special clearance sale - lock-block ltd. · block transparent view rod-lock™ system page 10 / 17...
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![Page 1: SPECIAL CLEARANCE SALE - Lock-Block Ltd. · Block transparent view Rod-Lock™ system Page 10 / 17 Prices effective July 1, 2020 Option shown with blocks anchored to bottom row. Another](https://reader034.vdocuments.net/reader034/viewer/2022043007/5f929724009b8678e52b12a0/html5/thumbnails/1.jpg)
Lock-Block Ltd.1-800-565-2565 www.LockBlock.com [email protected]
1”-3” clear3” minus road base3/4” minus road base
1/2” clear crushed concrete3/4” clear crushed concrete Double washed coarse sand
Additional $0.50 per tonne environmental fee on all aggregates $25 minimum charge. Prices subject to change without notice and to all applicable taxes.
PRODUCT REGULAR PRICE SALE PRICE
¾” Clear Crushed Concrete $ 14.50/Tonne $ 12.99/Tonne
½” Clear Crushed Concrete $ 13.50/Tonne $ 11.99/Tonne
Road Base ¾” MinusRoad Base 3” Minus
$ 6.00/Tonne$ 8.00/Tonne
$ 2.49/Tonne$ 4.99/Tonne
Double Washed Coarse Sand $ 8.00/Tonne $ 6.99/Tonne
1”-3” Clear Crushed Concrete $ 8.50/Tonne $ 5.99/Tonne
Navvy Jack $ 13.00/Tonne $ 11.99/Tonne
Aggregates
Page 1 / 21
Prices effective October 1-31, 2020
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Lock-Block Ltd.1-800-565-2565 www.LockBlock.com [email protected]
Concrete recycling
$7.00 / Tonne Clear concrete-Broken up to workable pieces and no contamination whatsoeverRocks smaller than 2 feet in diameter
$13.00 / Tonne ‘Light’ contamination with steel,Rocks larger than 2 feet in diameter
$17.00 / Tonne ‘Medium’ contamination with steel mesh, rebar
$25.00 / Tonne ‘Heavy’ contamination with steel mesh, rebar
To be assessed by load
Some loads can range higher depending on the composition and Lock Block LTD. reserves the right to charge accordingly
$100.00 Pump washouts
Dump fees effective October 1-31, 2020
$25 minimum charge. Prices subject change without notice and to all applicable taxes. The decision by the scale operators on charges is final. There are NO exceptions…and no negotiations. Any belligerent behaviour is cause for the immediate rejection of the load and the driver will not be welcomed back for the remainder of the business day
All loads will be videotaped and recorded
Materials that will NOT be accepted:
• Asphalt• Styrofoam• Ceramic or porcelain tiles• Radiant floor heating tubes• Anything flammable• Garbage• Drywall or gypsum board• Asbestos • Plastic • Dirt/Wood• Red brick
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2800 lbs 1250 kg 2100 lbs 1000 kg 1800 lbs 800 kg
2100 lbs 950 kg
2400 lbs 1100 kg 3000 lbs 1350 kg
700 lbs 300 kg
2000 lbs 900 kg
460 mm CLB 18”
3050 mm
460 mm
460 mm
690 mm CRB Roadside
2500 mm
562 mm
690 mm
460 mm to 690 mm TransitionCTB-1E
460 mm
2500 mm
690 mm
460 mm
562 mm
690 mm CRB Slotted
2500 mm
690 mm
562 mm
1000 mm
690 to 810 Transition CTB-2H
1300 mm562 mm
690 mm
810 mm
612 mm
690 mm CDB Drainage
1000 mm
690 mm
562 mm2500 mm
250 mm
Prices effective October 1-31, 2020
460 CBN Bullnose
1200 mm460 mm
460 mm
Available with lifting hole
690 mm Bullnition
2500 mm
460 mm
690 mm
562 mm
Lock-Block Ltd.1-800-565-2565 | www.LockBlock.com | [email protected]
Barriers p1
Page 3 / 21
Barriers are made as either Female-Female (E) as depicted in front or Male-Male (H) as depicted behind. All barriers can be made with steel mesh reinforcement instead of fibre by request.
