spin-on filter element - cs/ctt...

Presents

Hydraulic Filtration Program

65,000 interchangeable elements

by

Spin On Filters

Replacement Cartridges CS Section 1

Complete Assemblies FCS Section 2

CS Section 1Euro Range - 50-300 L/min

- Up to 12 bar (CS)- Up to 35 bar (CSD)- 3/4" BSPP & 1 1/4" BSPP stem- 3/4 - 16 UNF & 1" - 12 UNF stem

American Range- 50 - 300l/min- Up to 12 bar- 1 1/2" = 12 UNF stem

CSG Section 3

Suction Strainers 6 - 500l/min

Filler BreathersFlange Mounted 3 hole & 6 holeScrew mountPush On

Oil Level Gauges 75m, 127 & 254 sizeswith thermometers

CSG Section 3

CSD Section 4

FSD Section 5

CSD Section 4

INDEX

Section 6

CAT/18/2000 – Rev. 01 del 25/11/1999

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DDEESSCCRRIIPPTTIIOONN

Many years of in-field experience have shown the necessity of more and more efficient controls on the contamination level of hydraulic fluids and fuels.

With this goal uppermost in its mind, and thanks to sophisticated design patterns and the use of cutting-edge materials and technologies, FAI FILTRI has engineered a complete series of spin-on filters , in different models and sizes, designed to meet a wide array of filtration and operating requirements, in order to allow a more effective control of contamination levels in hydraulic, lubricating, engine circuits, etc.

CS-CTT spin-on cartridges are engineered to provide an efficient solution to filtration problems offering their highest performances when fitted into inlet, return and exhaust lines of mobile machineries (such as earthworks machines, agricultural machines, industrial vehicles, compressors, hydraulic systems) with pressure peaks up to 12 bar. The fundamental characteristic of these elements is the possibility, for any clogged filter, to be easily replaced, by a quick and clean procedure, condition that has to be considered of great importance in working contexts where highly deteriorated environmental conditions usually occur.

They can support flow rates up to 270 l/min and each element can be equipped with a by-pass valve and an anti-emptying membrane (serie CTT).

FAI Filtri spin-on cartridges, equipped with new-generation “A” filtering media, can grant high standards of performance even in the hardest conditions.

“A” type elements with absolute filtration power of 3, 6, 10, 25 micron (βx ≥ 200), are formed by inorganic impregnated and resin bonded inert micro-fibers, supported upstream and downstream. The result is a very compact filtering core which ensures the resistance of the media itself to deformation, distortion and strain ,preventing any contaminants to get released, thus improving filtering performances and allowing contaminants to accumulate efficiently, also in the event of phenomena such as high differential pressure and water hammering derived from cold starts and discharge flow rates.

The above mentioned features make the FAI FILTRI spin-on filters consistent with the use of hydraulic, lubricating oils, fuels, glycol water, emulsions and most synthetic fluids.

TTEECCHHNNIICCAALL DDAATTAA

MATERIALS

Galvanized stamped plate flange

Sinned and painted sheet steel vessel

Perforated/drilled supporting pipes and galvanized steel end-caps

CARTRIDGES PRESSURES VALUES

Max. operating pressure: 12 bar

Test pressure: 16 bar

Bursting pressure: 21 bar

Impulse test in compliance with ISO 3724: from 0-12-0 bar 1Hz 50.000 min.cycles

TESTS CARRIED OUT ON FILTER ELEMENTS

Differential collapsing pressure of the filtering elements tested in compliance with ISO 2941:

“P” type 5 bar

“A” e “M” types 10 bar

Resistance to axial deformation tested in compliance with ISO 3723

Manufacturing conformity and determination/assessment of the first bubble point in compliance with ISO 2942


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New generation “A” filtering elements

structure

ELEMENTI FILTRANTI

“P”: 10 and 25 nominal micron made of impregnated cellulose fibers βx > 2

“A”: 3, 6, 10, 16 and 25 absolute micron made of βx ≥ 200 reinforced inorganic microfibers with polyester protections

“M”: 60 and 90 nominal micron made of wire net/gauze

RETENTION POWER

Secondo ISO 4572 metodo Multi-pass test Dimension for β (μm) Value Filtration rapports Filter

element β ≥ 2 50%

β ≥ 20 95%

β ≥ 75 98,7%

β ≥ 200 99,5% β2 β10 β20

final ΔP

(bar)

A03 - 2 2.4 3 20 >10000 >10000 7 A06 - 3 4.6 6 8 >2000 >10000 7 A10 3 6 7.8 10 1.5 ≥200 >1000 7 A16 7 9 12 16 - >25 >5000 7 A25 13 19 22 25 - >1.5 >35 7 P10 10 >30 >30 - 1 2 4.5 4 P25 25 >30 >30 - 1 1 1.3 4

INTERNATIONAL STANDARDS FOR FLUIDS CONTAMINATION CONTROL

ISO 4406 CONTAMINATION

CODES

NAS 1638 CORRESPONDING

CLASS

SUGGESTED FILTRATION APPLICATION FIELDS

5 μm 15 μm βx ≥ 200 12 9 3 1-2 High accuracy servo-plants – laboratory 15 11 6 3-6 Servo-plants – robotics – aeronautics 16 13 7 10-12 High sensitivity plants – where required 18 14 9 12-15 High standards of operating reliability 19 16 10 15-25 General plant engineering with limited reliability 21 18 12 25-40 Low pressure plants – desultory services

