specalog for d6r series iii, d7r series ii waste handler ... · d6r series iii d7r series ii engine...

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® ® D6R Series III D7R Series II Engine Engine Model C9 ACERT Cat 3176C Gross Power 170 kW 228 hp 192 kW 258 hp Flywheel Power 149 kW 200 hp 179 kW 240 hp Blades SU-Blade Capacity 11.2 m 3 14.3 yd 3 14.0 m 3 18.4 yd 3 U-Blade Capacity 16.8 m 3 22.0 yd 3 LGP Blade Capacity 8.7 m 3 11.4 yd 3 12.3 m 3 16.1 yd 3 D6R Series III, D7R Series II Waste Handler

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Page 1: Specalog for D6R Series III, D7R Series II Waste Handler ... · D6R Series III D7R Series II Engine Engine Model C9 ACERT Cat 3176C Gross Power 170 kW 228 hp 192 kW 258 hp Flywheel

®®

D6R Series III D7R Series IIEngine

Engine Model C9 ACERT Cat 3176CGross Power 170 kW 228 hp 192 kW 258 hpFlywheel Power 149 kW 200 hp 179 kW 240 hp

BladesSU-Blade Capacity 11.2 m3 14.3 yd3 14.0 m3 18.4 yd3

U-Blade Capacity – – 16.8 m3 22.0 yd3

LGP Blade Capacity 8.7 m3 11.4 yd3 12.3 m3 16.1 yd3

D6R Series III,D7R Series IIWaste Handler

Page 2: Specalog for D6R Series III, D7R Series II Waste Handler ... · D6R Series III D7R Series II Engine Engine Model C9 ACERT Cat 3176C Gross Power 170 kW 228 hp 192 kW 258 hp Flywheel

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D6R Series III, D7R Series II Waste HandlerSpecifically designed for waste handling and landfill debris environments.

Caterpillar® Waste Handling Track-TypeTractors offer a variety of options to meetthe demands of specific waste handlingneeds. Specially designed and field provenfor work in the severest of landfill conditions.

Required Attachments

These attachments are required andmust be ordered with the basic WasteHandling Arrangement. These includeclamshell guards, trash core AMOCSradiator, ejector or Flexxaire Fan,laminated thermal shields, and rearstriker bars. pg. 7

Debris Resistant Features

A variety of debris environmentfeatures are included with the WasteHandling Arrangement to reduceplugging, extend service life, andenhance productivity. pg. 6

Waste Handling Guards

Extensive guarding helps protect criticalmachine components, body panels andthe radiator from being damaged bydebris under harsh waste handlingenvironments. Minimizing build-uphelps prevent component damage. pg. 4

Page 3: Specalog for D6R Series III, D7R Series II Waste Handler ... · D6R Series III D7R Series II Engine Engine Model C9 ACERT Cat 3176C Gross Power 170 kW 228 hp 192 kW 258 hp Flywheel

✔ New Feature

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Serviceability and Customer Support

The major component modular designconcept moves a generation ahead insimplified service and repair. Customersupport is unmatched in the industry.pg. 12

Recommended Options

Several additional options are highlyrecommended to complement the WasteHandling Arrangement and ensurepeak performance. These range fromenhanced cab, landfill blades and frontstriker bars to specially designed trackshoes and hydraulic rippers. pg. 10

Required Attachments

These attachments are required andmust be ordered with the basic WasteHandling Arrangement. These includeengine enclosures, hydraulic and fueltank guards, ROPS-mounted airconditioners and condenser fans,cylinder mounted lights, and turbineprecleaner. pg. 8

Page 4: Specalog for D6R Series III, D7R Series II Waste Handler ... · D6R Series III D7R Series II Engine Engine Model C9 ACERT Cat 3176C Gross Power 170 kW 228 hp 192 kW 258 hp Flywheel

Hinged Radiator Guard. The hingedradiator guard protects the coolingsystem. It comes equipped withtwo quick release “T” handles for thecenter-opening guard, allowing easyaccess to the radiator for cleaning.Covers protect the handles from damage.Special hinge latches retain the guardin the open or closed positions.

Tilt Cylinder Lines Guards. The tiltcylinder lines guards help protecthydraulic lines from contact damage,while maintaining hose flexibility.

Extreme Service Crankcase (bottom)Guards. The crankcase (bottom) guardsserve a dual purpose. They help preventcontact damage to vital power traincomponents, and help keep debris outof the power train compartments.

Chassis Guards. The chassis guardshelp protect the engine compartmentby deflecting debris from rising upwardalong the chassis.

