special metals_product catalog

Special Metals WeldingProducts Company is theworlds leading developerand manufacturer of nickel based welding consumables for joiningnickel alloys, high performance steels, castirons and dissimilar metals as well as overlaying on steel forcorrosion or erosion protection. It offers theindustry the widest rangeof welding consumables,supported by over 100years experience in nickelalloy technology. Producttrademarks such asMONEL, INCO-WELD, NI-ROD, INCONEL,INCOLOY, INCO-CORED,and INCOFLUX haveearned worldwide recognition as the standard for quality andproduct performance.

Special Metals Welding Products Company operatesa fully integrated manufacturing facility that encompasses every step from acquisition of raw materials to packaging of the finished products. This melting-pot-to-weld-puddle control provides complete traceability and control of product quality.Rigorous quality control is applied at every productionstep with all products manufactured in accordance withthe ISO 9001:2000 quality system. Manufacture toASME III NCA 3800, TUV, military and other specifications is undertaken upon specific request.

Support of this comprehensive product line is providedthrough a tradition of first class technical service andcustomer support made available through our extensive global distribution network. Direct access to additional information is available through our websites www.specialmetalswelding.com and in

Chinese www.smc-wpc.com.

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Table of Contents Page AWS Werkstoff Nr. ISO No.

Welding Electrodes

NiNickel Welding Electrode 141 3 A5.11 ENi-1 2.4156 ENi2061

Ni-CuMONEL Welding Electrode 190 4 A5.11 ENiCu-7 2.4366 ENi4060

Cu-NiMONEL Welding Electrode 187 5 A5.6 ECuNi 2.0838 ECu 7158

Ni-Cr-FeINCO-WELD A Welding Electrode 6 A5.11 ENiCrFe-2 2.4805 ENi6092INCONEL Welding Electrode 152 7 A5.11 ENiCrFe-7 ENi6152INCONEL Welding Electrode 152M 8 A5.11 ENiCrFe-7 ENi6152INCONEL Welding Electrode 182 9 A5.11 ENiCrFe-3 2.4807 ENi6182

Ni-Cr-MoINCONEL Welding Electrode 112 10 A5.11 ENiCrMo-3 2.4621 ENi6625INCONEL Welding Electrode 122 11 A5.11 ENiCrMo-10 ENi6022INCO-WELD C-276 Welding Electrode 12 A5.11 ENiCrMo-4 2.4887 ENi6276INCO-WELD 686CPT Welding Electrode 13 A5.11 ENiCrMo-14 ENi6686

Ni-Cr-Co-MoINCONEL Welding Electrode 117 14 A5.11 ENiCrCoMo-1 2.4628 ENi6617

Cast Iron Welding Electrodes

NiNI-ROD Welding Electrode 15 A5.15 ENi-CI E C Ni-CINI-ROD 99X Welding Electrode 16

Ni-FeNI-ROD 55 Welding Electrode 17 A5.15 ENiFe-CI E C NiFe-CINI-ROD 55X Welding Electrode 18

Filler Metals & Flux Cored

NiNickel Filler Metal 61 19 A5.14 ERNi-1 2.4155 SNi2061

Ni-CuMONEL Filler Metal 60 20 A5.14 ERNiCu-7 2.4377 SNi4060

Cu-NiMONEL Filler Metal 67 21 A5.7 ERCuNi 2.0837 SCu 7158

Ni-CrINCONEL Filler Metal 72 22 A5.14 ERNICr-4 SNi6072NC 80/20 Filler Metal 23 2.4639INCONEL Filler Metal 82 24 A5.14 ERNiCr-3 2.4806 SNi6082INCO-CORED 82AP Flux-Cored Wire 25 *A5.34 ENiCr3T1-4INCO-CORED 82DH Flux-Cored Wire 25 *A5.34 ENiCr3T0-4

Ni-Cr-MoINCONEL Filler Metal 622 26 A5.14 ERNiCrMo-10 SNi6022INCONEL Filler Metal 625 27 A5.14 ERNiCrMo-3 2.4831 SNi6625INCO-WELD 686CPT Filler Metal 28 A5.14 ERNiCrMo-14 SNi6686INCO-WELD 725NDUR Filler Metal 29 A5.14 ERNiCrMo-15 SNi7725INCO-WELD C-276 Filler Metal 30 A5.14 ERNiCrMo-4 2.4886 SNi6276INCO-WELD HX Filler Metal 31 A5.14 ERNiCrMo-2 SNi6002INCO-CORED 625AP Flux-Cored Wire 32 *A5.34 ENiCrMo3T1-4INCO-CORED 625DH Flux-Cored Wire 32 *A5.34 ENiCrMo3T0-4

*Proposed to AWS

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dTable of Contents Page AWS Werkstoff Nr. ISO No.

Filler Metals (continued)Ni-Cr-FeINCONEL Filler Metal 52 33 A5.14 ERNiCrFe-7 SNi6052INCONEL Filler Metal 52M 34 A5.14 ERNiCrFe-7AINCONEL Filler Metal 601 35 A5.14 ERNiCrFe-11 2.4626 SNi6601INCONEL Filler Metal 92 36 A5.14 ERNiCrFe-6 SNi7092

Ni-Cr-Co-MoINCONEL Filler Metal 617 37 A5.14 ERNiCrCoMo-1 2.4627 SNi6617

Ni-FeNILO Filler Metal CF36 38NILO Filler Metal CF42 39

Ni-Fe-CrINCOLOY Filler Metal 65 40 A5.14 ERNiFeCr-1 SNi8065INCONEL Filler Metal 718 41 A5.14 ERNiFeCr-2 2.4667 SNi7718

Cast Iron Filler MetalsNI-ROD 44 Filler Metal 42 A5.15 ERNiFeMn-CI S C NiFeMn-CINI-ROD FC55 Flux Cored Wire 43 A5.15 ENiFeT3-CI T C NiFe-1NI-ROD 99 Filler Metal 44 A5.15 ERNi-CI S C Ni-CI

Submerged Arc FluxesINCOFLUX 4 45INCOFLUX 5 46INCOFLUX 6 47INCOFLUX 7 48INCOFLUX 8 49INCOFLUX 9 50INCOFLUX ESS1 51INCOFLUX ESS2 52INCOFLUX ESS3 53INCOFLUX NT100 54INCOFLUX NT110 55INCOFLUX NT120 56INCOFLUX SAS1 57INCOFLUX SAS2 58

Weldstrip 59Thermal Spray Wires 60

Appendix 61Welding Products Selector Chart 62-63Conversion Factors for

Units of Measure Conversions 64Hardness Conversions 65Comparison of Gauges 66Standard Pipe Sizes 66Temperature Conversions 67Storage and Rebaking 68

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Data contained in this publication are typical of the products and propertiesdescribed, but are not suitable for specifications.

INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD,NILO, 686CPT and 725NDUR

are trademarks of the Special Metals group of companies.

Nickel Welding Electrode 141 is used for shielded-metal-arc welding of Nickel 200 andNickel 201, welding the clad side of nickel-clad steel, and surfacing of steel. The reaction oftitanium with carbon in the weld metal holds free carbon to a low level so that the electrodecan be used with low-carbon nickel (Nickel 201). The weld metal has good corrosion resist-ance, especially in alkalies. The electrode is also used for dissimilar welding, including jointsbetween Nickel 200 or 201 and various iron-base and nickel-base alloys. Nickel WeldingElectrode 141 can be operated in all welding positions.

The electrodes provide excellent operability for groove and fillet welding in the downhandposition and the smaller diameter electrodes are also suitable for all position welding. Powersupply: direct current, electrode positive.

SpecificationsAWS A5.11 ENi-1 (UNS W82141)ASME II C SFA-5.11, ENi-1 (UNS W82141)ASME IX, F-No.41*DIN 1736 EL-NiTi3 (2.4156)*(EN) ISO 14172 ENi2061 (NiTi3)*Supply to these specifications available upon request For manufacture to ASME III (NCA3800, NB2400), MIL and other specificationsplease refer your inquiry to the Technical Department prior to order placement.

ApprovalsVdTUV 1286.02Other approvals may be applicable. Please confirm details of current scope ofapprovals with the Technical Department prior to order placement.

Limiting Ni+Co .................. 92.0 min. Cu ........................ 0.25 max.Chemical C ............................ 0.10 max. Al .............................. 1.0 max.Composition Mn........................ 0.75 max. Ti .................................. 1.0-4.0

Fe.......................... 0.75 max. P ............................ 0.03 max.S............................ 0.02 max. Others................ 0.50 max.Si ............................ 1.25 max.

