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ZCC Europe GmbHZhuzhou Cemented Carbide Group Corp. Ltd.
Special Carbide RodsHartmetallstäbe für Sonderanwendungen
Introduction of
Das Unternehmen
Zhuzhou Cemented Carbide Group Corp. Ltd. (ZCC) has been
a leading manufacturer of cemented carbide products in China
since it was built in 1954. It produces about 5,000 tons of
Cemented Carbides, more than 10,000 tons of APT, Tungsten
Powder, Tungsten Carbide Powder, Ready to Press Powder
and 800 tons of Cobalt Powder annually. Meanwhile, ZCC also
owns separate plants to produce Molybdenum, Tantalum &
Niobium Products.
ZCC has different business sectors which are for Hard Material,
Cutting Inserts and Tools, Tungsten & Molybdenum Products,
Cobalt, Tantalum & Niobium Products.
The hard material sector is the biggest one in ZCC. Its annual
production capability is around 600 tons of Carbide Rolls and
Anvils, 1,000 tons of Carbide Rods, 600 tons of Mining and
Road Milling Buttons, 500 tons of Carbide Molds and Dies, a
few hundred tons for Special Products and Wear Parts.
Carbide rods and bars including solid carbide rods and bars,
carbide rods with hole(s), PCB rods are one of the key products
of ZCC. ZCC produces carbide rods and bars by the method of
extrusion, mould/isostatic pressing and HIP sintering. Strictly
controlled and selected micron, sub-micron, ultra-micron
tungsten carbide powder, advanced manufacturing facilities and
stringent quality management system guarantee ZCC's carbide
The “Diamond Brand” trademark was named as “China’s
Renowned Trademark” in 1999, and “Diamond Brand”
cemented carbide was awarded as “China’s Famous Brand” in
2004.
There are totally 7000 employees in ZCC and turnover in 2011
was over USD 800 million.
In 2002, ZCC established a subsidiary, ZCC Europe GmbH
in Germany, which is responsible for the sales and marketing
in Europe. ZCC Europe GmbH is located at Heinrich Strasse
169A, Duesseldorf. It supplies various Cemented Carbide (Hard
Metal) Products, such as Indexable Inserts, Endmills, Rolls,
Drills, Button Bits, Solid Carbide Rods, Seal Rings, Bushings,
Drawing Dies and other Wear Parts. Besides, it also supplies
Tungsten (W), Molybdenum (Mo), Tantalum (Ta), Niobium (Nb),
For more information, please login ZCC website: www.chinacarbide.com
Die Zhuzhou Cemented Carbide Gruppe Corp. Ltd. (ZCC) gehört
seit ihrer Gründung im Jahr 1954 zu den führenden Herstellern
von Hartmetall Produkten in China. Jährlich werden ca. 5.000 t
Hartmetall, über 10.000 t APT, Wolfram Pulver, Wolfram-
Karbid-Pulver, RTP Pulver und 800 t Kobalt Pulver produziert.
Mittlerweile verfügt ZCC auch über mehrere Fertigungsanlagen
zur Herstellung von Molybdän, Tantal und Niob.
ZCC ist in verschiedene Geschäftsbereiche unterteilt; Hartstoffe,
Wendeschneidplatten und andere Schneidwerkzeuge, Wolfram
und Molybdän Produkte, Kobalt, Tantal und Niob Produkte.
Der größte dieser Bereiche der ZCC Group ist die Abteilung
für Hartstoffe. Die jährliche Produktionskapazität beläuft sich
für Karbidwalzen und Ambosse auf 600 t, Karbidstäbe 1.000 t,
Fräsköpfe für den Berg- und Straßenbau 600 t, Karbidscheiben
500 t und auf einige hundert Tonnen für Spezialanfertigungen
und Verschleißteile.
