spear3 rf system overall system high power …...magic tee loads are to compensate for any mismatch...

48
Spear3 RF System Sam Park 11/06/2003 Spear3 RF System Spear3 RF System RF Requirement • Overall System • High Power Components • Operation and Control

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Page 1: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

Spea

r3 R

F Sy

stem

S

am P

ark

11/0

6/20

03

Spea

r3 R

F S

yste

mSp

ear3

RF

Sys

tem

•R

F R

equi

rem

ent

•O

vera

ll Sy

stem

•H

igh

Pow

er C

ompo

nent

s

•O

pera

tion

and

Con

trol

Page 2: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

Spea

r3 R

F Sy

stem

S

am P

ark

11/0

6/20

03

1996

Low

em

itta

nce

latt

ices

exp

lore

d19

96

SPE

AR

3 p

ropo

sed

11/9

7SP

EA

R 3

des

ign

stud

y te

am f

orm

ed11

/97

Dir

ecto

r’s

Rev

iew

07/9

8D

OE

Leh

man

Rev

iew

FY

99D

OE

BE

S an

d N

IH d

iscu

ss jo

int f

undi

ng11

/98

Act

ive

cavi

ty a

nd W

G a

rcin

g01

/99

Add

ition

al f

undi

ng f

or N

EW

RF

(476

.3 M

Hz)

04/9

9A

ctiv

e R

FHV

PS f

ailu

re.

01/0

0C

aviti

es o

rder

ed (

Rec

eive

d 05

/03)

03/0

0K

lyst

ron

orde

red

(Rec

eive

d 08

/01,

Rep

aire

d 05

/03)

05/0

12.

5 M

W P

S or

dere

d (R

ecei

ved

01/0

2)11

/01

Cir

cula

tor

orde

red

(Rec

eive

d 11

/01)

02/0

2W

G p

arts

ord

ered

(R

ecei

ve 0

4/02

)03

/02

LL

RF

wor

k in

pro

gres

s04

/03

Inst

alla

tion

(6 m

onth

s)12

/03

Com

mis

sion

ing

(3 m

onth

s)03

/04

Use

r B

eam

(3.

0 G

eV, 1

00 m

A, 1

8 nm

-rad

)

SPE

AR

3 H

isto

rySP

EA

R 3

His

tory

Page 3: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

Spea

r3 R

F Sy

stem

S

am P

ark

11/0

6/20

03

Ele

ctro

n B

eam

Ene

rgy

Los

sE

lect

ron

Bea

m E

nerg

y L

oss

due

to S

ynch

rotr

on R

adia

tion

due

to S

ynch

rotr

on R

adia

tion

Ene

rgy

loss

at b

end

mag

nets

U0-

bend

(keV

/turn

) =

88.

5*(E

b/G

eV)4 /

(ρ/m

)

Ene

rgy

loss

at i

nser

tion

devi

ce

U0-

ID(k

eV/tu

rn)

= 0

.633

*(E

b/G

eV)2 *

<(B

/T)2 >

*(L

/m)2

whe

re <

B>

is th

e rm

s m

agne

tic f

ield

of

the

pole

and

L is

the

inse

rtio

n de

vice

leng

th

With

bea

m e

nerg

y E

b=3.

0GeV

, ben

d ra

dius

ρ=

7.86

m,

tota

l bea

m p

ower

loss

is 1

.16M

V*5

00m

A=

510

kW

in 2

003,

and

1.3

3MV

*500

mA

=66

5 kW

in 2

012

as th

e in

sert

ion

devi

ces

are

adde

d on

.

