Gas Transmission Pipeline From Sichuan to East China to Shanghai for end users’ consumption in different purposes. Contract Role: Engineering & Consulting Services Value of the Contract: CNY280mn for Consultancy Services Year of Completion: Sept. 2006 thru Dec. 2009
P2集气站
P6集气站
脱硫厂
P4集气站
PA集气站
集中清管站
3.00km
2.61km
1.78km
2.61km
5.48km
M 普光镇
河
后
河
后
中
河
穿越后河
穿越中河
穿越后河
FF
FF
F
F
F
F
FF1
F2
F3-1
F4-2
F4-1
F5-1F6-1
F7-1F8-1集气末站
PB集气站
1.50km
F F
FF
F5-2F6-2
F8-2F7-2
DN300
DN300
DN250
DN250
DN250
DN350
N
河流
公路
河流
拟建高速公路
拟建高速公路
PUGUANG GAS FIELD
PuGuang Gas Field Overview
Gas Well Pad P2 Gas Line Installation to P301 Gas Gathering Station
SINOPEC PETROLEUM ENGINEERING CORPORATION
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The On-going P301 (Left) & P302 (Right) Gas Gathering Stations
The On-going P303 Gas Gathering Station
Large Trench Crossing for Gas Line
SINOPEC PETROLEUM ENGINEERING CORPORATION
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River Crossing for Gas Line
Mountain Tunnel Crossing for Gas Line
PuGuang Gas Processing Center
SINOPEC PETROLEUM ENGINEERING CORPORATION
Page 81 of 137
Typical Project Experience No. 11
Number of Contract: JZ25-1S (JZS)-10-ECJ-006
Name of Contract: Engineering, Procurement, Construction & Commissioning of Natural Gas Processing
Plant for Jinzhou 25-1 South Gas Field
Name of Employer: CNOOC (CHINA) LTD.
Address of Employer:
F5, YingBinGuan, No. 688 Bohai Oil Road, Tanggu, Tianjin, China,
Tel.: 0086 546 8551057; Fax: 0086 546 8550235;
Nature of Works and Special Feature Relevant to the Contract:
Turnkey EPCI of 185×104m3/d (65MMSCFD) Natural Gas Processing Plant
Scope of Work: Engineering, Procurement, Construction, Installation, Commissioning, Start-up
Narrative Description of project:
1. Design Capacity
Jinzhou 25-1 South Gas Field Natural Gas Processing Terminal is mainly designed to receive the condensate gas from offshore platform, with the design capacity of 185×104m3/d (65MMSCFD), operating flexibility of 60% to 120% and annual 330 operation days. The propane recovery ratio of the plant is no less than 95% (mol). In Phase II, the same capacity is considered for future. The natural gas treatment process design for the facility includes “slug catcher + silica gel type gas dehydration + auxiliary refrigeration by propane + refrigeration by expansion machine + coaxial pressurization”.
2. System Description
Located in Yingkou City, Liaoning Province of China, the site of Jinzhou 25-1 South Gas Field Natural Gas Processing Plant is close to the heavy duty bitumen land of CNOOC Oil & Gas Utilization Corporation across the 7th Wei Road,, to the north, land for ethylene refining chemical project of CNOOC across road to the south, sewage treatment plant to the west and Jinzhou 25-1 South Gas Field Natural Gas Receiving Station of CNOOC Gas & Power Group to the east. The main function of Jinzhou 25-1 South Gas Field Natural Gas Processing Plant is to produce propane, butane and light oil products with high added-value, and provide the downstream users with qualified natural gas. The project mainly includes: construction of new gas gathering pipelines to deliver the natural gas to gas Plant after the offshore gas is delivered to the land; construction of 185×104m3/d (65MMSCFD) gas processing Plant with light hydrocarbon recovery, the main work of which is composed of incoming gas separation, natural gas dehydration, condensation, separation, fractionation, pressurization of the gas to be transported out of the facility, etc.; the auxiliary production equipment mainly includes condensate gas storage and loading, heating medium device, natural gas discharge, propane refrigeration, methanol injection, trans station, fuel gas, plant air, instrument air, nitrogen, stop valve, etc. This plant is constructed to produce dry gas, propane, butane, LPG and light gas. The dry gas products can meet the requirements for the second category of natural gas specified in GB 17820-1999 Natural Gas. The propane gas products can meet the requirements of GB9052.1-1998 Liquefied Petroleum Gas of Oil and Gas Field. The butane gas products can meet the requirements of GB9052.1-1998 Liquefied Petroleum Gas of Oil and Gas Field. The liquefied gas (mixture of propane and butane products) can meet the requirements of GB9052.1-1998 Liquefied Petroleum Gas of Oil and Gas Field. The light oil can meet the requirements for No. 2 natural gasoline specified in GB9053-1998 Natural Gasoline. Contract Role: Sole Contractor, through ICB
Value of the Contract: USD 87 million
Duration of Contract: Mar. 2010 thru Feb. 2012
Enclosed below are Gas Processing Plant Photos
SINOPEC PETROLEUM ENGINEERING CORPORATION
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Process System Area Spherical Storage Tanks Area
Wastewater Separator & Filter Area Fire Water Supply Area
Flare Vent Area
SINOPEC PETROLEUM ENGINEERING CORPORATION
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Typical Project Experience No. 12
Number of Contract: Name of Contract: Engineering & Consulting Services for BoNan Gas Processing Plant Name of Employer: HeKou Oil Production Co., a subsidiary of Sinopec Shengli Oilfield Co. Ltd Address of Employer: DongYing City, Shandong Province, China Narrative Description of project: The gas processing plant has a 5MMSCFD treatment capacity. The catalytic wet oxidation-reduction process is used to convert H2S to elemental sulfur, where iron is used as catalyst. This process reduces the H2S concentration down to 10mg/m3 from 2500mg/m3 in feed gas, with the H2S concentration in tail gas less than 10ppm. In addition, the gas sweetening solution directly converts the H2S in the gas stream to sulfur. The sweetening and re-generation operate at 35 to 40 degrees C. Contract Role: FEED & Detailed Engineering & technical support for procurement, job site construction, commissioning and start-up Value of the Contract: Year of Completion: April 2009 thru Aug. 2010
BoNan Gas Processing Plant
Typical Project Experience No. 13
Assignment Name: DaNiuDi Gas Field Development
Country P.R. China
Location within Country: China
Professional Staff provided by Your Firm/Entity (profiles): SPE provided all his permanent professional staff involved for this project.
Name of Client: Sinopec North-China Oil & Gas Co.
No. of Staff:
Start Date (Month/Year): Mar. 2011
Completion Date (Month/Year): Jan. 2016
Approx. Value of Consultancy Services:
SINOPEC PETROLEUM ENGINEERING CORPORATION
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Narrative Description of project: It is a Master Engineering Services Contract of Pre-FEED, FEED, Detailed Engineering & Technical Job Site Construction Support awarded to Sinopec Petroleum Engineering Corp. This productivity construction project is engineering designed for the surface engineering of annual productivity of 1 billion m3 in Daniudi Gasfield. There are about 100 gas well pads, 5 gas gathering stations, 1 central gas processing terminal, 424km pipelines sizing DN50 and PN23MPa for single well, 424km alcohol injection pipelines sizing DN50 and PN23MPa, 20km gathering lines sizing DN250 and PN6.3MPa, and 5.5km gas transmission trunk line of DN500 and PN6.3MPa. The Central Gas Processing Terminal is installed at a capacity of 15MMcmd (or 530MMSCFD) with the facilities of 3 trains of cryogenic separation system each at 5MMcmd (177MMSCFD), 1 condensate fractionation unit, and 2X650m3 LPG spherical storage tanks and 2X650m3 spherical stabilized condensate storage tanks, and associated systems such as propane refrigeration and heat medium systems etc. The cryogenic separation system mainly consists of a cold box, low-temperature separation column and propane evaporator. The total CAPEX is about RMB 350 million Yuan.
3D Model of Central Gas Processing Plant
Process Unit Area
SINOPEC PETROLEUM ENGINEERING CORPORATION
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Cryogenic Separation Units
Spherical Storage Tanks
SINOPEC PETROLEUM ENGINEERING CORPORATION
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Typical Project Experience No. 14
Number of Contract: Name of Contract: ChuanKe #1 Gas Well Production Facilities Name of Employer: SINOPEC Southwest Oil & Gas Co. Address of Employer: Sichuan Province, China Narrative Description of project: The gas processing plant has a 7MMSCFD treatment capacity. The catalytic wet oxidation-reduction process is used to convert H2S to elemental sulfur, where iron is used as catalyst. This process reduces the H2S concentration down to 10mg/m3 from 10,000mg/m3 in feed gas, with the H2S concentration in tail gas less than 10ppm. In addition, the gas sweetening solution directly converts the H2S in the gas stream to sulfur. Contract Role: EPCC Value of the Contract: USD17Mn Year of Completion: Jan. 2011 thru Aug. 2011 Photos of ChuanKe #1 Facilities:
SINOPEC PETROLEUM ENGINEERING CORPORATION
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Typical Project Experience No. 15
Assignment Name: CO2 Capture System and Recycling Project (Contract No.: 54-2009-JSGC-00595)
Country P.R. China
Location within Country: Shengli Power Generation Plant, DongYing City, ShanDong Province, China
Professional Staff provided by Your Firm/Entity (profiles): SPE provided all his permanent professional staff involved for this project.
Name of Client: Shengli ChunLiang Oil Production Co., China
No. of Staff:
Address: BoXing County, BinZHou City, ShanDong Province, China
No. of Staff-Months; Duration of Assignment:
Start Date (Month/Year):Nov. 2009
Completion Date (Month/Year): June 2010
Approx. Value of Consultancy Services: US$6.93mn
Narrative Description of project: This project would potentially reduce the annual carbon dioxide emissions in Shandong province of China. CO2 injection would also free up significant amounts of natural gas, which are presently injected into fields to enhance oil recovery. These natural gases can be used to generate electricity instead to meet the rising demand. SPE has conducted technical researches on post-combustion CO2 capture and recycling technology in coal-fired power plant, and built a coal-fired power plant post-combustion CO2 capture and purification demonstration unit with a capacity of 100t/d. The unit designed output of liquefied CO2 is 100t/d, with CO2 capture rate of over 80% and purity of 99.5%. By adopting chemical absorption technology, CO2 in flue gas from Shengli Power Plant is captured and liquefied and then delivered to oil regions of Shengli Oilfield for EOR by CO2 flooding. The newly developed compound absorbent with MEA water solution as the main composition reduces the degradation rate by more than 80% and increases CO2 absorptivity by 25%, while its corrosion rate to equipment is less than 0.1mm/a. Through optimization of CO2 capture and purification technology and key equipments, the new technology decreases energy consumption by 30%, operation cost by 30%, equipment coverage by 60% and realizes efficient, cost-effective and safe capture of CO2 in low differential pressure flue gas, compared to the conventional technology. Since being put into operation, the demonstration unit has reduced annual CO2 emission of 40,000t and increased the CO2 flooding recovery rate by more than 10% in Shengli Oilfield Pilot Area, obtaining favorable environmental and economic results. This technology has extraordinary application prospection. According to the preliminary screening result, oil reserves in Shengli Oilfield suitable for CO2 flooding oil recovery amount to 0.3 billion tons. If the CO2 flooding technology is adopted for all these oil reserves, recoverable reserves is expected to increase by 33.38 to 47.68 million tons, with CO2 injection capacity reaching 0.15 billion tons. Description of Actual Services Provided by Your Staff: It is an EPC contract. SPE has conducted the engineering, procurement, construction, startup of post-combustion CO2 capture and recycling unit.