BY-PASS VALVES

Type -1- setting 0,3 bar





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GASKETS Buna-N “A” type gaskets/seals Q

Viton “V” type gaskets/seals

COUPLINGS

For the different coupling see order forms [Specifically on request]

OPERATING TEMPERATURES

From –25°C up to +110°C [For different temperatures please contact our technical department]

FLOW RATE

From 20 up to 190 l/min N.B.: Choose the cartridge according to the filtration and to the recommended pressure drop.

FILTERING SURFACE

Type P10/P25 A03/A06/A10/A16/A25 M60/M90 Type P10/P25 A03/A06/A

10/A16/A2 M60/M90

CS/CTT – 12 2300 cm2 1370 cm2 680 cm2 CS/CTT – 83 3450 cm2 2900 cm2 1000 cm2 CS/CTT – 15 2060 cm2 1325 cm2 470 cm2 CS/CTT – 85 4400 cm2 3710 cm2 1360 cm2

CS/CTT – 20 1270 cm2 880 cm2 360 cm2 CS/CTT – 90 4990 cm2 4200 cm2 1575 cm2

CS/CTT – 25 1460 cm2 cm2 1020 cm2 470 cm2 CS/CTT – 100 5000 cm2 4440 cm2 1660 cm2

CS/CTT – 50 2440 cm2 1700 cm2 785 cm2 CS/CTT – 150 6730 cm2 5980 cm2 2230 cm2

CS/CTT – 60 2930 cm2 2040 cm2 950 cm2 CS – 300 6250 cm2 3580 cm2 1300 cm2

CS/CTT – 70 3960 cm2 2700 cm2 1275 cm2 CS – 350 9350 cm2 5440 cm2 1980 cm2

CS/CTT – 80 2100 cm2 1130 cm2 680 cm2 CS - 400 13580 cm2 7900 cm2 2770 cm2

PPRREESSSSUURREE DDRROOPP Curves are applicable to mineral oil with a dynamic viscosity of 30 mm2/sec. (cSt). ΔP changes along with the values of dynamic viscosity according to the following formulas:

1 Dynamic viscosity variations ≤5

2 Dynamic viscosity variations >5

In both formulas ΔP stands for the pressure loss calculated on the curves, v stands for the reference dynamic viscosity (30 mm2/sec); ΔP1 is the pressure loss to be calculated and v1 stands for the actual dynamic viscosity of the tested fluid.


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DDIIMMEENNSSIIOONNAALL IINNFFOORRMMAATTIIOONN

Type Flow rate [l/min] A B C D E

CS/CTT 012 120

CS/CTT 015 20 76

140

CS/CTT 020 95

CS/CTT 025 25

110

CS/CTT 050 35 148

CS/CTT 060 42 170

CS/CTT 070 55

96

210

CS/CTT 080 45 135

CS/CTT 081 60 180

CS/CTT 082 70 230

62,5 71,5

CS/CTT 083 50 145

CS/CTT 084 60 180

CS/CTT 085 70 230

CS/CTT 090 100

108

260

91,5 102,0

CS/CTT 100 75 180

CS/CTT 150 150 126

220 96,5 106,5

CS 300 120 175

CS 350 150 230

CS 400 190

138

310

SEE ORDER CODE

100,5 109,5

CS

CTT

CTT


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OORRDDEERR CCOODDEE

Series Seals CS Nitri (Buna - n) A Nitril (Buna - n)

Membrane V Viton CTT

Anti-emptying Filter element Type Couplings P10

12 P25 Resin impregnated

papaer βx ≥ 2

15 1 – 2 - A – E

A03 20 A06 25 A10 50 A16 60 A25

Inorganic fiber βx ≥ 200

70

0-1-2-3-4-5-B-C-D

M60 80 M90

Squared wire mesh net

81 83 By-pass valve 85 0 Without by-pass 90

1 - 3 - 4 - H - P

1 0,3 bar 100 2 1 bar 150

0 3 1,75 bar

300 4 2,5 bar 350 400

0 – 6 – H – L [only for CS]

Couplings Type 12 ÷ 15 Type 20 ÷ 70 Type 80 ÷ 90 Type 100 ÷ 150 Type 300 ÷ 400 0 3/4“ GAS 1 1/4" GAS 1 3/4“ – 16 UNF 2 13/16“ – 16 UNF 3 1“ – 12 UNF 4 1“ 1/8 – 16 UNF

5 1 1/4“-12 UNF 6 1"1/2 - 16 UNF 8 1” 1/2 GAS A M20x1,5 B M24x2 C M33x1.5 D M24x1,5 E M18x1,5

H M42x2 M42x2 P M30x2 L

M45x2


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FCS series: in line filters with spin-on cartridges (SPIN-ON) with flow rates from 10 lt/min up to 360 lt/min and operating pressure up to 12 bar.