Karbidstäbe, wie z.B. Vollhartmetall Flach- und Rundstäbe,
Stäbe mit Kühlkanälen oder auch PCB Stäbe sind das
eigentliche Kerngeschäft. ZCC produziert HM Stäbe nach dem
Extrusionsverfahren, durch Formpressen, kaltisostatisches Pressen
und HIP Sinterung. Streng kontrolliertes Wolframkarbidpulver
(superfein, ultra fein und fein), hochwertige Produktionsanlagen
sowie ein striktes Qualitätsmanagement garantieren einen weltweit
erstklassigen und gleichbleibend hohen Qualitätsstandard der
ZCC Stäbe.
Die Marke “Diamond Brand” wurde 1999 zu Chinas renommierter
Handelsmarke ernannt und “Diamond Brand” Hartmetall wurde
2004 als Chinas erstklassige Marke ausgezeichnet.
Heute beschäftigt ZCC 7000 Mitarbeiter und der Umsatz im Jahr
2011 lag bei über 800 Millionen USD.
Als deutsche Niederlassung der ZCC Group übernimmt seit
2002 die ZCC Europe GmbH in Düsseldorf das europaweite
Marketing und den Vertrieb von diversen Hartmetallprodukten,
zu denen u.a. Wendeschneidplatten, Schaftfräser, Walzringe,
Bohrer, Bohrköpfe, Vollhartmetallstäbe, Dichtungsringe,
Buchsen, Zieheisen und andere Verschleißteile zählen. Aber
auch Wolfram, Molybdän, Niob, Tantal und Kobalt werden als
Zwischen- oder Endprodukte vertrieben.
Orientation of Image Image Orientierung
A strong cemented carbide enterprise with a famous world brand
Ein weltweit führender Hartmetall-Hersteller mit einer international bekannten Handelsmarke
Enterprise Spirit Unternehmensziel
Pursuing a Perfect Mastery. Aiming at Unlimited Progress.
Perfektion und kontinuierlicher Fortschritt.
Key Philosophy Die Unternehmensphilosophie
Good Faith Creates Values.
Treu und Glauben als Wertvorstellung
Recommended Grade ( Best Suitable)
GradeStainless
steel
Quenched
steel
Common
carbon steel
Cast
iron
Al and Mg
alloy HRSA
Composite
boardplastics GRP
XU30
XF30
XF20T
YL10.2
XL10
YL10A
YF06
YG6X
Recommended Grade ( Best Suitable)
GradeStainless
steel
Quenched
steel
Common
carbon steel
Cast
iron
Al and Mg
alloy HRSA
Composite
boardplastics GRP
YU06A
YU06R
YH6F
Grade ISO CodeGrain Size
m
Cobalt
Content
Wt%
Density
g/cm3
HardnessTRS(ISO3327)
N/mm2
KIC
Mpa m1/2
HV30 HRA
XU30 K30-K40 0.4 12.0 14.10 1750 92.5 4000 15.20
XF30 K30-K40 0.6 12.0 14.15 1680 92.0 4000 13.26
XF20T K20-K30 0.6 10.0 14.45 1650 91.7 3800 15.40
YL10.2 K20-K30 0.8 10.0 14.42 1600 91.5 4000 14.60
XL10 K20-K30 0.8-1.0 10 14.40 1560 91.0 3800 14.90
YL10A K10-K20 0.8 8.0 14.65 1780 92.8 4200 10.74
YF06 K05-K10 0.6 6.0 14.90 1850 93.1 3800 9.17
YG6X K05-K10 1.0 6.0 14.90 1560 91.0 3000 10.25
YU06A K05-K10 0.4 6.0 14.70 2100 94.6 3800 8.31
YU06R K05-K10 0.4~0.5 6.0 14.70 2050 94.3 3300 8.00
YH6F K05-K10 0.5 6.0 14.80 1900 93.5 4000 9.21
Recommended Applications
Recommended Grade for Tooling Rod
Recommended Grade for PCB Rods
ZCC Europe GmbH
Heinrichstraße 169A, 40239 Düsseldorf, Germany
Tel: 0049-211-230390 Fax: 0049-211-23039139
E-mail: [email protected] www.chinacarbide.com
Grades properties
Recommended Applications for the Grades
Grade
Sorte
Microstructure
Mikrostruktur
Recommended applications
Empfohlene Applikationen
XU30
Suitable for the machining of composite materials, such as stainless steel, high
temperature alloy, hardened steel(especially for heat-treated steel with hardness HRC
40~60), glass ber reinforced plastics. Recommended to make drills, end mills, reamers,
gravers and screw taps ,etc.