CTB-3H also available (not pictured)Addons Shear key + $25 690mm Tight radius modification + $20Rod-Lock™ hole: $25/hole
Used: 50% offUtility: 30% off
All produced MOT barriers meet or exceed the requirements of BC-MOTI-SS and DBSS sections 211 and 941
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2600 lbs 1200 kg 3100 lbs 1400 kg
1700 lbs 750 kg 900 lbs 400 kg L: 800 lbs 350 kg T: 1000 lbs 450 kg
3840 lbs 1750 kg
3800 lbs 1700 kg 3600 lbs 1650 kg 2550 lbs 1150 kg
810 CPB Pier Barrier
2500 mm414 mm
810 mm
810 Bridge Parapet Transition
2000 mm
810 mm
402 mm
612 mm
690 mm Lock-Block™ Barrier
1500 mm
562 mm
690 mm
690 mm Lock-Block™ Barrier Half
690 mm
562 mm
750 mm
690 mm Lock-Block™ L+T Junction
656 mm
690 mm
656 mm
750 mm656 mm
690 mm
1070 CMT Parapet Transition
2500 mm
1070 mm
402 mm
425 mm810 mm
Prices effective October 1-31, 2020
810 mm CMB Median
2500 mm
612 mm
810 mm
810 mm CMB Slotted
1000 mm
810 mm
612 mm2500 mm
810 mm CMDB Drainage
2500 mm
1000 mm
612 mm
810 mm
All bottom Lock-Block™ row barriers available in Rod-Lock™ variants
Lock-Block Ltd.1-800-565-2565 | www.LockBlock.com | [email protected]
Barriers p2
Page 4 / 21
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Lock-Block Ltd.1-800-565-2565 www.LockBlock.com [email protected]
Building a Lock-Block™ wall system : CHOOSE SYSTEM
GRAVITY WALL• Classic Lock-Block™ wall system used for over 3
decades for various construction application. • Design Manual available for professional Engineers free
of charge.• Example uses: retaining wall, storage bin, etc.
MSE WALL• Mechanically Stabilized Earth (MSE) walls constructed
with Standard Lock-Block™ units in combination with extensible soil reinforcement (such as Geogrid™)
• Design Manual available for professional Engineers free of charge.
• Example uses: Advanced retaining walls
ROD-LOCK™ WALL• A composite semi-gravity retaining wall system made
of Lock-Block™ concrete blocks and hot dip galvanized steel rods with locking anchors.
• Design Manual available for professional Engineers free of charge.
• Example uses: Push wall, retaining wall, storage bins, etc.
LANDSCAPING WALL• Walls made of ½ scale blocks• Each block weighs 1/8 of its full-size counterpart• Can be used in all wall types above (Gravity, MSE, and
Rod Lock)• Default facing: Texture-Lock• Default strength: Min 20MPa with Min 4% air content
Page 5 / 21
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Lock-Block Ltd.1-800-565-2565 www.LockBlock.com [email protected]
Building a Lock-Block™ wall system : CONCRETE MIX
Page 6 / 21
UTILITY GRADE A
• Made of Left-over concrete• Might have cosmetic imperfection (Less than 5% )• Engineered lifting eye: PC strand cable with breaking load of over 40000lbs • Availability varies time to time• Example uses: any construction project with no restriction on concrete
properties
UTILITY GRADE B
• Made of Left-over concrete• Might have some concrete defects and tolerance imperfections or mixed and
matched textures.• Engineered lifting eye: PC strand cable with breaking load of over 40000lbs • Availability varies time to time• Example uses: some construction project with no restriction on concrete
properties, temporary walls and bins, etc.