Page 4: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

Spea

r3 R

F Sy

stem

S

am P

ark

11/0

6/20

03

Spea

r 3

Bea

m L

ifet

ime

Spea

r 3

Bea

m L

ifet

ime

Page 5: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

Spea

r3 R

F Sy

stem

S

am P

ark

11/0

6/20

03

Spea

r 3

RF

Ins

talla

tion

Spea

r 3

RF

Ins

talla

tion

Page 6: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

Spea

r3 R

F Sy

stem

S

am P

ark

11/0

6/20

03

SPE

AR

3 O

vera

ll Sy

stem

SPE

AR

3 O

vera

ll Sy

stem

Page 7: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

Spea

r3 R

F Sy

stem

S

am P

ark

11/0

6/20

03

Kly

stro

n (R

epai

red

Mar

coni

)K

lyst

ron

(Rep

aire

d M

arco

ni)

•M

axim

um R

F Po

wer

: P r

f=

1.2

MW

•B

eam

Pow

er :

P b=

Vb*

I b=

82

kV *

23.

5 A

= 1

.93

MW

•M

icro

perv

eanc

e µ

P =

Ib/

Vb1.

5*

106

= 1

.00

•E

ffic

ienc

y η

= P r

f/Pb

= 6

2%

•G

ain

A =

10*L

og10

(Prf/P

driv

e) =

45

dB

•D

rive

am

plif

ier

pow

er P

driv

e=

40

W

•C

atho

de h

eate

r po

wer

Ph =

110V

ac*5

.2A

= 5

70 W

•Fo

cusi

ng m

agne

t pow

er P

m=

70.

2V*4

7.5A

= 3

.33k

W

•N

o bu

ckin

g co

il po

wer

•L

CW

flo

w f

or 1

.5M

W :

275

gpm

, 150

psi

, 32

±1 o C

•2

Vac

Ion

pum

ps, 8

L/s

eac

h

Page 8: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

Spea

r3 R

F Sy

stem

S

am P

ark

11/0

6/20

03

SPE

AR

3 K

lyst

ron

SPE

AR

3 K

lyst

ron

•Sp

ear3

kly

stro

n fr

om M

arco

ni•

Tha

t kly

stro

n w

as lo

aned

to P

EP2

•T

he k

lyst

ron

faile

d, a

nd r

ebui

lt by

PC

I•

SLA

C K

lyst

ron

Dep

t to

prod

uce

4 kl

ystr

ons

•T

hose

SL

AC

kly

stro

ns h

ave

high

er p

ower

cap

abili

ty

No.

Kly

stro

nD

ate

faile

dFi

l. H

rsFa

ilure

type

Rem

edy

1P

hilip

s #5

09/2

5/00

14,1

02H

eate

r sh

ort

Reb

uilt

at C

PI

2P

hilip

s #5

03/2

9/01

13,8

95A

node

dis

loca

tion

3P

hilip

s #5

05/2

2/01

5,74

0A

node

dis

loca

tion

Reb

uilt

at S

LA

C

4M

arco

ni #

307

/17/

011,

350

Vac

uum

leak

(u

p to

10

mA

pum

p cu

rren

t)R

ebui

lt at

CP

I

5M

arco

ni #

207

/26/

014,

730

Vac

uum

leak

(up

to

60

mA

pum

p cu

rren

t)R

ebui

lt at

CP

I

Phili

ps/E

EV

/Mar

coni

Kly

stro

n E

xper

ienc

e at

SL

AC

Page 9: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

Spea

r3 R

F Sy

stem

S

am P

ark

11/0

6/20

03

Mar

coni

Kly

stro

nM

arco

ni K

lyst

ron

Page 10: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

Spea

r3 R

F Sy

stem

S

am P

ark

11/0

6/20

03

AT

F C

ircu

lato

r Sp

ecif

icat

ion

AT

F C

ircu

lato

r Sp

ecif

icat

ion

T

ype:

YT

ype:

Y-- J

unct

ion

3Ju

nctio

n 3 --

port

Cir

cula

tor

port

Cir

cula

tor

Fr

eque

ncy

: 476

Fr

eque

ncy

: 476

± 1

0 M

Hz

Fo

rwar

d Po

wer

: 1.

2 M

W c

wFo

rwar

d Po

wer

: 1.

2 M

W c

w

R

ever

se P

ower

: 1.