SINOPEC PETROLEUM ENGINEERING CORPORATION
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PHOTO FOR PROJECT REFERENCE NO. 15
Overall Layout of CO2 Capture System Liquid CO2 Truck Loading
Liquid CO2 is truck delivered to Shengli Chunliang CO2 Injection Station
for Enhance Oil Recovery
SINOPEC PETROLEUM ENGINEERING CORPORATION
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Typical Project Experience No. 16
Assignment Name: Engineering Services of TaHe Block 9 Gas Field Development
Country P.R. China
Location within Country:
#466 South Changchun Road, Urumuqi City,
Xinjiang Province, China,
Tel.: +86 991-3166579; Fax: +86 991-6637597;
Professional Staff provided by Your Firm/Entity (profiles): SPE provided all his permanent professional staff involved for this project.
Name of Client: Sinopec Northwest Oil & Gas Co. No. of Staff:
Start Date (Month/Year): Mar. 2011
Completion Date (Month/Year): 11 2012
Approx. Value of Consultancy Services: US$ 1.23 Million
Narrative Description of project: Provision of Feasibility Study, FEED & Detailed Engineering. SOW covers on-plot & off-plot systems. The on-plot system includes the central processing facilities (CPF) at the capacities of 500k cm/d gas sweetening and 70k cm/d dehydration / hydrocarbon dewpoint depression and one HP test manifold station. The facilities include inlet test separation, MDEA sulfur removal / re-generation, methanol injection / choking for dehydration / hydrocarbon dewpoint depression, glycol re-generation, OR-Green sulfur recovery. The utilities consist of heat medium, propane refrigeration, instrument air and fire fighting systems.
SINOPEC PETROLEUM ENGINEERING CORPORATION
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7.3 Experience of Gas Compressor Stations
Serial
No. Name of Projects Clients
Project
Schedule
Design
Capacity,
1000Sm3/d
Type of
Compressors
Nos of
Compressors
Single
Displacement,
1000Sm3/d Driving Type
Suction &
Discharge
Pressures / MPa
1
Sichuan ‐ Shanghai Gas
Pressure Boosting Compressor
Station
Sinopec Gas
Incorporation 2014‐2016 42857 Centrifugal 12 17,143
variable
speed drive
(VSD) 7.0 / 9.85
2
Pei Lin Gas Pressure Boosting
Compressor Station
Sinopec Gas
Incorporation 2014‐2015 17140 Centrifugal 4 4,280 VSD 4.0 / 9.85
3
Gas Pressure Boosting
Compressor Station
Sinopec Gas
Incorporation 2013‐2015 17140 Centrifugal 6 4,250 VSD 7.2 / 9.85
4
TaYu Gas Pressure Boosting
Compressor Station
Sinopec North‐China
Incorporation 2012‐2014 15140
Receiprocatin
g 11 1,514
Directly
Electric
Driven 2.0 / 6.0
5
Yuan Ba Gas Pressure Boosting
Compressor Station
Sinopec Southwest
Incorporation 2014‐2015 10080
Receiprocatin
g 4 3,360
Directly
Electric
Driven
3.25‐5.7 /
8.2‐9.5
6
Initial Gas Compressor Station
for Keqi Coal‐to‐Gas Pipeline
Transportation
Inner‐Mongolia Datang
International
Keshenketeng Coal
Gas Co. Ltd.
Oct. 2010
thru Oct.
2012 4000 Centrifugal 4 1,330 Gas‐turbine 2.25 / 7.4
7
Gas Pressure Boosting
Compressor Station for
Sichuan‐Shanghai Gas Pipeline
Project
Sinopec Gas
Incorporation 2006‐2009 34286 Centrifugal 8 17,143
variable
speed drive
(VSD) 7.0 / 9.85
8 Yulin‐Jinan Gas Pipeline Project
Sinopec Gas
Incorporation 2008‐2010 8570 Centrifugal 3 42,850 VSD 4.0 / 9.85
SINOPEC PETROLEUM ENGINEERING CORPORATION
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9
Gas Compression Station of
Tahe Oil Field
Sinopec Northwest Oil
Inc.
Aug. 2007
thru Nov.
2008 250
Receiprocatin
g 3 125
Directly
Electric
Driven 0.2 / 2.6
10
Gudao Gas Compressor
Expansion Station of Shengli
Gudao Oil Block
Sinopec Shengli
Oilfield Inc.
Mar. 2010
thru May
2011 250
Receiprocatin
g 2 125
Directly
Electric
Driven 0.01 / 3.9
11
Widuri Fuel Gas Facilities of
Indonesia
CNOOC SES LTD.
Indonesia
Jan. 2005
thru July
2007 41MMSCFD
Receiprocatin
g 4 13.7MMSCFD
Directly
Electric
Driven
360psig /
900psig
12
West Kuwait GC28 Expansion
Project Kuwait Petroleum Co.
1996 thru
2002 3840 Centrifugal 6 1,920 Gas‐turbine
13
GuDao Natural Gas Compressor
Plant Project
Shengli Oil & Gas
Transmission Co.
Feb. 1988
thru Dec.
1989 18MMSCFD
Receiprocatin
g 4 9MMSCFD Gas Engine 1.4 / 4.2
14
DongYing Natural Gas
Compressor Plant Project
Shengli Oil & Gas
Transmission Co.
Jan. 1989
thru Dec.
1990 18MMSCFD Centrifugal 1 18MMSCFD VSD 50kPa (g) / 3.9
SINOPEC PETROLEUM ENGINEERING CORPORATION
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Typical References of Gas Compressor Stations
Project Reference No. 1
Number of Contract: 35150021‐13‐FW0199‐0017 10205363‐13‐FW0431‐0001
Name of Contract: Engineering, Procurement, Construction & Commissioning of Gas Boosting Compressor Station for
Yulin‐Jinan Gas Line
Name of Employer: Sinopec YuJi Pipeline Co. Ltd
Address of Employer:
#15002 Century Avenue, LIXia District, JiNan City, Shandong Province, China
Office Tel.: 0086 531‐82682576; Email: [email protected]
Nature of Works and Special Feature Relevant to the Contract:
Turnkey EPCI of Three Gas Boosting Compressor Stations at 1,714×104m3/d (605MMSCFD) for Yulin‐Jinan Gas Line
Scope of Work: Engineering, Procurement, Construction, Installation, Commissioning, Start‐up
Narrative Description of project:
This contract covers three gas booster compression stations, i.e. Initial Yulin Gas Booster Compressor Station, Pingyao Gas
Booster Compressor Station and Anyang Gas Booster Compressor Station.
1. Initial Yulin Gas Booster Compressor Station:
Initial Yulin Gas Booster Compressor Station (IYGBCS) is located Yuyang District of Yulin City, Shaanxi Province, China, which is
installed to pipe the natural gas at the terminal of Ta‐Yu Gas Line by Booster compression to end consumers. Four (4)
electrically‐motored, centrifugal type compressor packages are installed at IYGBCS, 3 in operation & 1 in standby, each at a
4.43 MMscmd (156MMSCFD) displacement at 8MW shaft power, with 4.0MPa suction and max. 9.5MPa discharge pressures
respectively. The IYGBCS project commenced on Nov. 30, 2013, was mechanically completed on Aug. 15, 2014 and started up
on schedule of Aug. 30, 2014.
2. Pingyao Gas Booster Compressor Station:
The original design transmission capacity of Yulin‐Jinan Pipeline is 31.6×108m3/a (306MMSCFD) and the design pressure is
10MPa. The transmission capacity will be increased to 50.45×108m3/a (488MMSCFD) when Pingyao Gas Booster Compressor
Station (PGBCS) is completed, and the design pressure of the extended station is 10MPa. The gas is supplied from Tayu
Terminal of Tayu Pipeline of Sinopec North China Branch.
The main design of PGBCS includes: to expand the Pingyao Pigging Station as the compressor booster station by newly
installing three centrifugal type VF‐motored compressor packages (each at 425×104m/d (150MMSCFD) capacity, inlet pressure
of 7.2 MPa and outlet pressure of 10MPa) with “two on duty, one standby”; three new air coolers, two pig launcher receivers,
three cyclone separators, three filter separators, three cooling water towers and one skid for air compressor; constructing one
auxiliary production building, one 110kV substation, one warehouse, etc.. 110kV secondary circuit external line is provided to
supply power for equipment used for extension works.
The PGBCS project commenced on Nov. 30, 2013, was mechanically completed in Feb. 2015 and started up in March, 2015.
3. Anyang Gas Booster Compressor Station:
Anyang Gas Booster Compressor Station (AGBCS) is constructed at Anyang Take‐off Station in Anyang City, HeNan Province,
China, which supplies gas though pressure booster compression to end consumers. At AGBCS are installed two (2)
electrically‐motored, centrifugal type compressor packages, each at a 9.31MMscmd (329MMSCFD) capacity, 4.0MPa suction &
max. 9.5MPa discharge pressures with 14.1MW shaft power. By the end of May 2015, engineering and procurement have been
completed, and construction will be started immediately when client finishes the land acquisition.
Contract Role: Sole Contractor, through ICB
Value of the Contract: USD113 Mn
SINOPEC PETROLEUM ENGINEERING CORPORATION
Page 93 of 137
Duration of Contract: Nov. 2013 thru Mar. 2015
Below are Photos of Initial Yulin Gas Boosting Compressor Station:
Operation Building & Filtration / Separation System Compressor House
Compressor Packages Air Cooler System
Below are Photos of PingYao Gas Boosting Compressor Station:
Overview of PingYao Gas Booster Compressor Station Compressor House & Air Cooler Area
SINOPEC PETROLEUM ENGINEERING CORPORATION
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Centrifugal Type VF‐motored Compressors Filtration & Separation Area
Air Cooler Area Incoming Power Line and 110kV Substation
110kV Main Transformers
SINOPEC PETROLEUM ENGINEERING CORPORATION
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Project Reference No. 2
Number of Contract: DT‐FXMZQ‐QTHT‐2010‐018
Name of Contract: Engineering, Procurement, Construction & Commissioning of Initial Gas Compressor Station for Keqi
Coal‐to‐Gas Pipeline Transportation
Name of Employer: Inner‐Mongolia Datang International Keshenketeng Coal Gas Co. Ltd.