TAGGED20
• Proprietary Lock-Block™ concrete mix freshly made in our precast facility • Over 25 years of track record and proven performance in BC• Each block has an embedded aluminum tag with traceable QC number• Engineered lifting eye: PC strand cable with breaking load of over 40000lbs • Minimum Guaranteed Strength: 20MPa• Minimum air content: 4%
TAGGED30
• Meets or exceeds the requirements of CSA-A23 classes of exposure C-3, A-3, C-4, A-4, F-1, F-2, R-1, R-2, R-3 N-CF, S-3
• Each block has an embedded aluminum tag with traceable QC number• Engineered lifting eye: PC strand cable with breaking load of over 40000lbs • Minimum Guaranteed Strength: 30MPa• Air content: Minimum 4%, or as per customer requirements• Maximum Water-Cement ratio: 0.45
TAGGED32
• Meets or exceeds the requirements of CSA-A23 classes of exposure C-2, C-3, A-2, A-3, C-4, A-4, F-1, F-2, R-1, R-2, R-3 N-CF, S-3
• Each block has an embedded aluminum tag with traceable QC number• Engineered lifting eye: PC strand cable with breaking load of over 40000lbs • Minimum Guaranteed Strength: 32MPa• Air content: 5%-8%, or as per customer requirements• Maximum Water-Cement ratio: 0.45
MOT SPEC
• Meets or exceeds the requirements of: 1) BC MOTI Standard Specifications SS211 and DBSS 2211; and 2) BC MOTI Recognized Product List, several retaining wall categories; and 3) CSA-A23 classes of exposure C-3, A-3, C-4, A-4, F-1, F-2, R-1, R-2, R-3 N-CF, S-3• Each block has an embedded aluminum tag with traceable QC number• Engineered lifting eye: PC strand cable with breaking load of over 40000lbs • Minimum Guaranteed Strength: 30MPa• Air content: 5%-7%• Maximum Water-Cement ratio: 0.45 • Minimum cement content: 320 kg/m3• Slump(mm): 30-70• Note: Special provisions and job specific requirements may differ and must
be considered at the time of ordering
Final step: pick finish
(next page)
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Texturlock™ Smooth $24
Vertical rib Cutstone
Granite
Custom$98 front face$148 side face
Cost of liner + $95 per block
$10 front face$10 each side face
$24 front face$29 each side face
$24 front face$29 each side face
$0 front face$14 each side face
Lock-Block Ltd.1-800-565-2565 www.LockBlock.com [email protected]
Page 7 / 21
Block finishes
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1850 lbs 850 kg20MPa 3800 lbs 1700 kg 7550 lbs 3450 kg
1850 lbs 850 kg 900 lbs 400 kg 5650 lbs 2550 kg
7500 lbs 3400 kg 9400 lbs 4250 kg2750 lbs 1250 kg
30MPa 4070 lbs 1850 kg
Block addons - 25 MPa, add $58- 30 MPa, add $78- 32 MPa, add $98- 30 MPa MOT spec, add $149 - 1” - 3” horizontal pipe (for anchor blocks) $19 per pipe- Standard blocks available in +/- 16mm
length for special fits add $98
Engineered 20 MPa blocks are guaranteed minimum strength of 20 MPa, 4% air content, and are tag traceable.
Half-Height Three Cross
2250 mm750 mm
375 mm
Five Cross
3750 mm
750 mm
750 mm
Four Cross
3000 mm
750 mm
750 mm
Three Cross
2250 mm
750 mm
750 mm
Half-Height Half
750 mm750 mm
375 mm
Half-Height
1500 mm750 mm
375 mm
1500 mm1500 mm
750 mm
750 mm750 mm
750 mm
20mm chamfer version available
Full Keyed
1500 mm750 mm
750 mm
20mm chamfer version available
Half Keyed Double Wide Keyed
3000 lbs 1350 kgKeyed Transition
1500 mm750 mm
750 mm
2250 lbs 1000 kgWedge Keyed
1500 mm
153 mm
750 mm
22.5 degrees
Design manual available for professional Engineers free of charge. E-mail for info Page 8 / 21Prices effective October 1-31, 2020
Texture available on back face
Lock-Block Ltd.1-800-565-2565 | www.LockBlock.com | [email protected]
Keyed blocks
Blocks are normally available for immediate delivery, however some configurations may not be in stock and will therefore require advance notice. Granite facing or textured facing can be added to most blocks upon request. Block weights can vary by 5%
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1800 lbs 800 kg 7350 lbs 3350 kg
1750 lbs 800 kg 850 lbs 400 kg
2150 lbs 1000 kg
2450 lbs 1100 kg 2950 lbs 1350 kg1200 lbs 550 kg
2300 lbs 1050 kg
20MPa 3650 lbs 1650 kg 30MPa 4100 lbs 1870 kg
2 to 1 Transition
1500 mm750 mm
750 mm
Full Transition Flat Top
1500 mm750 mm
750 mm
Half Transition
750 mm750 mm
750 mm
Side Transition
1500 mm
750 mm
750 mm
Wedge Flat Top
1500 mm
153 mm
750 mm
Half-Height Half Flat Top
750 mm750 mm
375 mm
Half-Height Flat Top
1500 mm750 mm
375 mm
Double Wide Flat Top
1500 mm1500 mm
750 mm
Half Flat Top
750 mm750 mm
750 mm
Full Flat Top
1500 mm750 mm
750 mm
20mm chamfer version available 20mm chamfer version available
22.5 degrees
Page 9 / 21
Texture available on back face
Wedge blocks can be used to connect two walls at angles in increments of 22.5 degrees, making them perfect for pre-loads and irregular site plans.
