specialty screws - above board electronics...screws come with washers permanently pre-assembled to...

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Specialty Screws

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At Emhart, creating the future is about growth, about change and about taking risks.

It is who we are and what we do. Our focus is to reduce the overall product assembly costs of our

customers by anticipating needs and meeting those needs with technology and market-driven

solutions.

Emhart is a global leader in the design and creation of unique assembly technologies, delivering depth

and breadth of service and product through a flexible, cross-functional global organization.

Owning The Customer's Total Experience

We provide every customer with the capability to satisfy every aspect of fastening and assembly

technology. From concept through installation, around the corner and around the globe, Emhart

develops and delivers solutions for challenging assembly applications.

Emhart has the ability to objectively match customer priorities, applications and manufacturing

environment with the most appropriate assembly technology and fastening systems. We provide this

capability through Application Engineers, and Mobile, Stationary and Virtual Innovation Centers located

around the world. Each is electronically linked, capable of sharing application data and new design

concepts with each other as well as with our customers.

Emhart provides technological solutions in over 100 different countries. And for each of these countries

and for every application we deliver innovative, integrated systems solutions from concept and design

through system integration, worldwide.

Emhart employs Application Analysis and Value Engineering to demonstrate how our technology can

enhance the assembly process, and Value Analysis to detail the cost/benefit relationship of applying

our technologies.

Emhart is a company infused with the spirit and culture of innovation. From our Stationary Innovation

Centers to our unique Mobile Innovation Centers, Emhart

has built a worldwide service and technology

infrastructure to support our customers,

24 hours a day, seven days a week.

Technology Optimization

System Integration

• 110..• 41•10110.• I KB I I

Innovative Services

DODGE GRIPCO HELI-COIL NPR PARKER-KALON POP TUCKER WARREN

Creati

ng th

e Futu

re Wo

rldwi

de.

DODGE GRIPCO HELI-COIL NPR PARKER-KALON POP TUCKER WARREN

At Emhart , creating the future is about growth, about change and about taking risks.

It is who we are and what we do. Our focus is to reduce the overall product assembly costs of our

customers by anticipating needs and meeting those needs with technology and market-driven

solutions.

Emhart is a global leader in the design and creation of unique assembly technologies, delivering depth

and breadth of service and product through a flexible, cross-functional global organization.

Owning The Customer’s Total Experience

We provide every customer with the capability to satisfy every aspect of fastening and assembly

technology. From concept through installation, around the corner and around the globe, Emhart

develops and delivers solutions for challenging assembly applications.

Technology Optimization Emhart has the ability to objectively match customer priorities, applications and manufacturing

environment with the most appropriate assembly technology and fastening systems. We provide this

capability through Application Engineers, and Mobile, Stationary and Virtual Innovation Centers located

around the world. Each is electronically linked, capable of sharing application data and new design

concepts with each other as well as with our customers.

System Integration Emhart provides technological solutions in over 100 different countries. And for each of these countries

and for every application we deliver innovative, integrated systems solutions from concept and design

through system integration, worldwide.

Product Consultancy Emhart employs Application Analysis and Value Engineering to demonstrate how our technology can

enhance the assembly process, and Value Analysis to detail the cost/benefit relationship of applying

our technologies.

Innovative Services Emhart is a company infused with the spirit and culture of innovation. From our Stationary Innovation

Centers to our unique Mobile Innovation Centers, Emhart

has built a worldwide service and technology

infrastructure to support our customers,

24 hours a day, seven days a week.

PARKER-KALON THE MARK OF QUALITY

Parker— Ka I o n specialty threaded fasteners are readily recognized and

highly regarded products in the fastening industry. Since its inception in 1922, Parker-Kalon has

been identified as a leader in its industry when it comes to high-quality, high-performance,

externally threaded fasteners. From Swageform, to Dril-Kwick, to our specialty screws for plastics,

Parker-Kalon's products provide a high level of performance.

Our strict quality programs ensure that we meet the latest industry standards of QS and ISO, as is

evident in our track record of consistently passing audits without technical findings. Our SPC

and detailed inspection programs elevate our quality levels well above our competitors.

Parker-Kalon threaded fasteners are manufactured with over 75 years of experience. We are

dedicated to exceeding our customer's expectations by providing innovative value-added

design and engineering services, on-time deliveries, and excellent customer service support.

Parker-Kalon is committed to developing superior products manufactured to only the highest

quality standards. We are more than just a supplier, we are a business partner.

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ss

Parker-Kalonspecialty threaded fasteners are readily recognized and

highly regarded products in the fastening industry. Since its inception in 1922, Parker-Kalon has

been identified as a leader in its industry when it comes to high-quality, high-performance,

externally threaded fasteners. From Swageform, to Dril-Kwick, to our specialty screws for plastics,

Parker-Kalon’s products provide a high level of performance.

Our strict quality programs ensure that we meet the latest industry standards of QS and ISO, as is

evident in our track record of consistently passing audits without technical findings. Our SPC

and detailed inspection programs elevate our quality levels well above our competitors.

Parker-Kalon threaded fasteners are manufactured with over 75 years of experience. We are

dedicated to exceeding our customer’s expectations by providing innovative value-added

design and engineering services, on-time deliveries, and excellent customer service support.

Parker-Kalon is committed to developing superior products manufactured to only the highest

quality standards. We are more than just a supplier, we are a business partner.

SPECIALTY SCREW SELECTION GUIDE

Swageform® Thread-Rolling Screws for use in Metals

6-9 ■ A drilled, punched or cast hole is required to accept screw ■ Swageform forms its own threads — tapping each hole is not required ■ Higher resistance to strip-out versus tri-lobes / less scrap / higher productivity ■ Straighter, faster starting versus tri-lobes ■ Fully rounded body results in thread engagement 100% around the hole's circumference

Plasti-Fast® Thread-Forming Screws for use in Thermoplastics

10 ■ A drilled hole, molded hole or plastic boss is required to accept screw ■ Excellent performance for standard thermoplastic applications ■ 48° thread-form with a spaced thread pitch ■ Typically used in softer plastics where higher pull-out strengths are required

Plasti-Kwick® II Thread-Forming Screws for use in Thermoplastics 11 ■ A drilled hole, molded hole or plastic boss is required to accept screw ■ Excellent performance for a wide range of thermoplastic applications ■ High 30° threadform with a low 60° threadform and a spaced thread pitch ■ Typically used in stiffer or brittle thermoplastics, particle board or wood

Plasti-Kwick Plus- Thread-Forming Screws for use in ALL Plastics 12-14 ■ A drilled hole, molded hole or plastic boss is required to accept screw ■ Outstanding performance in the widest range of plastic applications ■ 30° thread-form with a reduced root diameter and a spaced thread pitch ■ Typically used in most demanding applications involving stiffer and brittle plastics,

minimal boss wall thickness or high pull-out strength requirements.

PK Tapits For use in Thin Sheet Metals

15 ■ Self-piercing screw for penetrating metal up to 0.050" without a hole ■ Twin lead thread profile provides faster entry ■ Torque braking serrations under head provide high resistance to strip-out

Assembled Screws (SEM's®)

15 ■ Screws come with washers permanently pre-assembled to the screw ■ Eliminate costly double inventory and double parts handling ■ Available in a variety of head styles and washer styles

Weld Screws & Weld Pins

16-17

-14. • ■ ■

www.emhart.com

CERTIFIED ISO 9001 • QS 9000

ISO 14001

Spot and projection weld screws and weld pins Manufactured from low carbon high quality welding steel Can be manufactured to meet specific requirements in quantity

Emhart Fastening Teknologies US Tel (203) 944-1711 Fax (800) 220-4286 Europe Tel 44-121 356 4811 Fax 44-121 331 2281 Mexico Tel 52-5-326-7100 Fax 52-5-326-7141

4 Emhart Fastening Teknologies • US Tel (203) 944-1711 • Fax (800) 220-4286Europe Tel 44-121 356 4811 • Fax 44-121 331 2281Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141

C E R T I F I E DISO 9001 • QS 9000C E R T I F I E DISO 9001 • QS 9000

ISO 14001


Swageform®Thread-Rolling Screws for use in Metals 6-9

A drilled, punched or cast hole is required to accept screwSwageform forms its own threads — tapping each hole is not requiredHigher resistance to strip-out versus tri-lobes / less scrap / higher productivityStraighter, faster starting versus tri-lobesFully rounded body results in thread engagement 100% around the hole’s circumference

Plasti-Fast®Thread-Forming Screws for use in Thermoplastics 10

A drilled hole, molded hole or plastic boss is required to accept screwExcellent performance for standard thermoplastic applications48° thread-form with a spaced thread pitchTypically used in softer plastics where higher pull-out strengths are required

Plasti-Kwick® II Thread-Forming Screws for use in Thermoplastics 11 A drilled hole, molded hole or plastic boss is required to accept screwExcellent performance for a wide range of thermoplastic applicationsHigh 30° threadform with a low 60° threadform and a spaced thread pitchTypically used in stiffer or brittle thermoplastics, particle board or wood

Plasti-Kwick Plus™ Thread-Forming Screws for use in ALL Plastics 12-14A drilled hole, molded hole or plastic boss is required to accept screwOutstanding performance in the widest range of plastic applications30° thread-form with a reduced root diameter and a spaced thread pitchTypically used in most demanding applications involving stiffer and brittle plastics, minimal boss wall thickness or high pull-out strength requirements.

PK Tapits™ For use in Thin Sheet Metals 15Self-piercing screw for penetrating metal up to 0.050" without a holeTwin lead thread profile provides faster entryTorque braking serrations under head provide high resistance to strip-out

Assembled Screws (SEM’s®) 15Screws come with washers permanently pre-assembled to the screwEliminate costly double inventory and double parts handlingAvailable in a variety of head styles and washer styles

Weld Screws & Weld Pins 16-17Spot and projection weld screws and weld pinsManufactured from low carbon high quality welding steelCan be manufactured to meet specific requirements in quantity

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Light-Touch° with Mazzalunr Point for use in Aluminum 22 ■ No hole required — drills the hole, taps the threads & fastens assembly ■ Designed for aluminum materials up to 0.218" thick ■ Patented flute geometry to enhance optimum curl removal ■ Special hardening process designed specifically for aluminum applications ■ Consistent high quality manufacture — ideal for automatic feeding ■ Can also be used in selected plastic, fiber glass, and non-steel applications

Winged Dril-Kwick® for Wood to Steel applications

22 ■ No hole required — drills the hole, taps the threads & fastens the assembly ■ Designed to drill a clearance hole into wood material, followed by drilling,

tapping and fastening into steel ■ For use in wood ranging from 1/4" to 2" thick and steel ranging from

0.110" to 0.250" thick

416., hie _wow

PK Masonry Nails for use in Metals, Masonry, Asphalt, etc. 23 ■ Designed for highway, construction, and surveying applications ■ Made from durable steel and zinc plated for corrosion resistance ■ Ribbed shaped threads assure an anchorage which will not work loose ■ Indent in head ideal for use in aligning surveyor's plumb bob ■ Eliminate the use of expensive expansion bolts, plugs or lead anchors


xt, Self drilling screws for use in Metals

■ No hole required — drills the hole, taps the threads & fastens the assembly ■ For metal applications ranging in thickness from 20 gauge to 1/2" ■ Cold forging yields consistent high strength drill points ■ Quicker starting — no walking of point — fastest drill times ■ Consistent high quality manufacture — ideal for automatic feeding ■ A variety of sizes, head styles, and point lengths available from stock

Con-KWick® Masonry fastening system ■ Designed for use in brick, block, or structural concrete ■ Pre-drilling of hole required / precision carbide drill-bit provided ■ Con-Kwick taps & fastens directly into brick, block, or structural concrete ■ Kwick Drive installation kits and display stands available ■ 3/16" and 1/4" diameter sizes available from stock with long life plating

Additional Information ■ Special Designs ■ Platings ■ Head styles / Point styles / Recess styles ■ Orders and Inquiries

18-21

24-25

26

Emhart Fastening Teknologies US Tel (203) 944-1711 Fax (800) 220-4286 Europe Tel 44-121 356 4811 Fax 44-121 331 2281

Mexico Tel 52-5-326-7100 Fax 52-5-326-7141

www.emhart.com


ISO 14001 5


Dril-Kwick®Self drilling screws for use in Metals 18-21

No hole required — drills the hole, taps the threads & fastens the assemblyFor metal applications ranging in thickness from 20 gauge to 1/2"Cold forging yields consistent high strength drill pointsQuicker starting — no walking of point — fastest drill timesConsistent high quality manufacture — ideal for automatic feedingA variety of sizes, head styles, and point lengths available from stock

Light-Touch®with Maxxalum™ Point for use in Aluminum 22

No hole required — drills the hole, taps the threads & fastens assemblyDesigned for aluminum materials up to 0.218" thickPatented flute geometry to enhance optimum curl removalSpecial hardening process designed specifically for aluminum applicationsConsistent high quality manufacture — ideal for automatic feedingCan also be used in selected plastic, fiber glass, and non-steel applications

Winged Dril-Kwick®for Wood to Steel applications 22

No hole required — drills the hole, taps the threads & fastens the assemblyDesigned to drill a clearance hole into wood material, followed by drilling, tapping and fastening into steelFor use in wood ranging from 1/4" to 2" thick and steel ranging from 0.110" to 0.250" thick

PK Masonry Nails for use in Metals, Masonry, Asphalt, etc. 23Designed for highway, construction, and surveying applicationsMade from durable steel and zinc plated for corrosion resistanceRibbed shaped threads assure an anchorage which will not work looseIndent in head ideal for use in aligning surveyor’s plumb bobEliminate the use of expensive expansion bolts, plugs or lead anchors

Con-Kwick®Masonry fastening system 24-25

Designed for use in brick, block, or structural concretePre-drilling of hole required / precision carbide drill-bit providedCon-Kwick taps & fastens directly into brick, block, or structural concreteKwick Drive installation kits and display stands available 3/16" and 1/4" diameter sizes available from stock with long life plating

Additional Information 26Special DesignsPlatingsHead styles / Point styles / Recess stylesOrders and Inquiries

C E R T I F I E DISO 9001 • QS 9000

ISO 14001

Emhart Fastening Teknologies • US Tel (203) 944-1711 • Fax (800) 220-4286Europe Tel 44-121 356 4811 • Fax 44-121 331 2281

Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141

www.emhart.com

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Swageform® High Performance Thread Rolling Screws For Metals

Swageform Is THE High Performance Threadforming Screw

Eliminate Tapping Swageform thread forming screws allow you to eliminate the tapping process as the screw will form your threads during installation — if you are tapping holes into metals, consider the savings of eliminating a costly process step.

Switch To The Premium Threadforming Screw • If you are currently using thread-forming screws, such as

the common tri-lobular style, consider testing a Swageform. A Swageform will provide you with a higher level of performance in the field as well as an easier, trouble-free assembly process.