Pivot Shaft Seal Guards. The pivot shaftseal guards help prevent debris fromentering and damaging the Duo-Cone®

seals as well as protecting the bolts onthe pivot shaft seal retainers.

Note: The D6R Series III does not havea pivot shaft.

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Extensive guarding helps protect critical machine components, body panels and the radiatorfrom being damaged by debris under harsh waste handling environments. Minimizing build-up helps prevent component damage.

Waste Handling Guards

Page 5: Specalog for D6R Series III, D7R Series II Waste Handler ... · D6R Series III D7R Series II Engine Engine Model C9 ACERT Cat 3176C Gross Power 170 kW 228 hp 192 kW 258 hp Flywheel

Idler Seal Guards. The idler seal guardshelp keep wire, fishing line, strapping,etc., from wrapping around and damagingthe Duo-Cone seals.

Final Drive Seal Guards. The final driveseal guards help prevent wire, nylonstrapping, etc., from wrapping aroundand damaging the Duo-Cone seals.The outer guard is now stationary,thicker, and has increased hardness,all of which help prevent excessivewear from debris.

Seal Guard Design. This design offerssuperior protection to the seal. Debriswould have to make four 90° turns,penetrate the packing material, and thenmake two additional 90° turns.

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Page 6: Specalog for D6R Series III, D7R Series II Waste Handler ... · D6R Series III D7R Series II Engine Engine Model C9 ACERT Cat 3176C Gross Power 170 kW 228 hp 192 kW 258 hp Flywheel

Rear, Tank-mounted Lights. The rear,tank-mounted lights are relocated on theROPS, which removes the lights fromthe concentrated debris environmentto help protect them from damage.Combinations vary depending oneach model.

Front Lights. The front lights aremounted on top of the bulldozer liftcylinders allowing them to project lightover the trash rack and keep the lightsabove the concentrated debrisenvironment for longer service life.

Heavy-duty Handles. The heavy-dutyhandles are manufactured from solidrod to withstand the rigors of landfilloperation.

High-capacity Ducted Alternator.The high-capacity 95-amp alternatorprovides additional power required forelectrical accessories such assupplemental lights andcommunications and entertainmentradios. The ducting helps prevent debrisfrom entering into the alternator.

Additional Sealing. To help eliminatedebris entry into areas of the machineadditional sealing is provided. Key areasinclude: engine enclosures, platforms,hydraulic tank, ROPS support, batterybox, striker bar box, and rear case opening.

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Debris Resistant FeaturesAdditional modifications enhance productivity and help prevent damage.

Page 7: Specalog for D6R Series III, D7R Series II Waste Handler ... · D6R Series III D7R Series II Engine Engine Model C9 ACERT Cat 3176C Gross Power 170 kW 228 hp 192 kW 258 hp Flywheel

Clamshell Guards. The clamshell guardprovides a non-rotating guard installedover the final drives to help preventwire wrap. The guard includesinspection plates.

Radiator (AMOCS) (D7R II). The AMOCSradiator utilizes an exclusive two passcooling system and increased coolingsurface area to provide significantlymore cooling capacity than conventionalsystems. A trash core radiator is availablewith six fins per inch, replacing thestandard nine fins per inch.

Radiator (AMOCS with NGMR) (D6R III).The AMOCS radiator with the NextGeneration Modular Radiator utilizes atwo pass system. This system providesmore efficient heat exchange andimproved cooling capacity over D6R II.The coolant is routed from a sectionedbottom tank up to the front side,over the top core to the bottom tank.This flow pattern allows the coolantto pass through the radiator twice forbetter cooling.

Flexxaire Fan Engine Control System.The Flexxaire fan engine control systemautomatically reverses fan pitch atpreset intervals to purge debris fromthe radiator and engine compartment.The operator also can manually purgethe fan at any time. The Flexxaire fanis controlled by the engine ECM(Electrical Control Module).

Ejector Fan. The ejector fan blade isdesigned with curved edges to helpthrow debris out radially. This helpsprevent debris from clogging the radiator.

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Required AttachmentsThese options must be ordered in addition to the basic Waste Handling Arrangement.

Page 8: Specalog for D6R Series III, D7R Series II Waste Handler ... · D6R Series III D7R Series II Engine Engine Model C9 ACERT Cat 3176C Gross Power 170 kW 228 hp 192 kW 258 hp Flywheel

Engine Enclosures. The engineenclosures consist of perforated hoodand side panels. The enclosures helpprevent airborne materials fromentering the engine compartment andhelp reduce radiator plugging, whichcan cause cooling system problems.