Address of Employer:
Xitenhai Road, Keqi Daerhan Wulasumu District, Chifeng City, Inner‐Mongolia Province, China, Postal Code: 025350;
Fax: +86 476 5918077
Nature of Works and Special Feature Relevant to the Contract:
Turnkey EPCI of 1,600×104m3/d (565MMSCFD) Gas Compression Station
Scope of Work: Engineering, Procurement, Construction, Installation, Commissioning, Start‐up
Narrative Description of project:
Installed at Datang Keqi Coal‐to‐Gas Plant, the Initial Gas Compressor Station is pressure boosting gas for pipe delivery to the end
users. The major facilities consist of 4 gas‐turbine centrifugal type compressors, each at a 400×104m3/d (141MMSCFD) capacity.
These compressors operate at 2.25MPa suction pressure and 7.4MPa discharge pressure, each at a 12.4MW single power.
Contract Role: Sole Contractor, through ICB
Value of the Contract: USD 67 million
Duration of Contract: Oct. 2010 thru Oct. 2012
Overview of Initial Gas Compressor Station Compressor Packages
Compressor Packages
SINOPEC PETROLEUM ENGINEERING CORPORATION
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Project Reference No. 3
Number of Contract: 34550000‐13‐FW0501‐0001
Name of Contract: Engineering, Procurement, Construction & Commissioning of Gas Compression Station for Ta‐Yulin Gas Pipeline Name of Employer: Sinopec North‐China Inc. Address of Employer: No. 199 Longhaixi Road, Zhengzhou City, Henan Province, China, Tel.: +86 371 6961 9015; Zhang Ailin, Project Manager, Project Division Nature of Works and Special Feature Relevant to the Contract: Turnkey EPCI of 4,000×104m3/d (1,412MMSCFD) Gas Compression Station Scope of Work: Engineering, Procurement, Construction, Installation, Commissioning, Start‐up Narrative Description of project: Installed nearby the Central Gas Processing Facilities of Daniudi Gas Field, the Gas Compressor Station, with a design capacity of 53×108m3/a, is pressure boosting gas for pipe delivery to the end users. The major facilities consist of 11 electrically motored reciprocating type compressors (ten on duty & one on standby), each at a 400×104m3/d (141MMSCFD) capacity. These compressors operate at a 1,000rmp speed, 2.0 to 4.5 MPa suction & 4.85 to 5.7 MPa discharge pressures, each motor at a 3,000 kW power.
Contract Role: Sole Contractor, through ICB
Value of the Contract: USD 42 million
Duration of Contract: May 2012 thru Dec. 2013
Compressor House Compressor Packages
Compression Facilities
SINOPEC PETROLEUM ENGINEERING CORPORATION
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Project Reference No. 4
Number of Contract: YJ[2007]70
Name of Contract: Engineering, Procurement, Construction & Commissioning of Gas Compression Station of Tahe Oil Field
Name of Employer: Sinopec Northwest Oil Inc.
Address of Employer:
#29 Northern Beijing Avenue, Urumqi City 830011, Xinjiang Province, China; Tel.: 0991 3600943
Nature of Works and Special Feature Relevant to the Contract:
Turnkey EPCI of 75×104m3/d (27MMSCFD) Gas Compression Station
Scope of Work: Engineering, Procurement, Construction, Installation, Commissioning, Start‐up
Narrative Description of project: Installed at CPF of Tahe Oil Field, Tahe Gas Compressor Station is designed to pressure boost associated gas, consisting of 3 electrically motored (1,300kW single power) reciprocating type compressor, each at 25×104m3/d (9MMSCFD) capacity., operating at 0.2MPa suction and 2.6MPa discharge pressures.
Contract Role: Sole Contractor, through ICB
Value of the Contract: USD 34 million
Duration of Contract: Aug. 2007 thru Nov. 2008
Project Reference No. 5
Number of Contract: CQDS‐EPC‐001
Name of Contract: Engineering, Procurement, Construction & Commissioning of 3 Compressor Stations for NG Pipeline From
Sichuan to East China
Name of Employer: Natural Gas Corporation, SINOPEC
Address of Employer:
YiLing District, City of YiChang, HuBei Province, China
Nature of Works and Special Feature Relevant to the Contract:
Turnkey EPCI of Three (3) Gas Compression Stations for Gas Pipeline from Sichuan to East China
Scope of Work: Engineering, Procurement, Construction, Installation, Commissioning, Start‐up
Narrative Description of project:
Total Capacity: 100×108m3/a (967MMSCFD)
Three compressor stations along pipeline route, each includes 3 compressors (Power: 14MW/each) , 2 in operation and 1 in standby;
Type: Centrifugal Compressor, Driven by motor.
Pipeline Length: 2203km
Contract Role: Sole Contractor, through ICB
Value of the Contract: USD 120 million
Duration of Contract: Feb.2006 thru Dec.2008; Mechanical completion: June 2008
SINOPEC PETROLEUM ENGINEERING CORPORATION
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7.4 SPE’s Offshore Project Experience
Details of typical projects carried out by SPE in the last 5 years, including on-going work for a better understanding of
SPE’s capability and experience in Offshore oil/gas industry.
Project No.1:
Name of Project: CDX-SDP DPB Platform Engineering
Country Where Executed: Offshore BoHai Bay, China
Name of Client: Exploration & Development (China) Co. (EDC), a subsidiary of Noble Energy, USA
Type of Project: Offshore Wellhead Platform; Contract No.: WO-003
Description:
The CHENG DAO XI DEVELOPMENT is located offshore Bohai Bay, China. EDC currently has a production platform, DPA, operational in the field. The new development phase involves design and construction of two additional platforms, DPB and DPC, to be installed adjacent to the DPA platform. The engineering phase of this project consists of the detailed engineering, design, and procurement work required to specify, procure, fabricate and install the jacket, deck, and topside facilities necessary for the DPB Wellhead Platform.
DPB is a 4-pile, 2-deck platform that shall accommodate a cantilever jack-up drilling rig. It shall be designed for 18 well slots, of which 5 shall be for injection wells and 9 for producing wells with 4 spare slots. Production will be routed to the existing DPA platform and to the new DPC platform for processing. The DPB Platform will be designed to allow the existing workover rig on the DPA Platform to move over to the DPB Platform on skid rails to access the new wells. The DPB jacket and deck shall be designed for a lifted installation with a derrick barge.
Extent of Design Works by Contractor:
SPE is providing the Detailed Engineering & Design for DPB platform under ICB.
Year of Completion: Starting from July 2009 & Completed on June 2010
Jacket in Place Topsides in Fabrication
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Project No.2:
Name of Project: BoZhong 19-4 Offshore Project
Country Where Executed: Offshore BoHai Bay, China
Name of Client: CNOOC Type of Project: Offshore Platform
Description:
The project will install two wellhead platforms (WHPA & WHPB) at a 30m water depths offshore BoHai Bay, China.
WHPA is designed with total 12 well slots and 3 oil wells & 1 water injection well right now. BZ19-4 WHPA is a 4-leg steel jacket platform with four decks—helideck, main deck, cellar deck and sub-cellar deck. The topsides will have a workover area where the workover rig can be installed. WHPA platform has the structure weight of 550t jacket, 600t piles, 600t deck modules, 180t rooms, 80t helideck and 370t marine risers.
The well streams on WHPA and WHPB platforms will be separately heated and metered by multiphase flow meters and then the commingled well streams will be tested by a test separator on WHPA and transferred through a O.D.12” subsea line to BZ25-1WHPB platform and finally via a O.D.20” multiphase line to Marine Oil 113 FPSO for further treatment.
Extent of Design Works by Contractor:
SPE is providing the Basic & Detailed Engineering & Design for these two platforms under ICB.
Year of Completion: On-going (as of Nov. 2008), Starting from Jan. 2008.
Schematic Diagram of BZ19-4 Field Development Schematic Diagram of BZ19-4 WHPA Platform
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Topsides Manfacturing at Yard
Project No.3:
Name of Project: Offshore KenDong 12 Block Development Project
Country Where Executed: Offshore BoHai Bay
Name of Client: Shengli Offshore Oil Development Company
Description:
The project covers the construction of 5 artificial islands on the shallow waters in Bohai Bay, 3 access roads to these
islands, 90 oil & water injection wells, 5 production test stations, 2 production transfer stations and 1 water injection
station. The Offshore KenDong 12 Block produces approximately 200,000 metric tons of crude oil per year.
KenDong 12-0 artificial island put into operation in July 2009 is located at the entrance mouth of Yellow River, the second
largest rivers of China, and measures 119 by 46 meters, on which 20 oil wells are drilled each at a production output of
10 metric tons per day and one heavy crude production test station was installed.
Extent of Design Works by Contractor: ODP preparation, Basic & Detailed engineering design, construction support and startup assistance under the 5-year engineering contract under ICB.
Year of Completion: Jan. 2004 thru July 2009
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KenDong 12-0 Production Test Station
Project No.4:
Name of Project: Development Project of AAL Offshore Heavy Crude Oil Field
Country Where Executed: Indonesia
Name of Client: Genting Sanyen Group
Type of Project: Overall Development Plan for Indonesian ANDE ANDE LUMUT (AAL) Offshore Heavy Crude Oil Field
Description:
The Ande Ande Lumut (AAL) Heavy Crude Oil Field is located at a 73m water depths offshore Indonesia in South China Sea, with an expected 40,000m3/d plateau well streams and 8000m3/d plateau oil output at a 0.97g/cm3 specific gravity of crude oil.
The Overall Development Plan (ODP) that SPE designed includes two schemes, i.e. Scheme One— “one wellhead and one FPSO”, and Scheme Two— “one central platform and subsea flowlines”.
Extent of Design Works by Contractor:
SPE provided the design of Overall Development Plan (ODP) under ICB for ANDE ANDE LUMUT (AAL) Heavy Crude Oil Field, Offshore Indonesia.
Year of Completion: Early May 2008 thru Aug. 2008
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Location of Ande Ande Lumut (AAL) Heavy Crude Oil Field
Option 1: WHP + Pipeline +FPSO
Option 2: CPP (30 Wells) + Export Pipeline
Project No.5:
Name of Project: YueDong Offshore Field Development Project
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Country Where Executed: LiaoDong Bay of BoHai Sea, China
Name of Client: TianShi (Group) Energy Co. Ltd.
