specification and installation guide pp1€¦ · pp1 installation guide page 6 of 7 installation....

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Part #: 057-1350-03 Notes 1. Additional plumbing fitting(s) required to complete kit installation. Fitting(s) determined by unit outlet configuration. 2. Unit weight: 5 lbs. Engineer Specification Guide: Pumpout port kit to consist of internal PVC 3" piping, injection molded PVC internal fitting adapter, injection molded polypropylene retaining nut, injection molded polypropylene 4" MPT x 3" plain end fitting and standard 3" cam and groove fitting (for pumper hook-up). Installation Notes 1. Maximum vertical distance from static water line of grease interceptor to pumpout port hook-up shall not exceed 21 feet. 2. Maximum horizontal distance from grease interceptor to pumpout truck (including pumper hose) shall not exceed 100 feet. 3. Plumbing from interceptor to hook-up to have a maximum quantity of 6 elbow fittings. Pumpout Adapter Internal Pipe Assembly 3" Cam and Groove Fitting 3" Cam and Groove Cap Retaining Nut 4" MPT x 3" Plain End Fitting Contents Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Special Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Getting to Know the PP1 . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installation Ideas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 SPECIFICATION AND INSTALLATION GUIDE PP1 Pumpout Port Kit for use with Grease Interceptors Models GB1, GB2 and GB3 9500 Woodend Road | Edwardsville, KS 66111 | Tel: 913-951-3300 | www.schierproducts.com © Copyright 2019 Schier, All Rights Reserved MODEL NUMBER: PP1 DESCRIPTION: Pumpout Port Kit PART #: 8400-011-02 DWG BY: B. Karrer DATE: 7/24/2019 REV: ECO:

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Page 1: SPECIFICATION AND INSTALLATION GUIDE PP1€¦ · PP1 Installation Guide Page 6 of 7 INSTALLATION. 5a At the end of the pumpout plumbing line, install a 3" MPT pipe nipple (Not included

Part #: 057-1350-03

Notes1. Additional plumbing fitting(s) required to complete kit

installation. Fitting(s) determined by unit outlet configuration.

2. Unit weight: 5 lbs.

Engineer Specification Guide:Pumpout port kit to consist of internal PVC 3" piping, injection molded PVC internal fitting adapter, injection molded polypropylene retaining nut, injection molded polypropylene 4" MPT x 3" plain end fitting and standard 3" cam and groove fitting (for pumper hook-up).

Installation Notes1. Maximum vertical distance from static

water line of grease interceptor to pumpout port hook-up shall not exceed 21 feet.

2. Maximum horizontal distance from grease interceptor to pumpout truck (including pumper hose) shall not exceed 100 feet.

3. Plumbing from interceptor to hook-up to have a maximum quantity of 6 elbow fittings.

Pumpout Adapter

Internal Pipe Assembly

3" Cam and Groove Fitting

3" Cam and Groove Cap

Retaining Nut

4" MPT x 3" Plain End Fitting

Contents

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Special Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Getting to Know the PP1 . . . . . . . . . . . . . . . . . . . . . . . . . 3Installation Ideas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7

SPECIFICATION AND INSTALLATION GUIDE

PP1 Pumpout Port Kit for use with Grease Interceptors Models GB1, GB2 and GB3

9500 Woodend Road | Edwardsville, KS 66111 | Tel: 913-951-3300 | www.schierproducts.com © Copyright 2019 Schier, All Rights Reserved

MODEL NUMBER:

PP1DESCRIPTION: Pumpout Port Kit

PART #: 8400-011-02 DWG BY: B. Karrer DATE: 7/24/2019 REV: ECO:

Page 2: SPECIFICATION AND INSTALLATION GUIDE PP1€¦ · PP1 Installation Guide Page 6 of 7 INSTALLATION. 5a At the end of the pumpout plumbing line, install a 3" MPT pipe nipple (Not included

When Installing Interceptor Inside

SPECIAL PRECAUTIONS

Installation Instructions

Hydrostatic Slabs (or Pressure Slabs)

High Temperature Kitchen Water

concrete slab subject to hydrostatic pressure

watertight concrete vault

InterceptorInterceptorInterceptor

Do not install this unit in any manner

except as described in these instructions.Doing so may result in property damage, personal injury or death.

DO NOT AIR TEST UNIT OR RISER SYSTEM!

For Schier Grease Interceptor Installations - Failure to follow this guidance voids your warranty

If water is entering the interceptor at excessive temperature (over 150º F), a drain water tempering valve (DTV) and approved backflow prevention assembly must be installed. Most state and local plumbing codes prohibit water above 150º F being discharged into the sanitary sewer. Water above 150º F will weaken or deform PVC Schedule 40 pipe, poly drainage fixtures like interceptors and erode the coating of cast iron (leading to eventual failure).

Installation instructions and additional components are included with the interceptor. Read all instructions prior to installation. This interceptor is intended to be installed by a licensed plumber in conformance with all local codes.

If your dishwashing sink(s) discharges into a floor drain/sink (drain), you must regulate the flow into the drain to avoid an overflow of water onto the kitchen floor. This can be done by installing a valve or flow restriction cap on the sink piping that discharges into the drain. See drawing for guidance. For detailed guidance on indirect connections, go to: webtools.schierproducts.com/Technical_Data/Indirect_Connections.pdf

When installed under a hydrostatic slab (slab designed to withstand upward lift, usually caused by hydrostatic pressure) interceptor must be enclosed in a watertight concrete vault.

ODOR ALERT!Do not install air gap on outlet side of interceptor.