XF30
Suitable for the machining of composite materials ,such as stainless steel, high
temperature alloy ,hardened steel(especially for heat-treated steel with hardness HRC
40~60), glass ber reinforced plastics. Recommended to make drills, end mills, reamers,
gravers and screw taps ,etc.
XF20T
Suitable for the machining of common steel, cast iron, heat-treated steel, specially for
steel parts with hardness HRC 40. Recommended to make conventional tools such as
drills, end mills, screw taps and gun drills, etc.
YL10.2
Classical grade for general applications. Suitable for the machining of general materials
such as common steel ,cast iron ,stainless steel etc.Recommended to make conventional
tools such as twist drills, end mills, screw taps, gun drills etc.
XL10Dedicated grade for mills.Suitable for the drilling of conventional materials such as
common steel, cast iron, etc.Recommended to make mills.
YL10ASuitable for the machining of cast iron, aluminum alloys, common steel, plastics.
Recommended for the drilling of cast iron and aluminum alloys.
YF06
Classical grade for rods. Suitable for the machining of composite materials such as
aluminum-magnesium alloy, plastic, reinforced plastic and carbon ber, iron-based alloys
etc.Recommended for the drilling and milling of aluminum-magnesium alloys.
YG6X Suitable for the drilling of nonferrous metals.
YU06A
Suitable for the machining of glass ber, wood, plastic, aluminium-magnesium alloy,
composite board ,etc.Recommended to make PCB router bit with drilling diameter
0.8mm.
YU06R
Economical grade suitable for the machining of glass ber, wood, plastic , a luminium-
magnesium alloy etc. Recommended to make PCB router bit with drilling diameter
1.6mm.
YH6FDedicated grade for making PCB micro drills. Made from nano-composite powder . Quite
suitable for making micro drills with drilling diameter 0.3 0.5mm.
ZCC Europe GmbH
Heinrichstraße 169A, 40239 Düsseldorf, Germany
Tel: 0049-211-230390 Fax: 0049-211-23039139
E-mail: [email protected] www.chinacarbide.com
Cemented Carbide Blank Rods for Deep Hole Drill
Type
D(mm) d1(mm) d2(mm)
L(mm)Nominal
DimensionTolerance
Nominal
DimensionTolerance
Nominal
DimensionTolerance
BØ8.5 1.5 Ø1.9 340QZ 8.5 -0.1/+0.4 1.5 0.2 1.9 0.2 340
BØ10.5 Ø1.8 Ø2.4 340QZ 10.5 -0.1/+0.4 1.8 0.2 2.4 0.2 340
BØ12.5 Ø2.2 Ø2.9 340QZ 12.5 -0.1/+0.4 2.2 0.2 2.9 0.2 340
BØ14.5 Ø2.8 Ø3.5 340QZ 14.5 -0.1/+0.5 2.8 0.25 3.5 0.25 340
BØ15.5 Ø3.0 Ø3.8 340QZ 15.5 -0.1/+0.5 3.0 0.25 3.8 0.25 340
BØ16.5 Ø3.2 Ø4.0 340QZ 16.5 -0.1/+0.5 3.2 0.25 4.0 0.25 340
BØ17.5 Ø3.4 Ø3.9 340QZ 17.5 -0.1/+0.5 3.4 0.25 3.9 0.25 340
BØ18.5 Ø3.6 Ø4.5 340QZ 18.5 -0.1/+0.5 3.6 0.25 4.5 0.25 340
BØ19.5 Ø3.8 Ø4.8 340QZ 19.5 -0.1/+0.5 3.8 0.25 4.8 0.25 340
BØ20.7 Ø4.0 Ø5.0 340QZ 20.7 -0.1/+0.5 4.0 0.3 5.0 0.3 340