Minimum Tensile Strength, psi 60,000Mechanical MPa 414Properties Elongation, (4d) % 20

www.specialmetalswelding.com

Ni Welding Electrode

Nickel Welding Electrode 141

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Available Product Forms Supplied in 10lbs (4.54kg) hermetically sealed containers

Diameter mm 2.4 3.2 4.0 4.8in 3/32 1/8 5/32 3/16

Length mm 305 356 356 356in 12 14 14 14

Current (DC+) A 65-85 90-125 125-170 170-225

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190 MONEL Welding Electrode 190 is used for shielded-metal-arc welding of MONELalloys 400, R-405, and K-500. It is also used for surfacing of steel. The weld metal isresistant to corrosion by sea water, salts, and reducing acids. The electrode is capable

of producing weld deposits that meet stringent radiographic requirements. Although theelectrode produces sound joints in MONEL alloy K-500, the weld metal has lower strengthsince, unlike the base metal, it is not age hardenable. Dissimilar-welding applications forMONEL Welding Electrode 190 include joints between MONEL nickel-copper alloys andcarbon steel, low-alloy carbon steel, copper, and copper-nickel alloys.


SpecificationsAWS A5.11 ENiCu-7 (UNS W84190)ASME II C SFA-5.11, ENiCu-7 (UNS W84190)ASME IX, F-No.42*DIN 1736 EL-NiCu30Mn (2.4366)*(EN) ISO 14172 ENi4060 (NiCu30Mn3Ti)*Supply to these specifications available upon request For manufacture to ASME III (NCA3800, NB2400), MIL and other specifications please refer your inquiry to the Technical Department prior to order placement.

ApprovalsVdTUV 2106.01Other approvals may be applicable. Please confirm details of current scope of approvals with the Technical Department prior to order placement.

Limiting Ni+Co.................... 62.0-68.0 Cu .......................... RemainderChemical C................................ 0.15 max. Al ............................ 0.75 max.Composition Mn.............................. 4.0 max. Ti .................................. 1.0 max.

Fe................................ 2.5 max. P .............................. 0.02 max.S ............................ 0.015 max. Others .................. 0.50 max.Si.................................. 1.0 max.



MONEL Welding Electrode 190

4 Ni-Cu Welding Electrode


Diameter mm 2.4 3.2 4.0 4.8in 3/32 1/8 5/32 3/16

Length mm 305 356 356 356in 12 14 14 14

Current (DC+) A 55-75 75-110 110-150 150-190


Cu-Ni Welding Electrode

MONEL Welding Electrode 187

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Diameter mm 2.4 3.2 4.0 4.8in 3/32 1/8 5/32 3/16

Length mm 305 356 356 356in 12 14 14 14

Current (DC+) A 60-85 70-120 100-145 130-190

MONEL Welding Electrode 187 is used for shielded-metal-arc welding of wroughtor cast 70/30, 80/20, and 90/10 copper-nickel alloys. Like the base metals with whichit is used, the weld metal resists fouling and corrosion in sea water and is useful for manymarine and desalination applications. Dissimilar joints welded with the electrode includethose between copper-nickel alloys and MONEL alloy 400 or Nickel 200.


SpecificationsAWS A5.6 ECuNi (UNS W60715)ASME II C SFA-5.6, ECuNi (UNS W60715)ASME IX, F-No.34*DIN 1733 S CuNi30 Mn (2.0838)*(EN) ISO ECu 7158 (S CuNi30)*Supply to these specifications available upon request For manufacture to ASME III (NCA3800, NB2400), MIL and other specifications please refer your inquiry to the Technical Department prior to order placement.


Limiting Ni+Co...................... 29.0 min. Si ............................ 0.50 max.Chemical C.............................. 0.05 max. Cu .......................... RemainderComposition Mn .............................. 1.0-2.50 Ti.............................. 0.50 max.

Fe ............................ 0.40-0.75 P ............................ 0.020 maxS ............................ 0.015 max. Others .................. 0.50 max.


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e INCO-WELD A Welding Electrode is used for shielded-metal-arc welding of INCOLOYalloys 800 and 800HT, INCONEL alloys 600 and 601, and nickel steels. The weld metal hasexcellent strength and oxidation resistance at high temperatures and retains impactresistance at cryogenic temperatures. The electrode is an exceptionally versatile product fordissimilar welding. It can be used on a variety of austenitic and ferritic steels and nickelalloys. Examples are combinations of stainless steels, carbon steels, INCONEL alloys,INCOLOY alloys, MONEL alloys, and copper-nickel alloys. Because of its versatility,INCO-WELD A Welding Electrode is especially useful for general maintenance welding ofequipment exposed to strenuous service conditions.


SpecificationsAWS A5.11 ENiCrFe-2 (UNS W86133)ASME II C SFA-5.11, ENiCrFe-2 (UNS W86133)ASME IX, F-No.43*DIN 1736 EL-NiCr15FeNb (2.4805)*(EN) ISO 14172 ENi6092 (NiCr16Fe9NbMo)*Supply to these specifications available upon request For manufacture to ASME III (NCA3800, NB2400), MIL and other specifications please refer your inquiry to the Technical Department prior to order placement.


Limiting Ni+Co...................... 62.0 min. Cu............................ 0.50 max.Chemical C .............................. 0.10 max. Cr .............................. 13.0-17.0Composition Mn.................................. 1.0-3.5 Nb+Ta ........................ 0.5-3.0

Fe.............................. 12.0 max. Mo..................................0.5-2.5S .............................. 0.02 max. P .............................. 0.03 max.Si ............................ 0.75 max. Others .................. 0.50 max.



INCO-WELD A Welding Electrode

6 Ni-Cr-Fe Welding Electrode


Diameter mm 2.4 3.2 4.0 4.8in 3/32 1/8 5/32 3/16

Length mm 229 356 356 356in 9 14 14 14

Current (DC+) A 45-70 65-95 95-130 125-165

INCONEL Welding Electrode 152 is used for shielded-metal-arc welding of INCONELalloy 690. It has a higher chromium content which improves resistance to stress-corrosioncracking in the nuclear, pure water environment. It was designed to produce high qualitywelds in all positions. This electrode also produces corrosion-resistant overlays on mostlow-alloy and stainless steels. Other uses include applications requiring INCONEL alloy 690"glass melters" used for the disposal of nuclear waste. It is also useful for dissimilar jointsinvolving INCONEL and INCOLOY alloys, and stainless, low-alloy and carbon steels.


SpecificationsAWS A5.11 ENiCrFe-7 (UNS W86152)ASME II C SFA-5.11, ENiCrFe-7 (UNS W86152)ASME IX, F-No.43*(EN) ISO 14172 ENi6152 (NiCr30Fe9Nb)*Supply to these specifications available upon request For manufacture to ASME III (NCA3800, NB2400), and other specifications please refer your inquiry to the Technical Department prior to order placement.

ApprovalsPlease confirm details of current scope of approvals with the Technical Department prior to order placement.

Limiting Ni+Co .................. Remainder Cu............................ 0.50 max.Chemical C.............................. 0.05 max. Cr.............................. 28.0-31.5Composition Mn.............................. 5.0 max. Ti.............................. 0.50 max.

Fe ................................ 7.0-12.0 Al ............................ 0.50 max.S ............................ 0.015 max. P .............................. 0.03 max.Si ............................ 0.75 max. Nb+Ta .......................... 1.0-2.5Mo .......................... 0.50 max. Others .................. 0.50 max.



Ni-Cr-Fe Welding Electrode

INCONEL Welding Electrode 152

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Diameter mm 2.4 3.2 4.0 4.8in 3/32 1/8 5/32 3/16

Length mm 229 356 356 356in 9 14 14 14

Current (DC+) A 45-65 75-100 95-130 125-165

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2M INCONEL Welding Electrode 152M is used for the shielded-metal-arc welding of

INCONEL alloy 690, and the overlaying of carbon steels and stainless steels to provide anickel-chromium alloy corrosion resistant surface. The high chromium level provides excellentresistance to stress corrosion cracking in the nuclear, pure water environment. The productcan also be used in applications requiring resistance to oxidizing acids. It is useful fordissimilar joints involving INCONEL and INCOLOY alloys. This product contains Boron andZirconium to minimize the tendency for ductility-dip cracking.

SpecificationsAWS A5.11 ENiCrFe-7 (UNS W86152)Other specifications to follow.


Limiting Ni ............................Remainder Co ..............................0.12 max.Chemical C.............................. 0.05 max. Nb ..............................2.5 to 1.0Composition Mn ..............................5.0 max. P ................................0.03 max.

Fe ............................7.0 to 12.0 Zr..............................0.02 max.S ..............................0.015 max. B .............................0.005 max.Si ..............................0.75 max. Mo............................0.50 max.Cu ............................0.50 max. Others ....................0.50 max.Cr..........................28.0 to 31.5



INCONEL Welding Electrode 152M


Diameter mm 2.4 3.2 4.0 4.8in 3/32 1/8 5/32 3/16

Length mm 229 356 356 356in 9 14 14 14

Current (DC+) A 45-70 75-110 95-140 125-165

8 Ni-Cr-Fe Welding Electrode


Diameter mm 2.4 3.2 4.0 4.8in 3/32 1/8 5/32 3/16

Length mm 229 356 356 356in 9 14 14 14

Current (DC+) A 40-65 65-95 95-125 125-165

INCONEL Welding Electrode 182 is used for shielded-metal-arc welding of INCONELalloys 600 and 601. The weld metal has excellent high-temperature strength and oxidationresistance and can meet stringent radiographic requirements.