InterceptorInterceptorInterceptor

InterceptorInterceptorInterceptor

cold water supply linehigh temperature effluent ( > 150º F)

approved backflow prevention assemblyDTV (drain water tempering valve)

directly connected indirectly connected

Fernco or similar rubber flow restriction end cap

installation instructionsinside

Page 2 of 7PP1 Installation Guide

Page 3: SPECIFICATION AND INSTALLATION GUIDE PP1€¦ · PP1 Installation Guide Page 6 of 7 INSTALLATION. 5a At the end of the pumpout plumbing line, install a 3" MPT pipe nipple (Not included

1. Pumpout Adapter Retaining Nut

2. Pumpout Adapter

3. Internal Vertical Pipe Assembly

4. 4" MPT x 3" Plain End Fitting

5. 3" Cam and Groove Fitting

6. 3" Cam and Groove Cap

1

2

3

4

5

6

GETTING TO KNOW THE PP1

Page 3 of 7PP1 Installation Guide

Page 4: SPECIFICATION AND INSTALLATION GUIDE PP1€¦ · PP1 Installation Guide Page 6 of 7 INSTALLATION. 5a At the end of the pumpout plumbing line, install a 3" MPT pipe nipple (Not included

Below Grade Installation with Outdoor Remote Pumpout Hook-up

At Grade Same Floor Installation with On-site Pumpout Hook-up

At Grade Under Sink Installation with Outdoor Remote Pumpout Hook-up

Below Grade Installation with Indoor Remote Pumpout Hook-up

At Grade Floor Below Installation with Indoor Remote Pumpout Hook-up

At Grade Basement Installation with Outdoor Remote Pumpout Hook-up

Page 4 of 7PP1 Installation Guide

Use the following illustrations for guidance to plan your pumpout port piping layout.

INSTALLATION IDEAS

Page 5: SPECIFICATION AND INSTALLATION GUIDE PP1€¦ · PP1 Installation Guide Page 6 of 7 INSTALLATION. 5a At the end of the pumpout plumbing line, install a 3" MPT pipe nipple (Not included

1 Plan pumpout plumbing

Read all instructions before installation

Install in conformancewith all local codes

1 2 3

54

See "INSTALLATION IDEAS" for guidance. Choose an unused outlet on the interceptor to convert into a pumpout port and choose a location for the pumpout hook-up. NOTE: This kit does not include the plumbing from the interceptor to the hook-up location. You will need to plan out the pumpout plumbing based on site conditions and local codes and provide all additional piping, valves, connections and hardware needed to complete this installation.

21 ft.21 ft.max.max.21 ft.max.

100 ft.100 ft.max.max.

100 ft.max.

maximum of 6 elbow fittings for plumbing from

interceptor to hook-up

Minimum 1/2" clearance at interceptor floor

2 Prepare interceptor for pumpout port installation

Unscrew diffuser retaining nut and remove outlet diffuser.

2b

Remove cover bolts, then remove cover.

2a

Remove preinstalled cleanout plug from outlet chosen to become a pumpout port.

2c

Page 5 of 7PP1 Installation Guide

INSTALLATION

Special Precautions

Page 6: SPECIFICATION AND INSTALLATION GUIDE PP1€¦ · PP1 Installation Guide Page 6 of 7 INSTALLATION. 5a At the end of the pumpout plumbing line, install a 3" MPT pipe nipple (Not included

3 Assemble Internal Pipe Assembly

4 Connect External Piping

3a

3c 3d

3b

Trim internal vertical piping assembly at premarked location.

Use PVC primer/cement to secure pumpout adapter to vertical pipe assembly.

Dry fit pumpout adapter and vertical pipe assembly as shown for chosen port location (Left, Right or Straight Through). Hand tighten into place. Ensure that vertical piping assembly is pointed down (as shown) and ensure that there is at least 1/2" of clearance between the vertical pipe and floor of unit. Remove internal piping assembly for cementing.

Left Side Right Side

Left Outlet Right Outlet Straight Through Outlet

Place internal pipe assembly as shown for chosen port location (Left, Right or Straight Through). Securely hand tighten pumpout adapter retaining nut.

GB1

GB2

GB3

OROROR

Install the supplied 3" plain end fitting at the pumpout port using pipe thread sealant or tape.

Install 3"or 2" PVC piping, connections, valves and/or hardware from the interceptor pumpout port to pumpout hook-up location (Not included with this kit). Maximum quantity of 6 elbow fittings. Max. height from static water line of interceptor to hook-up is 21 feet. Max horizontal distance from interceptor to pumper truck (including hose) is 100 feet.

4a 4b

Page 6 of 7PP1 Installation Guide

INSTALLATION

Page 7: SPECIFICATION AND INSTALLATION GUIDE PP1€¦ · PP1 Installation Guide Page 6 of 7 INSTALLATION. 5a At the end of the pumpout plumbing line, install a 3" MPT pipe nipple (Not included

5a

At the end of the pumpout plumbing line, install a 3" MPT pipe nipple (Not included with this kit) using a coupling of your choice.

Run Sinks to ensure interceptor is full of water. Attach pumper hose to 3" cam and groove fitting. Turn on pump, make sure interceptor is pumped out and inspect pumpout plumbing for leaks.

5b

Securely attach supplied 3" Cam and Groove Fitting to pipe nipple using pipe thread sealant or tape.

5 Connect Pumpout Hook-up

6 Test Pumpout Port

End of Line

Coupling

3" MPT

Pipe Nipple

7 Cap off hookup and re-assemble interceptor

Install Cam and Groove Cap at hookup

7a

Replace diffuser and hand tighten retaining nut.

7b

Replace cover and cover bolts, tightening securely.

7c

Page 7 of 7PP1 Installation Guide

INSTALLATION