BØ21.7 Ø4.2 Ø5.3 340QZ 21.7 -0.1/+0.5 4.2 0.3 5.3 0.3 340
BØ22.3 Ø4.5 Ø5.6 340QZ 22.3 -0.1/+0.5 4.5 0.3 5.6 0.3 340
BØ24.3 Ø4.8 Ø6.0 340QZ 24.3 -0.1/+0.5 4.8 0.3 6.0 0.3 340
BØ30.7 Ø6.0 Ø7.4 340QZ 30.7 -0.1/+0.5 6.0 0.35 7.4 0.35 340
ZCC Europe GmbH
Heinrichstraße 169A, 40239 Düsseldorf, Germany
Tel: 0049-211-230390 Fax: 0049-211-23039139
E-mail: [email protected] www.chinacarbide.com
Special Carbide Rods
L
115°
d1
d2
D
Cemented Carbide Blank Rods for T-slot Cutters
ZCC Europe GmbH
Heinrichstraße 169A, 40239 Düsseldorf, Germany
Tel: 0049-211-230390 Fax: 0049-211-23039139
E-mail: [email protected] www.chinacarbide.com
RECOMMENDED GRADE
Grade
Sorte
Microstructure
Mikrostruktur
Recommended applications
Empfohlene Applikationen
YF06
Classical grade for rods. Suitable for the machining of composite materials such as
aluminum-magnesium alloy, plastic, reinforced plastic and carbon ber, iron-based alloys
etc.Recommended for the drilling and milling of aluminum-magnesium alloys.
XF30
Suitable for the machining of composite materials ,such as stainless steel, high temperature
alloy ,hardened steel(especially for heat-treated steel with hardness HRC 40~60), glass
ber reinforced plastics. Recommended to make drills, end mills, reamers, gravers and
screw taps ,etc.
YL10.2
Classical grade for general applications. Suitable for the machining of general materials
such as common steel ,cast iron ,stainless steel etc.Recommended to make conventional
tools such as twist drills, end mills, screw taps, gun drills etc.
C
D1
D2
L
Ball nosed rod
RECOMMENDED GRADE
TypeD (mm) L (mm) R(mm)
Dimension Tolerance Length Tolerance R Tolerance
B 12.7*76.2 13.08 0./+0.4 76.2 0./+1.6 6.35 0./+0.4
B 12.7*101.6 13.08 0/+0.4 101.6 0./+1.6 6.35 0/+0.4
B 11.1125*69.85 11.51 0./+0.4 69.85 0./+1.6 5.56 0./+0.4
B 15.875*88.9 16.26 0./+0.4 88.9 0./+1.6 7.94 0./+0.4
B 19.05*101.6 19.56 0./+0.4 101.6 0./+1.6 9.53 0./+0.4
B 25.4*101.6 25.9 0./+0.4 101.6 0./+1.6 12.7 0./+0.4
ZCC Europe GmbH
Heinrichstraße 169A, 40239 Düsseldorf, Germany
Tel: 0049-211-230390 Fax: 0049-211-23039139
E-mail: [email protected] www.chinacarbide.com
Grade
Sorte
Microstructure
Mikrostruktur
Recommended applications
Empfohlene Applikationen
YF06
Classical grade for rods. Suitable for the machining of composite materials such as
aluminum-magnesium alloy, plastic, reinforced plastic and carbon ber, iron-based alloys
etc.Recommended for the drilling and milling of aluminum-magnesium alloys.
XF30
Suitable for the machining of composite materials ,such as stainless steel, high temperature
alloy ,hardened steel(especially for heat-treated steel with hardness HRC 40~60), glass
ber reinforced plastics. Recommended to make drills, end mills, reamers, gravers and
screw taps ,etc.