Low driving torques due to

Faster and straighter starting due initial low surface area contact

to fully cylindrical pilot versus

of patented Swageform lobes

tri-lobular screws

Precise and consistent head dimensions designed for automatic

feeding operations to eliminate production downtime

111

High strip-out and prevailing torques due to increased male to female thread contact

High pull-out strengths due to 360°

Swageform screws produce of thread bearing surface and

no cutting chips as material

work hardened female threads

is swaged during tapping process, not cut

The Design Swageform screws incorporate patented lobes on a tapered point. On installation, the initial contact area between the hole and a Swageform screw is limited to only these lobes. In contrast to a standard fully rounded threadforming screw, there is much less surface area contacting the hole during installation with a Swageform. This reduced area of contact results in significantly lower drive torques during the screw installation/threadforming process.

www.emhart.com


ISO 14001


6

Swageform®

High Performance Thread Rolling Screws For Metals

Swageform Is THE High Performance ThreadformingScrew

Eliminate TappingSwageform thread forming screws allow you to eliminatethe tapping process as the screw will form your threadsduring installation — if you are tapping holes into metals,consider the savings of eliminating a costly process step.

Switch To The Premium Threadforming ScrewIf you are currently using thread-forming screws, such asthe common tri-lobular style, consider testing aSwageform. A Swageform will provide you with a higherlevel of performance in the field as well as an easier,trouble-free assembly process.

The DesignSwageform screws incorporate patented lobes on a tapered point. On installation, theinitial contact area between the hole and a Swageform screw is limited to only theselobes. In contrast to a standard fully rounded threadforming screw, there is much lesssurface area contacting the hole during installation with a Swageform. This reducedarea of contact results in significantly lower drive torques during the screwinstallation/threadforming process.

Precise and consistent head dimensions designed for automatic

feeding operations to eliminate production downtime

High pull-out strengths due to 360°of thread bearing surface and work hardened female threads

Swageform screws produceno cutting chips as materialis swaged during tapping

process, not cut

Faster and straighter starting dueto fully cylindrical pilot versus

tri-lobular screws

Low driving torques due toinitial low surface area contactof patented Swageform lobes

High strip-out andprevailing torquesdue to increasedmale to femalethread contact

Emhart Fastening Teknologies • US Tel (203) 944-1711 • Fax (800) 220-4286Europe Tel 44-121 356 4811 • Fax 44-121 331 2281Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141


ISO 14001

www.emhart.com

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Full 360° grip provides higher pull-out strengths and

higher strip-out torques

SWAGEFORM TRI-LOBULAR

Parent material is cut and weakened

Loose fit

Vibration loosens assembly

Metal chips from cutting parent material


Swageform vs. The Competition - A Better Design

Increased contact with the application: Swageform screws have a fully rounded body (versus the common tri-lobular body of many threadforming screws) therefore Swageform's threads make contact with the application a full 360 degrees — not just three points.

Shaded region illustrates how contact between a Swageform

and your application is for a full 360°

\ , _./ .

/ , , ____„

Shaded regions illustrate how contact between the screw

and your application is limited to only three points

with a tri-lobular screw

Flat area of a tri-lobular screw is not in contact

with hole

Limited grip of application results in lower pull-out

strength and lower strip-out torques

The application material is work hardened during installation: Swageform's lobes gradually roll back or swage the application material while forming the threads — the result is a work hardened, stronger material. There is no cutting of threads that result in a weaker material and metal chips.

MACHINE SWAGEFORM THREAD SCREWS

CUTTING SCREWS Work hardened material

(w/tapped hole) — results in a stronger (Type T or 23) asssembly

www.emhart.com


Mexico Tel 52-5-326-7100 Fax 52-5-326-7141


ISO 14001

7

Swageform®


Swageform vs. The Competition – A Better Design

SWAGEFORM TRI-LOBULAR

SWAGEFORM THREAD CUTTING SCREWS

(Type T or 23)

MACHINESCREWS

(w/tapped hole)

Increased contact with the application: Swageform screws have a fully rounded body (versus the common tri-lobular body of many threadforming screws) therefore Swageform’s threads make contact with the application a full 360 degrees – not just three points.

The application material is work hardened during installation: Swageform’s lobes gradually roll back or swage theapplication material while forming the threads – the result is a work hardened, stronger material. There is no cutting of threads thatresult in a weaker material and metal chips.

Limited grip of applicationresults in lower pull-out

strength and lower strip-out torques

Full 360° grip provides higher pull-out strengths and

higher strip-out torques

Shaded region illustrates howcontact between a Swageform

and your application is for afull 360°

Flat area of a tri-lobularscrew is not in contact

with hole

Shaded regions illustrate how contact between the screw

and your application is limited to only three points

with a tri-lobular screw

Loose fit

Vibration loosensassembly

Parent material iscut and weakened

Metal chips from cuttingparent material

Work hardened material– results in a stronger

asssembly

www.emhart.com


ISO 14001


Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141

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Swageform

TaptiteTrilobe


ISO 14001


Swageform vs. The Competition - Test Results

Superior Installation: The installation of screws into your application should be easy and trouble free. Many factors relating to the screw, the application materials and the installation tools used can affect your installation process.

Drive Torque: Drive torque should be very low to allow for a quick and easy installation of the screw. Your drive torque will be directly related to the friction between the screw and the inside of the hole. Swageform's patented lobes on its tapered point reduce drive torque. These lobes limit the initial contact with the hole while still allowing for the forming of threads. The result is low drive torques in your assembly process.

Strip Torque: The torque required for the screw to strip-out in your application is recommended to be as high as possible, as strip-out results in scrap or costly rework operations. Swageform, while providing low drive torques, also provides very high strip torques. As a Swageform penetrates into the hole during installation, you progress from the tapered pilot with the lobes, to the full bodied screw shank. This full bodied screw shank is 360° around and thus provides a full 360° of frictional contact with your application. This complete frictional contact results in very high strip torques in your assembly process.

Test Results: The drive and strip torques of our Swageform have been measured against common tri-lobular threadforming screws. The difference between the drive and strip torque for a given screw is referred to as your installation torque window. Below is a graphical representation of these tests. Each bar represents the difference between the drive torque and the strip torque for an individual screw. You can see that the torque window for Swageform is significantly larger than with a Taptite® screw.

SWAGEFORM VS. TAPTITE6 TRILOBE (#10-24)

120

Cr)

I 100

•=..• 80

60

in a)

40 a) a)

a) 20

CT

This increased torque window reduces stripped out assemblies resulting in: I A reduction of scrapped or reworked assemblies A more forgiving environment to screw guns where I Increased productivity torques can run high due to a less than optimum

maintenance schedule

Superior Strength In The Field: During installation, Swageform screws form threads by swaging or compacting the metal. This method of threadforming work hardens the material, making it denser and stronger. The result is a much stronger assembly when compared to thread cutting screws (Type F or Type T) which cut away chips and weaken the application material. In addition, Swageform's fully rounded 360° body provides the maximum amount of grip between the screw and the hole. Compared to a tri-lobular threadforming screw which only grips the hole at three points, a Swageform provides a far stronger assembly in the field. The result is higher pull-out strengths and higher tensile loads.

www.emhart.com Emhart Fastening Teknologies US Tel (203) 944-1711 Fax (800) 220-4286 Europe Tel 44-121 356 4811 Fax 44-121 331 2281 Mexico Tel 52-5-326-7100 Fax 52-5-326-7141

0

20

40

60

80

100

120

1 2 3 4 5 6 7 8 9 10 11 12 13 14

SWAGEFORM VS. TAPTITE® TRILOBE (#10-24)

Swageform

Taptite® Trilobe

www.emhart.com

8

Swageform®


Swageform vs. The Competition – Test Results

Superior Installation: The installation of screws intoyour application should be easy and trouble free. Many factors relating to the screw, the application materials and theinstallation tools used can affect your installation process.

Drive Torque: Drive torque should be very low to allowfor a quick and easy installation of the screw. Your drive torquewill be directly related to the friction between the screw and theinside of the hole. Swageform’s patented lobes on its taperedpoint reduce drive torque. These lobes limit the initial contactwith the hole while still allowing for the forming of threads. Theresult is low drive torques in your assembly process.

Strip Torque: The torque required for the screw to strip-out in your application is recommended to be as high aspossible, as strip-out results in scrap or costly rework operations. Swageform, while providing low drive torques, alsoprovides very high strip torques. As a Swageform penetratesinto the hole during installation, you progress from the taperedpilot with the lobes, to the full bodied screw shank. This fullbodied screw shank is 360° around and thus provides a full360° of frictional contact with your application. This completefrictional contact results in very high strip torques in yourassembly process.

Test Results: The drive and strip torques of our Swageform have been measured against common tri-lobular threadformingscrews. The difference between the drive and strip torque for a given screw is referred to as your installation torque window. Belowis a graphical representation of these tests. Each bar represents the difference between the drive torque and the strip torque for anindividual screw. You can see that the torque window for Swageform is significantly larger than with a Taptite® screw.

A reduction of scrapped or reworked assembliesIncreased productivity

A more forgiving environment to screw guns wheretorques can run high due to a less than optimum maintenance schedule

This increased torque window reduces stripped out assemblies resulting in:

Superior Strength In The Field: During installation, Swageform screws form threads by swaging or compacting the metal. Thismethod of threadforming work hardens the material, making it denser and stronger. The result is a much stronger assembly whencompared to thread cutting screws (Type F or Type T) which cut away chips and weaken the application material. In addition,Swageform’s fully rounded 360° body provides the maximum amount of grip between the screw and the hole. Compared to a tri-lobular threadforming screw which only grips the hole at three points, a Swageform provides a far stronger assembly in the field.The result is higher pull-out strengths and higher tensile loads.

Torq

ue D

iffer

ence

Stri

p to

Driv

e (In

ch –

Lbs

.)



ISO 14001

FWAHL

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CERTIFIED7 ISO 9001 • QS 9000

ISO 14001

ref


SWAGEFORM APPLII Nominal Metal Optimum Driving Strip Screw Size Thickness Hole Size Torque Torque 4 - 40 1/16" 0.098" 3 - 4 In-lbs. 14 -16 in-ths.

3/32" 0.101" 4 - 5 In-lbs. 18 - 21 In-lbs. 1/8" 0.102" 4 - 5 In-lbs. 22 - 25 In-lbs.

M3 - 0.5 1.5mm 2.72mm 2.25mm 2.76mm 3mm 2.79mm

5 - 40 1/16" 0.111" 4 - 5 In-lbs. 18 - 21 In-lbs.

3/32" 0.113" 4 - 5 In-lbs. 22 - 25 In-lbs.

1/8" 0.114' 6 - 8 In-lbs. 25 - 30 In-lbs. M3.5 - 0.6 1.75mm 3.17mm

2.75mm 3.21mm 3.5mm 3.25mm

6 - 32 1/16" 0.12" 4 - 5 In-lbs. 22 - 25 In-lbs.

1/8" 0.125" 8 -10 In-lbs. 24 - 30 In-lbs.

3/16" 0.125" 8 -10 In-lbs. 28 - 32 In-lbs.

M4 - 0.7 2mm 3.61mm 3mm 3.66mm 4mm 3.7mm

8 - 32 1/8" 0.15" 5 - 7 In-lbs. 60 - 65 In-lbs. 3/16" 0.15" 9 -11 In-lbs. 65 - 70 In-lbs.

1/4" 0.152" 9 - 11 In-lbs. 65 - 70 In-lbs.

M4.5 - 0.75 2.25mm 4.09mm 3.5mm 4.13mm 4.5mm 4.18mm

10 - 24 1/8" 0.173" 12 -15 In-lbs. 85 - 90 In-lbs. 3/16" 0.173" 16 -18 In-lbs. 95 -103111-lbs. 1/4" 0.177" 16 - 18 In-lbs. 85 - 90 In-lbs.

10 - 32 1/8" 0.173" 13 - 15 In-lbs. 95 -100 In-lbs.

3/16" 0.177" 13 -15 In-lbs. 110-120 In-lbs.

1/4" 0.177" 14 - 16 In-lbs. 120-130 In-lbs.

ATION INFORMATION Nominal Screw Size

Metal Thickness

Optimum Hole Size

Driving Torque

Strip Torque

M5 - 0.8 2.5mm 4.56mm 3.75mm 4.61mm 5mm 4.66mm

12 - 24 1/8" 0.199mm 20-25 In-lbs. 75 - 80 In-lbs.

3/16" 0.199mm 25-28 In-lbs. 103-110 In-lbs.

1/4" 0.201mm 25-30 In-lbs. 160-170 In-lbs.

M6 -1.0 3mm 5.45mm 4.5mm 5.51mm 6mm 5.58mm

M6.3-1.0 3.15mm 5.75mm 4.5mm 5.81mm 6.3mm 5.88mm

1/4 - 20 1/8" 0.224" 28 - 30 In-lbs. 165 -185 in-lbs. 3/16" 0.224" 35 - 40 In-lbs. 175 -195 in-lbs. 1/4" 0.228" 30 - 35 In-lbs. 220 - 240 in-lbs.

M7 -1.0 3.5mm 6.45" 5.25mm 6.51" 7mm 6.58'

5/16 - 18 1/8" 0.281" 45 - 55 In-lbs. 175 -190 in-lbs. 1/4" 0.287" 80 - 85 In-lbs. 350 - 400 in-lbs. 5/16" 0.29" 95 -100 In-lbs. 400 - 440 in-lbs.

M8 -1.25 4mm 7.31mm 6mm 7.39mm 8mm 7.47mm

3/8 -16 1/8" 0.344" 60 - 80 In-lbs. 1/4' 0.348' 90 -110 In-lbs. 3/8" 0.354" 110 - 130 In-lbs.

M10 -1.5 5mm 9.27mm 7.5mm 9.27mm 10mm 9.37mm

QUICK REFERENCE DRILL SIZES FOR SWAGEFORM SCREW APPLICATIONS

n. S ize Screw ,........14ellidThegn,,..,. Material --

Type .020

Drill-Bit . - 078'

Decimal .063 -

Drill-Bit .140' Decimal

.125 Drill-Bit

- .266' Decimal

.250 Drill-Bit

- .328' Decimal

.313 Drill-Bit

- .500" Decimal

4 - 40 Steel 40 .098" 38 .102" 37 .104" Aluminum 40 .098" 39 .100" 38 .102" 38 .102"

5 - 40 Steel 34 .111" 33 .113" 32 .116" Aluminum 35 .110" 34 .111" 33 .113" 33 .113" 32 .116"

6 - 32 Steel 31 .120" 1/8 .125" 30 .129" Aluminum 31 .120" 31 .120" 1/8 .125" 1/8 .125" 1/8 .125"

8 - 32 Steel 26 .147" 25 .150" 23 .154" Aluminum 26 .147" 25 .150" 24 .152" 24 .152"

10 - 24 Steel 19 .166" 11/64 .172" 16 .177" Aluminum 19 .166" 19 .166" 18 .170" 17 .173"

10 - 32 Steel 17 .173" 16 .177" 15 .180" Aluminum 17 .173" 17 .173" 16 .177" 15 .180"

12 - 24 Steel 10 .194" 8 .199" 13/64 .203" Aluminum 11 .191" 9 .196" 8 .199" 13/64 .203"

1/4 -20 Steel 7/32 .219" 5.7mm .224" 1 .228" A .234" Aluminum 7/32 .219' 2 .221' 5.7mm .224' 1 .228"

5/16 -18 Steel K .281" K .281" 7.25mm .285" L .290" Aluminum K .281" K .281" 7.25mm .281" 7.3mm .287"

3/8 -16 Steel 11/32 .344" S .348" 9mm .355" Aluminum R .339" 11/32 .344" S .348"

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Emhart Fastening Teknologies • US Tel (203) 944-1711 • Fax (800) 220-4286 Europe Tel 44-121 356 4811 • Fax 44-121 331 2281

Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141

9

Swageform®


QUICK REFERENCE DRILL SIZES FOR SWAGEFORM SCREW APPLICATIONS

Nominal Metal Optimum Driving StripScrew Size Thickness Hole Size Torque Torque4 - 40 1/16" 0.098" 3 - 4 In-lbs. 14 - 16 In-lbs.