Type of Project: Engineering, Procurement & Construction (EPC) Contract
Description:
YueDong Block is located in the northern LiaoDong Bay of BoHai Sea, offshore China, approximately 40 kilometers north of PanJin City of LiaoNing Province, 100 kilometers west of JinZhou City, and 40 kilometers east of YingKou City.
The project is awarded to SPE at an EPC mode at the scope of Front-End Engineering & Design (FEED), basic & detailed engineering, procurement and construction of two (2) steel platforms—A1 production platform and A2 storage tank platform and bridge linking between the two steel platforms and the existing artificial island A.
The facilities on artificial island A measuring 93 meters by 59 meters consists of once-through steam generators, crude oil heat exchangers, gas-liquid separators, 3-ph separators, chemical injection package, well flushing package, water treatment units and fresh water tanks. The A1 jacket platform is designed for the power supply & distribution and living accommodation systems. The A1 platform is a 4-level deck structure, i.e. helideck, main deck, cellar deck and sub-cellar deck. The topsides will have a power distribution house, crane, 500kW emergency power generator, fire prevention, rescue & escape system, and 40-person living quarters module. The A2 platform will be provided with a 2000m3 off-spec tank and crude oil export system. The project is scheduled for completion in the end of May 2009.
Extent of Design Works by Contractor:
SPE provided FEED, Basic & Detailed Engineering, Procurement & Construction under ICB.
Year of Completion: Scheduled for completion in the end of May 2009.
Loading Out of A1/A2 Jackets
A1/A2 Jackets in Lifting vs Launching
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Topsides Installation Facilities Overview
YueDong Artificial Island
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Project No. 6:
Name of Project: Central #3 Platform of ChengDao Offshore Field
Country Where Executed: Offshore BoHai Bay, China
Name of Client: ShengLi Oilfield Co. Ltd., Sinopec
Type of Project: Offshore Platform
Description:
The planned Central #3 Platform will be the third comprehensive platform in offshore ChengDao field at a 12m water depths in BoHai Bay, China, which comprises a production platform (left) and a living quarter / power supply platform (right) linked with interconnecting bridge. The production platform is a 6-leg steel jacket structure with a 3-level deck-- main deck, cellar deck and sub-cellar deck. The topsides include the well stream (oil, gas & water) separation system at a Capacity of 40X103m3/d and the water treatment and re-injection at a capacity of 20X103m3/d. This production platform totally weighs 5,000 metric tons.
The living quarter & power supply platform is a 4-leg steel jacket structure with a 2-level deck. Topsides include power supply & distribution, instrumentation & living quarter systems. This platform totally weigh 4000 metric tons.
The project also includes the associated flowlines and transfer lines.
Extent of Design Works by Contractor:
SPE provided the Feasibility Study, basic engineering design and EPC under ICB.
Year of Completion: March 2008 thru Sept. 2010
Central #3 Platform Complex
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Project No.7:
Name of Project: NanPu 35-2 Offshore Oilfield CEP/WHP Platforms
Country Where Executed: Offshore BoHai Bay, China
Name of Client: CNOOC
Type of Project: Offshore Platform
Description:
The development project of NanPu 35-2 Offshore Oilfield consists of 2 platforms [one Central Platform(CEP), and one wellhead platform (WHP)], 3 subsea pipelines, 1 subsea crossing cable, a work over module, a drilling module, QHD32-6 Oilfield FPSO and single-point mooring re-construction, at a total capital cost of RMB1200mn. CEP consists 30 oil wells among which 10 wells are converted to water injection wells in the next development phase. It possess functions integrating drilling, workover, well completion, oil production, three phase separation for oil, gas and water and their treatment, power supply and distribution, fire-fighting, OCS, communication, living for personnel, and helicopter deck, etc. It is the biggest single platform in Bohai Bay.
NanPu 35-2 CEP/WHP is the largest individual & comprehensive platform that CNOOC operates in the BoHai Bay of China at a total 8000MT weight (7160MT topsides). The platform was fabricated onshore and installed by float-over technology.
Extent of Design Works by Contractor:
SPE provided Detailed Engineering, Procurement Support & Technical Support for Site Construction under ICB.
Construction Cost: RMB 1200mn
Year of Completion: July 2004 thru July 2005.
Onshore Fabrication CEP Weighing
Shipment to Site for Installation Offshore WHP Installation
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Project No. 8:
Name of Project: Jidong Offshore oilfield Development Platforms
Country Where Executed: Offshore BoHai Bay, China
Name of Client: PetroChina
Type of Project: Offshore Platform & Onshore Terminal
Description:
400×104t/a production capacity construction for No.2 geological structure including No.5, No.6, No.7, No.8 and No.9 platforms.
200×104t/a capacity construction for No.4 geological structure, including onshore terminal and No.15, No.16 platforms
Extent of Design Works by Contractor:
SPE provided Feasibility Study, FEED, Preliminary and Detailed Engineering Design under ICB.
Construction Cost: RMB 3,000mn for No.2 geological structure, and RMB2,000mn for No.4 geological structure
Year of Completion: Jan. 2006 thru end 2008.
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Onshore Processing Terminal Site Construction Underway
Project No. 9:
Name of Project: Shengli ChengDao Offshore Field Development
Country Where Executed: Offshore BoHai Bay, China
Name of Client: Shengli Oilfield Co. Ltd., Sinopec
Type of Project: Offshore Oilfield Development
Description:
Shengli ChengDao Offshore Field, at a water depths ranging from 1.5 meters to 30 meters, consists of 93 satelite wellhead platforms, 3 central platforms, over 200km subsea flowlines and cables respectively, 3 onshore transfer stations, 2 gathering centers, 80km crude oil shipping pipeline, and 1 crude oil unloading jetty.
Shengli ChengDao Offshore Field was put into operation in 1993 at an oil output of 100 thousand tons and developed in a progressive mode. From 2002 up to 2012 this offshore field has been expanded up to a yearly oil output of 2.5 million tons.
Central #1 platform, at a capital cost of RMB520mn, consists of living platform, power platform, oil & gas treatment platform and tank platform which are separately arranged and connected with trestle.
Central #2 platform system, at a capital cost of RMB350mn, is the biggest integrated platform in shallow sea area of Shengli Chengdao, which consists of living platform, power and water injection platform, oil & gas treatment platform and tank platform which are separately arranged and connected with trestle.
Central #3 platform system, a EPC contracted to SLEDD starting from 2009 and completed in 2012, consists of production facilities platform and living accommodation / power platform. The production facilities platform includes oil/gas process, water treatment and water injection, fire fighting, water drainage system; and the living accommodation / power platform includes the 70-person accommodation module, electric power supply & distribution, fire fighting and water supply systems. Well streams from satellite platforms are delivered through subsea flowlines to the Central #3 Platform for processing. The separated gas is delivered through a sub-sea line to the Central #2 Platform for pressure boosting to the shore. And the crude oil is finally pumped to the onshore HaiSan Gathering Facilities.
Extent of Design Works by Contractor:
SPE provided Feasibility Study, FEED, Preliminary & Detailed Engineering & Design and EPC for Central #3 platform complex during the progressive development under ICB.
Year of Completion: 1993 thru 2012.
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Wellhead Platforms of ChengDao Offshore Field
Shengli ChengDao Offshore Field
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ChengDao Offshore Wellhead Platforms
The Integrated Oil Production & Workover Platform
Central #1 Platform Complex
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Central #2 Platform Complex
Zhuang 106 Artificial Island of ChengDao Offshore Field, BoHai Bay of China
Project No. 10:
Name of Project: Shengli ChengDao Onshore Terminal Facilities
Name of Client: Shengli Offshore Oil Development Co.
Country Where Executed: BoHai Bay, China
Type of Project: Onshore Terminal
Description:
SPE was awarded the Engineering Onshore Terminal Delivery Contract for a 4 year term between 2001 thru 2004.
According to the Contract, SPE provided the feasibility study, FEED & detailed engineering / design service for the
Shengli ChengDao Onshore Terminal facilities consisting of:
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Hai #1 Pump/Heating Station for heating and pressure boosting the wellstreams from ChengDao offshore oilfield at
a 5000m3/d capacity;
Hai #2 Oil Tanker Receiving / Unloading Terminal at a 400 thousand metric tons per year, which serves receiving
the tanker-shipped crude oil from ChengDao offshore field, unloading into storage tanks, crude oil heating and
pressure boosting to Hai #4 Processing Terminal;
Hai #3, as the terminal for the main production blocks of ChengDao offshore field at a 18,000m3/d capacity, serves
heating and pressure boosting the crude oil that is then pumped to Hai #4 Processing Terminal;
Hai #4 Processing Terminal is designed at a 2.5MMt/yr capacity for crude oil dehydration with the product crude oil
exported to Shengli GuDao Initial Station.
The Shengli ChengDao Onshore Terminal facilities including the gathering lines were installed at a capital cost of
CNY250Mn.
Project No. 11:
Name of Project: Suizhong 36-1 Onshore Terminal Project
Name of Client: TianJing Branch of CNOOC Country Where Executed: LiaoNing, China
Type of Project: Onshore Terminal
Description:
Oil & gas separation, oil dehydration; Process Capacity: 5×106t/a; Transfer Capacity: 6×106t/a
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Extent of Design Works by Contractor:
SPE provided the following services under ICB for the said project: 1) Engineering & design; 2) Procurement; 3) Construction & Installation; 4) Commissioning & start-up.
Year of Completion: Mar.1999 thru May 2001
Project No. 12:
Name of Project: Chengdao Subsea Natural Gas Pipeline
Country Where Executed: Bohai Bay, Chengdao Offshore Field, off DongYing City, Shandong, China
Name of Client: Shengli Oilfield Offshore Oil Development Co. Ltd.
Type of Project: Natural Gas Tramsmission Pipeline
Description:
The subsea gas pipeline, starting from No.2 Central Platform of Offshore Chengdao field of BoHai Bay of China to the
onshore terminal, was installed in a pipe-in-pipe structure consisting of 219 inner pipe & 325 outer pipe at a
US$17.5mn capital investment and 1.5 to 12m water depth. The subsea line is designed with a 500k cm/d at a 5.5MPa design
pressure and 100C design temperature.
Extent of Design Works by Contractor:
The actual services provided by SPE include geotechnical survey and investigation, feasibility study, engineering design
and site technical support.