FAI Filtri technical equipe paid special attention to the engineering and manufacturing processes of these series during both the research stage and the production one .

The research and experimentation both on the filtering media and on the mechanical parts of the FCS series was aimed to lower pressure losses, increase the filtration efficiency and improve the performances on the side of the retention of contaminants.

This was made in order to match the new, sophisticated technological exigencies of the oleodynamics components and of the hydrostatic drives.

FCS was engineered to be assembled specifically both onto return lines and on the suction of hydraulic, lubricating plants and so on... They are particularly suitable for earthworks machines, agricultural machines, industrial vehicles and generally speaking movable machineries.

The fundamental characteristic of FCS filters is the possibility for old cartridges to be replaced by the new ones by a quick and clean procedure which doesn’t require any particular equipment and can be carried out in any possible operational context

Specifically, these new complete filters, equipped with new-generation “A” filtering media, can grant very high standards of performance even in the hardest conditions.


The above mentioned characteristics make FAIFILTRI FCS complete filters consistent with the use of hydraulic, lubricating oils, fuels, glycol water, emulsions and most synthetic fluids.


MATERIALS

Galvanized stamped plate flange Sinned and painted sheet steel vessel Perforated/drilled supporting pipes and galvanized steel end-caps Alluminium ( fusion ) head

CARTRIDGE PRESSURE

Max operatine pressure: 12 bar Test pressure: 18 bar Bursting pressure: 22 bar 20 bar per mod. FCS180-185 Impulse test in compliance with ISO 3724: da 0/15/0 bar 1Hz 50.000 cicli minimo da 0/12/0 bar 1Hz 50.000 cicli minimo per mod. FCS180-185

TESTS CARRIED OUT ON FILTERING ELEMENTS Filtering elements differential collapsing pressure tested in compliance with ISO 2941:

“P” Type 5 bar “A” and “M” Types 10 bar

Resistance to axial deformation tested in compliance with ISO 3723 Manufacturing conformity and determination/assessment of the first bubble point in compliance with ISO 2942


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structure

FILTERING ELEMENTS

“P” 10 and 25 nominal micron made of βx > 2 impregnated cellulose fibers2

“A” 3, 6, 10, 16 and 25 absolute micron made of βx ≥ 200 reinforced, inorganic fibers with polyester protections

“M” 60 and 90 nominal micron made of wire net

RETENTION POWER

In compliance with ISO 4572 Multi-pass test method

Dimensions for β (μm) Value Filtering rapport Filter


β ≥ 20 95%

β ≥ 75 98,7%

β ≥ 200 99,5% β2 β10 β20

final ΔP

(bar)

A03 - 2 2.4 3 20 >10000 >10000 7 A06 - 3 4.6 6 8 >2000 >10000 7 A10 3 6 7.8 10 1.5 ≥200 >1000 7 A16 7 9 12 16 - >25 >5000 7 A25 13 19 22 25 - >1.5 >35 7 P10 10 >30 >30 - 1 2 4.5 4 P25 25 >30 >30 - 1 1 1.3 4


ISO 4406

CONTAMINATION CODES

NAS 1638

CORRESPONDING CLASS



BY-PASS VALVE “R” series Opening differential pressures 1,75 bar “S” series Opening differential pressure 0,2 bar (for suction lines) Other values custom-made only


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GASKETS

“A” in Buna-N Type

“V” viton type gaskets

COUPLINGS

“G” Series GAS thread

“F” Series SAE 3000 PSI flanging only for FCS 300-350 – FCS305-355

“N” Series NPT thread

“S” Series SAE thread

WORKING TEMPERATURES

From –25°C up to +110°C [For different temperatures, please contact our technical department

FLOW RATE

From 45 up to 360 l/min

N.B.: Choose the cartridge according to the filtration and to the recommended pressure drop

INDICATORS

FCS050-180 – FCS200-250 – FCS300-350 Series: VS Type : Vacuum gauge with 0÷76 cmHg scale

VR Type : Pressure gauge with 0÷10 bar scale

ES Type : Vacuum gauge calibrated at 0,2 bar: Max operating tension: 250V (ES1)

(Exchanging contacts) Max current: 6A resistive/1A inductive

Protection Index: IP65

L1 Type : Manostat/pressure switch calibrated at 1,5 bar: Max operating tension: contactsN.A. 48V

(Exchanging contacts) Max current: 6A resistive/1A inductive


H1 Type : Manostat/ pressure switch calibrated at 1,5 bar: Max commutable tension: 250 V

(360°revolving exchanging contacts ) Max commutable current: 5A


Serie FCS055-185 – FCS305-355: V1 Type : Differential visual indicator gauging 1,5 bar (for FCS050-185)

V5 Type : Differential visual indicator gauging 1,5 bar (for FCS300/303/350/353/380/383)

E1 Type : Differential visual-electrical indicator gauging 1,5 bar (for FCS050-185)

E5 Type : Differential visual-electrical indicator gauging 1,5 bar (for FCS300/303/350/353/380/383)