2 M

W c

wR

ever

se P

ower

: 1.

2 M

W c

w

In

sert

ion

Los

s : <

0.1

dB

(In

sert

ion

Los

s : <

0.1

dB

(V

SWR

: <1

.1, p

ower

ref

lect

ion

<0.

25%

)

Is

olat

ion

: > 2

6 dB

(>1

4 dB

in

Isol

atio

n : >

26

dB (

>14

dB in

± 1

0 M

Hz)

C

oolin

g L

CW

: >

26 g

pm (

150

psig

, 25~

40o C

, nom

inal

35

± 1o C

)

M

ount

ing

Ori

enta

tion

: any

Page 11: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

Spea

r3 R

F Sy

stem

S

am P

ark

11/0

6/20

03

AF

T C

ircu

lato

rA

FT

Cir

cula

tor

Page 12: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

Spea

r3 R

F Sy

stem

S

am P

ark

11/0

6/20

03

C

oola

nt :

HC

W (

0.75

% C

orr

Coo

lant

: H

CW

(0.

75%

Cor

r --Sh

ield

by

volu

me

to L

CW

)Sh

ield

by

volu

me

to L

CW

)

C

oola

nt s

uppl

y : 1

50 p

sig,

10~

70

Coo

lant

sup

ply

: 150

psi

g, 1

0~70

oo CC

C

oola

nt r

etur

n : 1

5 ps

ig, <

80C

oola

nt r

etur

n : 1

5 ps

ig, <

80oo CC

C

oola

nt d

uct :

Tef

lon

tubi

ngC

oola

nt d

uct :

Tef

lon

tubi

ng

Fr

eque

ncy

: 476

Fr

eque

ncy

: 476

±10

MH

z10

MH

z

P

ower

: <1

.2 M

W a

vera

ge (

<2.

0 M

W p

eak

for

100

Pow

er :

<1.2

MW

ave

rage

(<

2.0

MW

pea

k fo

r 10

0 µµ s

)s)

V

SWR

: <

1.05

(re

flec

ted

pow

er <

0.0

6%)

VSW

R :

<1.

05 (

refl

ecte

d po

wer

< 0

.06%

)

R

F L

eaka

ge :

< 0

.1 m

W/c

mR

F L

eaka

ge :

< 0

.1 m

W/c

m22

L

engt

h : 9

.5 f

eet o

vera

llL

engt

h : 9

.5 f

eet o

vera

ll

A

ir p

ress

ure

: <0.

5 ps

ig (

0.25

psi

g no

min

al)

Air

pre

ssur

e : <

0.5

psig

(0.

25 p

sig

nom

inal

)

Wat

er L

oad

Spec

ific

atio

nW

ater

Loa

d Sp

ecif

icat

ion

Page 13: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

Spea

r3 R

F Sy

stem

S

am P

ark

11/0

6/20

03

Wat

er L

oad

Wat

er L

oad

Page 14: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

Spea

r3 R

F Sy

stem

S

am P

ark

11/0

6/20

03

HC

W S

tatio

n be

hind

Boo

ster

HC

W S

tatio

n be

hind

Boo

ster

Page 15: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

Spea

r3 R

F Sy

stem

S

am P

ark

11/0

6/20

03

O

utpu

t DC

pow

er :

90 k

V*

27A

=2.4

3 M

W

Out

put D

C p

ower

: 90

kV

* 27

A=2

.43

MW

Cor

resp

onds

to m

icro

perv

eanc

e of

1.0

0 C

orre

spon

ds to

mic

rope

rvea

nce

of 1

.00

and

2.43

* 0

.62

= 1

.50

MW

RF

pow

eran

d 2.