Approx. Value of Consultancy Services: US$1.88mn
Year of Completion: Engineering & Consultation completed from June 2002 thru Oct. 2003
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7.5 SPE’s Engineering Experience for Storage Tank Project
Item Capacity Qty. Medium Phase Completion Date Project Description Client
External Floating Roof Tank
20000m3 2 1
50000m3 4 1999 Suizhong 36-1Onshore Terminal CNOOC
2 10000m3 2 April 2000 Tahe No.1 Gathering Center Tarim Head Quarter of Xinjiang
3 10000m3 2 July 2000 Xianhe 1# Gathering Center Expansion
Construction
Xianhe Oil Production Company of Shengli
Oilfield
4 10000m3 5 Oct. 2001 Yongping-Yaodian Product Oil
Transferring Pipeline
5 20000m3 4 Nov. 2001 Yongping Terminal Station
Reconstruction
6 20000m3 1 Dec. 2001 West Zone Oil Gathering Center
7 10000m3 1 May 2002 Yongping Terminal Station
Reconstruction
8 20000m3 2 Sept. 2003 Yongping Terminal Station Expansion
Yanchang Oil Field Administrative Bureau of
Shanxi Province
9 50000m3 2 Jan. 2002 Surface Construction Engineering of
HaDe4 Oilfield(Expansion) Tarim Head Quarter of Xinjiang
10 50000m3 2 June 2002 Tank Farm of Oil and Gas Process Plant Kazakstan
11 10000m3 2 Jan. 2003 TaHe No.2 Gathering Center North-west Branch of SINOPEC
20000m3 4 12
10000m3 4
Crude oil
FEED, Detailed
Engineering
May 2003 TaHe Heavy Oil Export Transferring
System North-west Branch of SINOPEC
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Item Capacity Qty. Medium Phase Completion Date Project Description Client
13 50000m3 2 March 2004
Suizhong 36-1 Onshore Terminal
Reconstruction and Expansion
Engineering
CNOOC
14 100000 m3 2 2002 Huayue Tank Farm in Weihai
15 10000m3 4 2004 #101 Oil Storage Tank Depot Oil&Gas Gathering Company of Shengli
Oilfield
16 20000m3 2 March 2005 Initial Station Expansion for TaHe Heavy
Oil Export Transferring Project North-west Branch of SINOPEC
17 50000m3 2 Oct. 2005 50000m3 Tank Engineering JiNan Branch of SINOPEC
18 10000m3 1 Nov. 2007 Expansion project for TaHe No.2
Gathering Center North-west Branch of SINOPEC
20000m3 2 19
30000m3 2 March 2008
Expansion project for TaHe Heavy Oil
Export Transferring system North-west Branch of SINOPEC
20 10000m3 1 Aug. 2008.8 Expansion project for TaHe No.2
Gathering Center North-west Branch of SINOPEC
Internal Floating Roof Tank
21 5000m3
3000m3 2 gasoline 1993 Shanpeng Tank Farm
Shenzhen Branch of Oil Sales Company of
China
22 5000m3
3000m3 2
gasoline1994
Guanpu Tank Farm
in Shantou City Shantou Transportation Oil CO., Ltd
23 10000m3 1 gasoline 1994 Lanshangang Tank Farm
24 2000m3
3000m3 4
gasoline1989
Product Oil Tank Farm of Material
Supply Department of Shengli OilfieldMaterial Supply Department of Shengli Oilfield
25 30000m3 2 Crude oil
FEED,
Detailed
Engineering
1998 Heavy Oil Process Plant of Shengli
Oilfield Heavy Oil Process Plant of Shengli Oilfield
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Item Capacity Qty. Medium Phase Completion Date Project Description Client
26 1000m3 2 gasoline 2003 Product Oil storage depot
Reconstruction
China National Material Storage and
Preparation Bureau
27 2000m3 2 Light oil Dec. 2004. Surface Construction Engineering for
Yakela Gasfield Development North-west Branch of SINOPEC
28 2000m3 2 Light oil
June 2007 Condensate oil Gathering & storage
project for TaHe oil field North-west Branch of SINOPEC
29 5000m3 2 Light oil
June 2007 Condensate oil Gathering & storage
project for TaHe oil field North-west Branch of SINOPEC
2000m3 8
3000m3 2
5000m3 2
3000m3 2
30
5000m3
Gasoline &
Diesel Mar. to Sept. 2011 WuHai Product Oil Depot Sinopec Inner-Mongolia Oil Branch Company
Conical Truss-supported Roof Tank
31 15900m3 4 crude oil 1998 GC27& GC28 Gathering Centers
Engineering of West Kuwait ExpansionKuwait National Oil Company
32 7950m3 4 crude oil 1998 GC27 & GC28 Gathering Centers
Engineering of West Kuwait ExpansionKuwait National Oil Company
3975m3 2 33
3180m3 2
brackish
water 1998
GC27 & GC28 Gathering Centers
Engineering of West Kuwait ExpansionKuwait National Oil Company
34 1590m3 2 crude oil
FEED,
Detailed
Engineering
1999 MUGLAD Basin Oil Development
Project Sudan Oil Company
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Typical Project:
Wuhai Product Oil Tank Farm Project, with SINOPEC Inner Mongolia Petroleum Company as the
Owner and a design period from March 5, 2011 to June 30, 2011.
Project introduction: The oil tank farm is designed to have an annual turnover of 36×104t, including
9×104t gasoline and 27×104t diesel oil; the total capacity is 3.2×104m3, in which 0.8×104m3 for
gasoline and 2.4×104m3 for diesel oil. It belongs to Class 2 oil tank farm including the following tank
farms: 8 covered floating roof tanks of 2,000m3, 2 covered floating roof tanks of 3,000m3 and 2
covered floating roof tanks of 5,000m3; pump house: 4 unloading pumps for tanker train, 2 stripping
pumps and 8 discharge pumps for tanker truck; train unloading area: 25 crane positions, 25 loading
arms for submersible pump, 2 horizontal sweeping surge tanks of 20m3; oil receiving and delivery
area for tanker trucks: 6 tanker truck unloading pumps, 14 crane positions for lift trucks, 1 set of
oil/gas recovery unit, etc.. The total investment is about RMB 111,630,000 Yuan.
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7.6 SPE’s Oilfield Development Project Experience
No. Contract Duration
Project Title & Location Client Scope of Work & Project Description
1 Aug. 2010 thru Sept.
2011
Gathering Center Expansion of ZhengWang Oilfield, China
Sinopec Shengli Oilfield
Feasibility Study & Basic Engineering Treatment Capacity: 230 thousand metric tons per year CAPEX: CNY 296mn
2 July thru Oct. 2011
TaHe #4 Gathering Center,
China
Sinopec Northwest Oil Company
SPE was responsible for Feasibility Study for TaHe #4 Gathering Center with the design handling capacity of 2.6MMt/yr oil, 15,000cu.m/d associated gas, 5,000cu.m/d produced water and 5,500kg/d sulfur recovery. The associated crude oil export pipeline sizing DN400 at 44km length will also be installed. The project is estimated at CAPEX of CNY440Mn.
3 Mar. 15, 2010 thru Oct. 15,
2010
XinJiang Pai 601 Gathering Center Facilities
China
Contract No.: 67-2010-JSGC
XinJiang Oil Exploration & Production Center of Shengli Oilfield Co.
Scope of Work: SPE is responsible for engineering / design, procurement, construction & commissioning of XinJiang Pai 601 Gathering Center Facilities at the throughput capacity of 100 thousand metric tons per year for Phase I and 300 thousand metric tons per year for Phase II. Project Description: Fifty six (56) wells are drilled at XinJiang Pai 601 Block located in Junggar Basin of XinJiang Province of China, which produce heavy crude oil by steam huff-n-puff process in Year 1 & 2. The first 3 years average a production output of 960 thousand metric tons per year, with the max. output occurring in Year 1 at an annual steam injection of approximately 250 thousand tons. In Year 3, the heavy oil recovery will shift from huff-n-puff to steam flooding, with 31 oil producers and 25 steam injectors. The maximum production will occur in Year 5, reaching 1150 thousand metric tons per year at an annual steam injection of 460 thousand tons. Heater-treaters are used to treat heavy oil emulsions at a 83% comprehensive watercut, which are stable mixtures of oil, solids, and water. These units use thermal, gravitational, mechanical, and sometimes chemical methods to break the emulsions and separate the crude oil from water. Steam elevated temperature is particularly effective in lowering oil viscosity and promoting phase separation.
4 Sept. 2009 thru Sept.
2014
SURFACE GATHERING & PROCESSING FACILITIES OF SAGIZ OIL FIELD DEVELOPMENT,
Khazakstan
FIOC
Scope of Work: Feasibility Study, FEED, Detailed Engineering Design and Technical Job Site Construction & Commissioning/Start-up Support Project Description: One Ashikol S pre-processing station, one Shokat metering and pumping station, one Sarykumak metering and pumping station, one Taskuduk central processing facility(CPF) and one Ebity custody transfer station was newly built in Ashikol S, Shokat, Sarykumak and Taskuduk Oilfields in Sagiz Block respectively. For purpose of easy production management, each oilfield is equipped with one on-duty camp; meanwhile, an administrative center is built in Taskuduk Oilfield, which will be used as living and production management base.
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No. Contract Duration
Project Title & Location Client Scope of Work & Project Description
5 Feb. 2009 thru Feb.
2010
XinJiang Pai 601 Heavy Oil Block Development,
China
XinJiang Oil Exploration & Production Center of Shengli Oilfield Co.
Scope of Work: Feasibility Study (off-plant and on-plant systems) Project Description: Fifty six (56) wells are drilled at XinJiang Pai 601 Block located in Junggar Basin of XinJiang Province of China, which produce heavy crude oil by steam huff-n-puff process in Year 1 & 2. The first 3 years average a production output of 960 thousand metric tons per year, with the max. output occurring in Year 1 at an annual steam injection of approximately 250 thousand tons. In Year 3, the heavy oil recovery will shift from huff-n-puff to steam flooding, with 31 oil producers and 25 steam injectors. The maximum production will occur in Year 5, reaching 1150 thousand metric tons per year at an annual steam injection of 460 thousand tons. Heater-treaters are used to treat heavy oil emulsions at a 83% comprehensive watercut, which are stable mixtures of oil, solids, and water. These units use thermal, gravitational, mechanical, and sometimes chemical methods to break the emulsions and separate the crude oil from water. Steam elevated temperature is particularly effective in lowering oil viscosity and promoting phase separation.
6 Jan. 2004 thru
Dec. 2005
TaHe Oilfield Development -- Blocks 8, 10 & 11,
China
Sinopec Northwest Oil Company
SPE was responsible for FEED and detailed engineering / design, procurement / construction support and startup assistance for TaHe Oilfield Development – Blocks 8, 10 & 11 heavy crude oil fields with a production capacity of 880,000 tons per year. The production facilities include the totalized 122km flowlines & gathering lines, 9 metering & transfer stations, one 14km light oil pipeline for blending heavy crude oil for viscosity reduction, one central treatment station with a 1.8MMt/yr capacity (one heavy crude oil and one light oil treatment system), and the oil & gas export pipelines each at a 141km length. The gathering system receives well streams from 65 & 20 oil wells at Block 8 & 10, respectively and light oil well streams from Block 11.