3/32" 0.101" 4 - 5 In-lbs. 18 - 21 In-lbs.

1/8" 0.102" 4 - 5 In-lbs. 22 - 25 In-lbs.

M3 - 0.5 1.5mm 2.72mm2.25mm 2.76mm3mm 2.79mm

5 - 40 1/16" 0.111" 4 - 5 In-lbs. 18 - 21 In-lbs.

3/32" 0.113" 4 - 5 In-lbs. 22 - 25 In-lbs.

1/8" 0.114" 6 - 8 In-lbs. 25 - 30 In-lbs.

M3.5 - 0.6 1.75mm 3.17mm2.75mm 3.21mm3.5mm 3.25mm

6 - 32 1/16" 0.12" 4 - 5 In-lbs. 22 - 25 In-lbs.

1/8" 0.125" 8 - 10 In-lbs. 24 - 30 In-lbs.

3/16" 0.125" 8 - 10 In-lbs. 28 - 32 In-lbs.

M4 - 0.7 2mm 3.61mm3mm 3.66mm4mm 3.7mm

8 - 32 1/8" 0.15" 5 - 7 In-lbs. 60 - 65 In-lbs.

3/16" 0.15" 9 - 11 In-lbs. 65 - 70 In-lbs.

1/4" 0.152" 9 - 11 In-lbs. 65 - 70 In-lbs.

M4.5 - 0.75 2.25mm 4.09mm3.5mm 4.13mm4.5mm 4.18mm

10 - 24 1/8" 0.173" 12 - 15 In-lbs. 85 - 90 In-lbs.

3/16" 0.173" 16 - 18 In-lbs. 95 -100 In-lbs.

1/4" 0.177" 16 - 18 In-lbs. 85 - 90 In-lbs.

10 - 32 1/8" 0.173" 13 - 15 In-lbs. 95 -100 In-lbs.

3/16" 0.177" 13 - 15 In-lbs. 110-120 In-lbs.

1/4" 0.177" 14 - 16 In-lbs. 120 -130 In-lbs.

SWAGEFORM APPLICATION INFORMATION

Material Type

Material Thickness

Nominal Metal Optimum Driving StripScrew Size Thickness Hole Size Torque TorqueM5 - 0.8 2.5mm 4.56mm

3.75mm 4.61mm5mm 4.66mm

12 - 24 1/8" 0.199mm 20-25 In-lbs. 75 - 80 In-lbs.

3/16" 0.199mm 25-28 In-lbs. 100-110 In-lbs.

1/4" 0.201mm 25-30 In-lbs. 160-170 In-lbs.

M6 - 1.0 3mm 5.45mm4.5mm 5.51mm6mm 5.58mm

M6.3 - 1.0 3.15mm 5.75mm4.5mm 5.81mm6.3mm 5.88mm

1/4 - 20 1/8" 0.224" 28 - 30 In-lbs. 165 - 185 In-lbs.

3/16" 0.224" 35 - 40 In-lbs. 175 - 195 In-lbs.

1/4" 0.228" 30 - 35 In-lbs. 220 - 240 In-lbs.

M7 - 1.0 3.5mm 6.45"5.25mm 6.51"7mm 6.58"

5/16 - 18 1/8" 0.281" 45 - 55 In-lbs. 175 - 190 In-lbs.

1/4" 0.287" 80 - 85 In-lbs. 350 - 400 In-lbs.

5/16" 0.29" 95 - 100 In-lbs. 400 - 440 In-lbs.

M8 - 1.25 4mm 7.31mm6mm 7.39mm8mm 7.47mm

3/8 - 16 1/8" 0.344" 60 - 80 In-lbs.

1/4" 0.348" 90 - 110 In-lbs.

3/8" 0.354" 110 - 130 In-lbs.

M10 - 1.5 5mm 9.27mm7.5mm 9.27mm10mm 9.37mm

Screw .020 – .078" .063 – .140" .125 – .266" .250 – .328" .313 – .500"Size Drill-Bit Decimal Drill-Bit Decimal Drill-Bit Decimal Drill-Bit Decimal Drill-Bit Decimal

4 - 40 Steel 40 .098" 38 .102" 37 .104"Aluminum 40 .098" 39 .100" 38 .102" 38 .102"

5 - 40 Steel 34 .111" 33 .113" 32 .116"Aluminum 35 .110" 34 .111" 33 .113" 33 .113" 32 .116"

6 - 32 Steel 31 .120" 1/8 .125" 30 .129"Aluminum 31 .120" 31 .120" 1/8 .125" 1/8 .125" 1/8 .125"

8 - 32 Steel 26 .147" 25 .150" 23 .154"Aluminum 26 .147" 25 .150" 24 .152" 24 .152"

10 - 24 Steel 19 .166" 11/64 .172" 16 .177"Aluminum 19 .166" 19 .166" 18 .170" 17 .173"

10 - 32 Steel 17 .173" 16 .177" 15 .180"Aluminum 17 .173" 17 .173" 16 .177" 15 .180"

12 - 24 Steel 10 .194" 8 .199" 13/64 .203"Aluminum 11 .191" 9 .196" 8 .199" 13/64 .203"

1/4 -20 Steel 7/32 .219" 5.7mm .224" 1 .228" A .234"Aluminum 7/32 .219" 2 .221" 5.7mm .224" 1 .228"

5/16 - 18 Steel K .281" K .281" 7.25mm .285" L .290"Aluminum K .281" K .281" 7.25mm .281" 7.3mm .287"

3/8 - 16 Steel 11/32 .344" S .348" 9mm .355"Aluminum R .339" 11/32 .344" S .348"


ISO 14001


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4 - 6 .240 .280 .102 .120

SIZE PENETRATION HOLE DIA.

1200

1000

800

E 600 fi

400

200

100 8

.355

.154

10 .415 .180

ABS Plastic

Nylon

20% Glass-Filled Nylon

Strip Torque Type B

.260 .300 .350 .400 .445

ENGAGEMENT DEPTH (INCHES)

.500

35

30

a 25 z

o 20

z ILI 15 a

12 10

5

0

PLASTI-FAST

PLASTI-FAST Ty e

Drive Torque


ISO 14001

lash-Fe High Performance Thread Forming Screws For Use In Standard Thermoplastic Applications

The Design Features And The Resulting Benefits

Narrow 48 Degree thread-form with coarse thread pitch Reduces displacement of plastic Less internal stress on the plastic Less failure/fracture of plastic

k Higher Pull-Out strengths • Higher Strip-Out torques

Application Data* Screw Size

Threads Per Inch

D - Thread Dia. (In.)

Pilot Hole Dia. (In.)**

4-24 24 .117 - .123 .102

6 - 20 20 .137 - .143 .120

8-18 18 .173 - .179 .154

10 -16 16 .202 - .208 .180

12 -11 11 .220 - .230 .203

1/4 -14 14 .262 - .268 .238

* Double Lead Thread data shown. Single Lead also available upon request.

Length Tolerances: through 3/4', ±.030; over 3/4", ±.050

** Pilot hole sizes shown for guidance only. Proper hole size depends on engagement depth, driving torque and material. Tests to determine proper hole diameter should be made for each specific application. Engagement should be a minimum of two times screw diameter (D). Chamfer all pilot holes. Minimum outside dimensions of boss should be at least three times the diameter of the pilot holes.

When To Use Plasti-Fast Fastening into softer, more flexible plastics Thicker plastic walls are available to absorb stresses

Higher strip-out versus type B screws is required Higher Pull-Out strengths vs. type B screws is required

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PULL-OUT TEST RESULTS* (Ibs)

*Double Lead Thread data shown. Single Lead also available upon request. We will test other materials for specific applications upon request

DRIVE AND STRIP TORQUE

#8 diameter tested in ABS plastic. Hole diameters: Plasti-Fast .154H; Type B .144"

These data are the results of tests performed under laboratory conditions. The test results are given purely as a guide as results may vary under actual assembly conditions. In all cases, it is recommended that tests to simulate actual conditions and materials be carried out to deter-mine the suitability of the screw for a particular application.


10

Plasti-Fast®

High Performance Thread Forming Screws For UseIn Standard Thermoplastic Applications

The Design Features And The ResultingBenefits

Narrow 48 Degree thread-form with coarse thread pitch Reduces displacement of plasticLess internal stress on the plasticLess failure/fracture of plasticHigher Pull-Out strengthsHigher Strip-Out torques

PULL-OUT TEST RESULTS* (lbs)

Application Data*

DRIVE AND STRIP TORQUE

100

200

400

600

800

1000

1200

4 6 8 10.240 .280 .355 .415.102 .120 .154 .180

PLASTI-FAST

Type B

Type BPLASTI-FAST

Drive Torque

Strip Torque

0

5

10

15

20

30

35

.260 .300 .350 .400 .445 .500

25

ENGAGEMENT DEPTH (INCHES)

TORQ

UE (I

NCH

POUN

DS)

When To Use Plasti-FastFastening into softer, more flexible plasticsThicker plastic walls are available to absorb stressesHigher strip-out versus type B screws is requiredHigher Pull-Out strengths vs. type B screws is required

* Double Lead Thread data shown. Single Lead also available upon request.

Length Tolerances: through 3/4", ±.030; over 3/4", ±.050

** Pilot hole sizes shown for guidance only. Proper hole size depends on engagement depth,driving torque and material. Tests to determine proper hole diameter should be made for eachspecific application. Engagement should be a minimum of two times screw diameter (D).Chamfer all pilot holes. Minimum outside dimensions of boss should be at least three timesthe diameter of the pilot holes.

#8 diameter tested in ABS plastic.Hole diameters: Plasti-Fast .154"; Type B . 144"

These data are the results of tests performed under laboratory conditions. The test results aregiven purely as a guide as results may vary under actual assembly conditions. In all cases, itis recommended that tests to simulate actual conditions and materials be carried out to deter-mine the suitability of the screw for a particular application.

*Double Lead Thread data shown. Single Lead also available upon request.We will test other materials for specific applications upon request

Screw Threads D – Thread Pilot HoleSize Per Inch Dia. (In.) Dia. (In.)**

4 - 24 24 .117 - .123 .102

6 - 20 20 .137 - .143 .120

8 - 18 18 .173 - .179 .154

10 - 16 16 .202 - .208 .180

12 - 11 11 .220 - .230 .203

1/4 - 14 14 .262 - .268 .238

ABS Plastic

Nylon

20% Glass-Filled Nylon

SIZEPENETRATIONHOLE DIA.



ISO 14001

POUN

DS

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ISO 14001

Plasti-Kwick® II High Performance Thread Forming Screws For Use In

Difficult Thermoplastic Applications


Very narrow 30° high

thread combined with a 60° low thread and a very

coarse thread pitch.

L °

Reduced displacement of plastic

Minimal stress to plastic Less failure/fracture of plastic High strip-out torque

60°

30°

Application Data

Screw Size

Threads Per Inch

High Threads Per Inch

D — Thread Dia. (In.)

Pilot Hole Dia. (In.)

4 - 24 24 12 .115/.105 .088"

6 -19 19 9 .145/.135 .110"

7 -19 19 9 .158/.148 .120"

8 -18 18 9 .170/.160 .130"

10 -16 16 8 .195/.185 .145"

12 -16 16 8 .220/.210 .166"

1/4 -15 15 7 .260/.250 .201"

When To Use Plasti-Kwick II Fastening into stiffer/brittle plastics Thinner, less forgiving plastic bosses exist Higher strip-out versus type B screws is required

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Mexico Tel 52-5-326-7100 Fax 52-5-326-7141

11

Plasti-Kwick® IIHigh Performance Thread Forming Screws For Use In

Difficult Thermoplastic Applications

Very narrow 30° highthread combined with a

60° low thread and a verycoarse thread pitch.

Reduced displacement of plasticMinimal stress to plasticLess failure/fracture of plasticHigh strip-out torque

When To Use Plasti-Kwick IIFastening into stiffer/brittle plasticsThinner, less forgiving plastic bosses existHigher strip-out versus type B screws is required

Application Data

Screw Threads High Threads D – Thread Pilot HoleSize Per Inch Per Inch Dia. (In.) Dia. (In.)

4 - 24 24 12 .115/.105 .088"

6 - 19 19 9 .145/.135 .110"

7 - 19 19 9 .158/.148 .120"

8 - 18 18 9 .170/.160 .130"

10 - 16 16 8 .195/.185 .145"

12 - 16 16 8 .220/.210 .166"

1/4 - 15 15 7 .260/.250 .201"


60°

30°

60°

30°


ISO 14001


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60° STANDARD TYPE B or AB

1 48° PLASTI-FAST

30° & 60° PLASTI-KWICK II

/ 30° PLASTI-KWICK PLUS

BOSS WALL BOSS WALL


ISO 14001

lasti-(wick PIusTM The Ultimate Screw For Plastics

The Design: The Plasti-Kwick Plus design combines a 30° thread form, reduced root diameter and coarse thread pitch to provide the ultimate screw for plastic applications. These design features, which are illustrated below, significantly reduce the stresses resulting in the plastic.

Extremely Narrow 30° Thread Form Reduced Root Diameter

Reduced Hoop Stress and Plastic Boss Failure Plasti-Kwick Plus Standard 60°

Thread Profile Thread Profile

Reduced Plastic Failure Plasti-Kwick Plus

Thread Profile Standard 60°

Thread Profile

The force of thread entry results in stress directed parallel to plastic surface resulting in less failure of thin wall plastics.

The force of thread entry results in stress directed toward the outside wall of the plastic resulting in more failure of thin wall plastics.

Du ing thread engagement less plastic movement and deformation results in less internal stress cracking.

Du ing thread engagement more plastic movement and deformation results in more internal stress cracking.

*Arrows represent movement of plastic to make room for entering thread.