43 *

0.6

2 =

1.5

0 M

W R

F po

wer

In

put A

C p

ower

: 12

.47

kV li

neIn

put A

C p

ower

: 12

.47

kV li

ne-- t

oto-- l

ine,

127

A p

er p

hase

lin

e, 1

27 A

per

pha

se

Pow

er s

uppl

y ef

fici

ency

= 2

430/

(1.7

3*12

7*12

.47)

= 0

.89

Pow

er s

uppl

y ef

fici

ency

= 2

430/

(1.7

3*12

7*12

.47)

= 0

.89

Low

er e

ffic

ienc

y at

low

er o

utpu

t vol

tage

/pow

erL

ower

eff

icie

ncy

at lo

wer

out

put v

olta

ge/p

ower

N

ew f

ilter

ing

capa

cito

rs b

y G

ener

al A

tom

ics

New

filt

erin

g ca

paci

tors

by

Gen

eral

Ato

mic

s

L

ight

trig

gere

d cr

owba

r SC

R’s

Lig

ht tr

igge

red

crow

bar

SCR

’s

L

ess

than

0.5

Jou

les

to th

e kl

ystr

on in

cas

e of

arc

ing

Les

s th

an 0

.5 J

oule

s to

the

klys

tron

in c

ase

of a

rcin

g

at 8

0 kV

per

sw

ingi

ng b

all t

est o

f cr

owba

rat

80

kV p

er s

win

ging

bal

l tes

t of

crow

bar

RF

HV

Pow

er S

uppl

y Sp

ecif

icat

ion

RF

HV

Pow

er S

uppl

y Sp

ecif

icat

ion

Page 16: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

Spea

r3 R

F Sy

stem

S

am P

ark

11/0

6/20

03

RF

HV

Pow

er S

uppl

y Sc

hem

atic

RF

HV

Pow

er S

uppl

y Sc

hem

atic

Page 17: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

Spea

r3 R

F Sy

stem

S

am P

ark

11/0

6/20

03

Spea

r3 R

FH

V P

ower

Sup

ply

Spea

r3 R

FH

V P

ower

Sup

ply

Page 18: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

Spea

r3 R

F Sy

stem

S

am P

ark

11/0

6/20

03

Spea

r3 R

FH

V P

ower

Sup

ply

Gro

undi

ng T

ank

Spea

r3 R

FH

V P

ower

Sup

ply

Gro

undi

ng T

ank

Page 19: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

Spea

r3 R

F Sy

stem

S

am P

ark

11/0

6/20

03

RF

HV

PS

Swin

ging

Bal

l Tes

tR

FH

V P

S Sw

ingi

ng B

all T

est

Page 20: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

Spea

r3 R

F Sy

stem

S

am P

ark

11/0

6/20

03

Fr

eque

ncy

476.

3 M

Hz

(dif

fere

nt f

rom

PE

P2 4

76.0

MH

z)Fr

eque

ncy

476.

3 M

Hz

(dif

fere

nt f

rom

PE

P2 4

76.0

MH

z)

Sh

unt I

mpe

danc

e R

Shun

t Im

peda

nce

Raa

= V

= V

gg22/P/P

rfrf=

7.6

2 M

= 7

.62

Ω

(95

kW f

or 0

.85

MV

)(9

5 kW

for

0.8

5 M

V)

A

ccel

erat

ion

fiel

d ~

3.9

MV

/mA

ccel

erat

ion

fiel

d ~

3.9

MV

/m

C

oupl

ing

Cou

plin

g ββ

= 1

+P

= 1

+P

bb/P/P

cc=

3.8

(hi

gh r

efle

ctio

n at

low

er c

urre

nt)

= 3

.8 (

high

ref

lect

ion

at lo

wer

cur

rent

)