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PPRREESSSSUURREE DDRROOPP Curves are calculated in accordance with ISO 3968 and are valid for clean filtering elements. ΔP changes along with the density in presence of an eddy flow, and along with the dynamic viscosity in presence of a laminar flux. Curves are valid for mineral oils with a density of 0,86 Kg/dm3 and a dynamic viscosity of 30 mm2/sec (cSt). When choosing the filtering medium consider the pressure losses deriving from the flow rate: Between 0,05 e 0,1 bar for suction line Up to 0,3÷0,5 bar for filters fitted on return line (The total pressure drop is to be calculated by adding up the spin-on filter pressure drop. See CS-CTT catalogue)


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Type A B C D E F G H L M N O* P FCS 050 168 190 FCS 070

3/4” 22 233 255

96 95 14 23 60 38 M6 63 20

FCS 100 211 241 FCS 150

1 1/4” 30 256 286

127 133 94 50 25

FCS 180 1 1/2” 31 344 375 138 14016 35

105 68 M8 80

40


FCS 050 – equipped with N°1 CS050.0 FCS 070 – equipped with N°1 CS070.0 FCS 100 – equipped with N°1 CS100.0 FCS 150 – equipped with N°1 CS150.0 FCS 180 – equipped with N°1 CS400.6

Figure “O” changes along with the following indicators: ES-L1: 150mm H2: 142mm

With electrical and visual indicators

Intake filter indicatorScale: 0÷76 cmHg - VS Type

Vacuum gauge with exchanging contacts Gauging: 0,2 bar - ES Type Manostat with exchanging contacts Gauging: 1.5 bar. - L1 Type Manostat with exchanging contacts

Gauging: 1.5 bar - H1 Type

Return filter indicator Scale: 0÷10 bar - VR Type


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For dimensional information about the indicators See previous page

Type A B C D E F

FCS 200 432 FCS 250

1 1/2” 126 175 522

75 25

Type A B C D E F G H L M O P Q

FCS 300 220 267 FCS 350 263 310

127

FCS 380 1 1/2” 47

353 400 138 136 160 186 283 60 88 25 150

FCS 300 – equipped with N°2 CS100.0 FCS 350 – equipped with N°2 CS150.0 FCS 380 – equipped with N°2 CS400.6

Figure “O” changes along with the following indicators: ES-L1: 130 mm H1: 120 mm


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FCS 055 – equipped N°1 CS050.0 FCS 075 – equipped N°1 CS070.0 FCS 105 – equipped N°1 CS100.0 FCS 155 – equipped N°1 CS150.0 FCS 185 – equipped N°1 CS400.6


Type A B C D E F L M N O P

FCS 055 168 246 FCS 075

3/4” 78 233 311

96 95 60 38 M6 96 20

FCS 105 213 300 FCS 155

1 1/4”256 343

127 133 94 50 128 25

FCS 185 1 1/2”86.5

345 432 138 140 - 68 M8

40

Type A B C D E F L M N O P QFCS 053 168 263 FCS 073

3/4” 95 233 328

96 95 60 38 M6 127 20 28

FCS 103 213 318 FCS 153

1 1/4” 105 256 361

127 133 94 50 M8 140 25 32

Electrical differential indicatorGauging: 1,5 bar - Type: E1

Optical differential indicatorGauging: 1,5 bar - V1 Type

With visual-electrical differential indicators

FCS 053 – equipped N°1 CS050.0 FCS 073 – equipped N°1 CS070.0 FCS 103 – equipped N°1 CS100.0 FCS 153 – equipped N°1 CS150.0

Optical differential indicatorGauging: 1.5 bar - V5 type

Optical-electrical differential indicator Gauging: 1.5 bar - Type: E5


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FFUUNNCCTTIIOONNAALL DDIIAAGGRRAAMM

Type A B C D E F G H L M O P Q FCS 303 220 267 FCS 353 263 310

127

FCS 383 1 1/2” 47

353 400 138 136 160 186 283 60 74 25 150

FCS 303 equipped with N°2 CS100.0 FCS 353 equipped with N°2 CS150.0 FCS 383 equipped with N°2 CS400.6

Suction lines

Return lines

Return lines

FCS055 N°1 CS50.0FCS075 N°1 CS70.0 FCS105 N°1 CS100.0 FCS155 N°1 CS150.0 FCS185 N°1 CS400.6

FCS050 N°1 CS50.0 FCS070 N°1 CS70.0 FCS100 N°1 CS100.0 FCS150 N°1 CS150.0 FCS180 N°1 CS400.6

By-pass valveReturn: 1.75 bar Suction: 0,2 bar


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Return lines

Suction lines

Filter element FCS200 N°2 CS100.0 FCS250 N°2 CS150.0

By-pass valveReturn: 1.75 bar Aspirazione: 0,2 bar

Return lines

Filter elementFCS053 N°1 CS50.0 FCS073 N°1 CS70.0 FCS103 N°1 CS100.0 FCS153 N°1 CS150.0