Dissimilar welds for which the electrode are used include INCONEL alloys and INCOLOYalloys joined to carbon steels, stainless steels, nickel and MONEL alloys, MONELalloys joined to carbon steels; nickel joined to stainless steels; and stainless steels joined tocarbon steels.


SpecificationsAWS A5.11 ENiCrFe-3 (UNS W86182)ASME II C SFA-5.11, ENiCrFe-3 (UNS W86182)ASME IX, F-No.43*DIN 1736 EL-NiCr15FeMn (2.4807)*(EN) ISO 14172 ENi6182 (NiCr15Fe6Mn)*Supply to these specifications available upon request For manufacture to ASME III (NCA3800, NB2400), MIL, and other specifications please refer your inquiry to the Technical Department prior to order placement.

ApprovalsCanadian Welding BureauVdTUV 2105.01Other approvals may be applicable. Please confirm details of current scope of approvals with the Technical Department prior to order placement.

Limiting Ni+Co .................... 59.0 min. Cu............................ 0.50 max.Chemical C .............................. 0.10 max. Cr .............................. 13.0-17.0Composition Mn ................................ 5.0-9.5 Ti .................................. 1.0 max.

Fe.............................. 10.0 max. Nb+Ta ............................1.0-2.5S ............................ 0.015 max. P............................ 0.030 max.Si.................................. 1.0 max. Others .................. 0.50 max.



Ni-Cr-Fe Welding Electrode


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2 INCONEL Welding Electrode 112 is used for shielded-metal-arc welding of INCONELalloy 625, INCOLOY alloy 825, INCOLOY alloy 25-6MO, and other molybdenum-contain-ing stainless steels. It is also used for surfacing of steel and for welding various corrosion-resistant alloys such as alloy 20. The weld metal has high strength at room and elevated tem-peratures and has exceptional corrosion resistance, including resistance to pitting, crevicecorrosion, and polythionic acid stress-corrosion cracking. INCONEL Welding Electrode 112 isuseful for many dissimilar joints involving INCONEL alloys, INCOLOY alloys, stainless steels,low-alloy steels, and carbon steels.


SpecificationsAWS A5.11 ENiCrMo-3 (UNS W86112)ASME II C SFA-5.11, ENiCrMo-3 (UNS W86112)ASME IX, F-No.43*DIN 1736 EL-NiCr20Mo9Nb (2.4621)*(EN) ISO 14172 ENi6625 (NiCr22Mo9Nb)*Supply to these specifications available upon request For manufacture to ASME III (NCA3800, NB2400), MIL and other specifications please refer your inquiry to the Technical Department prior to order placement.

ApprovalsCanadian Welding BureauVdTUV 4450.00Other approvals may be applicable. Please confirm details of current scope of approvals with the Technical Department prior to order placement.

Limiting Ni+Co .................... 55.0 min. Si ............................ 0.75 max.Chemical C .............................. 0.10 max. Cr .......................... 20.0-23.0Composition Mn .............................. 1.0 max. Nb+Ta .................... 3.15-4.15

Fe .............................. 7.0 max. Mo ............................ 8.0-10.0S .............................. 0.02 max. P ............................ 0.03 max.Cu .......................... 0.50 max. Others ................ 0.50 max.




10 Ni-Cr-Mo Welding Electrode


Diameter mm 2.4 3.2 4.0 4.8in 3/32 1/8 5/32 3/16

Length mm 229 356 356 356in 9 14 14 14

Current (DC+) A 40-65 65-90 90-125 125-160

INCONEL Welding Electrode 122 is used for shielded-metal-arc welding of INCONELalloys 622 and 625, INCOLOY alloy 25-6MO, and INCOLOY alloy 825. This is an excellentdissimilar metal welding electrode that offers protection against preferential weld metalcorrosion when used for joining molybdenum-containing stainless steels, INCONEL alloyC-276, and INCONEL alloy 625. It is a versatile welding product for the chemical, power,petroleum, and marine industries.


SpecificationsAWS A5.11 ENiCrMo-10 (UNS W86022)ASME II C SFA-5.11, ENiCrMo-10 (UNS W86022)ASME IX, F-No.43*(EN) ISO 14172 ENi6022 (NiCr21Mo13W3)*Supply to these specifications available upon request For manufacture to ASME III (NCA3800, NB2400), and other specifications please refer your inquiry to the Technical Department prior to order placement.


Limiting Ni .......................... Remainder Cu .......................... 0.50 max.Chemical C ............................ 0.02 max. Co ............................ 2.5 max.Composition Mn .............................. 1.0 max. Cr .......................... 20.0-22.5

Fe .................................. 2.0-6.0 Mo ............................ 12.5-14.5P ............................ 0.03 max. V................................0.35 max.S ............................ 0.015 max. W.................................. 2.5-3.5Si ............................ 0.20 max. Others ................ 0.50 max.



Ni-Cr-Mo Welding Electrode


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Diameter mm 2.4 3.2 4.0 4.8in 3/32 1/8 5/32 3/16

Length mm 229 356 356 356in 9 14 14 14

Current (DC+) A 50-75 75-100 80-140 125-150

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INCO-WELD C-276 Welding Electrode is used for shielded-metal-arc welding ofINCONEL alloy C-276 and other nickel-chromium-molybdenum alloys. It is also used forsurfacing of steel. The weld metal has excellent corrosion resistance in many media andis especially resistant to pitting and crevice corrosion. INCO-WELD C-276 WeldingElectrode is useful for various dissimilar joints involving nickel alloys, stainless steels, andlow-alloy steels.


SpecificationsAWS A5.11 ENiCrMo-4 (UNS W80276)ASME II C SFA-5.11, ENiCrMo-4 (UNS W80276)ASME IX, F-No.43*DIN 1736 SG-NiMo16Cr16W (2.4877)*(EN) ISO 14172 ENi6276 (NiCr15Mo15Fe6W4)*Supply to these specifications available upon request For manufacture to ASME III (NCA3800, NB2400), and other specifications please refer your inquiry to the Technical Department prior to order placement.

ApprovalsCanadian Welding BureauOther approvals may be applicable. Please confirm details of current scope of approvals with the Technical Department prior to order placement.

Limiting Ni+Co ................ Remainder Cu .......................... 0.50 max.Chemical C ............................ 0.02 max. Co ............................ 2.5 max.Composition Mn .............................. 1.0 max. Cr .............................. 14.5-16.5

Fe.................................. 4.0-7.0 Mo ............................ 15.0-17.0P ............................ 0.04 max. V................................0.35 max.S .............................. 0.03 max. W.................................. 3.0-4.5Si .............................. 0.2 max. Others ................ 0.50 max.



INCO-WELD C-276 Welding Electrode

12 Ni-Cr-Mo Welding Electrode


Diameter mm 2.4 3.2 4.0 4.8in 3/32 1/8 5/32 3/16

Length mm 229 356 356 356in 9 14 14 14

Current (DC+) A 40-65 60-90 90-125 125-150

INCO-WELD 686CPT Welding Electrode is an all-position shielded-metal-arc weldingelectrode used to join duplex, super-duplex and super-austenitic stainless steels, as well asnickel alloys such as UNS N06059 and N06022, INCONEL alloy C-276, and INCONEL alloys622, 625 and 686. INCO-WELD 686CPT Welding Electrode offers a level of corrosion-resist-ance attractive for welding operations in pollution control engineering as well as the chemi-cal, process, petrochemical, oil and gas, and marine industries.


SpecificationsAWS A5.11 ENiCrMo-14 (UNS W86686)ASME II C SFA-5.11, ENiCrMo-14 (UNS W86026)ASME IX, F-No.43*(EN) ISO 14172 ENi6686 (NiCr21Mo16W4)*Supply to these specifications available upon request For manufacture to ASME III (NCA3800, NB2400), and other specifications please refer your inquiry to the Technical Department prior to order placement.


Limiting Nickel .................. Remainder Si ............................ 0.25 max.Chemical C ............................ 0.02 max. Ti ............................ 0.25 max.Composition Mn .............................. 1.0 max. Cr ............................ 19.0-23.0

Fe .............................. 5.0 max. Mo ............................ 15.0-17.0P ............................ 0.02 max. W .................................. 3.0-4.4S ..............................0.02 max. Others .................. 0.50 max.Cu ............................0.50 max.