W

indo

w p

ower

<41

0 kW

, Wal

l pow

er <

80

W/c

mW

indo

w p

ower

<41

0 kW

, Wal

l pow

er <

80

W/c

m22

3

high

pow

er H

OM

load

s at

eac

h of

4 c

aviti

es3

high

pow

er H

OM

load

s at

eac

h of

4 c

aviti

es

O

ne H

OM

filt

er p

er c

avity

at t

he w

aveg

uide

cou

pler

One

HO

M f

ilter

per

cav

ity a

t the

wav

egui

de c

oupl

er

Sim

ilar

filte

rs w

ere

used

at S

pear

2Si

mila

r fi

lters

wer

e us

ed a

t Spe

ar2

O

ne m

ovab

le tu

ner

per

cavi

tyO

ne m

ovab

le tu

ner

per

cavi

ty

C

oupl

er w

indo

w te

mpe

ratu

re is

mon

itore

d by

IR

sen

sor

Cou

pler

win

dow

tem

pera

ture

is m

onito

red

by I

R s

enso

r

Q

~ 3

0,00

0 at

ope

ratin

g te

mpe

ratu

re (

Fill

time

is Q

/Q

~ 3

0,00

0 at

ope

ratin

g te

mpe

ratu

re (

Fill

time

is Q

/ ωω~1

0 ~1

0 µµ s

)s)

If

RF

is tu

rned

off

on

orbi

t int

erlo

ck tr

ip, b

eam

is lo

st in

~30

If R

F is

turn

ed o

ff o

n or

bit i

nter

lock

trip

, bea

m is

lost

in ~

300 0

µµ s s

Spea

r3 R

F C

avity

Cha

ract

eris

tics

Spea

r3 R

F C

avity

Cha

ract

eris

tics

Page 21: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

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r3 R

F Sy

stem

S

am P

ark

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Spea

r3 R

F C

avity

Ass

embl

ySp

ear3

RF

Cav

ity A

ssem

bly

Page 22: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

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r3 R

F Sy

stem

S

am P

ark

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Spea

r3 R

F C

avity

Ass

embl

ySp

ear3

RF

Cav

ity A

ssem

bly

Page 23: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

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r3 R

F Sy

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am P

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Cav

ities

in th

e W

est S

trai

ght

Cav

ities

in th

e W

est S

trai

ght

Page 24: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

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r3 R

F Sy

stem

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am P

ark

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Cav

ities

in th

e W

est S

trai

ght

Cav

ities

in th

e W

est S

trai

ght

Page 25: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

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r3 R

F Sy

stem

S

am P

ark

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03

HO

M lo

ad p

late

, wat

er-c

oole

d

HO

M lo

ad a

t E-

and

H-m

itre

LC

W f

low

is 6

gal

lons

per

min

ute.

No

appr

ecia

ble

∆T is

det

ecte

d,

but t

he f

low

is in

terl

ocke

d.

Mat

rix

of 1

.0 in

ch s

quar

e fe

rrit

e til

es. T

hey

are

soft

-so

lder

ed o

nto

a co

pper

pla

te.

Coo

ling

cha

nnel

s w

ere

dril

led

out

from

a s

olid

cop

per

plat

e.

Page 26: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

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r3 R

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Mov

able

Tun

er b

elow

the

Cav

ityM

ovab

le T

uner

bel

ow th

e C

avity

Page 27: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

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r3 R

F Sy

stem

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Mov

able

Tun

er T

unin

g R

ange

Mov

able

Tun

er T

unin

g R

ange

y =

3.4

769E

-06x

3 +

3.8

603E

-04x

2 +

1.9

154E

-02x

- 2

.264

9E-0

1

R2 =

9.9

982E

-01,

y =

δf re

s, x

= tu

ner

posi

tion

-0.6

-0.4

-0.20

0.2

0.4

0.6

0.8

-30

-20

-10

010

2030

Tun

er P

osit

ion

(mm

)

Resonance Shift (MHz)

Page 28: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

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r3 R

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M

agic

Tee

s : D

ivid

e R

F po

wer

eve

nly.

Mag

ic T

ees

: Div

ide

RF

pow

er e

venl

y.