By-pass valveReturn: 1.75 bar

Return lines

Suction lines

Return lines

By-pass valveReturn: 1.75 bar Suction: 0,2 bar

Filter elementFCS303 N°2 CS100.0 FCS353 N°2 CS150.0 FCS383 N°2 CS400.6

Filter element FCS300 N°2 CS100.0 FCS350 N°2 CS150.0 FCS380 N°2 CS400.6


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FCS

Type Filter element 050-053-055 P10 070-073-075 P25

10 e 25µ impregnated paper

100-103-105 A03 150-153-155 A06 180-185 A10 200/250 A16 300/303 A25

3, 6, 10, 16 e 25µ Inorganic fibers

ß ≥ 200

350/353 M60 380/383

See dimensional table

M90 60 e 90 nominal µ

wire mesh

By-pass valve Indicators 0 S Without R S

Without by-pass By-pass 1.75 bar By-pass 0,2 bar

T With plug for FCS200-355

Gaskets

TS With holes during intake + plugs

A V

Nitrili (buna-n) Viton

TR With holes during return + plugs

Coupling

VS Visual indicator during intake

VR Visual indicator during retrun

ES Vacuum gauge 0.2 bar with exchange contact

L1 Pressure swith 1.5 bar with exchange contact

G1

FCS050/053/055–3/4” GAS FCS070/073/075–3/4” GAS

FCS100/103/105–1 1/4”GAS FCS150/153/155–1 1/4”GAS

FCS180/185–1 1/2”GAS FCS200 – 1 1/2” GAS FCS250 - 1 1/2” GAS

FCS300/305–1 1/2”GAS FCS350/355-1 1/2”GAS

H1

Pressure swith 1.5 bar with exchange rolling

contact (360°)

G2 FCS050/053/055–1” GAS FCS070/073/075–1” GAS

V1 Visual diff. 1.5 bar FCS055/075/105/155

Spin-on type 050.0 N°1 for FCS050/055

F Flange SAE 1 1/2”

3000 PSI solo FCS300-355 070.0 N°1 for FCS070/075

V5 Visual diff. 1.5 bar

FCS053/073/103/153 FCS303/353/383

E1 Electrical diff. 1.5 bar FCS055/075/105155

100.0

N°1 for FCS100/105 N°2 for FCS200

N°2 for FCS300/305

E5 Electrical-optical diff.

1.5 bar FCS053/073/103/153

FCS303/353/383

150.0N°1 for FCS150/155

N°2 for FCS250 N°2 for FCS350/355

N1

FCS050/053/055–3/4” NPT FCS070/073/075–3/4” NPT FCS100/103/105–1 1/4”NPT FCS150/153/155–1 1/4”NPT

FCS180/185–1 1/2”NPT FCS200 – 1 1/2” NPT FCS250 - 1 1/2” NPT

FCS300/305–1 1/2”NPT FCS350/355-1 1/2”NPT

400.6 N°1 for FCS180/185 N°2 for FCS380/383

Z1 Electrical diff. 1.5 bar FCS053/073/103/153

FCS303/353/383

N2 FCS050/053/055–1” NPT FCS070/073/075–1” NPT

CS

0

OORRDDEERR CCOODDEE


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The CSG series filtering cartridges, featuring standard American design and flanging (interchangeable with the main manufacturers of American filters), give their best performances when fitted into hydraulic systems, earthworks machineries, agricultural machines and generally speaking into any movable/ mobile machines with pressure peaks up to 12 bar.

The fundamental characteristic of these elements is the possibility, for any clogged filter, to be easily replaced, by a quick and clean procedure, condition that has to be considered of great importance in

working contexts where highly deteriorated environmental conditions usually occur.

They can support flow rates up to 250 l/min.; each element can be equipped with a by-pass valve.

Specifically, FAI Filtri spin-on cartridges, equipped with new-generation “AD” filtering media, can grant very high standards of performance even in the hardest conditions.



TECHNICAL DATA

MATERIALS

Galvanized stamped plate flange



CARTRIDGES PRESSURE VALUES

Max. operating pressure: 12 bar



Impulse test in compliance with ISO 3724: from 0-12-0 up to 1Hz 50.000 cycles min.


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FILTERING ELEMENTS

“P” 10 and 25 nominal micron made of βx > 2 impregnated cellulose fibers


“M” 60 90 nominal micron made of wire net

RETENTION POWER


Dimension for

β (μm) Value Filtering rapport

Filter element

β ≥ 2 50%

β ≥ 20 95%

β ≥ 75 98,7%

β ≥ 200 99,5%

β2 β10 β20

final

ΔP (bar)

A03 - 2 2.4 3 20 >10000 >10000 7

A06 - 3 4.6 6 8 >2000 >10000 7

A10 3 6 7.8 10 1.5 ≥200 >1000 7

A16 7 9 12 16 - >25 >5000 7

A25 13 19 22 25 - >1.5 >35 7

P10 10 >30 >30 - 1 2 4.5 4

P25 25 >30 >30 - 1 1 1.3 4


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ISO 4406

CONTAMINATION CODES

NAS 1638

CORRESPONDING CLASS


5 μm 15 μm βx ≥ 200 12 9 3 1-2 High accuracy servo-plants – laboratory 15 11 6 3-6 Servo-plants – robotics – aeronautics 16 13 7 10-12 High sensitivity plants – where required 18 14 9 12-15 High standards of operating reliability