7 Jan. 2002 thru
Oct. 2003
TaHe Oilfield Development -- Block 6 & 7,
China
Sinopec Northwest Oil Company
SPE was responsible for FEED and detailed engineering / design, procurement / construction support and startup assistance for TaHe Oilfield Development – Block 6 & 7 heavy crude oil fields with a production capacity of 1.5MMt per year. The production facilities include the totalized 75km flowlines & gathering lines at Block 6 & 7, seven metering & transfer stations, one central treatment station with a 1.5MMt/yr design capacity and 500,000 MMt/yr for future, the oil & gas export pipelines each at 53km length, and one accommodation camp with a capacity of lodging 350 people. The gathering system receives the well streams from 45 and 33 oil wells at Block 6 and 7, respectively.
8 2003 thru
2004
Shengli WangZhuang Heavy Crude Oil Field Development Project,
China
Shengli BinNan Oil Co., China
SPE provided FEED and detailed engineering design service for the Shengli WangZhuang heavy crude production facility project.
Installation covers 3 steam generation stations comprising 4 once-through steam generators at a combined total of 89t/h steam generation capacity, and 2km steam distribution lines, and the heavy crude production gathering facilities.
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No. Contract Duration
Project Title & Location Client Scope of Work & Project Description
9 1998 thru
2004
Shengli GuDao Heavy Crude Oil Field Development Project, China
Shengli GuDao Oil Co., China
SPE has been awarded Feasibility Study, FEED, Detailed Engineering Design, Construction Support and Startup Assistance for Shengli GuDao heavy crude production facilities project.
Installation covers 7 steam generation stations comprising 12 once-through steam generators at a combined total of 227t/h steam generation capacity, and combined 71km steam distribution lines, and the heavy crude production gathering facilities at 550,000 metric tons per year.
10 1986 thru
2004
Shengli ShanJiaSi Heavy Oil Field Development Project,
China
Shengli BinNan Oil Co., China
SPE has been awarded a 10-year contract with another 8-year extension for Overall Development Plan preparation, FEED, detailed engineering design, construction support and startup assistance for Shengli ShanJiaSih heavy crude production facilities project.
Shanjasi field also was developed in a progressive mode (stages) from 1986 thru 2000. The project covers the installed 16 steam generation stations comprising 32 once-through steam generators at a combined total of 378t/h steam generation capacity with the totalized 47km steam distribution lines, and the gathering facilities for separation & treatment at a design capacity of 970,000 metric tons per year and heavy crude export.
11 1988 thru
2000
Shengli LeAn Heavy Oil Field Development Project,
China
Shengli XianHe Oil Co., China
SPE, by securing a 7-year contract with another 4-year extension, was responsible for Overall Development Plan preparation, FEED, detailed engineering design, construction support and startup assistance for Shengli LeAn heavy crude production facilities project.
LeAn field was developed in a progressive mode (stages) from 1988 thru 2000, with installed facilities covering 15 steam generation stations comprising 43 once-through steam generators at a combined total of 966t/h steam generation capacity, and 160km steam distribution line, and the heavy crude oil production gathering facilities at a capacity of 1.2MMt/yr.
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Typical Project Reference
Name of Project: SURFACE GATHERING & PROCESSING FACILITIES OF SAGIZ OIL FIELD DEVELOPMENT
Client: FIOC
Engineering Consultant: Sinopec Petroleum Engineering Corp.
Scope of Work: Feasibility Study, FEED, Detailed Engineering Design and Technical Job Site Construction &
Commissioning/Start-up Support
Duration: Sept. 2009 thru Sept. 2014
Project Description:
One Ashikol S pre-processing station, one Shokat metering and pumping station, one Sarykumak metering and
pumping station, one Taskuduk central processing facility(CPF) and one Ebity custody transfer station was newly built
in Ashikol S, Shokat, Sarykumak and Taskuduk Oilfields in Sagiz Block respectively. For purpose of easy production
management, each oilfield is equipped with one on-duty camp; meanwhile, an administrative center is built in
Taskuduk Oilfield, which will be used as living and production management base.
For the first nine years in development stage, the produced fluids from single wells in each oilfield has low watercut,
and the total produced water from each oilfield is less than the water injected in Taskuduk Oilfield; the produced fluids
from Ashikol S, Shokat and Sarykumak oilfields are routed to CPF through gathering pipelines. After being treated by
heating, adding chemicals, desalinization and crude stabilization, the watercut of the processed crude is ≤0.5%, salt
content is ≤100mg/L, and saturated steam pressure is ≤66.7kPa. The crude oil is exported and delivered to
Kenkiyak-Atirau oil transmission pipeline. After the tenth year of development stage, Ashikol S pre-processing station
will be expanded with a water diverting flow, where the watercut of exported oil will be ≤5%. After water diversion, the
low watercut crude will be transported to the CPF.
In Ashikol S Oilfield (including Dulat), two metering and water injection stations, three metering stations and one
pre-processing station will be built. The pre-processing station will have such functions as crude oil heating, gas
separation, gas-fired power generation, diesel generator set and crude oil export. In the tenth year of development
stage, the Station will be expanded with a water diverting flow, and the diverted oily water will be transported to #4
metering and water injection station in Ashikol S Oilfield.
The Shokat Oilfield has small water injection and one metering and pumping station will be built. The fluid from each
single well, after being measured and pressurized by the mixture pump, will be exported to oil transmission pipeline
from Ashikol S – Taskuduk CPF.
No water injection is needed for Sarykumak Oilfield, and the total produced fluid is small. So it is considered to build
one metering and pumping station. The fluid from each single well, after being measured and pressurized by the
mixture pump, will be exported to Taskuduk CPF.
The Taskuduk CPF has such functions as deep dehydration, desalinization, stabilization and export of crude oil
For the purpose of easy production management, an administration center will be built near this CPF.
On July 28, 2014, 2 metering and water injection stations, 7 metering stations, 1 Ashikol S preprocessing station, 1
Taskuduk CPF and over 130 km trunk lines for oil delivery and water injection are put into production, except
Shokat metering and pumping station which is postponed. Since putting into production, all stations and trunk
lines have been operated for one week stably, with the water content of crude oil exported in Ashikol S
preprocessing station less than 1%. In Taskuduk CPF, temporary processes and trucks are adopted to transport
out the crude oil with watercut lower than 1%, meeting the scheduled goal of original design and the current oil
delivery demands. Together with the oilfield production base that was put into production at the beginning of the
year, the whole surface engineering of Sagiz Oilfield has been successfully put into operation at one stroke.
SINOPEC PETROLEUM ENGINEERING CORPORATION
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Taskuduk Central Processing Facilities (CPF)
Ashikol S Pre-treatment Station
SINOPEC PETROLEUM ENGINEERING CORPORATION
Page 123 of 137
Crude Oil Desalters
Photo Gallery of Steam Injection Technology & Units
Trailer-mounted Supercritical Steam Generator
LeAn Steam Generator Station Once-through Steam Generator Station
SINOPEC PETROLEUM ENGINEERING CORPORATION
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HP steam and Water Separation Unit
With HP steam / water separation unit as shown below, the steam quality from generator can be improved by
15%~20%, and heat energy recovery rate up to 95%, separated water recovery rate up to 85%, that is the national
advanced level of China.
HP Steam / Water Separation Unit HP Steam Injection Unit
HP Steam Injection Unit operates at 18MPa Injection pressure. The HP adjustable check valve integrates functions of
check and adjustment.
Photo Gallery of TaHe Oilfield #3 Central Treatment Station
Heaters Gas Scrubers
Production Separators Oil Storage Tanks
SINOPEC PETROLEUM ENGINEERING CORPORATION
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7.7 SPE’s Produce Water Treatment Project Reference
Sinopec Petroleum Engineering Corporation (SPE) is a China National Class A Survey and Engineering Company and is regarded as a leader in produced water treatment and offshore oilfield engineering as well as being a leading organization for Water Treatment & Re‐injection Center in China petroleum industry. Since 1980s, SPE has designed 100‐odd produced water treatment (PWT) stations for re‐injection at a combined total 900 thousand m3/d handling capacity and total 2,000‐odd water injection lines in various sizes. Below are the typical PWT projects for re‐injection executed by SPE worldwide.
S. No.
Client’s Name
Name of Project Type of Services
Brief Description of Work Location Approximate Contract Value
Duration of Service
1
Sinopec Shengli Oilfield Company
Produced Water Treatment for Re‐injection
FS, FEED & Detailed Design
The project is located in ChangDi Oil Block of Shandong Province, operated by Shengli Oilfield ZhuangXi Company. The project includes Changdi and Zhuang 1 Produced Water Treatment Stations with a combined total design capacity of 30,000m3/d. The gravity sedimentation process is designed to treat the produced water for satisfying the water re‐injection specification of <50mg/L oil and <50mg/L SS.
China
USD 1.09 million
(RMB 6.65 million)
Feb. 2012‐ Sept.
2014
2
NIOC (National Iranian Oil Company)
SIPC (Sinopec International Petroleum
E&P Corporation)
Yadavaran Field Development
Detail Design for GOSU/CTEP
EPCC
The Yadavaran oil field (previously referred to as Kushk and Hosseinieh Fields), is located some 70 km to the southwest of Ahwaz and is near the Iran‐Iraq border in southwest Iran. Produced water treatment and disposal will involve degassing, oil removal, H2S removal, solid removal and sterilization. Treatment systems are comprised of following equipment: corrugated plate interceptor, auto nutshell filter, Gas stripping column, fully‐automatic dual‐media filter, etc. The produced water flow rate is 4,000m3/d. Contact Info: [email protected]
Iran USD
18,000,000
Oct 2010 – Sept. 2015
3
Sinopec Shengli Oilfield Company
Fine Water Filtration System
Expansion Project for
Chun‐5 Water Injection Station
Detailed Design
Chun‐5 Water Injection Station is located in ChunLiang Oil Block of Shengli Oil Field of Shandong Province. The expansion project covers the installation of a new fine water filtration system consisting of water reception tanks and metal membrane filters at a 5,000m3/d handling capacity to control the solids particle P50 (50% volume) in the treated water for satisfaction of water injection specification.
China USD 147k (RMB 0.9 million)
July 2015 – Sept. 2015
4 Sinopec Phase II EPCC Phase II Produced Water Treatment Project in EPCC covers the China USD11.7 April 2015 –
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S. No.
Client’s Name
Name of Project Type of Services
Brief Description of Work Location Approximate Contract Value
Duration of Service
Southwest Oil & Gas
Company
Produced Water Treatment Project for YuanBa Gas
Field
installation of one (1) low‐temperature distillation station at a 600m3/d handling capacity, one (1) water re‐injection station, 3.5km off‐plant water lines and one (1) lab building at 709 square meters.
million (RMB 70 million)
Dec. 2015
5 Sinopec
Northwest Oil Company
EPCC for Revamping
Produced Water Treatment
System for TaHe Field #2 Central
Processing Facilities (CPF)
EPCC This #2 CPF revamping project covers the new installation of one (1) coagulation sedimentation tank at 700m3 and one (1) water surge tank at 300m3 and utilities at #2 CPF.