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12

Plasti-Kwick Plus™

The Ultimate Screw For Plastics

Plasti-Kwick PlusThread Profile

Standard 60o

Thread ProfilePlasti-Kwick Plus

Thread ProfileStandard 60o

Thread Profile

Extremely Narrow 30° Thread Form Reduced Root Diameter

Reduced Hoop Stress and Plastic Boss Failure Reduced Plastic Failure

60o STANDARD TYPE B or AB

48o PLASTI-FAST

30o & 60o PLASTI-KWICK II

30o PLASTI-KWICK PLUS

D

D

The force of thread entryresults in stress directedparallel to plastic surfaceresulting in less failureof thin wall plastics.

*Arrows represent movement of plastic to make room for entering thread.

The force of thread entryresults in stress directedtoward the outside wall ofthe plastic resulting in morefailure of thin wall plastics.

During thread engagementless plastic movement anddeformation results in lessinternal stress cracking.

During thread engagementmore plastic movement anddeformation results in moreinternal stress cracking.

The Design: The Plasti-Kwick Plus design combines a 30° thread form, reduced root diameterand coarse thread pitch to provide the ultimate screw for plastic applications. These design features, which are illustrated below, significantly reduce the stresses resulting in the plastic.

BOSS WALL BOSS WALL



ISO 14001

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Plasti-Kwick Plus'M Comparison Testing

The Plasti-Kwick Plus Has Been Tested Directly Against The PT® Screw . . . And Won!

Drive To Strip Torques

err e-ra • er r

171

STRIP-OUT TORQUES FOR PLASTI-KWICK PLUS AND THE PP SCREW — NYLON WITH 30% GLASS 50

FILL

HI 21 —I

_ High Strip.OutTorq

rss

k .

›.......

7cP

s

17.2c

40

30 C

W 7 20 ..7.- =--K,

Low Strip Out Torques .......

...pOf fhe PT° Screw

Er H Comparable

0 '* Drive Torques

10

0 M6 DIAMETER SCREWS DRIVEN INTO 0.250"THICK NYLON - 30% GLASS

Superior Pull-Out Resistance

www.emhart.com


Mexico Tel 52-5-326-7100 Fax 52-5-326-7141


ISO 14001

STRIP-OUT TORQUES FOR PLASTI-KWICK PLUS AND THE pr SCREW—ABS

High Strip Out Torques Of Plasti-Kwick Plus

S.'

, 15 1:

10....._____

Low

...... .

ow Strip Out Torques C •-•• Of The PT° Screw

4‘

.

I- 0" Comparable Drive Torques

5

0 M6 DIAMETER SCREWS DRIVEN INTO 0.250" THICK ABS

25

20

TORQUE WINDOWS FOR PLASTI-KWICK PLUS VS THE Pr SCREW — ABS 16

14

To• 12

3 10

=' 8 E 6

12 4

2

M6 SCREWS DRIVEN INTO 0.25" ABS

• PLASTI-KWICK PLUS 1N THE PP SCREW

DRIVE TO STRIP TORQUE WINDOWS — NYLON 30% GLASS PLASTI-KWICK PLUS VS. THE Pr SCREW

30

14 25

20

15

1 10

5

M6 SCREWS DRIVEN INTO 0.25" NYLON - 30% GLASS FILL

PLASTI-KWICK PLUS THE PP SCREW

PULL-OUT STRENGTHS — ABS PLASTI-KWICK PLUS VS THE PP SCREW

600

700 -

600 -

500

400

300 -

200

100

0

0

I

ME SCREWS DRIVEN INTO 0.25" ABS

PLASTI-KWICK PLUS THE PP SCREW PLASTI-KWICK PLUS • THE PP SCREW

PULL-OUT STRENGTHS — NYLON 30% GLASS PLASTI-KWICK PLUS VS THE Pr SCREW

1800

1700

1600

1500

1400

1300 0 0. 1200

1100

1000

900

800 MO SCREWS DRIVEN INTO 0.25^ THICK NYLON 30% GLASS

■ ■ •

1111111 II 1111111 1111111111 1111111111

11111111 111111

TORQUE WINDOWS FORPLASTI-KWICK PLUS VS THE PT® SCREW – ABS

13


Comparison Testing

The Plasti-Kwick Plus Has Been Tested Directly Against The PT® Screw . . . And Won!


ISO 14001


Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141

Drive To Strip Torques

Superior Pull-Out Resistance

0

Comparable Drive Torques

Low Strip Out TorquesOf The PT® Screw

High Strip Out TorquesOf Plasti-Kwick Plus

Torq

ue (I

n-Lb

s)

M6 DIAMETER SCREWS DRIVEN INTO 0.250" THICK NYLON - 30% GLASS FILL

50

40

30

20

10

0

Comparable Drive Torques

Low Strip Out TorquesOf The PT® Screw

High Strip Out TorquesOf Plasti-Kwick Plus

Torq

ue (I

n-Lb

s)M6 DIAMETER SCREWS DRIVEN INTO 0.250" THICK ABS

25

20

15

10

5

0

5

10

15

20

25

30

M6 SCREWS DRIVEN INTO 0.25" NYLON – 30% GLASS FILL0

2

4

6

8

10

12


16

14

800

900

1000

1100

1200

1300

1400

M6 SCREWS DRIVEN INTO 0.25" THICK NYLON 30% GLASS

1600

1500

1800

1700

0

100

200

300

400

500

600


800

700

STRIP-OUT TORQUES FOR PLASTI-KWICK PLUSAND THE PT® SCREW – NYLON WITH 30% GLASS

STRIP-OUT TORQUES FOR PLASTI-KWICK PLUSAND THE PT® SCREW – ABS

DRIVE TO STRIP TORQUE WINDOWS – NYLON30% GLASS PLASTI-KWICK PLUS VS. THE PT® SCREW

PLASTI-KWICK PLUS THE PT® SCREW

PULL-OUT STRENGTHS – NYLON 30% GLASSPLASTI-KWICK PLUS VS THE PT® SCREW

PULL-OUT STRENGTHS – ABSPLASTI-KWICK PLUS VS THE PT® SCREW

PLASTI-KWICK PLUS THE PT® SCREW

PLASTI-KWICK PLUS THE PT® SCREW PLASTI-KWICK PLUS THE PT® SCREW

Torq

ue (

In-L

bs)

Torq

ue (

In-L

bs)

Po

und

s

Po

und

s

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CERTIFED ISO 9001 • QS

I 9000

ISO 14001

lasti-Kwick PlusTM Application Information

The Plasti-Kwick Plus significantly reduces the stresses placed upon a plastic boss during the fastening process. As a result, thinner plastic boss walls can be considered. To determine the optimum boss dimensions, testing in the specific application should be conducted. If direct testing of the Plasti-Kwick Plus is not feasible, the general guidelines given here for determining boss dimensions can be used. If you have questions concerning unique plastic materials, fillers, or questions regarding your specific application, contact your Parker-Kalon sales representative.

1. The hole's clearance recess should have a depth of 1/2 the nominal screw diameter.

2. The hole's clearance recess should have a diameter of 0.4 mm above the nominal screw diameter.

3. The recommended boss outside diameter is calculated using the formula given below by plastic type.

4. The recommended boss hole diameter is calculated using the formula given below by plastic type.

APPLICATION DATA

Calculation of Boss Dimensions: The boss hole diameter, boss outside diameter and minimum thread engagement are calculated using the nominal screw diameter and the application data chart provided. Below are two examples for an M6 and M3 screw fastened into a Polyethylene boss.

M6 screw

Boss Hole Dia = (0.7) x (6mm) = 4.2mm Boss Outside Dia = (2.0) x (6mm) = 12mm Min Thread Engmnt = (1.9) x (6mm) = 11.4mm

M3 screw

Boss Hole Dia = (0.7) x (3mm) = 2.1mm Boss Outside Dia = (2.0) x (3mm) = 6mm Min Thread Engmnt = (1.9) x (3mm) = 5.7mm

To eliminate sink caused by plastic shrinkage during cooling, the diameter of a circle within the thickest section of the boss should not exceed 1.25 times the wall thickness (W). Additional options to avoid sink are avail-able upon request.

Common Plastics Boss Hole Diameter (4) Boss Outside Diameter (3) Min Thread Engagement ABS (Acrylonitri le/Butadiene/Styrene) 0.80 x D 2.00 x D 2.00 x D Nylon 6/60 0.75 x D 1.85 xD 1.70 xD Nylon 6/6 w/40% Glass Fibers 0.82 x D 2.00 x D 2.10 xD PBT (Polybutylene Terepthalate) 0.75 x D 1.85 xD 1.70 xD PC (Polycarbonate) 0.85 x D 2.50 x D 2.20 x D PE (Polyethylene) 0.70 x D 2.00 x D 1.90 xD PET (Polyethylene Terepthalate) 0.75 x D 1.85 xD 1.70 xD PP (Polypropylene) 0.70 x D 2.00 x D 2.00 x D PS (Polystyrene) 0.80 x D 2.00 x D 2.00 x D DPVC (Polyvinylchloride) 0.80 x D 2.00 x D 2.00 x D

D = Diameter of selected screw (For M6 D=6, For M3 D=3)

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14


Application Information

The Plasti-Kwick Plus significantly reduces the stresses placedupon a plastic boss during the fastening process. As a result,thinner plastic boss walls can be considered. To determine theoptimum boss dimensions, testing in the specific applicationshould be conducted. If direct testing of the Plasti-Kwick Plus isnot feasible, the general guidelines given here for determining bossdimensions can be used. If you have questions concerning uniqueplastic materials, fillers, or questions regarding your specificapplication, contact your Parker-Kalon sales representative.

Calculation of Boss Dimensions: The boss hole diameter, bossoutside diameter and minimum thread engagement are calculatedusing the nominal screw diameter and the application data chartprovided. Below are two examples for an M6 and M3 screw fastened into a Polyethylene boss.

M6 screw Boss Hole Dia = (0.7) x (6mm) = 4.2mmBoss Outside Dia = (2.0) x (6mm) = 12mmMin Thread Engmnt = (1.9) x (6mm) = 11.4mm

M3 screw Boss Hole Dia = (0.7) x (3mm) = 2.1mmBoss Outside Dia = (2.0) x (3mm) = 6mmMin Thread Engmnt = (1.9) x (3mm) = 5.7mm

1. The hole’s clearance recess should have a depth of 1/2 thenominal screw diameter.

2. The hole’s clearance recess should have a diameter of 0.4 mmabove the nominal screw diameter.

3. The recommended boss outside diameter is calculated usingthe formula given below by plastic type.

4. The recommended boss hole diameter is calculated using the formula given below by plastic type.

Common Plastics Boss Hole Diameter (4) Boss Outside Diameter (3) Min Thread EngagementABS (Acrylonitrile/Butadiene/Styrene) 0.80 x D 2.00 x D 2.00 x DNylon 6/60 0.75 x D 1.85 x D 1.70 x DNylon 6/6 w/40% Glass Fibers 0.82 x D 2.00 x D 2.10 x DPBT (Polybutylene Terepthalate) 0.75 x D 1.85 x D 1.70 x DPC (Polycarbonate) 0.85 x D 2.50 x D 2.20 x DPE (Polyethylene) 0.70 x D 2.00 x D 1.90 x DPET (Polyethylene Terepthalate) 0.75 x D 1.85 x D 1.70 x DPP (Polypropylene) 0.70 x D 2.00 x D 2.00 x DPS (Polystyrene) 0.80 x D 2.00 x D 2.00 x DDPVC (Polyvinylchloride) 0.80 x D 2.00 x D 2.00 x D

APPLICATION DATA

1

W

}

4

Sink MarkDMAX=1.25W

32



ISO 14001

D = Diameter of selected screw (For M6 D=6, For M3 D=3)

To eliminate sink caused byplastic shrinkage during cooling,the diameter of a circle withinthe thickest section of the bossshould not exceed 1.25 times thewall thickness (W). Additionaloptions to avoid sink are avail-able upon request.

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Standard Washers for P-K Assembled Screws

Washer Style Typical Head Styles

Plain Flat Washer

Lockwasher External Tooth

Internal Tooth Lockwasher ? 1

I 7-

Tooth Lockwashers External - Internal

Belleville Washer Plain Periphery ll " ? i

Steel/Neoprene Metal Building (MB) Washer


I 9000

ISO 14001

PK Tapite Self-Piercing, Self-Tapping Screw For Thin Sheet Metals

Size W'dth Across Flat (A) Dia. of Screw (D) Height of Head (H) Dia. of Washer (W) 6-18 x 3/8" .250 - .244 .141 - .136 .110 - .096 .328 - .302 7-16 x 1/2" .250 - .244 .158 - .152 .110 - .096 .328 - .302 8-15 x 1/2" .250 - .244 .168 - .162 .110 - .096 .348 - .322

10-16 x 1/2" .250 - .244 .189 - .182 .120 - .105 .414 - .384 10-16 X 3/4" .250 - .244 .189 - .182 .120 - .105 .414 - .384

Assembled Screws (SEM's®) Washers are pre-assembled, ready for use Washers permanently attached Eliminate double inventory and double parts handling

I Available in a wide range of sizes, head styles and screw types I Increase the bearing surface on application

Capable of penetrat-ing a total metal thickness of .050" without a pre-drilled or punched hole A twin lead thread provides fast entry Serrations under the head resist strip-out

Note 1: Assembled screws available with Dril-Kwick, SwageForrn, Plasti-Fast, etc. Note 3: All washers are supplied to manufacturers tolerances. Note 2: Assembled screws can be manufactured with additional washer styles with significant volumes. Note 4: SEMe is a registered trademark of IIW.

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PK Tapits™

Self-Piercing, Self-Tapping Screw For Thin Sheet Metals

Standard Washers for WasherP-K Assembled Screws Style Typical Head Styles

Plain FlatWasher

External ToothLockwasher

Internal ToothLockwasher

External - InternalTooth Lockwashers

Belleville WasherPlain Periphery

Steel/NeopreneMetal Building (MB) Washer

Size Width Across Flat (A) Dia. of Screw (D) Height of Head (H) Dia. of Washer (W)6-18 x 3/8" .250 - .244 .141 - .136 .110 - .096 .328 - .3027-16 x 1/2" .250 - .244 .158 - .152 .110 - .096 .328 - .3028-15 x 1/2" .250 - .244 .168 - .162 .110 - .096 .348 - .32210-16 x 1/2" .250 - .244 .189 - .182 .120 - .105 .414 - .38410-16 X 3/4" .250 - .244 .189 - .182 .120 - .105 .414 - .384

Washers are pre-assembled, ready for useWashers permanently attachedEliminate double inventory and double parts handlingAvailable in a wide range of sizes, head styles and screw typesIncrease the bearing surface on application

Capable of penetrat-ing a total metalthickness of .050"without a pre-drilledor punched holeA twin lead threadprovides fast entrySerrations under thehead resist strip-out

Note 1: Assembled screws available with Dril-Kwick, SwageForm, Plasti-Fast, etc.Note 2: Assembled screws can be manufactured with additional washer styles with significant volumes.