Typical Tensile Strength, psi 110,000Mechanical MPa 690Properties Elongation, (4d) % 30

Ni-Cr-Mo Welding Electrode

INCO-WELD 686CPT Welding Electrode

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Diameter mm 2.4 3.2 4.0 4.8in 3/32 1/8 5/32 3/16

Length mm 229 356 356 356in 9 14 14 14

Current (DC+) A 40-65 65-95 95-125 125-165

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7 INCONEL Welding Electrode 117 is used for shielded-metal-arc welding of INCONELalloy 617. The weld metal has high strength, good metallurgical stability and excellentresistance to corrosion and high-temperature oxidation. INCONEL Welding Electrode 117 alsogives good results in welding many dissimilar materials, especially for high-temperatureapplications. Examples are INCONEL alloys 600 and 601, INCOLOY alloys 800HT and 803,and cast alloys such as HK-40, HP and HP-45 Modified.


SpecificationsAWS A5.11 ENiCrCoMo-1 (UNS W86117)ASME II C SFA-5.11, ENiCrCoMo-1 (UNS W86117)ASME IX, F-No.43*DIN 1736 E-NiCr21Co12Mo (2.4628)*(EN) ISO 14172 ENi6617 (NiCr22Co12Mo)*Supply to these specifications available upon request For manufacture to ASME III (NCA3800, NB2400), and other specifications please refer your inquiry to the Technical Department prior to order placement.

ApprovalsVdTUV 926/012178Other approvals may be applicable. Please confirm details of current scope of approvals with the Technical Department prior to order placement.

Limiting Ni .......................... Remainder Nb+Ta ...................... 1.0 max.Chemical Cr ............................ 21.0-26.0 S ............................ 0.015 max.Composition Co................................ 9.0-15.0 Si ............................ 0.75 max.

Mo .............................. 8.0-10.0 Cu .......................... 0.50 max.C .............................. 0.05-0.15 P ................................0.03 max.Fe .............................. 5.0 max. Others ................ 0.50 max.Mn ............................ 0.30-2.5




14 Ni-Cr-Co-MoWelding Electrode


Diameter mm 2.4 3.2 4.0 4.8in 3/32 1/8 5/32 3/16

Length mm 229 356 356 356in 9 14 14 14

Current (DC+) A 40-60 75-100 90-130 125-150

NI-ROD Welding Electrode is used for shielded-metal-arc welding of gray, ductile, andmalleable cast irons. It is also used for joints between cast irons and carbon steel or low-alloysteel. The electrode is particularly useful for thin sections and for joints to be machined.


SpecificationsAWS A5.15 ENi-CI (UNS W82001)ASME II C SFA-5.15, ENi-CI (UNS W82001)*(EN) ISO 1071 E C Ni-CI *Supply to these specifications available upon request For manufacture to ASME III (NCA3800, NB2400), and other specifications please refer your inquiry to the Technical Department prior to order placement.


Typical Ni+Co ............................ 95.0 S .................................... 0.005Chemical C ............................................ 1.0 Si ...................................... 0.70Composition Mn...................................... 0.20 Cu ...................................... 0.10

Fe .......................................... 3.0



Cast Iron NickelWelding Electrode

NI-ROD Welding Electrode

NI-

RO

D

Wel

din

g E

lect

rod

e

15


Diameter mm 2.4 3.2 4.0 4.8in 3/32 1/8 5/32 3/16

Length mm 305 356 356 356in 12 14 14 14

Current ADC+ 50-80 80-130 100-170 120-190AC 60-90 90-140 140-190 150-200

NI-

RO

D

99

X W

eld

ing

Ele

ctro

de NI-ROD 99X Welding Electrode is a premium quality consumable for cast iron,offering true out-of-position welding capability with an ease of operation rivalling carbon

steel electrodes. 99X Electrode has a commercially pure nickel core, and is recommended forwelding thin cast iron sections and for where optimum machinability of single-pass orsingle-layer weldments is required.

NI-ROD 99X Welding Electrode is used for joining gray iron, ductile iron, compactedgraphite iron, malleable iron and various alloyed irons to themselves, to each other, to steels,to stainless steels, and to nickel alloys.


SpecificationsFor manufacture to ASME III (NCA3800, NB2400), and other specifications please refer your inquiry to the Technical Department prior to order placement.


Limiting Ni ............................ 85.0 min. S .............................. 0.03 max.Chemical C ................................ 2.0 max. Si .............................. 2.0 max.Composition Mn.............................. 2.5 max. Cu ............................ 2.5 max.

Fe................................ 8.0 max.



NI-ROD 99X Welding Electrode

16 Cast Iron NickelWelding Electrode


Diameter mm 2.4 3.2 4.0 4.8in 3/32 1/8 5/32 3/16

Length mm 305 356 356 356in 12 14 14 14

Current ADC+ 50-80 80-130 100-170 120-190AC 60-90 90-140 140-190 150-200

NI-ROD 55 Welding Electrode is used for shielded-metal-arc welding of gray, ductile,malleable, and Ni-Resist cast irons. It is also used for welding cast irons to various wroughtmaterials, including carbon steels, low-alloy steels, and nickel alloys. The electrode isespecially useful for welding heavy sections and high-phosphorus irons.


SpecificationsAWS A5.15 ENiFe-C1 (UNS W82002)ASME II C SFA-5.15, ENiFe-Cl (UNS W82002)*(EN) ISO 1071 E C NiFe-Cl *Supply to these specifications available upon request


Typical Ni+Co .............................. 53.0 S ...................................... 0.005Chemical C .......................................... 1.20 Si ...................................... 0.70Composition Mn...................................... 0.30 Cu ........................................ 0.10

Fe........................................ 45.0

Typical Tensile Strength, psi 57,000-84,000Mechanical MPa 393-579Properties Elongation, (4d) % 6-13


Cast Iron Ni-FeWelding Electrode

NI-ROD 55 Welding Electrode

NI-

RO

D

55 W

eld

ing

Ele

ctro

de

17


Diameter mm 2.4 3.2 4.0 4.8in 3/32 1/8 5/32 3/16

Length mm 305 356 356 356in 12 14 14 14

Current ADC+ 50-70 75-95 110-130 135-170AC 55-65 70-85 110-125 135-150

NI-

RO

D

55X

Wel

din

g E

lect

rod

e NI-ROD 55X Welding Electrode is a premium quality consumable for cast iron, offer-ing true out-of-position welding capability with an ease of operation rivalling carbon steelelectrodes. NI-ROD 55X Electrode has a nickel-iron core wire to produce strong welds withlow residual shrinkage stresses, and is well suited for welding thick sections. It has high tol-erance for phosphorus and other contaminants in the base metal, so high strength, good duc-tile welds can be made in low-grade cast irons.

NI-ROD 55X Welding Electrode is used for joining gray iron, ductile iron, compactedgraphite iron, malleable iron and various alloyed irons to themselves, to each other, to steels,to stainless steels, and to nickel alloys.


SpecificationsFor manufacture to ASME III (NCA3800, NB2400), and other specifications please refer your inquiry to the Technical Department prior to order placement.


Limiting Ni .................................. 45-60 S ............................ 0.30 max.Chemical C ................................ 2.0 max. Si .............................. 2.0 max.Composition Mn ............................ 2.5 max. Cu .............................. 2.5 max.

Fe .......................... Remainder

Typical Tensile Strength, psi 50,000-80,000Mechanical MPa 517Properties Elongation, (4d) % 15-20


NI-ROD 55X Welding Electrode

18 Cast Iron Ni-FeWelding Electrode


Diameter mm 2.4 3.2 4.0 4.8in 3/32 1/8 5/32 3/16

Length mm 305 356 356 356in 12 14 14 14

Current ADC+ 50-70 75-95 110-130 135-170AC 55-65 70-85 110-125 135-150

Nickel Filler Metal 61 is used for gas-tungsten-arc, gas-metal-arc, and submerged-arcwelding of Nickel 200 and 201. It is also used for surfacing of steel. INCOFLUX 6 SubmergedArc Flux is used with the submerged-arc process. The reaction of titanium with carbonmaintains a low level of free carbon and enables the filler metal to be used with Nickel 201.The weld metal has good corrosion resistance, particularly in alkalies.

Dissimilar-welding applications for Nickel Filler Metal 61 include joining Nickel 200 and 201to stainless steels, carbon steels, INCONEL alloys, INCOLOY alloys, copper-nickel alloys,and MONEL alloys. It is also used for joining MONEL alloys and copper-nickel alloys tocarbon steels, and for joining copper-nickel alloys to INCONEL and INCOLOY alloys.

SpecificationsAWS A5.14 ERNi-1 (UNS N02061)ASME II, Part C, SFA-5.14, ERNi-1 (UNS N02061)ASME IX, F-No.41*BS 2901 Part 5 (NA32)*DIN 1736 SG-NiTi4 (2.4155)*(EN) ISO 18274 SNi2061 (NiTi3)*Supply to these specifications available upon requestFor manufacture to ASME III (NCA3800, NB2400), MIL, Rolls Royce, AMS and otherspecifications please refer your inquiry to the Technical Department prior to orderplacement.