Note: If the sound suppressionarrangement is ordered, the perforatedside panels are replaced with solid doorsand the perforated hood is replaced withlarger rectangular perforations.

Hydraulic and Fuel Tank guard.The hydraulic and fuel guard helpsprotect implement hydraulic oil tank,battery box and fuel tank.

• Plates are included on the D7R IIto cover the light openings after theyare repositioned on top of cylindersand ROPS.

Rear Striker Bars. The rear striker barsincorporate a rigid drawbar and housingwith large access doors for storage onmachines not equipped with rippers.The rear striker bars are counterweight-ready in case additional rear weight isneeded. For machines with rippers,striker bars mount on ripper frame.

ROPS-mounted Air ConditionerCondenser and Fans. The ROPS-mounted air conditioner condenserand fans are mounted to the back of theROPS to maintain overall machine height.

• Moving the condenser and fansaway from the radiator reducesthe concentration of debris andplugging. This relocation alsoincreases the cooling capacity ofthe machine for operation in highertemperatures.

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These options must be ordered in addition to the basic Waste Handling Arrangement.

Required Attachments

Page 9: Specalog for D6R Series III, D7R Series II Waste Handler ... · D6R Series III D7R Series II Engine Engine Model C9 ACERT Cat 3176C Gross Power 170 kW 228 hp 192 kW 258 hp Flywheel

Laminated Thermal Shields.The laminated thermal shields cover theexhaust stack inside the compartment,hot-side of the turbocharger, and theexhaust manifold. These shields reducesurface temperatures well below theflash point of most commoncombustibles encountered.

Supplemental Cylinder Mounted Lights.The supplemental cylinder mountedlights (four front) are repositioned fromthe fender/ openings to the top of thecylinders. The fender openings arecovered with plates to prevent debrisfrom entering.

Caterpillar Turbine Air Precleaner.The Caterpillar turbine precleanerprovides improved engine air filtrationby using the OPTIMAX dual-stageprecleaner powered by the engine’sintake and exhaust airflows. Intake airis spun by a flow driven impeller.Debris stratifies along the outer walland is ejected back into the environment.Remaining contaminates are collectedand removed by a secondary scavengersystem, allowing only precleaned airto continue to the engine’s air filter.

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Page 10: Specalog for D6R Series III, D7R Series II Waste Handler ... · D6R Series III D7R Series II Engine Engine Model C9 ACERT Cat 3176C Gross Power 170 kW 228 hp 192 kW 258 hp Flywheel

Caterpillar Landfill Blades.The Caterpillar landfill blades increasethe dozing capacity in trash and helpprevent material from spilling overthe blade and entering the radiator.Wear plates are available and arerecommended when working inhighly abrasive materials.

Front Striker Bars. The front striker barsangled design prevents debris fromriding up the track and damaging thefenders or fuel and hydraulic tanks.

Center Hole Track Shoes (D6R Series III).The center hole track shoes reduce refusepacking within the track and reducestrack chain tightening and acceleratedpin and bushing wear. The center holesrelieve packing by allowing the sprocketto punch out dirt and debris.

Trapezoidal Hole Track Shoes(D7R Series II). The trapezoidal holetrack shoes reduce refuse packingwithin the track and reduces trackchain tightening and accelerated pinand bushing wear. The trapezoidal holesrelieve packing by allowing the sprocketto punch out dirt and debris.

Black Painted Hood, Cylinders, andBack of Blade. The black painted hood,cylinders, and back of blade reducesglare from lights while operating at nightand while operating in direct sunlight.

Hydraulic Rippers. Hydraulic rippersare available as single or multi-shankto penetrate tough material fast and ripthoroughly.

Beacon Light. A heavy-duty FederalSignal Pulsator 551 single flash (5 joules)strobe beacon unit is weather sealed andwater resistant with the power supplyencased in gel. The beacon is wireddirectly and can only be turned off bythe disconnect switch. Extends abovethe highest part of the machine forenhanced visibility.

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Features for peak performance. Several additional options are recommended to assistin matching your site requirements.

Recommended Options

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Remote Disconnect. Located in the cab,the remote disconnect switch is in serieswith the standard machine disconnect.The switch, located on the left side ofthe operator seat at knee level, allowsthe operator to access the disconnectswitch quickly.

Enhanced Cab. The enhanced cabprovides higher cab pressurization forimproved cab air quality in dust anddebris-laden applications. Includes apowered precleaner, with a highefficiency filter, which reduces systemmaintenance intervals.