M

agic

tee

load

s ar

e to

com

pens

ate

for

any

mis

mat

chM

agic

tee

load

s ar

e to

com

pens

ate

for

any

mis

mat

ch

and

abso

rbs

refl

ecte

d po

wer

(tw

o ar

ms

are

90 d

egre

e ap

art)

and

abso

rbs

refl

ecte

d po

wer

(tw

o ar

ms

are

90 d

egre

e ap

art)

B

ello

w le

ngth

s ar

e ad

just

ed to

mat

ch th

e R

F ph

ase

in c

aviti

esB

ello

w le

ngth

s ar

e ad

just

ed to

mat

ch th

e R

F ph

ase

in c

aviti

es

G

uide

d w

avel

engt

h G

uide

d w

avel

engt

h λλ gg

= = λλ 00/

[1/[1 --

(( λλ00

/2/2aa ))

22 ]]1/

21/

2 , , λλ

gg=

=

c/fc/f

W

aveg

uide

sec

tions

are

pos

itive

ly p

ress

uriz

ed w

ith d

ry a

irW

aveg

uide

sec

tions

are

pos

itive

ly p

ress

uriz

ed w

ith d

ry a

ir

to e

nsur

e th

at th

ere

is n

o m

echa

nica

l gap

(no

RF

leak

age)

to e

nsur

e th

at th

ere

is n

o m

echa

nica

l gap

(no

RF

leak

age)

and

no m

oist

ure

ente

rs in

to th

e sy

stem

and

no m

oist

ure

ente

rs in

to th

e sy

stem

W

indo

w a

t the

kly

stro

n is

coo

led

by f

orce

d ai

rW

indo

w a

t the

kly

stro

n is

coo

led

by f

orce

d ai

r

Wav

egui

de N

etw

ork

& P

hasi

ngW

aveg

uide

Net

wor

k &

Pha

sing

Page 29: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

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Mag

icM

agic

-- T a

nd B

ello

w N

etw

ork

T a

nd B

ello

w N

etw

ork

Page 30: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

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r3 R

F Sy

stem

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am P

ark

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LL

RF

in R

oom

101

, Bld

g 13

2L

LR

F in

Roo

m 1

01, B

ldg

132

Page 31: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

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r3 R

F Sy

stem

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am P

ark

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Con

nect

ions

to K

lyst

ron

Con

nect

ions

to K

lyst

ron

Page 32: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

Spea

r3 R

F Sy

stem

S

am P

ark

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Con

nect

ions

to K

lyst

ron

Con

nect

ions

to K

lyst

ron

Page 33: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

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r3 R

F Sy

stem

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am P

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Flo

w m

onito

r an

d in

terl

ock

Flo

w m

onito

r an

d in

terl

ock

Page 34: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

Spea

r3 R

F Sy

stem

S

am P

ark

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03

Pow

er B

alan

ce w

ith B

eam

Loa

ding

Pow

er B

alan

ce w

ith B

eam

Loa

ding

0

200

400

600

800

1000

1200

010

020

030

040

050

0

Stor

ed C

urre

nt (

mA

)

RF Power (kW)

Ref

lect

Page 35: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

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r3 R

F Sy

stem

S

am P

ark

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03

Page 36: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

Spea

r3 R

F Sy

stem

S

am P

ark

11/0

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03

Page 37: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

Spea

r3 R

F Sy

stem

S

am P

ark

11/0

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03

Page 38: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

Spea

r3 R

F Sy

stem

S

am P

ark

11/0

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03

Page 39: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

Spea

r3 R

F Sy

stem

S

am P

ark

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03

Mar

con

i K

lyst

ron

Gai

n C

urv

es

0

200

400

600

800

1000

1200

1400

1020

3040

5060

Dri

ve P

ow

er (

W)

Power Out (kW)

60 k

V

65k

V

70k

V

75 k

V

Vb

=81

kV

Page 40: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

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r3 R

F Sy

stem

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am P

ark

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Mar

coni

Kly

stro

n G

ain

Cur

ves

0

200

400

600

800

1000

1200

1400

5560

6570

7580

85

Kly

stro

n B

eam

Vol

tage

(kV

)

Klystron RF Output (kW)