Note 3: All washers are supplied to manufacturer’s tolerances.Note 4: SEM’s® is a registered trademark of ITW.

W

A

H

D

Assembled Screws (SEM’s®)


ISO 14001


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Type NN Type UN Type MNM

Weld Screws and Weld Pins I -7- Round Head Weld Screws

Six Styles Are Available As Shown

Type AA Type MN Type NA

STANDARD DIAMETERS AND LENGTHS AVAILABLE

Code Min. Length Max. Length

6-32 0.187 1.250

8-32 0.250 1.500

10-24 0.250 2.000

10-32 0.250 2.000

1/4-20 0.375 3.000

1/4-28 0.375 3.000

5/16-18 0.500 3.000

5/16-24 0.500 3.000

3/8-16 0.500 3.000

3/8-24 0.500 3.000

AA Projection .4 .4 .4 .4 .4 .4 .4 .4 .4 .4

MN Projection .4 .4 .4 .4 .4 .4 .4 .4 .4 .4 NA Projection .4 .4 .4 .4 .4 .4 .4 .4 .4 .4

NN Projection .4 .4 .4 .4 .4 .4 .4 .4 .4 .4 UN Projection .4 .4 .4 .4 .4 .4 .4 .4 .4 .4

METRIC DIAMETERS AND LENGTHS AVAILABLE M4 M5 M6 M8 M10

Min. Length 0.187 0.250 0.250 0.250 0.375 Code Max. Length 1.250 1.500 2.000 2.000 3.000 MNM Projection .4 .4 .4 .4 .4

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ISO 14001


16

Weld Screws and Weld PinsRound Head Weld Screws

Type AA Type MN Type NA

Type NN Type UN Type MNM

Six Styles Are Available As Shown

STANDARD DIAMETERS AND LENGTHS AVAILABLE6-32 8-32 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24

Min. Length 0.187 0.250 0.250 0.250 0.375 0.375 0.500 0.500 0.500 0.500Code Max. Length 1.250 1.500 2.000 2.000 3.000 3.000 3.000 3.000 3.000 3.000

AA Projection √ √ √ √ √ √ √ √ √ √

MN Projection √ √ √ √ √ √ √ √ √ √

NA Projection √ √ √ √ √ √ √ √ √ √

NN Projection √ √ √ √ √ √ √ √ √ √

UN Projection √ √ √ √ √ √ √ √ √ √

METRIC DIAMETERS AND LENGTHS AVAILABLEM4 M5 M6 M8 M10

Min. Length 0.187 0.250 0.250 0.250 0.375Code Max. Length 1.250 1.500 2.000 2.000 3.000

MNM Projection √ √ √ √ √



ISO 14001

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Type LJ Type LN

Weld Screws and Weld Pins


6-32 0.375 1.250

8-32 0.375 1.750

10-24 0.375 2.500

10-32 0.375 2.500

1/4-20 0.500 3.000

1/4-28 0.500 3.000

5/16-18 0.500 3.000

5/16-24 0.500 3.000

3/8-16 0.750 3.000

3/8-24 0.750 3.000

LJ Spot

LN Projection

WELD PINS Type LU Type MP Type NP

di

Min. Length Max. Length

.117 0.375 1.250

.144 0.375 1.750

.163 0.375 2.500

.190 0.375 2.500

.218 0.500 3.000

.250 0.500 3.000

.277 0.500 3.000

.335 0.500 3.000

.375 0.750 3.000

LU Spot Spade 11 11 11 11 11 11 11 11 11

MP Projection Round 11 11 11 11 11 11 11 11 11

NP Projection Round 11 11 11 11 11 11 11 11 11

OT SERIES CURVED HEAD SCREWS


6-32 0.187 1.250

8-32 0.250 1.500

10-24 0.250 2.000

10-32 0.250 2.000

1/4-20 0.375 3.000

1/4-28 0.375 3.000

5/16-18 0.500 3.000

5/16-24 0.500 3.000

3/8-16 0.500 3.000

3/8-24 0.500 3.000

OT Projection '‘I '‘I '‘I '‘I '‘I '‘I '‘I

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Type OT


I 9000

ISO 14001

17

SPADE HEAD WELD SCREWS

.1••.

(11111(111111111

17

Weld Screws and Weld Pins

Type LJ Type LN

Type LU Type MP Type NP

SPADE HEADWELD SCREWS

6-32 8-32 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24Min. Length 0.375 0.375 0.375 0.375 0.500 0.500 0.500 0.500 0.750 0.750

Code Max. Length 1.250 1.750 2.500 2.500 3.000 3.000 3.000 3.000 3.000 3.000

LJ Spot √ √ √ √ √ √ √ √ √ √LN Projection √ √ √ √ √ √ √ √ √ √

OT SERIES CURVEDHEAD SCREWS

WELD PINS

.117 .144 .163 .190 .218 .250 .277 .335 .375Min. Length 0.375 0.375 0.375 0.375 0.500 0.500 0.500 0.500 0.750Max. Length 1.250 1.750 2.500 2.500 3.000 3.000 3.000 3.000 3.000

LU Spot Spade √ √ √ √ √ √ √ √ √MP Projection Round √ √ √ √ √ √ √ √ √NP Projection Round √ √ √ √ √ √ √ √ √

Type OT

6-32 8-32 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24Min. Length 0.187 0.250 0.250 0.250 0.375 0.375 0.500 0.500 0.500 0.500

Code Max. Length 1.250 1.500 2.000 2.000 3.000 3.000 3.000 3.000 3.000 3.000

OT Projection √ √ √ √ √ √ √ √ √


ISO 14001


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Dril-Kwick® Self-Drilling, Self-Tapping Screws

The Best Drill Screws Money Can Buy

The simple truth is that Dril-Kwick is THE high quality drill screw. Dril-Kwick screws are backed by over 30 years of engineering and manufacturing expertise supported by a premier quality assurance program. Test after test, Dril-Kwick clearly stands out as the superior per-former over imported as well as domestic competitors as these results show. Take a test drive and compare!

Avg. Slow

Drill Time or No Drills

Avg. Slow


Avg. Slow


DRIL-KWICK

Major Domestic Competitor

2.53 Zero

5.17 Four

8-18 x 1/2" HWH #2pt

301bs 2500 Rpm

1.52 Zero

4.61 Eleven

10-16 x 3/4" HWH #2pt

351bs 2500 Rpm

1.22 Zero

2.08 Zero

8-18 x 1/2" HWH #2pt

401bs 2500 Rpm

DRIL-KWICK

Foreign Competitor

2.02 Zero

3.55 Seven

12-14 x 1" HWH #3pt

401bs 2500 Rpm

1.61 Zero

4.95 Four

1/4-20 x 3/4" HWH #2pt

451bs 2500 Rpm

1.52 Zero

4.61 Eleven

10-16 x 3/4" HWH #2pt

351bs 2500 Rpm

The registered DELTA head mark is your assurance of Parker Kalon quality

Dril-Kwick screws offer consistent head dimensions making them the ideal choice for

automated feeding and installation operations

A wide variety of head styles and drive systems are available to meet specialized

application and installation demands.

Better thread engagement and holding power are achieved using Dril-Kwick products

which self-drill their own optimum hole diameters

Engineered and manufactured from high quality cold headed steel and heat treated

in-house under controlled conditions yielding consistent, high quality Dril-Kwick products

Dril-Kwick self-drilling screws are offered in a wide variety of point styles and point

geometries for optimum performance in specific application requirements

State of the art forging process technology and tooling produced to strict specifications

provide a sharp, clean, and consistent drill point

18 CERTIFED ISO 9001 • QS

I 9000

ISO 14001


18

Dril-Kwick®

Self-Drilling, Self-Tapping Screws

The Best Drill Screws Money Can Buy

The simple truth is that Dril-Kwick is THE high quality drill screw. Dril-Kwick screws arebacked by over 30 years of engineering and manufacturing expertise supported by a premierquality assurance program. Test after test, Dril-Kwick clearly stands out as the superior per-former over imported as well as domestic competitors as these results show. Take a test driveand compare!

The registered DELTA head mark is your assurance of Parker Kalon quality

Dril-Kwick screws offer consistent head dimensions making them the ideal choice for automated feeding and installation operations

A wide variety of head styles and drive systems are available to meet specialized application and installation demands.

Better thread engagement and holding power are achieved using Dril-Kwick products which self-drill their own optimum hole diameters

Engineered and manufactured from high quality cold headed steel and heat treated in-house under controlled conditions yielding consistent, high quality Dril-Kwick products

Dril-Kwick self-drilling screws are offered in a wide variety of point styles and point geometries for optimum performance in specific application requirements

State of the art forging process technology and tooling produced to strict specificationsprovide a sharp, clean, and consistent drill point

Avg. Slow Avg. Slow Avg. Slow

Drill Time or No Drills Drill Time or No Drills Drill Time or No Drills

DRIL-KWICK 2.53 Zero 1.52 Zero 1.22 Zero

Major Domestic Competitor 5.17 Four 4.61 Eleven 2.08 Zero

8-18 x 1/2" HWH #2pt 10-16 x 3/4" HWH #2pt 8-18 x 1/2" HWH #2pt

30lbs 2500 Rpm 35lbs 2500 Rpm 40lbs 2500 Rpm

DRIL-KWICK 2.02 Zero 1.61 Zero 1.52 Zero

Foreign Competitor 3.55 Seven 4.95 Four 4.61 Eleven

12-14 x 1" HWH #3pt 1/4-20 x 3/4" HWH #2pt 10-16 x 3/4" HWH #2pt

40lbs 2500 Rpm 45lbs 2500 Rpm 35lbs 2500 Rpm



ISO 14001

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DRILL TAP

0 500 1000 1500 2000 2500 3000

Dril-Kwic Self-Drilling, Self-Tapping Screws

Saving Time And Money

Save Time And Money — Dril-Kwick combines three operations into one. Eliminate your drilling or hole punching process. Eliminate your tapping process.

The Cold Forged Difference — Parker-Kalon's Dril-Kwicks are cold forged drill screws, yielding stronger, more consistent drill points versus milled drill points.

Starts Exactly Where It Is Placed — Parker-Kalon's patented point-forming process distrib-utes a thin web across the chisel point. This provides quicker starts, virtually eliminates slip damage, and minimizes the chances of binding or stall out.

State Of The Art Heat Treatment — Parker-Kalon case hardens Dril-Kwick drill screws in-house maintaining tight controls over this critical process step.

Heavy Gauge Applications — Dril-Kwick will penetrate up to 1/2" thick steel.

Size Point Style Maximum Drilling Capacity #12 - 24 x 7/8 #4 5/16" .312" 8mm #12 - 24 x 1-1/4 #4 Plus 3/8" .375" 9.5mm #12 - 24 x 1-1/2 #4 Plus 3/8" .375" 9.5mm #12 - 24 x 1-1/4 #5 1/2" .500" 12.7mm #12 - 24 x 1-1/2 #5 1/2" .500" 12.7mm #12 - 24x 2 #5 1/2" .500" 12.7mm

• IN STOCK — Dril-Kwick is available for immediate shipment in a variety of styles and sizes in zinc and clear chromate.

Recommended Installation RPMs — To ensure effective installation of Dril-Kwick drill screws the following drill gun RPMs should be applied.

Screw Size

#4, #6, #8, #10 #12,1/4"


Mexico Tel 52-5-326-7100 Fax 52-5-326-7141

www.emhart.com


I 9000

ISO 14001 19

Dril-Kwick®

Self-Drilling, Self-Tapping Screws®

Saving Time And Money

Save Time And Money – Dril-Kwick combines three operations into one. Eliminate your drilling or hole punchingprocess. Eliminate your tapping process.

The Cold Forged Difference – Parker-Kalon’s Dril-Kwicks are cold forged drill screws, yielding stronger, more consistent drill points versus milled drill points.

Starts Exactly Where It Is Placed – Parker-Kalon’s patented point-forming process distrib-utes a thin web across the chisel point. This provides quicker starts, virtually eliminates slip damage,and minimizes the chances of binding or stall out.

State Of The Art Heat Treatment – Parker-Kalon case hardens Dril-Kwick drill screws in-house maintaining tight controls over this critical process step.

IN STOCK – Dril-Kwick is available for immediate shipment in a variety of styles and sizes in zinc and clear chromate.

Recommended Installation RPMs – To ensure effective installation of Dril-Kwick drill screws the following drillgun RPMs should be applied.

Heavy Gauge Applications – Dril-Kwick will penetrate up to 1/2" thick steel.

Size Point Style Maximum Drilling Capacity#12 - 24 x 7/8 #4 5/16" .312" 8mm#12 - 24 x 1-1/4 #4 Plus 3/8" .375" 9.5mm#12 - 24 x 1-1/2 #4 Plus 3/8" .375" 9.5mm#12 - 24 x 1-1/4 #5 1/2" .500" 12.7mm#12 - 24 x 1-1/2 #5 1/2" .500" 12.7mm#12 - 24 x 2 #5 1/2" .500" 12.7mm

DRILL TAP FASTEN

Screw Size 0 500 1000 1500 2000 2500 3000

#4, #6, #8, #10#12, 1/4"


ISO 14001


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ISO 14001

Dril-Kwic Self-Drilling, Self-Tapping Screws

42,1 Selecting The Size Of Your Dril-Kwick

When selecting a Dril-Kwick for your application, consideration should be given to the screw's diameter, the length of the drill point and the overall length of the screw.

Selecting the Screw Diameter: Selecting a screw diameter will depend at a minimum on the load bearing requirements of the application, the strength of the application materials, the screw spacing pattern and the installation procedure. To aid in your selection we have provided below ultimate Dril-Kwick screw strengths and ultimate pull out loads for Dril-Kwick drill screws properly fastened into cold rolled steel of varying thicknesses. The decimal equivalents of standard gauges of sheet steel are also provided.

ULTIMATE DRIL-KWICK® SCREW STRENGTHS

#6 #8 Screw Diameter

#10 #12 1/4"

Min. Tension (lbs.) 1125 1575 2100 2800 3850

Min. Torsional Strength (in. lbs.) 25 42 61 92 150

Shear Strength (x) 877 1152 1749 1870 2768

ULTIMATE PULL OUT LOADS (POUNDS) FOR STANDARD PRODUCTS Gauge

Size Point 20 18 16 14 12 1/8" 10 3/16" 1/4" 3/8" 1/2"

6 - 20 2 331 513 633 874

8-18 2 334 507 643 977 1204

10 - 16 2 364 572 708 1015 1972

10 -16 3 1529 1903 2402

12 - 14 3 1541 1990 2650 3515

1/4 -14 3 1504 1818 2413 3190

1/4 - 20 3 1788 2330 2830 4420

12 - 24 4+ 2643 4195 4300 4310

12 - 24 5 4133 4116 4000

Values (7) listed in pounds. Test Material: Cold rolled steel. Material Hardness: Rb 70 - 82

DECIMAL EQUIVALENTS OF STANDARD GAUGES OF SHEET STEEL Number of Gauge

Sheet Steel (MFG. STD)

Number of Gauge


Number of Gauge


Number of Gauge


3 .2391 12 .1046 21 .0329 30 .0120 4 .2242 13 .0897 22 .0299 31 .0105 5 .2092 14 .0747 23 .0269 32 .0097 6 .1943 15 .0673 24 .0239 33 .0090 7 .1793 16 .0598 25 .0209 34 .0082 8 .1644 17 .0538 26 .0179 35 .0075 9 .1495 18 .0478 27 .0164 36 .0067

10 .1345 19 .0418 28 .0149 37 .0064 11 .1196 20 .0359 29 .0135 38 .0060

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20

Dril-Kwick®


Selecting The Size Of Your Dril-Kwick

When selecting a Dril-Kwick for your application, consideration should be given to the screw’sdiameter, the length of the drill point and the overall length of the screw.