ApprovalsVdTUV 1284.02; 2108.01Other approvals may be applicable. Please confirm details of current scope of approvals with the Technical Department prior to order placement.

Limiting Ni+Co...................... 93.0 min. Si ............................ 0.75 max.Chemical C................................ 0.15 max. Al .............................. 1.5 max.Composition Mn .............................. 1.0 max. Ti .................................. 2.0-3.5

Fe ................................ 1.0 max. P............................ 0.030 max.S ............................ 0.015 max. Others ................ 0.50 max.Cu............................ 0.25 max.


Ni Filler Metal

Nickel Filler Metal 61

mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125

Straight Lengths - 915 mm (36 in.) or 1000 mm (39 in.)

Available Product Forms

Nic

kel

Fil

ler

Met

al

61


19

Filler metals available on spool and in cut straight lengths in a variety of sizes selected from the following diameters:

MO

NEL

Fi

ller

Met

al

60

MONEL Filler Metal 60 is used for gas-tungsten-arc, gas-metal-arc, and submerged-arcwelding of MONEL alloys 400, R404, and K-500. It is also used for surfacing of steel by thegas-metal-arc or submerged-arc processes. For certain gas-metal-arc conditions, a barrierlayer of Nickel Filler Metal 61 is recommended. Submerged-arc welding with MONEL FillerMetal 60 is done with INCOFLUX 5 Submerged Arc Flux.

Weld metal deposited by MONEL Filler Metal 60 has properties similar to those of MONELalloy 400. It has good strength and resists corrosion in many media, including sea water,salts, and reducing acids. The weld metal is not age hardenable and when used to joinMONEL alloy K-500 has lower strength than the base metal.

SpecificationsAWS A5.14 ERNiCu-7 (UNS N04060)ASME II, Part C, SFA-5.14, ERNiCu-7 (UNS N04060)ASME IX, F-No.42*BS 2901 (NA33)*DIN 1736 SG-NiCu30MnTi (2.4377)*(EN) ISO 18274 SNi4060 (NiCu30Mn3Ti)*Supply to these specifications available upon requestFor manufacture to ASME III (NCA3800, NB2400), MIL and other specifications please refer your inquiry to the Technical Department prior to order placement.


Limiting Ni+Co.................... 62.0-69.0 Cu .......................... RemainderChemical C................................ 0.15 max. Al ............................ 1.25 max.Composition Mn.............................. 4.0 max. Ti .................................... 1.5-3.0

Fe................................ 2.5 max. P............................ 0.020 max.S ............................ 0.015 max. Others ................ 0.50 max.Si .............................. 1.25 max.


MONEL Filler Metal 60


20 Ni-Cu Filler Metal

mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125



Filler metals available on spool and in cut straight lengths in a variety of sizesselected from the following diameters:

MONEL Filler Metal 67 is used for oxyacetylene, gas-tungsten-arc, gas-metal-arc, andsubmerged-arc welding of MONEL alloy 450 (70/30 Copper-Nickel) and other copper-nickel alloys. It is used for surfacing of steel if a barrier layer of Nickel Filler Metal 61 is firstapplied. If applied by the submerged-arc process, MONEL Filler Metal 60 can be used forthe barrier layer. Submerged-arc welding with MONEL Filler Metal 67 is done withINCOFLUX 8 Submerged Arc Flux.

The copper-nickel weld metal has excellent resistance to corrosion in sea water, and iswidely used for marine and desalination applications.

Dissimilar-welding applications for MONEL Filler Metal 67 are joints between MONEL alloysor Nickel 200 and copper-nickel alloys.

SpecificationsAWS A5.7 ERCuNi (UNS C71581)ASME II, Part C, SFA-5.7, ERCuNi (UNS C71581)ASME IX, F-No.34*BS 2901 (C18)*DIN 1733 SG-CuNi30Fe (2.0837)*(EN) ISO SCu 7158 (CuNi30)*Supply to these specifications available upon requestFor manufacture to ASME III (NCA3800, NB2400), MIL, and other specifications please refer your inquiry to the Technical Department prior to order placement.

ApprovalsVdTUV 4528.00; 4529.00 Other approvals may be applicable. Please confirm details of current scope of approvals with the Technical Department prior to order placement.

Limiting Ni+Co............................ 29.0-32.0 Si ............................ 0.25 max.Chemical C...................................... 0.04 max. Ti ............................ 0.20-0.50Composition Mn ...................................... 1.0 max. P .............................. 0.02 max.

Fe .................................... 0.40-0.75 Pb ............................ 0.02 max.S........................................ 0.01 max. Others ................ 0.50 max.Cu .................................. Remainder


Cu-Ni Filler Metal

MONEL Filler Metal 67

MO

NEL

Fi

ller

Met

al

67


21

mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125




INC

ON

EL

Fille

r M

eta

l 7

2

INCONEL Filler Metal 72 is typically used for the gas-tungsten-arc welding of INCONELalloy 671 cladding on INCO-CLAD 671/800HT Clad Tubing. INCONEL Filler Metal 72 is alsoused for the overlaying of carbon steels and stainless steels to provide a nickel-chromiumalloy corrosion resistant surface. The high chromium level provides excellent resistance tohigh temperature corrosion, including fuel-ash atmospheres containing sulfur and vanadium.

SpecificationsAWS A5.14 ERNiCr-4 (UNS N06072)ASME II, Part C, SFA-5.14, ERNiCr-4 (UNS N06072)ASME IX, F-No.43*(EN) ISO 18274 SNi6072 (NiCr44Ti)*Supply to these specification available upon requestFor manufacture to ASME III (NCA3800, NB2400), and other specifications please refer your inquiry to the Technical Department prior to order placement.

ApprovalsApprovals may be applicable. Please confirm details of current scope of approvals with the Technical Department prior to order placement.

Typical Ni.................................... 55 S .................................... 0.008Chemical Cr .................................. 44 Si .......................................... 0.1Composition (%) Ti.................................... 0.6 Cu ........................................ 0.2

Mn .................................. 0.1 C ............................................0.01Fe .................................. 0.2


INCONEL Filler Metal 72


22 Ni-Cr Filler Metal

mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125




NC 80/20 Filler Metal Wire is a nickel-chromium material used for the gas-tungsten-arcand gas-metal-arc welding of NIMONIC 75, and INCOLOY alloy DS, and the Brightrayalloys to themselves and to each other. The shielding gas should be Argon, Helium, or a mix-ture of the two. It may also be used in many dissimilar metal applications, especially wherecarbon steels are joined to stainless steels and to Nickel-based alloys. Weld overlaying ofcarbon and low alloy steels is another popular application.

SpecificationsBS 2901 (NA34)*DIN 1736 SG-NiCr20 (2.4639)*(EN) ISO 18274 SNi6076 (NiCr20)*Supply to these specifications available upon requestFor manufacture to ASME III (NCA3800, NB2400), Rolls Royce, AMS and other specifications please refer your inquiry to the Technical Department prior to order placement.

ApprovalsApprovals may be applicable. Please confirm details of current scope of approvals with the Technical Department prior to order placement.

Limiting Ni ................................ Balance Fe .............................. 0.5 max.Chemical Cr ................................ 18 to 21 Si ................................ 0.5 max.Composition Mn .............................. 1.2 max. Cu .............................. 0.2 max.

Co................................ 1.0 max. C .............................. 0.26 max.


Ni-Cr Filler Metal

NC 80/20 Filler Metal

NC

80

/20

Fil

ler

Met

al


23

mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125




INC

ON

EL

Fille

r M

eta

l 82

INCONEL Filler Metal 82 is used for gas-tungsten-arc, gas-metal-arc and submerged-arcwelding of INCONEL alloys 600, 601 and 690, INCOLOY alloys 800 and 800HT, andINCOLOY alloy 330. It is also used for surfacing of steel. INCOFLUX 4, INCOFLUX 6 andINCOFLUX NT100 are used for submerged arc groove welding with this wire. For submerged-arc surfacing both INCOFLUX 6 and INCOFLUX NT100 are suitable.

Weld metal deposited by INCONEL Filler Metal 82 has high strength and good corrosionresistance, including oxidation resistance and creep-rupture strength at elevated temperatures.

Dissimilar-welding applications include joining INCONEL alloys, INCOLOY alloys andINCOLOY alloy 330 to nickel, MONEL alloys, stainless steels, and carbon steels. It is alsoused to join stainless steels to nickel alloys and carbon steels.