Wedge blocks in corner
Lock-Block Ltd.1-800-565-2565 | www.LockBlock.com | [email protected]
Blocks are normally available for immediate delivery, however some configurations may not be in stock and will therefore require advance notice. Granite facing or textured facing can be added to most blocks upon request. Block weights can vary by 5%
Prices effective October 1-31, 2020
Utility
Flats and transitions
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200 lbs 1100 kg 1200 lbs 550 kg 2250 lbs 1050 kg
2100 lbs 950 kg 2100 lbs 950 kg 1550 lbs 700 kg
1350 lbs 600 kg 3950 lbs 1350 kg
2750 lbs 1250 kg 2550 lbs 1150 kg 2250 lbs 1150 kg
2950 lbs 1350 kg
4 Step Stairs
1500 mm750 mm
750 mm
187.5mm375 mm
Half Stairs
750 mm
750 mm
Steps are250 mm x 3
Full Stairs
1500 mm
750 mm
Wedge Bench
1500 mm
153 mm
750 mm
450 mm
750 mm300 mm
Right Transition Bench750 mm
1500 mm
750 mm
Left Transition Bench
1500 mm
750 mm
Right Corner Bench
1500 mm750 mm
300 mm
750 mm
450 mm
Left Corner Bench
1500 mm750 mm
750 mm
Left Inside Corner Bench
1500 mm
750 mm
750 mm 300 mm
450 mm
Right Inside Corner Bench
1500 mm750 mm
300 mm750 mm
450 mm
Full Bench
1500 mm750 mm
750 mm
300 mm
450 mm
450 mm
Half Bench
750 mm750 mm
750 mm450 mm
300 mm
Steps are250 mm x 3
Page 10 / 21
750 mm
Texture available on back face
750 mm 750 mm
Lock-Block Ltd.1-800-565-2565 | www.LockBlock.com | [email protected]
Benches
Blocks are normally available for immediate delivery, however some configurations may not be in stock and will therefore require advance notice. Granite facing or textured facing can be added to most blocks upon request. Block weights can vary by 5%
Prices effective October 1-31, 2020
Utility
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650 lbs 300 kg
200 lbs 100 kg
22700 lbs 10300 kg10.1 Imperial tons
10000 lbs 4550 kg4.5 Imperial tons
3550 lbs 1600 kg1.6 Imperial tons
160 lbs 70 kg
Max weight Max weight Max weight
Weight of all anchors is variable +/- 5%
Parking Curb
9”7’
6”
6”
6’
6”
Tuf-Stop™ Curb by Tuf-Tite with yellow plastic cover
3’4’
51/4 ”
4’ x 3’ Parking Pad
Pipes can be put in any block at any position.