Selecting the Screw Diameter: Selecting a screw diameter will depend at a minimum on the load bearing requirements of theapplication, the strength of the application materials, the screw spacing pattern and the installation procedure. To aid in your selection we have provided below ultimate Dril-Kwick screw strengths and ultimate pull out loads for Dril-Kwick drill screws properlyfastened into cold rolled steel of varying thicknesses. The decimal equivalents of standard gauges of sheet steel are also provided.

ULTIMATE DRIL-KWICK® SCREW STRENGTHS

Values ( x ) listed in pounds. Test Material: Cold rolled steel. Material Hardness: Rb 70 - 82

Screw Diameter#6 #8 #10 #12 1/4"

Min. Tension (lbs.) 1125 1575 2100 2800 3850

Min. Torsional Strength (in. lbs.) 25 42 61 92 150

Shear Strength (x) 877 1152 1749 1870 2768

ULTIMATE PULL OUT LOADS (POUNDS) FOR STANDARD PRODUCTSGauge

Size Point 20 18 16 14 12 1/8" 10 3/16" 1/4" 3/8" 1/2"

6 - 20 2 331 513 633 874

8 - 18 2 334 507 643 977 1204

10 - 16 2 364 572 708 1015 1972

10 - 16 3 1529 1903 2402

12 - 14 3 1541 1990 2650 3515

1/4 - 14 3 1504 1818 2413 3190

1/4 - 20 3 1788 2330 2830 4420

12 - 24 4+ 2643 4195 4300 4310

12 - 24 5 4133 4116 4000

DECIMAL EQUIVALENTS OF STANDARD GAUGES OF SHEET STEELNumber Sheet Steel Number Sheet Steel Number Sheet Steel Number Sheet Steelof Gauge (MFG. STD) of Gauge (MFG. STD) of Gauge (MFG. STD) of Gauge (MFG. STD)

3 .2391 12 .1046 21 .0329 30 .01204 .2242 13 .0897 22 .0299 31 .01055 .2092 14 .0747 23 .0269 32 .00976 .1943 15 .0673 24 .0239 33 .00907 .1793 16 .0598 25 .0209 34 .00828 .1644 17 .0538 26 .0179 35 .00759 .1495 18 .0478 27 .0164 36 .006710 .1345 19 .0418 28 .0149 37 .006411 .1196 20 .0359 29 .0135 38 .0060



ISO 14001

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.050

Min. Point Length .125

Airspace .025

Min. Point Length .050 Min. Point Length .100

.050

.050

Minimum Length Of Screw

Minimum Length Of Thread

5/16" .164" 5/16" .157" 3/8" .215"

7/16" .239" 1/2" .265" 1/2" .254"

Screw Pilot Size Length #4 1/8" #6 1/8" #8 1/8" #10 5/32" #12 3/16" 1/4" 3/16"

Pilot Length

Dril-Kwick® C 4



Selecting The Length of the Drill Point It is important that the correct point length is selected with self drilling screws, because drilling and tapping operations should not occur simultaneously. For optimum performance, the drilling

operation must be completed and the lip of the drill point must have fully penetrated the material before thread engagement begins - or the result is stall-out or point burn-up.

DRIL-KWICK HIGH PERFORMANCE SELF-DRILLING SCREWS MATERIAL THICKNESS GUIDELINES Type of Screws Use Screw Size 1.050 1.100 1.150 1.200 1.250 1.300 1.350 1 .400 1.450 1.500

#2 Point #4 .035 - .080 #6 .035 - .090 #8 .035 .100 #10 .035 .110 #12 .035 .140 1/4" .035 .175

#3 Point #6 .080 -.110 #8 .100 -.140 #10 .110 .175 #12 .110 .210 1/4" .110 .210

#4 Point #12 .187 .312 1/4" .187 .312

#4 Plus Point #12 .187 .375 #5 Point #12 .187 .500

Capacities may vary by modification to the fastener or in certain applications. The above table is intended as a guide and does not constitute a warranty of any type.

Selecting The Overall Length Of The Screw The overall length of the screw will be application dependent. There must be sufficient clearance on the back side of the appli-cation such that no obstructions block the point of the screw

during the fastening process. In addition, there must be a sufficient length of screw threads to ensure thread engagement into the full thickness of the application materials.


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ISO 14001 21

Dril-Kwick®

Self-Drilling, Self-Tapping Screws®


It is important that the correct point length is selected with selfdrilling screws, because drilling and tapping operations shouldnot occur simultaneously. For optimum performance, the drilling

operation must be completed and the lip of the drill point musthave fully penetrated the material before thread engagementbegins — or the result is stall-out or point burn-up.

Selecting The Length of the Drill Point

Selecting The Overall Length Of The ScrewThe overall length of the screw will be application dependent.There must be sufficient clearance on the back side of the appli-cation such that no obstructions block the point of the screw

during the fastening process. In addition, there must be a sufficient length of screw threads to ensure thread engagementinto the full thickness of the application materials.

DRIL-KWICK HIGH PERFORMANCE SELF-DRILLING SCREWS MATERIAL THICKNESS GUIDELINES

Capacities may vary by modification to the fastener or in certain applications. The above table is intended as a guide and does not constitute a warranty of any type.

Type of Screws Use Screw Size .050 .100 .150 .200 .250 .300 .350 .400 .450 .500

#2 Point #4 .035 .080#6 .035 .090#8 .035 .100#10 .035 .110#12 .035 .1401/4" .035 .175

#3 Point #6 .080 .110#8 .100 .140#10 .110 .175#12 .110 .2101/4" .110 .210

#4 Point #12 .187 .3121/4" .187 .312

#4 Plus Point #12 .187 .375#5 Point #12 .187 .500

Screw Pilot Minimum Length Minimum LengthSize Length Of Screw Of Thread

#4 1/8" 5/16" .164"#6 1/8" 5/16" .157"#8 1/8" 3/8" .215"#10 5/32" 7/16" .239"#12 3/16" 1/2" .265"1/4" 3/16" 1/2" .254"

Min. Point Length .050 Min. Point Length .100 Min. Point Length .125

.050

.050

.050.050

Airspace .025.050

PilotLength


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1;-=7WW- 111I

00

Mel - Wings On Wings Break Drill Point Off On Contact Bore Wide With Steel

Diameter Hole In Wood

Drill Point Continues Through Steel


I 9000

ISO 14001

'ight-Touth® Self-Drilling Screws For Aluminum

LIGHT-TOUCH drill screws are designed for drilling into Aluminum up to 0.218" thick The patented flute geometry of the MA)0(ALUM' point with its elongated design results in optimum chip/curl removal The enhanced 100° point angle minimizes walking to eliminate marring of Aluminum and painted Aluminum surfaces A special hardening process is designed specifically for flexing Aluminum applications An enlarged washer with braking serrations reduces strip-out in softer Aluminum The MAXXALUM' point can also be used in Plastic, fiber glass and non-Steel materials

Typical Applications Aluminum window frames Aluminum awnings Aluminum pool & patio enclosures Accessory items attached to Aluminum

• IN STOCK: #8-18 x 9/16" HWH with serrations in zinc & clear chromate

Additional Sizes and head styles available with minimum order requirements

It Winged Dril-Kwick® For Wood To Steel Applications

In Stock:

It All Happens In One Operation Winged Dril-Kwick drill screws are designed to drill first into wood and then steel

• The wings drill a clearance hole into the wood to allow the threaded section to follow behind

• The wings break off upon contact with the steel The core drill point drills through the steel The screw continues threading into the steel and fastening the assembly

Size/Description Wood Thickness Steel Thickness #10 - 24 x 1-7/16 Philips Wafer #3 Pt. 1/4" - 3/4" wood or plywood to steel framing .110 - .175 #12 - 24 x 1-5/8 Philips Wafer #4 Pt. 3/4" -1" wood or plywood to steel framing .175 - .210 #12 - 24 x 2 Philips Flat #4 Pt. 3/4" -1-3/8" wood or plywood to steel framing .175 - .210 #12 - 24 x 2-1/2 Philips Flat #4 Pt. 3/4" -1-5/8" wood or plywood to steel framing .175 - .210 1/4" - 20 x 2-3/4 Philips Flat #4 Pt. 3/4" - 2" wood or plywood to steel framing .175 - .250

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22

Light-Touch®

Self-Drilling Screws For Aluminum

Winged Dril-Kwick®

For Wood To Steel Applications

LIGHT-TOUCH drill screws are designed for drilling into Aluminum up to 0.218" thickThe patented flute geometry of the MAXXALUM™ point with its elongated design results in optimum chip/curl removalThe enhanced 100° point angle minimizes walking to eliminate marring of Aluminum and painted Aluminum surfacesA special hardening process is designed specifically for flexing Aluminum applicationsAn enlarged washer with braking serrations reduces strip-out in softer AluminumThe MAXXALUM™ point can also be used in Plastic, fiber glass and non-Steel materials

It All Happens In One OperationWinged Dril-Kwick drill screws are designed to drillfirst into wood and then steelThe wings drill a clearance hole into the wood toallow the threaded section to follow behindThe wings break off upon contact with the steelThe core drill point drills through the steelThe screw continues threading into the steel andfastening the assembly

Typical ApplicationsAluminum window framesAluminum awningsAluminum pool & patio enclosuresAccessory items attached to Aluminum

IN STOCK: #8-18 x 9/16" HWH with serrations in zinc & clear chromate

Additional Sizes and head styles available with minimumorder requirements

Size/Description Wood Thickness Steel Thickness #10 - 24 x 1-7/16 Philips Wafer #3 Pt. 1/4" - 3/4" wood or plywood to steel framing .110 - .175#12 - 24 x 1-5/8 Philips Wafer #4 Pt. 3/4" - 1" wood or plywood to steel framing .175 - .210#12 - 24 x 2 Philips Flat #4 Pt. 3/4" - 1-3/8" wood or plywood to steel framing .175 - .210#12 - 24 x 2-1/2 Philips Flat #4 Pt. 3/4" - 1-5/8" wood or plywood to steel framing .175 - .2101/4" - 20 x 2-3/4 Philips Flat #4 Pt. 3/4" - 2" wood or plywood to steel framing .175 - .250

WingsW d

W ngsWood

WingsWood

SteelWings Break

Off On ContactWith Steel

Drill Point ContinuesThrough Steel

Wings OnDrill PointBore Wide

Diameter HoleIn Wood

In Stock:



ISO 14001

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STOCK SIZES Zinc & Clear Chromate

Diameter Length

1/8" 3/4"

5/32" 1"

3/16" 1-1/4"

1/4" 1-1/2", 2", 2-1/2"

Masonry Nails

Superior Quality, Hardened, Heavy-Duty Nails are Faster, Easier and Less Expensive Than Bolts,

Plugs or Lead Anchors

Parker-Kalon masonry nails are made of an especially durable steel that is zinc-plated for corro-sion resistance. Their ribbed threads assure a permanent fastening of all materials to masonry or concrete. And once they are installed, they will not work loose. Available in a variety of sizes.

B

E

DIMENSIONS Size A B C D E

1/8" .350 .077 .142 .156 3/32"

.328 .067 .139 .150

5/32" .414 .083 .176 .188 3/32"

.392 .073 .174 .182

3/16" .478 .088 .202 .215 3/32"

.456 .078 .199 .209

1/4" .582 .101 .248 .266 1/8"

.560 .091 .244 .260

Indent in head IDEAL for centering surveyors' plumb bob.

1"4---- A_

Surveying Distance Indicators Staking Corner Markers

General Markers

Construction Fasten Channels To Concrete/Tile Secure Frame Attachments To Housing Foundations Secure Furring Channels

Highway Use ■ Fasten Highway Lane Markers ▪ Fasten Traffic Equipment To

Highway I Secure Guardrails


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ISO 14001 23

Masonry Nails

Superior Quality, Hardened, Heavy-Duty Nails are Faster, Easier and Less Expensive Than Bolts,

Plugs or Lead Anchors

Parker-Kalon masonry nails are made of an especially durable steel that is zinc-plated for corro-sion resistance. Their ribbed threads assure a permanent fastening of all materials to masonry orconcrete. And once they are installed, they will not work loose. Available in a variety of sizes.

Indent inhead IDEALfor centeringsurveyors’plumb bob.

SurveyingDistance IndicatorsStakingCorner MarkersGeneral Markers

ConstructionFasten Channels ToConcrete/TileSecure Frame Attachments ToHousing FoundationsSecure Furring Channels

Highway UseFasten Highway Lane MarkersFasten Traffic Equipment ToHighwaySecure Guardrails

Size A B C D E

1/8" .350 .077 .142 .156 3/32"

.328 .067 .139 .150

5/32" .414 .083 .176 .188 3/32"

.392 .073 .174 .182

3/16" .478 .088 .202 .215 3/32"

.456 .078 .199 .209

1/4" .582 .101 .248 .266 1/8"

.560 .091 .244 .260

Diameter Length

1/8" 3/4"

5/32" 1"

3/16" 1-1/4"

1/4" 1-1/2", 2", 2-1/2"

DIMENSIONS

STOCK SIZESZinc & Clear Chromate


ISO 14001


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v


ISO 14001

Con-Kwick® Masonry Fastening System

The Con-Kwick Masonry Fastening System includes masonry screws and precision-sized, carbide-tip Con-Kwick drill bits. Con-Kwick hardened carbon steel screws form mating threads easily and quickly in brick, block, or structural concrete. This insures a secure, yet easy-to-remove installation.

Con-Kwick Screws are finished with P-K Kote II organic coating to provide superior corrosion resistance. Con-Kwick is available in Slotted Hex Washer and Phillips Flat head styles in both 3/16" and 1/4" diameters from stock.

Fast, Easy Installation

• One piece simplicity and economy • Removable yet secure • Location flexibility; close-to-edge, overhead, vertical, horizontal • Patented thread design provides optimum low driving torque • Many contractor and maintenance uses • P-K Kote II organic coating • US Patent #5,061,136 • ICBO Approval #4876 • 32 stock sizes to choose from listed below • Hex Washer Con-Kwick features serrations under the head

which enhance strip values as well as provide better seating against the attachment fixture. One carbide tipped drill bit is included with each box of 100 screws

1. Using the special Con-Kwick® drill bit*, drill pilot hole. 2. Clean hole of excess dust and foreign material. 3. Drive fastener through fixture until seated. Do not overtighten.