SpecificationsAWS A5.14 ERNiCr-3 (UNS N06082)ASME II, Part C, SFA-5.14, ERNiCr-3 (UNS N06082)ASME IX, F-No.43*BS 2901 (NA35)*DIN 1736 SG-NiCr20Nb (2.4806)*(EN) ISO 18274 S Ni6082 (NiCr20Mn3Nb)*Supply to these specifications available upon request For manufacture to ASME III (NCA3800, NB2400), MIL, Rolls Royce, AMS and other speci-fications please refer your inquiry to the Technical Department prior to order placement.

ApprovalsCanadian Welding BureauVdTUV 2110.01; 2111.01; 2117.01; 2118.01Other approvals may be applicable. Please confirm details of current scope of approvals with the Technical Department prior to order placement.

Limiting Ni+Co ................ 67.0 min. Si ............................ 0.50 max.Chemical C .......................... 0.10 max. Cr.............................. 18.0-22.0Composition (%) Mn ............................ 2.5-3.5 Ti ............................ 0.75 max.

Fe .......................... 3.0 max. Nb+Ta ........................ 2.0-3.0S ........................ 0.015 max. P............................ 0.030 max.Cu........................ 0.50 max. Others .................. 0.50 max.




24 Ni-Cr Filler Metal

mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125




INCO-CORED 82DH and 82AP Flux Cored Wires are identical in chemistry and prop-erties to the bare wire INCONEL Filler Metal 82. They have excellent weldability, and bene-fit from the higher deposition rates associated with flux-cored wires. Both use a shielding gasof 75% Argon and 25% Carbon Dioxide.

"DH" designation is for 'Down-Hand' welding or flat position (1G). "AP" designates 'All Position'welding optimized for horizontal and vertical welding. The products are used to weldINCONEL alloys 600 and 601, INCOLOY alloys 800 and 800HT, and INCOLOY alloy 330.They are also used in many dissimilar metal applications, especially where carbon steels arejoined to stainless steels and to nickel-based alloys. Weld overlaying of carbon and low alloysteels is another popular application for INCO-CORED 82DH and 82AP Flux Cored Wire.

Power supply: direct current, electrode positive.

SpecificationsThe products have been proposed to AWS and are expected to be listed in AWS A5.34 as ENiCr3T0-4 and ENiCr3T1-4. Other specifications will follow.


Typical Ni............................................ 72 C ........................................ 0.04Chemical Cr ............................................ 19 Ti ........................................ 0.25Composition Mn ............................................ 3 S ........................................

INC

ON

EL

Fille

r M

eta

l 6

22

INCONEL Filler Metal 622 is used for gas-tungsten-arc and gas-metal-arc welding ofINCONEL alloys 22 and 625, INCOLOY alloy 25-6MO, and INCOLOY alloy 825. This is alsoan excellent dissimilar metal welding product that offers protection against preferential weldmetal corrosion when used for joining molybdenum-containing stainless steels, INCONELalloy C-276, and INCONEL alloy 625. The high chromium content, along with themolybdenum, give good resistance to pitting and crevice corrosion. INCONEL Filler Metal622 is useful for many dissimilar joints involving INCONEL and INCOLOY alloys, and carbon,low-alloy and stainless steels. Submerged arc welding and overlaying can be done withINCOFLUX NT120 Submerged Arc Flux.

SpecificationsAWS A5.14 ERNiCrMo-10 (UNS N06022)ASME II, Part C, SFA-5.14, ERNiCrMo-10 (UNS N06022)ASME IX, F-No.43*(EN) ISO 18274 SNi6022 (NiCr21Mo13Fe4W3)*Supply to these specifications available upon request For manufacture to ASME III (NCA3800, NB2400), and other specifications please refer your inquiry to the Technical Department prior to order placement.

ApprovalsVdTUV - 926/032088Other approvals may be applicable. Please confirm details of current scope of approvals with the Technical Department prior to order placement.

Limiting Nickel .................. Remainder Cu .......................... 0.50 max.Chemical C ............................ 0.015 max. Co .............................. 2.5 max.Composition Mn .......................... 0.50 max. Cr ............................ 20.0-22.5

Fe .................................. 2.0-6.0 Mo ............................ 12.5-14.5P .............................. 0.02 max. V .............................. 0.35 max.S................................ 0.01 max. W.................................. 2.5-3.5Si ............................ 0.08 max. Others .................. 0.50 max.




26 Ni-Cr-Mo Filler Metal

mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125



Filler metals available on spool and in cut straight lengths in a variety of sizes selectedfrom the following diameters:

INCONEL Filler Metal 625 is used for gas-metal-arc and gas-tungsten-arc welding ofINCONEL alloy 625, INCOLOY alloy 825, INCOLOY alloy 25-6MO, and a range of highalloy austenitic and super austenitic stainless steels. It is also used for surfacing of steel, forwelding 9% Ni steels, and for welding various corrosion-resistant alloys such as alloy 20.INCONEL Filler Metal 625 can be used for joining and overlaying with INCOFLUX 6, 7 orNT100 Submerged Arc Flux. The weld metal has high strength over a broad temperaturerange and has resistance to localized attack such as pitting and crevice corrosion.

INCONEL Filler Metal 625 is useful for many dissimilar joints involving INCONEL andINCOLOY alloys, carbon steels, low-alloy steels, and stainless steels.

SpecificationsAWS A5.14 ERNiCrMo-3 (UNS N06625)ASME II, Part C, SFA-5.14, ERNiCrMo-3 (UNS N06625)ASME IX, F-No.43*BS 2901 NA43*DIN 1736 SG-NiCr21Mo9Nb (2.4831)*(EN) ISO 18274 SNi6625 (NiCr22Mo9Nb)*Supply to these specifications available upon request For manufacture to ASME III NCA3800, NB2400, MIL, Rolls Royce, AMS and other specifi-cations please refer your inquiry to the Technical Department prior to order placement.

ApprovalsCanadian Welding BureauVdTUV 2854.01; 2855.01Other approvals may be applicable. Please confirm details of current scope of approvals with the Technical Department prior to order placement.

Limiting Ni+Co...................... 58.0 min. Al ............................ 0.40 max.Chemical C .............................. 0.10 max. Ti.............................. 0.40 max.Composition Mn .......................... 0.50 max. Cr ............................ 20.0-23.0

Fe .............................. 5.0 max. Nb+Ta ...................... 3.15-4.15S ............................ 0.015 max. Mo .............................. 8.0-10.0Cu............................ 0.50 max. P .............................. 0.02 max.Si ............................ 0.50 max. Others .................. 0.50 max.


Ni-Cr-Mo Filler Metal


INC

ON

EL

Fille

r M

eta

l 6

25


27

mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125




INC

O-W

ELD

6

86C

PT

Fille

r M

eta

l

INCO-WELD 686CPT Filler Metal is used for gas-tungsten-arc and gas-metal-arc weld-ing of duplex, super-duplex and super-austenitic stainless steels, as well as nickel alloys suchas UNS N06059 and N06022, INCONEL alloy C-276, and INCONEL alloys 22, 625, and686. It is also capable of being used to deposit overlays of outstanding corrosion-resistanceonto a range of steels. The high alloy levels (of Cr + Mo + W) result in increased resistanceto pitting, crevice and general corrosion. INCO-WELD 686CPT Filler Metal is of great valuefor service environments requiring general corrosion-resistance in HCI or sulfuric acid; forresistance to crevice corrosion in hot, concentrated acid chloride solutions such as sulfurdioxide, saturated NaCl solutions and oxidizing chloride solutions; and for resistance tointergranular attack, after sensitization, in highly oxidizing environments. Submerged arcwelding can be done with INCOFLUX NT120 Submerged Arc Flux.

SpecificationsAWS A5.14 ERNiCrMo-14 (UNS N06686)ASME II, Part C, SFA-5.14, ERNiCrMo-14 (UNS N06686)ASME IX, F-No.43*(EN) ISO 18274 SNi6686 (NiCr21Mo16W4)*Supply to these specifications available upon request For manufacture to ASME III (NCA3800, NB2400), and other specifications please refer your inquiry to the Technical Department prior to order placement.


Limiting Ni+Co .................. Remainder Cu .............................. 0.5 max.Chemical C .............................. 0.01 max. Si ............................ 0.08 max.Composition Mn .............................. 1.0 max. Ti .............................. 0.25 max.

Fe .............................. 5.0 max. Cr.............................. 19.0-23.0P .............................. 0.02 max. Mo ............................ 15.0-17.0S .............................. 0.02 max. W.................................. 3.0-4.4Al .............................. 0.5 max. Others .................. 0.50 max.


INCO-WELD 686CPT Filler Metal



mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125




INCO-WELD 725NDUR Filler Metal is an age hardenable version of INCONEL FillerMetal 625. After post-weld heat treatment it combines the excellent corrosion resistance ofINCONEL Filler Metal 625 with higher strength and hardness. Oil patch applications requirethe same temperature ranges for stress relieving of low alloy steels (such as AISI 4130) asthe temperature range required for age hardening INCO-WELD 725NDUR Filler Metal. Ifpost-weld annealing is followed by the aging treatment, even higher strength and hardnessvalues are obtained.