19 16 10 15-25 General plant engineering with limited reliability

21 18 12 25-40 Low pressure plants – desultory services

TESTS CARRIED OUT ON FILTERING ELEMENTS

Filtering elements differential collapsing pressure tested in compliance with ISO 2941:

“P” Type 5 bar

“AD” and “M” Types 10 bar



FILTERING SURFACES

Type P10/P25 AD06/AD10/AD25 M60/M90

CSG – 50 2390 cm2 1670 cm2 685 cm2

CSG – 70 3740 cm2 2600 cm2 1070 cm2

CSG – 100 4960 cm2 4460 cm2 1480 cm2

CSG – 150 8760 cm2 7885 cm2 2610 cm2


Type -2- setting 1 bar



GASKETS

Buna-N “A” type gaskets

Viton“V” type gaskets


BY-PASS VALVE


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COUPLINGS

For the different couplings see order forms

Specifically on request ( custom-made )


From –25°C up to +110°C

For different temperatures please contact our technical department

FLOW RATES

From 35 up to 150 l/min






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DIMENSIONAL INFORMATION

Type Flow rate

[l/min] A B C D E F

CSG 050 35 149

CSG 070 55 96

212 75 88 18

CSG 100 75 177

CSG 150 150 126

277

1 1/2” – 16 UNF

130 120 20

CSG 050-070 CSG 100-150


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ORDER CODE

CSG

Type Seals 50 A Nitril (buna-n) 70 V Viton 100 150

Vedi tabella dimensionale

Filter element P10

Couplings P25 Impregnated cellulose

fibers 10 e 25 μ A03

6 1 1/2” – 16 UNF

A06 A10 A16 A25

3. 6. 10, 16 e 25 μ Inorganic fibers

M60 M90

60. 90 μ wire mesh net

By-pass valve 0 Without by-pass 1 0.3 bar 2 1 bar 3 1.75 bar 4 2.5 bar

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CSD filtering cartridges, engineered to support medium pressure values up to max. 50 bar, provide a valid solution for filtration problems, granting their best performances when fitted into hydraulic drives, in presence of supercharged hydrostatic drives, earthworks machines, compressors, converters, hydraulic systems return or exhaust lines.

The fundamental characteristic of these elements is the possibility, for any clogged filter, to be easily replaced, by a quick and clean procedure, condition that has to be considered of great importance in working contexts where highly deteriorated environmental conditions usually occur.

They can support flow rates up to 140 l/min.

FAI Filtri spin-on cartridges, equipped with new-generation “A” filtering media, can specifically grant high standards of performance even in the hardest conditions.




MATERIALS

Alluminium flange derived from fusion



CARTRIDGES PRESSURES VALUES

Max operating pressure: 35 bar



Impulse test in compliance with ISO 3724: from 0-35-0 bar 1Hz 50.000 min.cycles

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FILTERING ELEMENTS

“P” 10 and 25 nominal micron made of βx > 2 impregnated cellulose fibers


RETENTION POWER


Dimensions for

β (μm) Value Filtering rapports

Filter element

β ≥ 2 50%

β ≥ 20 95%

β ≥ 75 98,7%

β ≥ 200 99,5%

β2 β10 β20

Final

ΔP (bar)

A03 - 2 2.4 3 20 >10000 >10000 7

A06 - 3 4.6 6 8 >2000 >10000 7

A10 3 6 7.8 10 1.5 ≥200 >1000 7

A16 7 9 12 16 - >25 >5000 7

A25 13 19 22 25 - >1.5 >35 7

P10 10 >30 >30 - 1 2 4.5 4

P25 25 >30 >30 - 1 1 1.3 4


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ISO 4406

CONTAMINATION CODES

NAS 1638

CORRESPONDING CLASS


5 μm 15 μm βx ≥ 200

12 9 3 1-2 High accuracy servo-plants – laboratory

15 11 6 3-6 Servo-plants – robotics – aeronautics

16 13 7 10-12 High sensitivity plants – where required

18 14 9 12-15 High standards of operating reliability

19 16 10 15-25 General plant engineering with limited reliability

21 18 12 25-40 Low pressure plants – desultory services

FILTERING ELEMENTS

Differential collapsing pressure of the filtering elements tested in compliance with ISO 2941: 20 bar



FILTERING SURFACES

Type P10/P25 A03/A06/A10/A16/A25

CSD – 020 1090 cm2 940 cm2

CSD – 050 2180 cm2 1680 cm2

CSD – 060 2720 cm2 2090 cm2

CSD – 070 3700 cm2 2830 cm2

CSD – 400 8600 cm2 5010 cm2

BY-PASS VALVES

No by-pass valve – in case a valve is present it is equipped directly on the head or cartridge casing.

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GASKETS

Buna-N “A” type gaskets/seals

Viton “V” type gaskets/seals

COUPLINGS

For the different coupling see order forms

Specifically on request ( custom-made )


Da –25°C a +110°C

Per altre temperature contattare ns. ufficio tecnico

FLOW RATES

Up to 180 l/min

N.B.: Choose the cartridge according to the filtration and to the recommended pressure drop.