Pdr

ive=

60 W

40 W

20 W

Page 41: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

Spea

r3 R

F Sy

stem

S

am P

ark

11/0

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03

Page 42: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

Spea

r3 R

F Sy

stem

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am P

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Boo

ster

kly

stro

n sa

tura

tion

00.0

01

0.0

02

0.0

03

0.0

04

0.0

05

0.0

06

0.0

07

0.0

08

0.0

09

0.0

1-10123456

tim

e (

s)

amplitude (V)

Fig

ure

4

gain

bre

akdow

n

att

enuato

r contr

ol voltage

-50X k

lystr

on d

rive p

ow

er

-20X k

lystr

on forw

ard

pow

er

5X c

avity c

ell p

ow

er

Fig

. 2

P(k

ly) v

s. P

(drv

) at 4

3.5

kV

y =

-0.

0508

x2 +

3.3

792x

+ 1

7.83

41

505560657075

1214

1618

2022

2426

2830

32

P-d

rive

(dB

m)

P-klystrin (dBm)

Page 43: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

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r3 R

F Sy

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am P

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Exi

stin

g B

oost

er R

F So

ft-S

tart

, Mec

hani

cal

SCR

Ass

embl

y w

ith B

uilt-

In S

oft S

tart

Page 44: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

Spea

r3 R

F Sy

stem

S

am P

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Tim

ing

Syst

emT

imin

g Sy

stem

•S

ingl

e-bu

nch

fill

ing

•P

hase

-loc

k B

oost

er R

F (

358.

505

MH

z)to

SPE

AR

RF

(476

.300

MH

z)

•C

Boo

/CSP

EA

R=

4 /

7

•f B

oo/f

SPE

AR

= 7

0 / 9

3

Boo

ster

RF

VC

O

÷p

phas

ede

tect

loop

filte

r

÷q

buck

etse

lect

SPE

AR

freq

uenc

yco

ntro

lm

odul

ator

sS

-ban

d am

pin

ject

kic

ker

chop

per

vern

ier

tim

ing

SPE

AR

RF

VC

O

÷h SP

buck

etde

lay

D clk

inje

ctio

nen

ergy

win

dow

trig

ger

dela

ys

trig

ger

dela

ys

ejec

t kic

ker

SP k

icke

rs

D clk

phas

esh

ift

ejec

tion

ene

rgy

win

dow

sync

to S

PE

AR

RF

f SPr

ev

sync

’d÷

h B÷

n f B

rev

f Bre

v/n

476.

337

MH

z

358.

533

MH

zto

Boo

ster

RF

new

com

pone

nts

Page 45: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

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r3 R

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Dri

ving

I&

Q M

odul

ator

Tes

t Fill

Pat

tern

in S

pear

2

00.

20.

40.

60.

81

1.2

1.4

1.6

1.8

21

0.5

0

0.5

1SP

EA

R B

UN

CH

PA

TT

ER

N

Mill

isec

onds

Volts

.

00.

10.

20.

30.

40.

50.

60.

70.

80.

91

1.1

0.3

0.2

0.1

0

0.1

0.2

0.3

SPE

AR

BU

NC

H P

AT

TE

RN

Mic

rose

cond

s

Volts

.

Page 46: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

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SPE

AR

3 C

avity

Pro

duct

ion

SPE

AR

3 C

avity

Pro

duct

ion

Ele

ctro

form

ing

at A

ccel

Cav

ity

body

mil

ling

at A

ccel

Page 47: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

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r3 R

F Sy

stem

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am P

ark

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SPE

AR

3 (

PE

PSP

EA

R 3

(P

EP

-- II)

RF

Cav

ities

II)

RF

Cav

ities

Page 48: Spear3 RF System Overall System High Power …...Magic tee loads are to compensate for any mismatch and absorbs reflected power (two arms are 90 degree apart) Bellow lengths are adjusted

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r3 R

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stem

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am P

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PE

PP

EP

-- II

RF

Cav

ity A

ssem

blie

sII

RF

Cav

ity A

ssem

blie

s