WARNING: Wear Eye Protection *Con-Kwick® drill bits are manufactured to closer tolerances than standard ANSI drill bits. Correct hold size is critical to performance. The use of any drill bit other than the Con-Kwick®bit will significantly affect holding power and safety of installation.

Not recommended for use in concrete cured less than 28 days.

STOCK PRODUCT SELECTION GUIDE Slotted Hex

Catalog Number Washer

Size Phillips Flat

Catalog Number Head

Size 5001 3/16 x 1-1/4" 5017 3/16 x 1-1/4" 5002 3/16 x 1-3/4" 5018 3/16 x 1-3/4" 5003 3/16 x 2-1/4" 5019 3/16 x 2-1/4" 5004 3/16 x 2-3/4" 5020 3/16 x 2-3/4" 5005 3/16 x 3-1/4" 5021 3/16 x 3-1/4" 5006 3/16 x 3-3/4" 5022 3/16 x 3-3/4" 5007 3/16 x 4" 5023 3/16 x 4" 5008 1/4 x 1-1/4" 5024 1/4 x 1-1/4" 5009 1/4 x 1-3/4" 5025 1/4 x 1-3/4" 5010 1/4 x 2-1/4" 5026 1/4 x 2-1/4" 5011 1/4 x 2-3/4" 5027 1/4 x 2-3/4" 5012 1/4 x 3-1/4" 5028 1/4 x 3-1/4" 5013 1/4 x 3-3/4" 5029 1/4 x 3-3/4" 5014 1/4 x 4" 5030 1/4 x 4" 5015 1/4 x 5" 5031 1/4 x 5" 5016 1/4 x 6" 5032 1/4 x 6"

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24

Con-Kwick®

Masonry Fastening System

Fast, Easy Installation

The Con-Kwick Masonry Fastening System includes masonryscrews and precision-sized, carbide-tip Con-Kwick drill bits. Con-Kwick hardened carbon steel screws form mating threads easilyand quickly in brick, block, or structural concrete. This insures asecure, yet easy-to-remove installation.

Con-Kwick Screws are finished with P-K Kote II organic coating toprovide superior corrosion resistance. Con-Kwick is available inSlotted Hex Washer and Phillips Flat head styles in both 3/16"and 1/4" diameters from stock.

One piece simplicity and economyRemovable yet secureLocation flexibility; close-to-edge, overhead, vertical, horizontalPatented thread design provides optimum low driving torqueMany contractor and maintenance usesP-K Kote II organic coating US Patent #5,061,136ICBO Approval #487632 stock sizes to choose from listed belowHex Washer Con-Kwick features serrations under the headwhich enhance strip values as well as provide better seatingagainst the attachment fixture. One carbide tipped drill bit is included with each box of 100screws

1. Using the special Con-Kwick® drill bit*, drill pilot hole.2. Clean hole of excess dust and foreign material.3. Drive fastener through fixture until seated. Do not overtighten.

WARNING: Wear Eye Protection*Con-Kwick® drill bits are manufactured to closer tolerances than standard ANSI drill bits.Correct hold size is critical to performance. The use of any drill bit other than the Con-Kwick® bitwill significantly affect holding power and safety of installation.

Not recommended for use in concrete cured less than 28 days.

STOCK PRODUCT SELECTION GUIDESlotted Hex Washer Phillips Flat Head

Catalog Number Size Catalog Number Size5001 3/16 x 1-1/4" 5017 3/16 x 1-1/4"5002 3/16 x 1-3/4" 5018 3/16 x 1-3/4"5003 3/16 x 2-1/4" 5019 3/16 x 2-1/4"5004 3/16 x 2-3/4" 5020 3/16 x 2-3/4"5005 3/16 x 3-1/4" 5021 3/16 x 3-1/4"5006 3/16 x 3-3/4" 5022 3/16 x 3-3/4"5007 3/16 x 4" 5023 3/16 x 4"5008 1/4 x 1-1/4" 5024 1/4 x 1-1/4"5009 1/4 x 1-3/4" 5025 1/4 x 1-3/4"5010 1/4 x 2-1/4" 5026 1/4 x 2-1/4"5011 1/4 x 2-3/4" 5027 1/4 x 2-3/4"5012 1/4 x 3-1/4" 5028 1/4 x 3-1/4"5013 1/4 x 3-3/4" 5029 1/4 x 3-3/4"5014 1/4 x 4" 5030 1/4 x 4"5015 1/4 x 5" 5031 1/4 x 5"5016 1/4 x 6" 5032 1/4 x 6"



ISO 14001

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Con-Kwick® Masonry Fastening System

Slotted

Phillips HWH Head

Flat Head

For Con-Kwick screws to perform as designed, choosing the proper screw length, diameter, embedment, hole diameter and hole depth are essential. Factors such as fixture thickness, masonry thickness, and load require-ments must be considered when select-ing. Greater holding power can be achieved using larger diameter screws and/or deeper embedments (up to 1-3/4" maximum. See Test Data below.)

Screw Length (A+B) To select proper Con-Kwick screw length, add Fixture Thickness (A) to desired Embedment Depth (B). See Dimensions & Specifications below.

Embedment Depth (B) To achieve proper holding power, Con-Kwick screws must be embedded in the masonry at least 1" and no deeper than 1-3/4".

Hole Depth (B+C) Hole Depth should be at least 1/4" deeper than Embedment Depth to allow for settling of some masonry debris and to avoid "Bottoming-out" of screw before fully seated.

DIMENSIONS & SPECIFICATIONS

Fixture Thickness

1/4" DIAMETER Anchor Length

3/16" (NOM) Drill Bit Length

Fixture Thickness

3/16" DIAMETER Anchor Length

5/32" (NOM) Drill Bit Length

0 -1/4" 1-1/4" 4-1/2" 0 -1/4" 1-1/4" 4-1/2"

VP - 3/4" 1-3/4" 4-1/2" 1/4" - 3/4" 1-3/4" 4-1/2"

3/4" - 1-1/4" 2-1/4" 4-1/2" 3/4" - 1-1/4" 2-1/4" 4-1/2"

1-1/LP -1-3/4" 2-3/4" 4-1/2" 1-1/4" -1-3/4" 2-3/4" 4-1/2"

1-3/4" - 2-1/4" 3-1/4" 5-1/2" 1-3/4" - 2-1/4" 3-1/4" 5-1/2"

2-1/4" - 2-3/4" 3-3/4" 5-1/2" 2-1/4" - 2-3/4" 3-3/4" 5-1/2"

2-1/4" - 3" 4" 5-1/2" 2-1/2" - 3" 4" 5-1/2"

3-1/4" - 4" 5" 7-1/2"

4-1/4" - 5" 6" 7-1/2"

TEST RESULTS 1/4" DIAMETER 3/16" DIAMETER

Embedment Depth

CONCRETE (3375 PSI) Ultimate Ultimate

Tensile (lbs.) Shear (lbs.)

HOLLOW BLOCK Ultimate Ultimate


CONCRETE (3375 PSI) Ultimate Ultimate


HOLLOW BLOCK Ultimate Ultimate


1"

1-1/4"

1-1/2"

1-3/4"

896 991

1084 1220

1820 1356

2249 1646

378 584

641 635

717 910

1183 1188

432 560

756 594

840 685

1115 911

196 394

378 625

585 650

760 742

WARNINGS Installation instructions and warnings packaged with products must be followed precisely or holding power will be significantly lower. Concrete test data given were from tests (per ASTM E-488) conducted in normal weight, hard rock aggregate concrete of the specific strength designated in each chart (with a 28 day cure time).

Ultimate va ues of tensile and shear loads shown in test data should be used purely as a guide. Performanc may vary and is dependent on such factors as concrete strength, concrete curing time, grade of steel, embedment depth, and proper installation.

General industry practice for static loads is to use a safety factor of 4:1 to obtain safe working loads. In all installations, it is recommended that tests to simulate actual conditions be carried out to determine the suitability of the products for a particular application.


Mexico Tel 52-5-326-7100 Fax 52-5-326-7141

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ISO 14001


ISO 14001

25Emhart Fastening Teknologies • US Tel (203) 944-1711 • Fax (800) 220-4286Europe Tel 44-121 356 4811 • Fax 44-121 331 2281

Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141

Con-Kwick®

Masonry Fastening System

For Con-Kwick screws to perform asdesigned, choosing the proper screwlength, diameter, embedment, holediameter and hole depth are essential.Factors such as fixture thickness,masonry thickness, and load require-ments must be considered when select-ing. Greater holding power can beachieved using larger diameter screwsand/or deeper embedments (up to 1-3/4" maximum. See Test Data below.)

Screw Length (A+B)To select proper Con-Kwick screw length, addFixture Thickness (A) to desired EmbedmentDepth (B). See Dimensions & Specificationsbelow.

Embedment Depth (B)To achieve proper holding power, Con-Kwickscrews must be embedded in the masonry atleast 1" and no deeper than 1-3/4".

Hole Depth (B+C)Hole Depth should be at least 1/4" deeperthan Embedment Depth to allow for settling ofsome masonry debris and to avoid"Bottoming-out" of screw before fully seated.

TEST RESULTS

WARNINGSInstallation instructions and warnings packaged with products must be followed precisely orholding power will be significantly lower.Concrete test data given were from tests (per ASTM E-488) conducted in normal weight, hardrock aggregate concrete of the specific strength designated in each chart (with a 28 day curetime).

Ultimate values of tensile and shear loads shown in test data should be used purely as a guide. Performance may vary and is dependent on such factors as concrete strength, concrete curingtime, grade of steel, embedment depth, and proper installation.

General industry practice for static loads is to use a safety factor of 4:1 to obtain safe workingloads. In all installations, it is recommended that tests to simulate actual conditions be carriedout to determine the suitability of the products for a particular application.

DIMENSIONS & SPECIFICATIONS1/4" DIAMETER 3/16" DIAMETER

Fixture Anchor 3/16" (NOM) Fixture Anchor 5/32" (NOM)Thickness Length Drill Bit Length Thickness Length Drill Bit Length

0 - 1/4" 1-1/4" 4-1/2" 0 - 1/4" 1-1/4" 4-1/2"1/4" - 3/4" 1-3/4" 4-1/2" 1/4" - 3/4" 1-3/4" 4-1/2"

3/4" - 1-1/4" 2-1/4" 4-1/2" 3/4" - 1-1/4" 2-1/4" 4-1/2"1-1/4" - 1-3/4" 2-3/4" 4-1/2" 1-1/4" - 1-3/4" 2-3/4" 4-1/2"1-3/4" - 2-1/4" 3-1/4" 5-1/2" 1-3/4" - 2-1/4" 3-1/4" 5-1/2"2-1/4" - 2-3/4" 3-3/4" 5-1/2" 2-1/4" - 2-3/4" 3-3/4" 5-1/2"

2-1/4" - 3" 4" 5-1/2" 2-1/2" - 3" 4" 5-1/2"3-1/4" - 4" 5" 7-1/2"4-1/4" - 5" 6" 7-1/2"

1/4" DIAMETER 3/16" DIAMETERCONCRETE (3375 PSI) HOLLOW BLOCK CONCRETE (3375 PSI) HOLLOW BLOCK

Embedment Ultimate Ultimate Ultimate Ultimate Ultimate Ultimate Ultimate UltimateDepth Tensile (lbs.) Shear (lbs.) Tensile (lbs.) Shear (lbs.) Tensile (lbs.) Shear (lbs.) Tensile (lbs.) Shear (lbs.)

1" 896 991 378 584 432 560 196 394

1-1/4" 1084 1220 641 635 756 594 378 625

1-1/2" 1820 1356 717 910 840 685 585 650

1-3/4" 2249 1646 1183 1188 1115 911 760 742

Slotted PhillipsHWH Head Flat Head

A

B

A

C

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Head Styles Below is a sampling of available head styles.

Hex

Hex Washer

Pan

Round Washer

Flat

Undercut Flat

Oval

Undercut Oval

Truss

High Hex Washer

Wafer

Cupped Hex Washer

Fillister

Serrated Heads

Recess Styles Phillips Saw Slot

Type 1A Struck Slot

Quadrex® Square/Slot

Torx® Phillips/Slot

Square Tone® Tamper

HWH Indented HWH

Point Styles Parker-Kalon designs and manufactures a variety of point styles to suit your application.

• Drill points to penetrate up to 1/2" thick steel

• Winged drill points to penetrate wood and steel

• Leader points to align screw with the application

• Ball points to facilitate easy, snag-free installation

• Tapered points to ensure hole alignment during installation

• Drill points designed to penetrate aluminum up to 0.218" thick

• Pierce points to penetrate thin sheet steel to 0.050P thick

Thread Styles Parker-Kalon manufactures thread styles for use in steel, aluminum, zinc, plastics and wood. Custom thread styles are also available.

Parker— Kalon Your resource for fastening consultations and solutions, backed by our consistent, high-quality products.

Plating Styles Parker-Kalon controls the quality and scheduling of our own in-house plating operation providing:

Zinc & Clear Chromate

Zinc & Clear with Wax

Zinc & Yellow Dichromate

Zinc & Yellow with Wax

Zinc & Yellow Leached Clear

In addition, Parker-Kalon can provide any commercially available plating upon request.

Orders & Inquiries To inquire further about Parker-Kalon specialty screws or to place an order, contact us at:

TELEPHONE: 203-944-1711 FAX: 800-220-4286 www.emhart.com

Taptite is a registered trademark of REMINC. PT is a registered trademark of EJOT Eberhard Jaeger GMbH. Quadrex is a registered trademark of Isotech. Torx is a registered trademark of Camcar Textron.

Specify with confidence. Specify Parker-Kalon. Look for the DELTA symbol trademark to assure you have received genuine Parker-Kalon products.

A A

Hex and Hex Washer

Carbon Steel 410 Corrosion 300 Series Resistant Steel Stainless Steel

Recess Recess Recess All Recessed Head Styles

Addit

ional

Inform

ation

Parker-KalonYour resource for fastening consultations and solutions, backed by our consistent, high-quality products.

Head Styles Below is a sampling of available head styles.

Hex Hex Washer

Pan Round Washer

Flat Undercut Flat

Oval Undercut Oval

Truss High Hex Washer

Wafer Cupped Hex Washer

Fillister Serrated Heads

Recess Styles Phillips Saw Slot

Type 1A Struck Slot

Quadrex® Square/Slot

Torx® Phillips/Slot

Square Torx® Tamper

HWH Indented HWH

Point Styles Parker-Kalon designs and manufactures a variety ofpoint styles to suit your application.