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Type Flow rate [l/min] A B C

CSD 020 50 100

CSD 050 100 152

CSD 060 120 180

CSD 070 140

95,6

228

CSD 400 180 117 295

SEE ORDER CODE


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OORRDDEERR CCOODDEE

Type Seals CSD A Nitri (Buna - n)

V Viton

Filter element

Type Couplings P10 020 P25

Impregnated resin paper βx ≥ 2

050 A03 060 A06 070

0 – 1 – 2 - C

A10 400 0 A16

A25

Inorganic fiber βx ≥ 200

Couplings Type 20 ÷ 70

0 1”3/8-12 UN By-pass valve 1 3/4”-16 UN 0 Without by-pass 2 1”-12 UNF 3 1,75 bar C M32x2 4 2,5 bar Type 400 5 3,5 bar

0 1”3/4-12 UNF


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FSD complete filters, engineered to support medium pressures with peaks up to 50 bar, provide a valid solution for filtration problems, granting their best performances when fitted into hydraulic drives, in presence of supercharged hydrostatic drives, earthworks machines, compressors, converters, hydraulic systems exhaust lines.

The main characteristics of these expendable elements the possibility, for any clogged filter, to be easily replaced, by a quick and clean procedure, condition that has to be considered of great

importance in working contexts where highly deteriorated environmental conditions usually occur.

They can support flow rates up to 200 l/min.

Specifically, FAI Filtri spin-on cartridges, equipped with new-generation “A” filtering media, can grant high standards of performance even in the hardest conditions.




MATERIALS

Aluminium head derived from fusion

Aluminium flange derived from fusion



FILTERS PRESSURE VALUE

Max operatine pressure: 35 bar (25 bar per modello FSD180)


Bursting pressure 95 bar (70 bar per modello FSD180)

Impulse test in compliance with ISO 3724: da 0-35-0 bar 1Hz 50.000 cicli minimo (per FSD050÷070)

da 0-30-0 bar 1Hz 50.000 cicli minimo (per FSD180)

TESTS CARRIED OUT ON FILTERING ELEMENTS

Differential collapsing pressure of the filtering elements tested in compliance with ISO 2941: 20 bar

Resistenza alla deformazione assiale verificata secondo ISO 3723



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FILTERING ELEMENTS

“P” 10 and 25 nominal micron made of βx > 2impregnated cellulose fibers

“A” 3, 6, 10, 16 and 25 absolute micron made of βx ≥ 200 reinforced inorganic microfibers with polyester protections

RETENTION POWER


Dimensions for β (μm) Value Filtering rapport Filter


β ≥ 20 95%

β ≥ 75 98,7%

β ≥ 200 99,5% β2 β10 β20

final ΔP

(bar)

A03 - 2 2.4 3 20 >10000 >10000 7 A06 - 3 4.6 6 8 >2000 >10000 7 A10 3 6 7.8 10 1.5 ≥200 >1000 7 A16 7 9 12 16 - >25 >5000 7 A25 13 19 22 25 - >1.5 >35 7 P10 10 >30 >30 - 1 2 4.5 4 P25 25 >30 >30 - 1 1 1.3 4


ISO 4406 CONTAMINATION

CODES

NAS 1638 CORRESPONDING

CLASS



BY-PASS VALVE

Fitted into the head with opening differential pressure from 1,75 and 3,5 bar ±10%


structure


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GASKETS

Buna-N “A” Type gaskets

Viton “V” type gaskets

COUPLINGS

For coupling types see order codes

OPERATING TEMPERATURE

From –25°C up to +110°C

For different temperatures, please contact our technical department

FLOW RATE

Up to 180 l/min


INDICATORS

V1 type : Visual differential indicator setting 1,5 bar

V2 type : Visual differential indicator setting 3 bar

E1 type : Visual-electrical differential indicator setting 1,5 bar

E2 type : Visual-electrical differential indicator setting 3 bar

Curves are calculated in accordance with ISO 3968 and are valid for clean filtering elements. ΔP changes along with the density in presence of an eddy flow, and along with the dynamic viscosity in presence of a laminar flux. Curves are valid for mineral oils with a density of 0,86 Kg/dm3 and a dynamic viscosity of 30 mm2/sec (cSt). When choosing the filtering medium consider the pressure losses deriving from the flow rate : Up to 0,3÷0,5 bar for filters fitted on the return line Up to 1÷1,5 bar for filters fitted on the pressure line (The total pressure drop is to be calculated by adding up the spin-on filter pressure drop. See CSD catalogue)

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PRESSURE DROP


Type A B C D E F G H L M P FSD 050 3/4” GAS 185 219 FSD 060 212 246 FSD 070

1” GAS 34

260 294 95 95 M8 38 112 25

FSD 180 1“1/4 GAS 39 330 369 121 117 M10 48 135 30

FSD 050 – equipped with N°1 CSD 050.0.0 FSD 060 – equipped with N°1 CSD 060.0.0 FSD 070 – equipped with N°1 CSD 070.0.0 FSD 180 – equipped with N°1 CSD 400.0.0

Electrical differential indicator Gauging: 1,2 bar – with by-pass 1.75 bar – E1 Gauging: 3 bar – with by-pass 3.5 bar – E2