YL10.2
Classical grade for general applications. Suitable for the machining of general materials
such as common steel ,cast iron ,stainless steel etc.Recommended to make conventional
tools such as twist drills, end mills, screw taps, gun drills etc.
XF20T
Suitable for the machining of common steel, cast iron, heat-treated steel, specially for steel
parts with hardness HRC 40. Recommended to make conventional tools such as drills, end
mills, screw taps and gun drills, etc.
L
R
D
Sharp-pointed Rods
ZCC Europe GmbH
Heinrichstraße 169A, 40239 Düsseldorf, Germany
Tel: 0049-211-230390 Fax: 0049-211-23039139
E-mail: [email protected] www.chinacarbide.com
RECOMMENDED GRADE
Grade
Sorte
Microstructure
Mikrostruktur
Recommended applications
Empfohlene Applikationen
YF06
Classical grade for rods. Suitable for the machining of composite materials such as
aluminum-magnesium alloy, plastic, reinforced plastic and carbon ber, iron-based alloys
etc.Recommended for the drilling and milling of aluminum-magnesium alloys.
YL10.2
Classical grade for general applications. Suitable for the machining of general materials
such as common steel ,cast iron ,stainless steel etc.Recommended to make conventional
tools such as twist drills, end mills, screw taps, gun drills etc.
L
DB1B2
Step rod with one hole
RECOMMENDED GRADE
ZCC Europe GmbH
Heinrichstraße 169A, 40239 Düsseldorf, Germany
Tel: 0049-211-230390 Fax: 0049-211-23039139
E-mail: [email protected] www.chinacarbide.com
Grade
Sorte
Microstructure
Mikrostruktur
Recommended applications
Empfohlene Applikationen
XF30
Suitable for the machining of composite materials ,such as stainless steel, high temperature
alloy ,hardened steel(especially for heat-treated steel with hardness HRC 40~60), glass
ber reinforced plastics. Recommended to make drills, end mills, reamers, gravers and
screw taps ,etc.
YL10.2
Classical grade for general applications. Suitable for the machining of general materials
such as common steel ,cast iron ,stainless steel etc.Recommended to make conventional
tools such as twist drills, end mills, screw taps, gun drills etc.
YL10ASuitable for the machining of cast iron, aluminum alloys, common steel, plastics.
Recommended for the drilling of cast iron and aluminum alloys.
L2
L1
D2
D1
d1
Grade
Sorte
Microstructure
Mikrostruktur
Recommended applications
Empfohlene Applikationen
YF06
Classical grade for rods. Suitable for the machining of composite materials such as
aluminum-magnesium alloy, plastic, reinforced plastic and carbon ber, iron-based alloys
etc.Recommended for the drilling and milling of aluminum-magnesium alloys.
XF30
Suitable for the machining of composite materials ,such as stainless steel, high temperature
alloy ,hardened steel(especially for heat-treated steel with hardness HRC 40~60), glass
ber reinforced plastics. Recommended to make drills, end mills, reamers, gravers and
screw taps ,etc.
YL10.2
Classical grade for general applications. Suitable for the machining of general materials
such as common steel ,cast iron ,stainless steel etc.Recommended to make conventional
tools such as twist drills, end mills, screw taps, gun drills etc.
Step rod with oblique blind hole
ZCC Europe GmbH
Heinrichstraße 169A, 40239 Düsseldorf, Germany
Tel: 0049-211-230390 Fax: 0049-211-23039139
E-mail: [email protected] www.chinacarbide.com
RECOMMENDED GRADE
L1
L2
B
L3
D2
D1
d1
d2
Sales Center in EuropeZCC Europe GmbHwww.chinacarbide.comHeinrichstraße 169A, 40239 Düsseldorf, Germany
Tel: 0049-211-230390
Fax: 0049-211-23039139
E-mail: [email protected]
Local Contact:Ihr Ansprechpartner vor Ort