China USD 3 million(RMB 18 million)
Nov. 2014 – Sept. 2015
6
Sinopec Shengli Oilfield Company
Revamping of KenLi Produced
Water Treatment Station
Feasibility Study (FS)
KenLi Produced Water Treatment Station is located in GuDao Oil Block of Shengli Oil Field of Shandong Province. The revamping project is designed at a 6,500 m3/d handling capacity, with a gravity process consisting of oil skimmer vessels and coagulation sedimentation tanks for oil and SS removal for re‐injection.
China USD 140k (RMB 854k)
July 2014 – Oct. 2014
7 SINOPEC
Southwest Oil Company
Produced Water Treatment Project for YuanBa Gas
Field
EPCC
The project, located in Yuanba gas field of Sichuan Province, covers two (2) produced water treatment stations each at a 300 m³/d handling capacity with water collected from Daping Gas field and YB29 Gas Field, one (1) water re‐injection station and 4.4km re‐injection line. The treatment process covers the ‘gas stripping + flash separation + oxidation + filter’ for removing the high sulfur containing wastewater.
China
USD 13 million (RMB 78 million)
March 2014 – Dec. 2014
8
Sinopec Shengli Oilfield Company
Revamping of GuDao #2
Produced Water Treatment Station
Detailed Design
The revamping of GuDao #2 Produced Water Treatment Station is designed at a 41,000m3/d handling capacity with the process covering HCF (high coagulation flotation) for oil removal, coagulation sedimentation and filtration to treat the polymer‐contained water. The treated water satisfies the specification of <30mg/L oil and <10mg/L SS at particle P50.
China
USD 1.04 million
(RMB 6.34 million)
July 2014 – Dec. 2014
9 Sinopec TuoYi produced FS, FEED & The project is located in Shengli Oil Block of Shengli oil field of China USD 1.2 May 2013 –
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S. No.
Client’s Name
Name of Project Type of Services
Brief Description of Work Location Approximate Contract Value
Duration of Service
Shengli Oilfield Company
water treatment project
Detailed Design
Shandong Province. The water treatment system is designed at a capacity of 10,000m³/d to treat the polymer‐EOR produced water containing chemical polymer. The HCF (high coalescing flotation) treatment unit is designed for removing the chemical polymer out of the produced water, satisfying the water injection specifications.
million (RMB 7.2 million)
Sept. 2014
10 FIOC LTD
Surface Gathering & Processing Facilities for Sagiz Oil Field Development
Torpographical / geotechnical surveys, FS, FEED & Detailed Design
The surface gathering & processing facilities for Sagiz Oil Field Development at a 500k t/year crude oil production include flowlines / gathering lines, one Ashikol S pre‐processing station, one Shokat metering and pumping station, one Sarykumak metering and pumping station, one Taskuduk central processing facilities (CPF) and one Ebity custody transfer station. The produced water treatment systems are designed at Ashikol S pre‐processing station & Sarykumak metering station each at a 600 m³/d handling capacity respectively and Taskuduk CPF at a total handling capacities of 2,100m³/d (1,100 m³/d for Phase I and 1,000 m³/d for Phase II). The main process flow covers: Primary oil skimmer vessels → coagulation sedimentation tanks → water surge tanks → lifting pumps → multi‐media filters → treated water injection tanks
KazakhstanUSD 3.6 million
Jan. 2011 – July 2013
11 Sino Oil & Gas Gabon
Ltd
AKONDO FIELD PRODUCTION FACILITIES
(AFPF), Salsich Block
FEED
AFPF covers flowlines / gathering lines, one Central Processing Facilities (CPF) a product oil export line and one custody transfer metering station for Salsich Block development at a 200k t/yr crude oil production. The produced water treatment system is designed in 2 phases for re‐injection purpose, with a 350 m³/d handling capacity for Phase I till to Year 2023 and a total 1,400 m³/d handling capacity for Phase II with a max. 190 m³/d make‐up water taken from WZ river in case the produced water rate is not sufficient to satisfy the water injection requirement starting from Year 2018. The main process flow covers: Primary oil skimmer vessels → water surge tanks →lifting
Gabon USD 1.4 million
Feb. 2012 – Sept. 2012
SINOPEC PETROLEUM ENGINEERING CORPORATION
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S. No.
Client’s Name
Name of Project Type of Services
Brief Description of Work Location Approximate Contract Value
Duration of Service
pumps →suspended sludge handling unit → media filters →treated water injection tanks
12
Emerald Energy PLC Sucursal Colombia
Gigangte & Capella Oil Fields
Development
Overall Development Plan (ODP) Engineering
Produced Water Treatment Capacity: 1. Capella Field: 17,490 m3/d 2. Gigante Field: 11,000 bbl/d
ColombiaUS$ 700 thousand
Oct. 2010 – Dec. 2011
13
Shaanxi Yanchang Petroleum
(Group) Corp.
Methanol Wastewater
Treatment Plant for Yanchang Gas Field
FEED & Detailed Design
The Methanol Wastewater Treatment Plant is designed at a 150m3/d handling capacity. The methanol wastewater is volatile, featured of high toxicity and high concentrations of TDS, SS, iron & temperature and low pH value. The closed process flow is designed, i.e. gravity settlement + pressurizied oil skimming vessel + filtration, to treat the wastewater. The treated water is satisfactory to the water re‐injection specification (SY/T6596‐2004), i.e. pH 6‐9, ≤15mg/L SS and ≤30mg/L petroleum hydrocarbons.
China USD 375K (RMB2.29 million)
Oct. 2010 – April 2011 (FEED); Mar. 2011 – July 2011
14
Sinopec Shengli OIlfield Company
XinYi produced water treatment
project
FS, FEED & Detailed Design
The project is located in Dongxin Oil Block of shengli oil field of Shandong Province at a design capacity of 20,000m³/d. The electrochemical peroxidation facility is designed for removing the Fe2+ out of the produced water to prevent the facilities from corrosion. The treated water meets the water injection specifications. The project was awarded the China National Quality Prize.
China
USD 0.8 million
(RMB 4.8 million)
Feb. 2008 – Oct. 2008
15
Sinopec Shengli Oilfield Company
Produced water treatment of Linpan Oil field
FS, FEED & Detailed Design
The project is located in Linpan Oil Block of Shengli oil field of Shandong Province. The produced water treatment facilities are designed at a 12,000m³/d capacity. The chemical softening process is designed for reducing the Ca2+ & Mg2+ concentrations in the produced water. The process flow includes circulating tanks, mixing reactor tanks, coagulation sedimentation tanks and filters. The treated water meets the water injection specifications. The project was awarded the China National Quality Prize.
China
USD 0.6 million (RMB 4.2 million)
March 2007 – Nov. 2007
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S. No.
Client’s Name
Name of Project Type of Services
Brief Description of Work Location Approximate Contract Value
Duration of Service
16
The Organe Operating Conjoint of SINOPEC – SONATRACH
Revamping of Zarzaitine
Oilfield Surface Processing Facilities
FEED
The project is located in Zarzaitine oil field of Algeria. The project design scale is 11000m³/d。The pressurized treatment process is designed for removing the oil and suspended solids (SS) out of the produced water. The process flow contains control‐storage tanks, pressurized oil skimmer vessels and filters. The treated water meets the water injection specifications.
Algeria USD 0.4 million
March 2005– Oct.
2005
17 Sinopec
Northwest Oil Company
Central Processing
Facilities of TaHe Oilfield
Development
FS, FEED & Detailed Design
Tahe Oilfield is located in Tarim Basin of Xinjiang Province. Contractor provided the engineering services of FS, FEED & detailed design for the Central Processing Facilities (CPF). As a portion of CPF, the produced water treatment system is designed at a 5000m³/d capacity. The pressurized treatment process is designed, containing the control‐storage tanks, pressurized oil skimmer vessels and filters, with the treated water meeting the water injection specifications. The project was awarded the China National Quality Prize.
China
USD 2.1 million
(RMB 14.7 million)
Feb. 2003 – April 2004
18
Sinopec Shengli Oilfield Company
Engineering Services of #1 Central Platform for Chengdao Offshore Oil field
ODP, FEED & Detailed Design
Chendao offshore oil field is located in Bohai Bay of China. Contractor provided the engineering services of platform and processing facilities that includes the oil processing, produced water treatment & re‐injection and power generation systems. The produced water treatment is design at a 3100m³/d capacity, with the skidded hydrocyclone units installed for removing the oil out of the produced water for re‐injection.
China
USD 4.3 million
(RMB 35.26 million)
May 2002 – Sept. 2004
19 Dongying
Government
Shaying domestic wastewater treatment project
FEED & Detailed Design
The project is located in Dongying City of Shandong province with a 60,000m³/d design capacity. The DBAF process is designed to purify the domestic wastewater & sewage with a small amount of industrial wastewater collected from a 60 km2 central area of Dongying City.
China
USD 0.39 million (RMB 3.2 million)
April 2003 – July 2003
20 Sinopec
Northwest Oil Company
HaDe 4 Oilfield Development at a 1MMt/year crude oil
FS, FEED & Detailed Design
Located in Tarim Basin of Xinjiang Province, the central processing facilities (CPF) are designed and constructed for HaDe 4 Oilfield Development at a 1MMt/year crude oil production. At CPF, the produced water treatment system at a
China
USD 2.75 million
(RMB 22.6 million)
May 2002 ‐ April 2003
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S. No.
Client’s Name
Name of Project Type of Services
Brief Description of Work Location Approximate Contract Value
Duration of Service
production flow rate of 5,000 m³/d is designed / installed to remove oil and suspended solids for re‐injection purpose. The produced water treatment process includes control‐storage tanks, pressurized oil skimmer vessels and filters. The project was awarded the China National Quality Prize.
21 CNOOC
Engineering Services of Onshore Processing Terminal for Suizhong 36‐1 Offshore Oilfield Development
FEED & Detailed Design
Suizhong 36‐1 Oilfield is located in Bohai Bay, China. An Onshore Processing Terminal is installed at a capacity of 5MMt/year crude oil production that SPE provided engineering services of FEED & detailed engineering design. At the Onshore Processing Terminal, the produced water treatment system is designed at a 2.1MMcm/year capacity, with the process flow covering the oil removal tanks, air‐flotation cells, coagulation sediment tanks and filtration units. The project was awarded the China National Quality Prize.