• Drill points to penetrate up to 1/2"thick steel

• Winged drill points to penetrate woodand steel

• Leader points to align screw with theapplication

• Ball points to facilitate easy, snag-freeinstallation

• Tapered points to ensure hole alignment during installation

• Drill points designed to penetrate aluminum up to 0.218" thick

• Pierce points to penetrate thin sheetsteel to 0.050" thick

Thread Styles Parker-Kalonmanufactures thread styles for use insteel, aluminum, zinc, plastics and wood.Custom thread styles are also available.

Plating Styles Parker-Kaloncontrols the quality and scheduling ofour own in-house plating operation providing:

Zinc & Clear Chromate

Zinc & Clear with Wax

Zinc & Yellow Dichromate

Zinc & Yellow with Wax

Zinc & Yellow Leached Clear

In addition, Parker-Kalon can provideany commercially available plating upon request.

Orders & Inquiries Toinquire further about Parker-Kalon specialty screws or to place an order,contact us at:

TELEPHONE: 203-944-1711FAX: 800-220-4286www.emhart.com

Specify with confidence. Specify Parker-Kalon.Look for the DELTA symbol trademark to assure you havereceived genuine Parker-Kalon products.

Taptite is a registered trademark of REMINC. PT is a registered trademark of EJOT Eberhard Jaeger GMbH. Quadrex is a registered trademark of Isotech. Torx is a registered trademark of Camcar Textron.

Recess

Carbon Steel 410 Corrosion 300 SeriesResistant Steel Stainless Steel

Recess Recess

Hex and Hex Washer

All Recessed Head Styles

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Emhart Fastening Teknologies Emhart applies unconventional thinking and innovation, routinely combining multiple technologies in new ways to create cost-effective assembly systems. Focused on intimate customer relationships in every phase of the manufacturing process, Emhart provides assembly solutions through computer-based modeling and value analysis from mobile and stationary innovation centers located around the globe and online at www.emhart.com.

Dodge Brass Screw Insert System is designed to provide strong metal threads in soft materials. Dodge inserts are installed in a variety of ways including semi- and full automation using ultrasonic welding, hot or cold press-in, mold-in and self-threading.

• Application and Product Development • Pre-production Prototyping and

Sampling • Extensive Product Range • Installation Equipment Coordination

Heli-Coil precision formed stainless steel wire inserts for tapped threads in any materials provide permanent, conventional 60-degree internal screw threads that accommodate any standard bolt or screw.

• Tangless • Gall Resistant • Self Locking • Cordless Installation System

POP Blind Riveting Systems offer an extensive range of blind rivets, hand-powered and automated setting systems for every blind rivet application. POP's extensive experience and commitment to product breakthroughs provide both on-and off-the-shelf products and systems.

• Lightweight, Vibration-proof Assembly • High Grip and Pull-up Strengths • Exceptional Versatility and Design

Flexibility • Extensive Installation and Processing

Equipment

Tucker Assembly Systems from fully automated drawn ARC stud, Nut (Nut-fast) and bracket (Weldfast) welding to automatic plastic clip assembly and self-piercing riveting, Tucker supplies the most innovative and cost-effective assembly systems in the world.

• Application-Based Product Design • Full System Approach • Performance Monitoring, Self-

Compensation and Diagnostics • Production Line Integration

Warren Metal and Plastic Clips The no-hole fastening system combines plastic clips, studs and TUCKER welding equipment to retain insulation, route wire or ground electrical systems. Warren metal clips fasten plastic moldings and decorative parts.

• Design Flexibility • Snap-on, Serviceable and Reusable • Designed For Specific Applications • Part of an Integrated System

Gripco Prevailing torque nuts and assemblies are an integral part of OEM assembly operations, providing exceptional performance and simplification of the assembly process.

• Application and Standards Engineering • Extensive Product Selection • Cold and Hot Forming • Heat Treating and Plating

1

Produ

ct Po

rtfoli

oEmhart Fastening Teknologies

Emhart applies unconventionalthinking and innovation, routinely combining multiple technologies in new ways to create cost-effective assembly systems. Focused on intimatecustomer relationships in every phase ofthe manufacturing process, Emhart providesassembly solutions through computer-based modeling and value analysis frommobile and stationary innovation centerslocated around the globe and online atwww.emhart.com.

Dodge Brass Screw Insert System isdesigned to provide strong metal threadsin soft materials. Dodge inserts areinstalled in a variety of ways includingsemi- and full automation using ultrasonicwelding, hot or cold press-in, mold-inand self-threading.

• Application and Product Development• Pre-production Prototyping and

Sampling• Extensive Product Range• Installation Equipment Coordination

Heli-Coil precision formed stainless steel wire inserts for tappedthreads in any materials provide permanent, conventional 60-degree internal screw threads that accommodateany standard bolt or screw.

• Tangless• Gall Resistant• Self Locking• Cordless Installation System

POP Blind Riveting Systems offer anextensive range of blind rivets, hand-powered and automated setting systemsfor every blind rivet application. POP’sextensive experience and commitment toproduct breakthroughs provide both on-and off-the-shelf products and systems.

• Lightweight, Vibration-proof Assembly• High Grip and Pull-up Strengths• Exceptional Versatility and Design

Flexibility• Extensive Installation and Processing

Equipment

Tucker AssemblySystems from fully automated drawn ARC stud, Nut (Nut-fast) andbracket (Weldfast) welding to automaticplastic clip assembly and self-piercingriveting, Tucker supplies the most innovative and cost-effective assemblysystems in the world.

• Application-Based Product Design• Full System Approach• Performance Monitoring, Self-

Compensation and Diagnostics• Production Line Integration

Warren Metal andPlastic Clips The no-holefastening system combines plastic clips,studs and TUCKER welding equipment toretain insulation, route wire or groundelectrical systems. Warren metal clipsfasten plastic moldings and decorativeparts.

• Design Flexibility• Snap-on, Serviceable and Reusable• Designed For Specific Applications• Part of an Integrated System

Gripco Prevailing torque nuts andassemblies are an integral part of OEMassembly operations, providing exceptionalperformance and simplification of theassembly process.

• Application and Standards Engineering• Extensive Product Selection• Cold and Hot Forming• Heat Treating and Plating

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PARKER-KALON

PARKER-KALON THE MARK OF QUALITY the global resource for

consistent high-quality, high-performance specialty screws, designed to

meet your specific manufacturing requirements.

THE AMERICAS

Brazil United States

Emhart Refal Corporate Headquarters

Rua Ricardo Cavatton, 226

Connecticut

CEP 05038-110 Sao Paulo, SP 234 Church Street

Brazil 15th Floor

Tel. 55-11-36113586 New Haven, CT 06510 USA

Fax. 55-11-36113505

1402 McGaw Irvine, CA 92614 USA Tel. 949-851-2298 Fax. 949-851-2099

510 River Road Shelton, CT 06484 USA Tel. 203-924-9341 Fax. 203-925-3109

Connecticut Shelter Rock Lane Danbury, CT 06810 USA Tel. 203-830-3200 Fax. 203-778-8409

7345 North 400 East Montpelier, IN 47359 USA Tel. 765-728-2433 Fax. 765-728-2415

Kentucky 395 Roberts Road Campbellsville, KY 42718 USA Tel. 270-465-3521 Fax. 270-465-8201

1915 Pembroke Road Hopkinsville, KY 42240 USA Tel. 270-886-3951 Fax. 270-885-2666

49201 Gratiot Chesterfield, MI 48051 USA Tel. 810-949-0440 Fax. 810-949-0443

Canada 9870 boul. duGolf Anjou, Quebec, Canada H1J 2Y7 Tel. 514-351-0330 Fax. 514-351-0458

Bosque De Radiatas No 42 3A Seccion Bosques De Las Lomas 05120 Mexico, D.F. Tel. 52-5-326-7100 Fax. 52-5-326-7141

EUROPE Czech Republic Dvur Hruba Skala 7 CR 51 262 Karlovice U Turnova Czech Republic Tel. 42(0) 436/91 61 61

Denmark Marielundvej 48A DK 2730 Herlev Denmark Tel. 45-4484-1100 Fax. 45-4484-6212

Finland Hyttimestarinkuja 4 PL25 F102781 Espoo, Finland Tel. 35898190060 Fax. 3589812428

32-46 Avenue Des Pepinieres Medicis 101 94832 Fresnes Paris France Tel. 33-1-46-15-5555 Fax. 33-1-46-15-5665

Germany Postfach 111329 Max-Eyth-Strasse 1 D-35387 Giessen Germany Tel. 49-641-405-0 Fax. 49-641-405-300

Via Buenos Aires 27 1-1 01 34 Torino, Italy Tel. 39-011-317-3964/5 Fax. 39-011-317-4830

Post Box 153 Leirdal N1009 Oslo, Norway Tel. 4722909990 Fax. 4722909980

SDP Carretera Madrid-Barcelona KM. 26, 700 28812 Alcala De Henares Madrid, Spain Tel. 34-01-889-3100 Fax. 34-01-881-7272

Sweden Box 203, Skomaskinsgatan 2 SE70144 Orebro, Sweden Tel. 46-019-20-5800 Fax. 46-019-26-2309

United Kingdom 177 Walsall Road Perry Barr, Birmingham, B42 1BP United Kingdom Tel. 44-121-356-4811 Fax. 44-121-356-1598

PACIFIC RIM Australia Unit 2 178-180 Mount Dandenong Road Ringwood East Victoria 3135 Australia Tel. 03-9870-1866 Fax. 03-9870-9723

488 Jialou Road Jiading District Shanghai 201807 P.R. China Tel. 86-21-5954-8626 Fax. 86-21-5954-8775

Japan Shuwa Kioicho Park Building 3-6 Kioicho, Chiyoda-Ku Tokyo 102-0094, Japan Tel. 81-03-3265-7291 Fax. 81-03-3265-7298

Korea 5th Floor, Hansong Bldg 397-31, Hongeun-3 Dong Sudaemoon-Gu Seoul 120-103, R.O. Korea Tel. 82-2-372-2272, 372-0227 Fax. 82-2-372-3725

PK 200 (11/00) 20M

DODGE

DRIL-KWICK

GRIPCO

GRIPCO ASSEMBLIES

HELL-COIL

JACKNUT

KALEI

NPR

NUT-FAST

PARABOLT

PARKER-KALON

PLASTIFAST

PLASTI-KWICK

POINT & SET

POP

POP-LOK

POPMATIC

POPNUT

POP-SERT

POWERLINK

SPLITFAST

SWAGEFORM

SWS

T-RIVET

TUCKER

ULTRA-GRIP

WARREN

WELDFAST

WELLNUT

A INACKSBECKER. COMPANY ©2000 Emhart Industries, Inc.

Visit our Web Site at http://www.emhart.com

THE AMERICAS

United States

Corporate Headquarters

Connecticut

234 Church Street15th FloorNew Haven, CT 06510 USA

California

1402 McGawIrvine, CA 92614 USATel. 949-851-2298Fax. 949-851-2099

Connecticut

510 River RoadShelton, CT 06484 USATel. 203-924-9341Fax. 203-925-3109

Connecticut

Shelter Rock LaneDanbury, CT 06810 USATel. 203-830-3200Fax. 203-778-8409

Indiana

7345 North 400 EastMontpelier, IN 47359 USATel. 765-728-2433Fax. 765-728-2415

Kentucky

395 Roberts RoadCampbellsville, KY 42718 USATel. 270-465-3521Fax. 270-465-8201

Kentucky

1915 Pembroke RoadHopkinsville, KY 42240 USATel. 270-886-3951Fax. 270-885-2666

Michigan

49201 GratiotChesterfield, MI 48051 USATel. 810-949-0440Fax. 810-949-0443

Canada

9870 boul. duGolfAnjou, Québec, CanadaH1J 2Y7Tel. 514-351-0330Fax. 514-351-0458

Brazil

Emhart RefalRua Ricardo Cavatton, 226CEP 05038-110 São Paulo, SPBrazilTel. 55-11-36113586Fax. 55-11-36113505

Mexico

Bosque De Radiatas No 423A SeccionBosques De Las Lomas05120 Mexico, D.F.Tel. 52-5-326-7100Fax. 52-5-326-7141

EUROPE

Czech Republic

Dvur Hruba Skala 7CR 51 262 Karlovice U TurnovaCzech RepublicTel. 42(0) 436/91 61 61

Denmark

Marielundvej 48ADK 2730 HerlevDenmarkTel. 45-4484-1100Fax. 45-4484-6212

Finland

Hyttimestarinkuja 4 PL25F102781 Espoo, FinlandTel. 35898190060Fax. 3589812428

France

32-46 Avenue Des PepinieresMedicis 10194832 Fresnes ParisFranceTel. 33-1-46-15-5555Fax. 33-1-46-15-5665

Germany

Postfach 111329Max-Eyth-Strasse 1D-35387 GiessenGermanyTel. 49-641-405-0Fax. 49-641-405-300

Italy

Via Buenos Aires 271-1 01 34 Torino, ItalyTel. 39-011-317-3964/5Fax. 39-011-317-4830

Norway

Post Box 153 LeirdalN1009 Oslo, NorwayTel. 4722909990Fax. 4722909980

Spain

Carretera Madrid-BarcelonaKM. 26, 70028812 Alcala De HenaresMadrid, SpainTel. 34-01-889-3100Fax. 34-01-881-7272

Sweden

Box 203, Skomaskinsgatan 2SE70144 Orebro, SwedenTel. 46-019-20-5800Fax. 46-019-26-2309

United Kingdom

177 Walsall RoadPerry Barr, Birmingham, B42 1BPUnited KingdomTel. 44-121-356-4811Fax. 44-121-356-1598

PACIFIC RIM

Australia

Unit 2178-180 Mount Dandenong RoadRingwood EastVictoria 3135AustraliaTel. 03-9870-1866Fax. 03-9870-9723

China

488 Jialou RoadJiading DistrictShanghai 201807P.R. ChinaTel. 86-21-5954-8626Fax. 86-21-5954-8775

Japan

Shuwa Kioicho Park Building 3-6 Kioicho, Chiyoda-KuTokyo 102-0094, JapanTel. 81-03-3265-7291Fax. 81-03-3265-7298

Korea

5th Floor, Hansong Bldg397-31, Hongeun-3 DongSudaemoon-GuSeoul 120-103, R.O. KoreaTel. 82-2-372-2272, 372-0227Fax. 82-2-372-3725

DODGE

DRIL-KWICK

GRIPCO

GRIPCO ASSEMBLIES

HELI-COIL

JACKNUT

KALEI

NPR

NUT-FAST

PARABOLT

PARKER-KALON

PLASTIFAST

PLASTI-KWICK

POINT & SET

POP

POP-LOK

POPMATIC

POPNUT

POP-SERT

POWERLINK

SPLITFAST

SWAGEFORM

SWS

T-RIVET

TUCKER

ULTRA-GRIP

WARREN

WELDFAST

WELLNUT

©2000 Emhart Industries, Inc.

Visit our Web Site at http://www.emhart.com PK 200 (11/00) 20M

the global resource for

consistent high-quality, high-performance specialty screws, designed to

meet your specific manufacturing requirements.

FWAHL

SmallO



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