The filler metal can be used with both the gas metal arc and gas tungsten arc processes.

SpecificationsAWS A5.14 ERNiCrMo-15 (UNS N07725)ASME II, Part C, SFA-5.14, ERNiCrMo-15 (UNS N07725)*(EN) ISO 18274 SNi7725 (NiCr21Mo8Nb3Ti)*Supply to these specifications available upon request For manufacture to ASME III (NCA 38000, NB2400), and other specifications please refer your inquiry to the Technical Department prior to order placement.


Limiting Ni+Co.............. 55.0 to 59.0 Ti ................................ 1.0 to 1.7Chemical C.............................. 0.03 max. Cr ........................ 19.0 to 22.5Composition Mn .......................... 0.35 max. Nb+Ta.............. 2.75 to 4.00

Fe .......................... Remainder Mo .......................... 7.0 to 9.5S................................ 0.01 max. P ............................ 0.015 max.Si ............................ 0.20 max. Others .................. 0.50 max.Al ............................ 0.35 max.



INCO-WELD 725NDUR Filler Metal

INC

O-W

ELD

7

25N

DU

R F

ille

r M

eta

l

Typical Tensile Strength, psi 174,000Mechanical MPa 1200Properties(Age hardened condition: 1900F (1038C) /1 hour plus 1350F (732C) /8 hours, Furnace Cool to 1150F (621C) /8 hours, Air Cool)

29

mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125




INC

O-W

ELD

C

-27

6 F

ille

r M

eta

l INCO-WELD C-276 Filler Metal is used for gas-tungsten-arc and gas-metal-arc weldingof INCONEL alloy C-276 and other nickel-chromium-molybdenum alloys. It is also used forsurfacing of steel. The weld metal has excellent corrosion resistance in many aggressivemedia and is especially resistant to pitting and crevice corrosion.

Dissimilar-welding applications include welding INCONEL alloy C-276 to other nickelalloys, to stainless steels, and to low-alloy steels. Submerged arc welding can be donewith INCOFLUX NT120 Submerged Arc Flux and for welding 9% Ni steels INCOFLUX 9is preferred.

SpecificationsAWS A5.14 ERNiCrMo-4 (UNS N10276)ASME II, Part C, SFA-5.14, ERNiCrMo-4 (UNS N10276)ASME IX, F-No.43WERKSTOFF Nr.2.4886*BS 2901 NA48*DIN 1736 SG-NiMo16Cr16W*(EN) ISO 18274 SNi6276 (NiCr15Mo16Fe6W4)*Supply to these specifications available upon request For manufacture to ASME III (NCA3800, NB2400), and other specifications please refer your inquiry to the Technical Department prior to order placement.

ApprovalsCanadian Welding BureauOther approvals may be applicable. Please confirm details of current scope of approvals with the Technical Department prior to order placement.

Limiting Ni+Co .................. Remainder Cu............................ 0.50 max.Chemical C.............................. 0.02 max. Co .......................... 2.50 max.Composition Mn .............................. 1.0 max. Cr .............................. 14.5-16.5

Fe.................................. 4.0-7.0 Mo ............................ 15.0-17.0P .............................. 0.04 max. V .............................. 0.35 max.S .............................. 0.03 max. W.................................. 3.0-4.5Si ............................ 0.08 max. Others .................. 0.50 max.


INCO-WELD C-276 Filler Metal



mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125

Straight Lengths - 915 mm (36 in.) or 1000 mm (39in.)



INCO-WELD HX Filler Metal is used for gas-tungsten-arc and gas-metal-arc welding ofINCONEL alloy HX and similar nickel-chromium-molybdenum alloys. It is also used for surfac-ing of steel. The weld metal has outstanding strength and oxidation resistance at tempera-tures up to 2200F (1200C).

Dissimilar-welding applications for INCO-WELD HX Filler Metal include welding INCONELalloy HX to other nickel alloys, to stainless steels, and to carbon and low-alloy steels.

SpecificationsAWS A5.14 ERNiCrMo-2 (UNS N06002)ASME II, Part C, SFA-5.14, ERNiCrMo-2 (UNS N06002)ASME IX, F-No.43*BS 2901 NA40*(EN) ISO 18274 SNi6002 (NiCr21Fe18Mo9)*Supply to these specifications available upon request For manufacture to ASME III (NCA3800, NB2400), Rolls Royce, AMS and other specifica-tions please refer your inquiry to the Technical Department prior to order placement.


Limiting Ni+Co .................. Remainder Cu............................ 0.50 max.Chemical C .............................. 0.05-0.15 Co .......................... 0.50-2.50Composition Mn .............................. 1.0 max. Cr ............................ 20.5-23.0

Fe.............................. 17.0-20.0 Mo .............................. 8.0-10.0P .............................. 0.04 max. W ................................ 0.20-1.0S .............................. 0.03 max. Others .................. 0.50 max.Si.................................. 1.0 max.



INCO-WELD HX Filler Metal

INC

O-W

ELD

H

X F

ille

r M

eta

l


31

mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125

Straight Lengths - 915 mm (36 in.) or 1000 mm (39in.)



INCO

-CO

RED

625D

H &

625

AP

Flux

Cor

ed W

ires

INCO-CORED 625DH and 625AP Flux Cored Wires are companions to INCONELFiller Metal 625 and INCONEL Welding Electrode 112. They offer excellent weldability inaddition to the higher deposition rates associated with flux-cored wires. The 625DH isdesigned for flat and horizontal position welding, and the 625AP is designed for all-positionoperability. The recommended shielding gas is 75% Argon / 25% Carbon Dioxide.

These products provide a deposited weld chemistry equivalent to that achieved withINCONEL Filler Metal 625. The integrity of the weld deposit chemistry is assured by the factthat INCO-CORED 625 Flux Cored wires have a full alloy sheath.

The products are used to weld INCONEL alloy 625, INCOLOY alloy 825, INCOLOY alloy25-6MO, and other molybdenum-containing stainless steels. They are also used for surfac-ing steel, the welding of nickel steels, and for welding various corrosion-resisting alloys suchas alloy 20. The weld metal has high strength, and exceptional corrosion resistance, includ-ing resistance to localized attack such as pitting and crevice corrosion.

The 625DH and 625AP products are useful for making dissimilar metal welds involvingINCONEL and INCOLOY alloys, carbon steels, low-alloy steels, and stainless steels. Powersupply: direct current, electrode positive.

Specifications The products have been proposed to AWS and are expected to be listed in AWS A5.34 as ENiCrMo3T0-4 and ENiCrMo3T1-4. Other specifications will follow.


Typical Ni............................................ 64 C ........................................ 0.04Chemical Cr .......................................... 20 Ti ............................................ 0.1Composition Mo ............................................ 9 S ....................................

INCONEL Filler Metal 52 is used for gas-tungsten-arc and gas-metal welding ofINCONEL alloy 690. This NiCrFe welding product was developed to meet the changing needsof the nuclear industry, the higher chromium level providing greater resistance to stress-corrosion cracking in the nuclear, pure water environment. INCONEL Filler Metal 52produces corrosion-resistant overlays on most low-alloy and stainless steels. It can also beused in applications requiring resistance to oxidizing acids. It is useful for dissimilar jointsinvolving INCONEL and INCOLOY alloys, and carbon, low-alloy and stainless steels and foroverlaying on to steel.

SpecificationsAWS A5.14 ERNiCrFe-7 (UNS N06052)ASME II, Part C, SFA-5.14, ERNiCrFe-7 (UNS N06052)ASME IX, F-No.43*(EN) ISO 18274 SNi6052 (NiCr30Fe9)*Supply to these specifications available upon request For manufacture to ASME III (NCA3800, NB2400), and other specifications please refer your inquiry to the Technical Department prior to order placement.


Limiting Ni+Co .................. Remainder Cr.............................. 28.0-31.5Chemical C.............................. 0.04 max. Ti .................................. 1.0 max.Composition Mn .............................. 1.0 max. Al .............................. 1.10 max.

Fe.................................. 7.0-11.0 P .............................. 0.02 max.S ............................ 0.015 max. Nb+Ta .................... 0.10 max.Si ............................ 0.50 max. Al+Ti .......................... 1.5 max.Mo .......................... 0.50 max. Others .................. 0.50 max.Cu............................ 0.30 max.


Ni-Cr-Fe Filler Metal


INC

ON

EL

Fille

r M

eta

l 52


33

mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125




INC

ON

EL

Fille

r M

eta

l 52

M

INCONEL Filler Metal 52M is used for the gas-tungsten-arc and gas-metal-arc weldingof INCONEL alloy 690, and the overlaying of carbon steels and stainless steels to provide anickel-chromium alloy corrosion resistant surface. The high chromium level provides excellentresistance to stress corrosion cracking in the nuclear, pure water environment. The productcan also be used in applications requiring resistance to oxidizing acids. It is useful fordissimilar joints involving INCONEL and INCOLOY alloys.