Blocks with horizontal pipe void
Small anchor
40 1/2”40 1/2”
34”34”
45 1/2” Max
Medium anchor
48”48”
58” Max
Large anchor
73”73”
60” Max
69”69”
3800 lbs 1750 kg
20mm chamferRegular chamfer is 50mm
1500 mm750 mm
750 mm
48”48”
10300 lbs 4700 kg
9’10”
4’
7’6”
Sound wall
Custom anchor blocksAnchors can be added tomany blocks for $94 each
Lock-Block Ltd.1-800-565-2565 | www.LockBlock.com | [email protected]
Specialty p1
Blocks are normally available for immediate delivery, however some configurations may not be in stock and will therefore require advance notice. Granite facing or textured facing can be added to most blocks upon request. Block weights can vary by 5%
Page 11 / 21Prices effective October 1-31, 2020
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2850 lbs 1300 kg 1550 lbs 700 kg3150 lbs 1450 kg
3250 lbs 1450 kgBattered block (12 or 20 deg)
Half Planter
750 mm750 mm
750 mm
Full Planter
1500 mm750 mm
750 mm
1500 mm
Gutter
750 mm
750 mm
750 mm
20 degree block shown
Geo-grid in block
Add $49 per block. Can be installed in any block
Geo-grid to be provided by client
Lock-Block Ltd.1-800-565-2565 | www.LockBlock.com | [email protected]
Specialty p2
Battered blocks can be used to create walls without doing complex grading to set the wall at angle. The block can be placed at any level, allowing for greater control over your retaining wall solution.
Blocks are normally available for immediate delivery, however some configurations may not be in stock and will therefore require advance notice. Granite facing or textured facing can be added to most blocks upon request. Block weights can vary by 5%
Page 12 / 21Prices effective October 1-31, 2020
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Lock-Block Ltd.1-800-565-2565 www.LockBlock.com [email protected]
Rod-Lock™ pricing -Pipe hole 1¼” -Bulb anchor (bottom row)
= $9.00 per hole= $49.00 per anchor
-Hardware kit (coil rod, coupling nut, locking plate, and washer) = $69.00 per set
Anchors can be used in bottom row if wall does not need to be fixed into the ground. Most products (keyed, benches, flat tops, and some barriers) are available for use in the Rod-Lock™system. Hardware is sold separately. Please call for more details. Rod-Lock™ design manual available free of charge for Professional Engineers.
Galvanized Locking washer
GalvanizedCoupling nut
GalvanizedWasher
GalvanizedBulb anchor
1” Galvanized coil rodMinimum yield strength
70.3 kips / 315 kN
Block transparent view
Rod-Lock™ system
Page 13 / 21Prices effective October 1-31, 2020
Option shown with blocks anchored to bottom row. Another option is to anchor the bottom block into the ground.
Our Lock-Block™ barriers are specially designed to fit on top of any keyed block, creating a stable and easy to place design. They can also be used with theRod-Lock™ system for added stability.
Rod-Lock™ barriers can connect directly to the top of the wall
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Lock-Block Ltd.1-800-565-2565 www.LockBlock.com [email protected]
Rod-Lock™ system
Page 14 / 21Prices effective October 1-31, 2020
The Rod-Lock™ system can also be used laterally for even more stability. The block units can be paired with soil anchors to create a stable retaining system for a variety of soil types. Rods can be installed on any axis by offsetting location.
By connecting blocks together, the wall cross section can be strengthened dramatically, allowing for steeper walls where available space may be constrained. By using soil anchors, walls can be constructed in areas where it might not be possible to employ geogrid.Horizontal pipes-2.5 ft pipe-5 ft pipe
= $19 each= $25 each
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Lock-Block Ltd.1-800-565-2565 www.LockBlock.com [email protected]
Sample walls
Blocks are normally available for immediate delivery, however some configurations may not be in stock and will therefore require advance notice. Granite facing or textured facing can be added to most blocks upon request. Block weights can vary by 5%
These simple walls can be made in both full scale and landscape scale. All of the blocks shown are available for both scales. The versatility of Lock-Block™ units allows for many configurations.
Blocks used in examples
Standard keyed Flat Top Transition Flat Bench
L+R OutsideCorner Bench
L+R TransitionBench
Planter
Full size
Landscape
Wall withplanters
Flat toppedblock wall
Outside cornerblock wall
Page 15 / 21
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Lock-Block Ltd.1-800-565-2565 www.LockBlock.com [email protected]
The Arch-Lock™ system can be used for many different projects such as river crossings, underpasses, storage sheds, conveyor protection, and more. The system can be designed without embedded steal, which means that Arch-Lock™ structures have design lives in the hundreds of years. The system can also be designed with post-tensioning cables for seismic considerations.