Rear Vision Camera. The camera systemcan be used to enhance the operator’svisibility of his surroundings, or providea better view of his work tool to increaseproductivity. The single camera systemis compact, rugged, reliable andextremely simple to use. It is designedto be operated in the “automatic” modewhere the picture remains dark untilthe machine is placed in reverse gear.The 7 inch color display is mountedon top of the front dash on the left side,and is designed to have a sharp, clearpicture with a 115 degree horizontalcamera mounted to the Air Conditionerstructure.

Computer Aided Earthmoving System(CAES). The Computer AidedEarthmoving System (CAES) is a hightechnology earthmoving tool that allowsmachine operators to achieve maximumlandfill compaction, desired grade/slope,and conserve and ensure even distributionof valuable cover soil with increasedaccuracy. This state-of-the-art machinecontrol system delivers real-timeelevation, compaction and grade controlinformation to machine operators on anin-cab display. By monitoring grade andcompaction progress, operators havethe information they need to maximizethe efficiency of the machine, resultingin proper drainage and optimumairspace utilization.

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Page 12: Specalog for D6R Series III, D7R Series II Waste Handler ... · D6R Series III D7R Series II Engine Engine Model C9 ACERT Cat 3176C Gross Power 170 kW 228 hp 192 kW 258 hp Flywheel

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Total Customer SupportCaterpillar dealer support is unmatched in the industry!

Built-in Servicing Ease. Less servicetime computes to more production time.Major components are made as modulesand most can be removed withoutdisturbing or removing others.

Grouped Service Points. Grouped servicepoints and easy access to servicingareas make routine inspections fastand convenient.

Power Train Oil Filter and PressureTaps. The power train oil filter andpressure taps are remote-mounted in theright-hand fender. This provides ease ofservice and aids machine diagnostics.

Water Separator and Fuel Filter.Easily located just inside the engineaccess panel, the water separatorfunctions as the primary fuel filter,just ahead of the secondary fuel filter.A standard electric priming pump onthe primary filter reduces the effortrequired to prime the system.

Quick Disconnect Fittings. The quickdisconnect fittings allow for fastdiagnosis of the power train andimplement oil systems.

Ecology Drains. The ecology drainsprovide an environmentally safer methodto drain fluids. They are included on theradiator, hydraulic tank and majorpower train components.

Diagnostic Connector. A diagnosticconnector allows the Cat Dealer’selectronic test instrument to quicklytroubleshoot the electrical system oraccess stored data with the use ofElectronic Technician (Cat ET) or ECAP.

Pre-testing Modular Components.Pre-testing modular componentsbefore installation or after repairassures quality.

Underhood Service Light. To makenighttime service and maintenance easier,an adjustable service light is locatedunder the hood behind the radiator.

ServiceabilityCat elevated sprocket tractors use a new generation modular design that simplifies serviceand repair. Easy maintenance and fast in-field component exchange gives you more timeon the job.

Machine Selection. Make detailedcomparisons of the machines you areconsidering before you buy. How longdo components last? What is the costof preventive maintenance? What is thetrue cost of lost production? Your Catdealer can give you answers to thesevery important questions.

Purchase. Consider the financing optionsavailable, as well as the day-to-dayoperating costs. This is also the timeto look at dealer services that can beincluded in the cost of the machine toyield lower equipment owning andoperating costs over the long run.

Serviceability. Quick and easyserviceability means less downtime andmore productivity. Sight gauges, filterlocations, convenient access to oil andcoolant sampling ports and an enginecompartment-mounted work lampmake daily and periodic service fasterand easier.

Product Support. Nearly all D6R Series IIIparts can be found at Cat dealer partscounters. Cat dealers utilize a worldwidecomputer network to find in-stockparts to minimize machine downtime.An exchange program for majorcomponents may be available. This willshorten repair time and lower costs.

Remanufactured Components.Genuine Cat remanufactured parts helpssave money with the same warrantyand reliability as new products at costsavings of 40 to 70 percent. Componentsare available for the drive train, engineand hydraulics.

Parts Pricing. The price of parts canimpact the overall owning and operatingcost of any piece of equipment and areoften overlooked when a purchase isbeing considered. At several points inthe machine’s life cycle, maintenance orrepair parts will be required. Parts pricingis all about maximizing the bottom lineof the end-user and as a result, Cat partsare priced, on average, 35 percent lowerthan those of other tractors in thissize class.

Resale Value. History has proven, andcontinues to show, that Cat machinesbring a much higher price than otherbrands when resold. This translatesinto all Cat equipment owners gettinga greater return on their investmentthan with other brands.