China
USD 1.2 million (RMB 9.8 million)
March 2001 – Nov. 2001
22
Sinopec Shengli Oilfield Company
Engineering Services of Central
Processing Facilities for XinTan Oilfield Development
FS, FEED & Detailed Design
Xintan Oilfield is located in Dongying Oil Block of Shengli Oilfield. At the Central Processing Facilities (CPF), the produced water treatment system is designed at a 1,000 m³/d capacity, with the gravity process consisting of the oil removal tanks, coagulation sedimentation tanks and filtration for oil and SS removal. The treated water is pumped to the water injection station to be re‐injected into formation for the reservoir pressure maintenance. The project was awarded the China National Quality Prize.
China
USD 1.3 million
(RMB 10.7 million)
Jan. 2001 – Dec. 2001
23
China Chemical Industries Im&Export Corporation
Rafidain Oil Field Development
FS
The surface production facilities were designed to be constructed at a crude oil output of 35MMt/year, of which are included the systems of source water, produced water & service water treatment and water injection. The produced water treatment system was designed at a 11,000m3/d handling capacity, consisting of 4 produced water receiving tanks, 8 floatation units and 8 filters. The source water treatment system was designed at 33,000 m3/d handling capacity, consisting of one (1) water intake
Iraq USD 200k May 1996 – Nov. 1996
SINOPEC PETROLEUM ENGINEERING CORPORATION
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S. No.
Client’s Name
Name of Project Type of Services
Brief Description of Work Location Approximate Contract Value
Duration of Service
pumping station (34,000 m3/d), 20”X2 water lines at a combined total 30km, one (1) water treatment plant (33,000 m3/d) consisting of 2 clarifiers, a dual‐siphon filter,1 water reservoir (3,400 m3), one (1) water in‐depth treating plant (13.000m3/d) consisting of 8 dual media filters & 8 fine filters, and one (1) service water treatment plant (200 m3/d). The water injection systems consist of one (1) water injection station (21,000m3/d), three (3) pressure booster stations (3,700 m3/d each), nine (9) injection water distribution houses, and water injection lines at a combined total 191km sizing DN100 to DN250 to 62 injection wells.
24 KOC
West Kuwait Production Facilities Expansion
Project ‐‐ GC‐28
Detailed Design
The project consists of GC‐27, GC‐28 & transfer lines. As an engineering design subcontractor of CPECC, SPE provided engineering & site construction support services for GC‐28 (Gathering Center – 28). GC‐28 covers the 220,000BOPD crude oil processing system, 4.8MMcu/d gas processing system and 20,000m3/d produced water treatment system.
Kuwait USD 4.3 million
Jan. 1996 – Mar. 2000
25
Sinopec Shengli Oilfield Company
Produced Water Recycling Treatment
Project for LeAn Heavy Crude
Oilfield Development
FS, FEED & Detailed Design
LeAn Heavy Crude Oil Field is located at XianHe oil block of Shengli Oilfield with the steam huff‐n‐puff process for heavy crude oil production. The Produced Water Recycling Treatment Station at a 15,000 m³/d capacity is designed & installed to treat the produced water for re‐use as feedwater of once‐through steam generator to produce the 80% quality steam. The main process covers the N2 gas flotation cells for oil removal, caustic‐soda softening tanks for silica & partial hardness removal, media filters for SS removal & caution/anion exchange softening for final hardness removal. The project was awarded the Quality Engineering Prize of Shandong province.
China
USD 0.9 million (RMB7.4 million)
May 1996 – Jan. 1998
26 CNPC Tarim Central Detailed DongHeTang Oil Field, located in Tarim Basin of Xinjiang China USD 0.51 Mar. 1992 –
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S. No.
Client’s Name
Name of Project Type of Services
Brief Description of Work Location Approximate Contract Value
Duration of Service
Oil Development Headquarter
Processing Facilities for DongHeTang
Oilfield Development
Design Province, is developed at a 1.2MMt/year crude oil production capacity. US‐based Flour Daniel provided the basic engineering design for DongHeTang Central Processing Facilities. SPE, as owner’s engineer, provided the engineering review & coordination during the basic engineering design and the detailed engineering design service and site construction support. The produced water treatment system at CPF is designed at a 5,000 m³/d handling capacity with the process including hydrocyclong for oil removal and media/cartridge filters for SS removal for re‐injection.
million (RMB 4.2 million)
Nov. 1993
27
Sinopec Shengli Oilfield Company
Engineering Services of GuDong #1 Central Processing Facilities for GuDong Oilfield Development
Basic & Detailed Design
GuDong #1 Central Processing Facilities (CPF) is designed at a 7MMt/year crude oil handling capacity for GuDong Oilfield Development. The produced water treatment system at CPF is designed at a 40,000 m³/d handling capacity, with the main process including oil removal tanks & coagulation sedimentation tanks for oil removal and media filtration for trace oil & SS removal for re‐injection. The project was awarded the China National Quality Prize.
China
USD 0.6 million (RMB 4.8 million)
May 1987– June 1988
SINOPEC PETROLEUM ENGINEERING CORPORATION
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7.8 Reference List of EOR/IOR Polymer Injection Projects
7.8.1 General
A pilot polymer flood trial was conducted in GuDong field of Shengli Oilfield of China in 1992, which
saw obvious results of reduced watercut and incremental oil production, with the comprehensive
watercut declined to 73.8% from 92.1% prior to polymer injection, and the oil production increased to
a maximum 315.7t/d from 106.8t/d prior to injection, at a 196t/d net increment. Based upon which, an
expansion trial in two polymer flooding blocks was implemented between 1994 and 1995, resulting in
a maximum oil production increased to 901t/d from the pre-injection 534t/d, at a 367t/d maximum
increment.
Since 1997, Shengli oilfield came into the industrial widespread application of polymer flooding
operation, seeing a dramatically expanded full scale-up. Currently, Shengli has gained the
cumulative 10MMt oil increment by polymer flooding.
7.8.2 Typical Project Reference
SPE, securing a 10-year contract for Shengli EOR/IOR polymer injection project with another 7-year
extension since 1992, has provided the service of conceptual study, FEED, detailed engineering
design, shop inspections and construction management for ninety (90) polymer preparation &
injection stations in Shengli Oilfield owned by SINOPEC, at a combined injection rate of 90000m3/d
polymer solution (1800mg/L to 2500mg/L) into approximately 1050 injection wells. Some typical
surface polymer injection facilities projects that SPE completed for EOR/IOR purpose are followed
as:
Reference List of Representative EOR/IOR Polymer Injection Projects
Project Name
Injection
Capacity
(m3/d)
Injection
Wells
Capital
Investment
(USD1000)
Execution
Date Client
GuDao Polymer Flooding Pilot Trial 600 4 760 Oct. 1992
GuDao Oil
Co.
Gudong West #7 Unit Ng52+3
Reservoir Polymer Injection Project 2880 52 4440 Dec. 1994
GuDong Oil
Co.
GuDong Polymer Injection
Expansion Project 3450 24 Aug. 1994
GuDong Oil
Co.
GuDong #8 Block Polymer Injection
Project 6400 44 5110 Nov. 1996
GuDong Oil
Co.
GuDao Central #1 Block Polymer
Injection Expansion Project 9500 98 11250 Aug. 1997
GuDao Oil
Co.
GuDao Central #2 South Polymer
Injection Project 8350 38 3940 Oct. 1997
GuDao Oil
Co.
ShengTuo #1 Block Polymer
Injection Project 4800 32 3630 Nov. 1997
Shengli Oil
Co.
FeiYanTan Polymer Injection Project 3860 36 4240 Aug. 1999
HeKou Oil
Co.
SINOPEC PETROLEUM ENGINEERING CORPORATION
Page 134 of 137
Project Name
Injection
Capacity
(m3/d)
Injection
Wells
Capital
Investment
(USD1000)
Execution
Date Client
GuDong Central #7 Block Polymer
Injection Project 12300 90 10123 Aug. 2001
GuDong Oil
Co.
GuDao Central #2 Block Polymer
Injection Project 9300 87 9813 Aug. 2001
GuDao Oil
Co.
Polymer injection project at GuDao
South Block B61+B72+B64+
Southern Central #1 Block
11000 80 8938 Nov. 2003 GuDao Oil
Co.
Xin #50 block temperature /
salinity-resistant crosslinked polymer
flooding trial station
700 4 750 Aug. 2003 DongXin Oil
Co.
ShengTuo #2 Block polymer injection
project 3660 31 3413 Nov. 2004
CaiYou Oil
Co.
ChengDong West Block foamed
polymer flooding trial project
1080m3/d
solution &
40000m3/d N2
injected
4 1500 Aug. 2004 ZhuangXi
Oil Co.
GuDao Central #2 North Polymer
Injection Project 3467 56 5625 Oct. 2005
GuDao Oil
Co.
7.8.3 EOR/IOR Polymer Injection Facilities
SPE, as an international leader in EOR/IOR polymer injection process technology, has been
improving and upgrading the injection technologies in the course of widespread application of proven
process technologies and equipment, establishing its own proprietary EOR polymer injection process
technology. Two injection modes are applied, that is the polymer solution preparation & injection both
by fresh water, and the polymer solution preparation by fresh water & solution injection by produced
water. SPE successfully developed and widely applied various injection process, including:
1) Polymer powder EOR/IOR injection process;
2) Multiple chemical EOR/IOR injection process;
3) Micellar-polymer EOR/IOR injection process;
4) Petroleum sulfonate EOR/IOR injection process;
5) Foamed polymer EOR/IOR injection process.
The major EOR/IOR polymer injection facilities comprise dispersion/dissolution units, maturation
tanks, feed pumps and injection pumps.
In order to minimize the mechanical and chemical shears on polymer, SPE has conducted a lot of
research work to enhance the viscosity retention rate at 10% mechanically-reducing viscosity rate
of polymer injection system by modifying the injection pump configuration and materials, and treating
injection fluid, etc.
Shown below is the SPE-supplied EOR/IOR polymer injection units, typical example at GuDao #14
SINOPEC PETROLEUM ENGINEERING CORPORATION
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Polymer Injection Station.
Shengli GuDao #14 Polymer Injection Station Mixing Header
Polymer Injection Pumps Polymer Injection Pump Building
Mixing Header & Injection Pumps Mother Solution Feed Pumps
SINOPEC PETROLEUM ENGINEERING CORPORATION
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Mother Solution Feed Pumps Dispersion/Dissolution Units
Dispersion/Dissolution Units Fresh Water Tank (Left) & Maturation Tanks (Right)
SINOPEC PETROLEUM ENGINEERING CORPORATION
Page 137 of 137
DongYing-based SPE Headquarter Office
Sinopec Petroleum Engineering Corporation
No.49 Jinan Road, Dongying City, Shandong Province, P.R. China
Postal code: 257026
Fax: +86 546 8701153; Tel: +86 546 8551057
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