3 metre arch with sloped end
Landscape
Full scale 6 metre arch with attached headwall
With an optional headwall, this 6 metre arch can be used as an overpass for both trains and cars.
Arches are available in both full-scale size with openings of 3m and 6m as well as landscape scale with an opening of 1.5m. Arch height can be increased by adding regular blocks to the bottom of the design.
There are many style options available for the Arch-Lock™ structure to match your project’s aesthetics.
Arch-Lock™
Page 16 / 21
6m
4.5m
3m
Pricing:Voussoir blockHalf VoussoirKeyHalf Key
$245$195$275$225
Additional blocks can be added for specialty designs such as the sloped blocks. Inquire for pricing.
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600mm mini and full(outside diameter: 740mm)
750mm mini and full(outside diameter: 910mm)
900mm mini and full(outside diameter: 1100mm)
750mm
1500mm
750mm
1500mm
750mm
1500mm
375mm
750mm
375mm
750mm
375mm
750mm
Lock-Block Ltd.1-800-565-2565 www.LockBlock.com [email protected]
Headwalls 2
Page 18 / 21
Lock-Block headwalls provide a simple solution for culverts. Our pre-cast blocks remove the requirement for formwork and curing time. Headwalls are available in both full scale size as well as landscape block size with three different diameters: 600mm, 750mm, and 900mm.
Pricing:Full headwall blocks$488 eachMini headwall blocks$158 each
Each example contains keyed full blocks for design purposes. Headwall blocks are specialty formed to fit around the pipes.
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460 lbs 210 kg 230 lbs 100 kg
230 lbs 110 kg470 lbs 210 kg 370 lbs 170 kg
370 lbs 170 kg
375 mm375 mm
Mini Transition Flat Top
750 mm375 mm
375 mm
375 mm
Mini Full Keyed
750 mm375 mm
375 mm
Mini Half Keyed Mini Keyed Transition
750 mm375 mm
375 mm
Mini Half Flat Top
375 mm375 mm
375 mm
Mini Full Flat Top
750 mm375 mm
375 mm
Standard landscaping blocks are guaranteed minimum strength of 20 MPa, and 4% air content.
Lock-Block Ltd.1-800-565-2565 www.LockBlock.com [email protected]
Landscaping 1
Blocks are normally available for immediate delivery, however some configurations may not be in stock and will therefore require advance notice. Granite facing or textured facing can be added to most blocks upon request. Block weights can vary by 5%
Landscaping blocks are 1/2 size or the full-sized blocks in each dimension, mak-ing them 1/8th the volume and weight. They can be placed with a bobcat, saving time and hard labour costs.
All landscaping blocks come with texturlock finish and the planter can be made with texturlock on all sides.
Full size
Landscape
Page 19 / 21Prices effective October 1-31, 2020
Addons - 25 MPa - $28- 30 MPa and 32 MPa - $38- 1” - 2” pipe (for anchoring) - $19- Additional textured faces - $12 per face except back face which is $29.