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13D6R Series III, D7R Series II Waste Handler specifications

Specifications

Model D6R III D7R IIFlywheel Power 149 kW 200 HP 179 kW 240 HP

Operating Weight* 25 736 kg 56,620 lb 27 920 kg 61,500 lb

Engine Model** Cat C9 with ACERT™ Cat 3176C

Rated Engine RPM 1850 2100

No. of Cylinders 6 6

Bore 112 mm 4.4 in 125 mm 4.9 in

Stroke 149 mm 5.9 in 140 mm 5.5 in

Displacement 8.8 L 537 in3 10.3 L 629 in3

Track Rollers (each side) 6/7/8 on (LGP) 7

Width of Standard Track Shoe 914 mm 36 in 560 mm 22 in

Length of Track on Ground 3.27 m 10 ft 9 in 2.88 m 9 ft 5 in

Ground Contact Area (with Std. Shoe) 5.99 m2 9288 in2 3.22 m2 5016 in2

Track Gauge 2.28 m 7 ft 5 in 1.98 m 6 ft 5 in

General Dimensions:

Height (Stripped Top)*** 2.26 m 7 ft 5 in 2.56 m 8 ft 5 in

Height (top of ROPS) 3.19 m 10 ft 6 in 3.50 m 11 ft 2 in

Overall Length:

with Blade 5.46 m 17 ft 11 in 5.82 m 19 ft 1 in

without Blade 4.24 m 13 ft 11 in 4.73 m 15 ft 6 in

Width (over Trunnions)**** 2.95 m 9 ft 8 in 2.87 m 9 ft 5 in

Width (w/o Trunnions – Std. Shoe)**** 3.15 m 10 ft 4 in 2.54 m 8 ft 4 in

Ground Clearance 433 mm 17 in 416 mm 16.4 in

Blade Types and Widths:

S 3.36 m 11 ft 0 in 3.9 m 12 ft 10 in

S LGP 3.99 m 13 ft 1 in 4.5 m 14 ft 11 in

SU 3.26 m 10 ft 8 in 3.69 m 12 ft 1 in

U N/A N/A 3.99 m 13 ft 1 in

Blade Capacities with Trash Rack:

S 8.6 m3 11.2 yd3 10.9 m3 14.2 yd3

S LGP 9.4 m3 12.3 yd3 12.3 m3 16.1 yd3

SU 11.2 m3 14.3 yd3 14.0 m3 18.4 yd3

U N/A N/A 16.8 m3 22.0 yd3

Fuel Tank Refill Capacity 383 L 101.0 gal 479 L 126.5 gal

**** Operating Weight: Includes lubricants, coolant, 100% fuel, hydraulic controls, ROPS canopy, FOPS Cab, SU-Blade with610 mm (24 in) trash rack, special radiator core and ejector fan, drawbar, engine enclosures, fuel tank guard, extreme servicecrankcase (belly) guard, heavy-duty hinged radiator guard, higher prescreener, front and rear striker bars and operator.

**** Engine model meets current levels of exhaust emission regulations for the EPA, EU, and JMOC at time of manufacture.

**** Height without ROPS canopy, exhaust pipe, seat or all easily removed encumbrances.

**** For all other models, refer to standard specalogs.

NOTE: D6R III LGP and D7R II (Standard)

Page 14: Specalog for D6R Series III, D7R Series II Waste Handler ... · D6R Series III D7R Series II Engine Engine Model C9 ACERT Cat 3176C Gross Power 170 kW 228 hp 192 kW 258 hp Flywheel

14 D6R Series III, D7R Series II Waste Handler specifications

Notes

Page 15: Specalog for D6R Series III, D7R Series II Waste Handler ... · D6R Series III D7R Series II Engine Engine Model C9 ACERT Cat 3176C Gross Power 170 kW 228 hp 192 kW 258 hp Flywheel

D6R Series III, D7R Series II Waste Handler specifications 15

Notes

Page 16: Specalog for D6R Series III, D7R Series II Waste Handler ... · D6R Series III D7R Series II Engine Engine Model C9 ACERT Cat 3176C Gross Power 170 kW 228 hp 192 kW 258 hp Flywheel

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For more complete information on Cat products, dealer services,and industry solutions, visit us on the web at www.cat.com

© 2006 CaterpillarAll Rights Reserved

Printed in U.S.A.

Materials and specifications are subject to change without notice.Featured machines in photos may include additional equipment.

See your Caterpillar dealer for available options.

CAT, CATERPILLAR, their respective logos and “Caterpillar Yellow,” aswell as corporate and product identity used herein, are trademarks

of Caterpillar and may not be used without permission.AEHQ5632-01 (2-06)

D6R Series III, D7R Series II Waste Handler