Optical differential indicator Gauging: 1,5 bar– with by-pass 1.75 bar – V1 Gauging: 3 bar – With by-pass 3.5 bar – V2


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FFUUNNCCTTIIOONNAALL DDIIAAGGRRAAMM

FSD 050 FSD 060 FSD 070 FSD 180

Filter elementFSD 050 – N°1 CSD 050.0 FSD 060 – N°1 CSD 060.0 FSD 070 – N°1 CSD 070.0 FSD 180 – N°1 CSD 400.0

By-pass valve1.75 bar 3.5 bar

Electrical differential indicator 1.2 bar 3 bar

Optical differential indicator1.2 bar 3 bar


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OORRDDEERR CCOODDEE

FSD

Type Filter element 050 N°1 CSD050.0 P10 060 N°1 CSD060.0 P25

10 e 25 nominal micron Impregnated paper

070 N°1 CSD070.0 A03 180 N°1 CSD400.0 A06 A10 By-pass Valve A16 0 Without by-pass A25

3, 6, 10, 16 e 25 absolute micron inorganic fibers

1 With by-pass 1,75 bar 2 With by-pass 3,5 bar Gaskets A Nitril (buna-n) Indicators V Viton S Without V1 Optical differential

indicator 1.2 bar Couplings

V2 Optical differential indicator 3 bar

G 3/4” GAS for FSD 050 1” GAS for FSD 070

1”1/4 GAS for FSD 180 E1 Electrical differential indicator 1.2 bar

X Special on request E2 Electrical differential

indicator 3 bar

Mounting side indicator (See picture on left)

D Indicator mounted on right side

S Indicator mounted on

left side

CSD

0

Spin-on element order code


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DDEESSCCRRIIPPTTIIOONN The “SUE” type filters series is particularly suitable for submersed assembly into tanks or on intake lines for volumetric pumps protection from gross particles contamination. There are 13 sizes available with nominal flow rates up to 500 l/min. Filters can also be equipped with by-pass valves.


MATERIALS Couplings: glass fiber charged nylon By-pass valves made of glass-fiber charged

nylon Perforated/drilled supporting pipes and

galvanized steel end caps CARTRIDGE COLLAPSING PRESSURE

Collapsing pressure: 1 bar

FILTER ELEMENT M60 Squared mesh stainless steel wire net M90 Brass net M250 Galvanized steel net

RETENTION POWER For squared mesh wire nets the filtration power is measured in micron starting from the max. diameter of the sphere inscribed into the mesh.

BY-PASS VALVE

SUE filters can be equipped with a by-pass valve with opening at a differential pressure value of 0,3 bar

COUPLINGS For different couplings types see dimensional table

OPERATING TEMPERATURE From –20°C up to +100°C

FILTERING SURFACE

Type M60÷M250 Type M60÷M250 SUE 5 140 cm2 SUE 90 1155 cm2 SUE 10 270 cm2 SUE 115 1320 cm2 SUE 15 270 cm2 SUE 135 1880 cm2 SUE 25 315 cm2 SUE 227 2670 cm2 SUE 43 470 cm2 SUE 340 4160 cm2 SUE 47 670 cm2 SUE 455 5400 cm2 SUE 75 870 cm2

FLOW RATE

See dimensional table

PRESSURE DROP II Curves are applicable to mineral oil with a dynamic viscosity of 30 mm2/sec. (cSt). ΔP changes along with the values of dynamic viscosity according to the following formulas: Dynamic viscosity variations ≤5 Dynamic viscosity variations >5 In both formulas ΔP stands for the pressure drop calculated on the curves, v stands for the reference dynamic viscosità (30 mm²/sec); ΔP1 is the pressure drop to be calculated and v1 stands for the actual dynamic viscosity of the tested fluid. For the best setting of the filter durino the intale phase it is advisable not to exceed the flux recommended speed 1m/sec. These filters have been technically engineered to support pressure losses up to 0,02 bar.


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OORRDDEERR CCOODDEE

SUE

Type Couplings 5 G Filettato GAS 10

3/8” Speciali a richiesta

15 1/2” 25 3/4” By-pass valve 43 B With by-pass 47

1” S Without by-pass

75 90

115 1 1/2”

Filter element 135 M60 Wire mesh net 227

2” M125 Nrass net

340 2 1/2” M250 Galvanized wire net 455 3”

Type A B H H1 CH Flow rate[l/min]

SUE 5 3/8” 44 60 8 27 6

SUE 10 3/8” 44 105 8 27 10

SUE 15 1/2” 44 105 8 27 15

SUE 25 3/4” 65 110 15 42 25

SUE 43 1” 65 140 15 42 50

SUE 47 1” 86 110 15 42 70

SUE 75 1 1/2” 86 140 18 68 95

SUE 90 1 1/2” 86 180 18 68 125

SUE 115 1 1/2” 86 200 18 68 130

SUE 135 2” 86 260 18 68 180

SUE 227 2” 150 150 18 104 225

SUE 340 2 1/2” 150 215 18 104 350

SUE 455 3” 150 270 18 104 500

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spin-on filter element - cs/ctt...

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