- Granite - $48
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270 lbs 110 kg 270 lbs 120 kg370lbs 170 kg
340 lbs 160 kg 370 lbs 170 kg
230 lbs 100 kg
Mini Right Transition Bench375 mm
750 mm
150 mm
Mini Left Transition Bench
750 mm
375 mm
150 mm
Mini Right Corner Bench
750 mm375 mm
150 mm375 mm
225 mm
Mini Left Corner Bench
750 mm375 mm
375 mm
Mini Bench
750 mm375 mm
375 mm
150 mm
225 mm
225 mm
170 lbs 80 kgMini Half Bench
375 mm375 mm
375 mm
225 mm
225 mm
150 mm
350 lbs 160 kgMini Planter
750 mm375 mm
750 mm
Mini Half-Height Keyed
750 mm375 mm
188 mm
225 mm
700 lbs 320 kgMini Three Cross
1125 mm
375 mm
375 mm
Lock-Block Ltd.1-800-565-2565 | www.LockBlock.com | [email protected]
Landscaping 2
Rod-Lock™ blocks available in landscaping scale as well. More information available on Rod-Lock™ system page
Blocks are normally available for immediate delivery, however some configurations may not be in stock and will therefore require advance notice. Granite facing or textured facing can be added to most blocks upon request. Block weights can vary by 5%
Page 20 / 21Prices effective October 1-31, 2020
-Pipe holes 1” = $9.00 per hole
- Hardware kit: (Coil rod with coupling nut, locking plate, and washer)
= $29.00 per set
Rod-Lock™ pricing
![Page 21: SPECIAL CLEARANCE SALE - Lock-Block Ltd. · Block transparent view Rod-Lock™ system Page 10 / 17 Prices effective July 1, 2020 Option shown with blocks anchored to bottom row. Another](https://reader034.vdocuments.net/reader034/viewer/2022043007/5f929724009b8678e52b12a0/html5/thumbnails/21.jpg)
1. Always start with a smooth base, joint lines in the wall canonly be as straight as the base on which they are placed. Asix inch blanket or granular materials, compacted and raked orscreeded smooth is normally a sufficient base.
2. If possible, prepare the entire base before placing blocks sothat a visual inspection can be made to minimize bumps and hol-lows.
3. If the location is not level or has a stepped bottom surface,place the lowest block first, taking care to align the front face ofthe wall.
4. Only use handheld compacting equipment within 4 feet of thefill side of the wall.
5. As the surface finish of the blocks is variable, the best face ofthe block should be turned out.
6. IMPORTANT - Begin placing the second row of blocks after no more than 5 or 6 bottom blocks have been placed, again taking care to align the front face of the wall. This is particularly important if the bottom row of blocks is turned sideways to the direction of the wall, because the smooth-faced liner blocks are slightly less than 750mm wide. The bottom row in this case will have a small gap to provide the correct clearance for the subsequent row. That is, when a row of blocks is placed perpendicular to the face of the wall, the distance between the centers of the key of two consecutive blocks must be 750mm. This would create a small gap between the blocks.( Remember, there is approximately 12mm of clearance in every direction in the fit of the keyways)
7. Should the clearance become tight for the second row of blocks, merely place the next block along the bottom row, with a slight gap (10mm), the second and subsequent rows will then have sufficient clearance. Continue placing subsequent rows, taking care to align the front face.8. Non right-angle corners, or corners where walls have differ-ent batters are achieved more easily by:
a. Building a 2 block square column and placing each bat-tered wall against the adjacent sides of the column.
b. By using wedge blocks to create a 22.5°, 45°, 67.5°, or90° corner.
c. Building the 2 walls independently and pouring the cornersafterwards.
9. If desired, the wall can be curved either vertically, horizontally,or both.
10. For speed & convenience a track mounted hydraulic excava-tor is the best machine to place the blocks.
11. Pressure washing & sealing the surface will minimize algaegrowth and prolong new appearance.
12. Some useful tools to have on the job-site includes:
n A transit to lay out a level base. - Shovels and rakes forbase preparation..
n A broom to clean the keyways before placing the nextlayer.
n One or more 5 foot pry bars for jostling the blocks intoposition.
Lock-Block Ltd.
Clean free-draining backfill compacted in lifts
Always use clean, free draining backfill adjacent to wall.
Drain pipe surrounded by drain rock.
Excavate to suitable sub-grade and prepare a well compacted granular base.
Length of Geogriddetermined by engineer.
Excavate to suitable sub-grade and prepare a well compacted granular base.
Drain pipe surrounded bydrain rock.
NOT TO SCALE
A vertical or near vertical wall is possible if a soil reinforcing geogrid is added to the backfill at every row of blocks. Very high loads can be supported with this type of construction. Ask manufacturer how to minimize geogrid wrinkling behind wall.
The greater the batter into the fill, the higher the wall can be built without the need to increase the width of the base or adding reinforcing geogrid to the backfill.
Note: These tips only apply to genuine Lock-Block™ products because of our superior manufacturing tolerances.
INSTALLATION TIPS
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