This product contains Boron and Zirconium to minimize the tendency for ductility-dipcracking, while it is especially resistant to oxide "floaters" and inclusions.

SpecificationsAWS A5.14 ERNiCrFe-7A (UNS N06054)Proposed to ASME II, Part C, SFA-5.14, ERNiCrFe-7AProposed to ASME IX, F-No.43


Limiting Ni .......................... Remainder Ti .................................. 1.0 max.Chemical C.............................. 0.04 max. Co ............................ 0.12 max.Composition Mn .............................. 1.0 max. Nb ........................ 0.50 to 1.0(%) Fe ............................ 7.0 to 11.0 P .............................. 0.02 max.

S ............................ 0.015 max. Zr ............................ 0.02 max.Si ............................ 0.50 max. B .......................... 0.005 max.Cu............................ 0.30 max. Mo .......................... 0.50 max.Cr ........................ 28.0 to 31.5 Others .................. 0.50 max.Al .............................. 1.10 max.


INCONEL Filler Metal 52M


34 Ni-Cr-Fe Filler Metal

mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125



Filler metals available on spool and in cut straight lengths in a variety of sizes selectedfrom the following diameters:

INCONEL Filler Metal 601 is used for gas-tungsten-arc welding of INCONEL alloy 601. Itis the preferred welding product for all gas-tungsten-arc welding of INCONEL alloy 601. TheGTAW process with INCONEL Filler Metal 601 is the only recommended joining method forapplications involving temperatures over 2100F (1150C) or for applications at lowertemperatures involving exposure to hydrogen sulfide or sulfur dioxide. The weld metal iscomparable to the base metal in resistance to corrosion and oxidation.

SpecificationsAWS A5.14 ERNiCrFe-11 (UNS N06601)ASME II, Part C, SFA-5.14, ERNiCrFe-11 (UNS N06601)ASME IX, F-No.43*BS2901 NA 49*DIN 1736 SG-NiCr23Al (2.4626)*(EN) ISO 18274 SNi6601 (NiCr23Fe15Al)*Supply to these specifications available upon request For manufacture to ASME III (NCA3800, NB2400), AMS and other specifications please refer your inquiry to the Technical Department prior to order placement.


Limiting Ni+Co.................... 58.0-63.0 Mn .............................. 1.0 max.Chemical Cr.............................. 21.0-25.0 S ............................ 0.015 max.Composition Fe .......................... Remainder Si ............................ 0.50 max.

Al .................................... 1.0-1.7 Cu................................ 1.0 max.C .............................. 0.10 max. Others .................. 0.50 max.P .............................. 0.03 max.


Ni-Cr-Fe Filler Metal


INC

ON

EL

Fille

r M

eta

l 6

01


35

mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125




INCONEL Filler Metal 617 is used for gas-tungsten-arc and gas-metal-arc welding ofINCONEL alloy 617. Because of the weld metals high temperature strength, oxidationresistance, and metallurgical stability, the filler metal is also used for joining variousdissimilar high-temperature alloys. Examples are INCOLOY alloys 800HT and 803 and castalloys such as HK-40, HP, and HP-45 Modified.

SpecificationsAWS A5.14 ERNiCrCoMo-1 (UNS N06617)ASME II, Part C, SFA-5.14, ERNiCrCoMo-1 (UNS N06617)*BS 2901 NA 50*DIN 1736 SG-NiCr22Co12Mo (2.4627)*(EN) ISO 18274 S Ni6617 (NiCr22Co12Mo9)*Supply to these specifications available upon request For manufacture to ASME III (NCA3800, NB2400), Rolls Royce, AMS and other specifica-tions please refer your inquiry to the Technical Department prior to order placement.


Limiting Ni .......................... Remainder Mn .............................. 1.0 max.Chemical Cr ............................ 20.0-24.0 Si.................................. 1.0 max.Composition Co.............................. 10.0-15.0 S ............................ 0.015 max.

Mo .............................. 8.0-10.0 Ti.............................. 0.60 max.Al.............................. 0.80-1.50 Cu............................ 0.50 max.C .............................. 0.05-0.15 P .............................. 0.03 max.Fe .............................. 3.0 max. Others .................. 0.50 max.


Ni-Cr-Co-Mo Filler Metal


INC

ON

EL

Fille

r M

eta

l 6

17


37

mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125




NIL

O

Fille

r M

eta

l C

F36

NILO Filler Metal CF36 is used for the gas-metal-arc, gas-tungsten-arc, and submerged-arc welding of NILO alloy 36. Filler Metal CF36 is formulated to have low thermal expansioncharacteristics similar to NILO alloy 36, while providing freedom from solidification andreheat cracking. Argon is recommended for the GMAW-Spray process, Argon/25% heliumfor the GMAW-Pulsed Arc and Short-Arc processes, and INCOFLUX 6 for the SAW process.

Specifications none


Typical Ni............................................ 36Chemical Fe............................................ 62Composition C ............................................ 0.2

Mn ........................................ 0.4Nb .......................................... 1.6


NILO Filler Metal CF36


38 Ni-Fe Filler Metal

mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125




NILO Filler Metal CF42 is used for the gas-metal-arc, gas-tungsten-arc, andsubmerged-arc welding of NILO alloy 42. NILO Filler Metal CF42 is formulated to have lowthermal expansion characteristics similar to NILO alloy 42, while providing freedom fromsolidification and reheat cracking. Argon is recommended for the GMAW-Spray process,Argon/25% helium for the GMAW-Pulsed Arc and Short-Arc processes, and INCOFLUX 6 forthe SAW process.

Specifications none


Typical Ni ............................................ 41Chemical Fe............................................ 58Composition C ............................................ 0.2

Mn ........................................ 0.4Nb .......................................... 1.2


Ni-Fe Filler Metal

NILO Filler Metal CF42

NIL

O

Fille

r M

eta

l C

F42


39

mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125




INCONEL Filler Metal 718 is used for gas-tungsten-arc welding of INCONEL alloys 718,706 and X-750. The weld metal is age hardenable and has mechanical propertiescomparable to those of the base metals.

SpecificationsAWS A5.14 ERNiFeCr-2 (UNS N07718)ASME II, Part C, SFA-5.14, ERNiFeCr-2 (UNS N07718)*BS2901 NA 51*DIN 1736 SG-NiCr19NbMoTi (2.4667)*(EN) ISO 18274 SNi7718 (NiFe19Cr19Nb5Mo3)*Supply to these specifications available upon request For manufacture to ASME III (NCA3800, NB2400), Rolls Royce, AMS and other specifica-tions please refer your inquiry to the Technical Department prior to order placement.


Limiting Ni ............................ 50.0-55.0 Al ............................ 0.20-0.80Chemical C .............................. 0.08 max. Ti ................................ 0.65-1.15Composition Mn .......................... 0.35 max. Nb+Ta .................. 4.75-5.50

Fe .......................... Remainder Mo .......................... 2.80-3.30S ............................ 0.015 max. P ............................ 0.015 max.Si.............................. 0.35 max. B............................ 0.006 max.Cu............................ 0.30 max. Co................................ 1.0 max.Cr .............................. 17.0-21.0


Ni-Fe-Cr Filler Metal


INC

ON

EL

Fille

r M

eta

l 7

18

Minimum Tensile Strength, psi 165,000Mechanical MPa 1138Properties(Age hardened condition: 1325F (720C)/8 hours, Furnace Cool 100F (55C)/1 hour to 1150F(620C)/8 hours, Air Cool)

41

mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125




NI-

RO

D

44

Fil

ler

Met

al

NI-ROD 44 Filler Metal is a solid, nickel-iron-manganese wire designed for automaticand semi-automatic welding of ductile, malleable and gray cast irons in all positions.Submerged-arc welding is done with INCOFLUX 6 Submerged Arc Flux.

NI-ROD 44 Filler Metal offers high-speed, high-quality welds, and can be used with allrobotics, automatic and semi-automatics processes, and in all positions. It provides thewetting and crack-resistant weldability that allows steel forgings and castings to bere-designed in less expensive ductile iron and welded automatically.

Pre- and post-weld heat treatments are not usually required but may be advantageous forheavy section, fully restrained joints in low ductility castings.

SpecificationsAWS A5.15 ERNiFeMn-CI (UNS N02216)*(EN) ISO 1071 S CI 6002 (S C NiFeMn-CI)*Supply to these specifications available upon request For manufacture to ASME III (NCA3800, NB2400), and other specifications please refer your inquiry to the Technical Department prior to order placement.


Typical Ni............................................ 44 Mn ............................................ 11Chemical C.............................................. 1.5 Fe............................................ 45Composition


NI-ROD 44 Filler Metal


42 Cast Iron Filler Metal

mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125

Straight Lengths

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