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SHANGHAI - KAILI YARN SPLICER

__Working Manual. __Spares Parts Catalogue. __ For AIR and AQUA models Sales / Service and Spares by:

DNADNADNADNA EXPERT SERVICES SCO-35-36, I ST FLOOR, SECTOR 17-C, CHANDIGARH, INDIA. PIN – 160017.

dnaexp_india@hotmail.com dnaexpINDIA@gmail.com

0091-172-3042434 – TELEFAX 0091-98155 56146 _ MOBILE

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1. PRODUCT APPLICATION

Pneumatic Air Splicers Type QF7305/QF7306 are new-type accessories for yarn-

splicing used in winding process of textile industry, which can be instead of conventional

knotting ways ( such as Weaving Knot Splicer and Tight Knot Splicer) so as to get the

excellent knotless yarn and obvious benefits in economy and society for improving the

quality of yarn and cloth.

II. MAIN FEATURES

1. Driving Type : Hand-lift carbine type, by means of up & down and back &

forth movement of the cylinder piston.

2. Yarn Feeding Type: Double-sided cross-wise yarn feeding, waste-yarn

gripping type.

3. Splicing Speed: 0.3 second- 1 second/time (adjust according to the different

yarns.)

4. Thickness of Splicing: 1-1.3 time coarse as the original yarn.

5. Length of Splicing: 18-30 mm

6. Retaining Strength of Splicing: > 80 % of the original yarn

7. Retaining Strength of Splicing: CV value < 20 %

8. Pressure of Compressed Air: 0.54 - 0.68 mpa

9. Suitable Yarn: Cotton, wool, chemical fibres and blended yarn

10. Adaption to the Density of Yarn: 30 -7 tex ( Ne 20-85)

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Applicable Range Yarn

Count

Spliced

Strength

Air

Pressure

(MPa)

Constant

Pressure

QF7304 Applied to pure cotton single yarn and some cotton/synthetic fiber single yarn (synthetic fiber content less than 10%)

More than 80% of raw yarn

0.6�0.62

QF7305 Applied to pure cotton single yarn: cotton/synthetic fiber blended yarn, pure synthetic fiber yarn, and woolen yarn.

20S�80S

Basically 80% of raw yarn; pure man-made fiber products about 80%

0.65�0.7 (woolen yarn) 0.55�0.6

Applied to pure cotton, cotton/synthetic fiber yarn, rotor yarn, cotton / linen blended and pure yarn

10S�80S

16/2S�12

0/2S

QF7306B

Especially to the coarse single yarn and ply yarn of pure cotton

Coarse yarn of pure cotton : 5S� 20S

more than 80% of raw yarn

0.62�0.68

QF7307B

Applied to the spandex core-spun single yarn

10S�60S

more than 80% of raw yarn

0.65�0.7

III TECHNOLOGICAL PROCESS AND CONSTRUCTIONAL

CHARACTERISTICS FOR SPLICING

Technological Process for Splicing :

1. Position the yarn diagonally, making sure that it is located at the bottom of the

introduction slots, this enables the yarn to be crossed in the mingling chamber

while the working air current opens . (See Fig 1).

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2. The two ends of the yarn are individually secured by the clamper and the yarn

clamp, and the scissors cut the surplus yarn. Then, the chamber cover will close on

the mingling chamber .( See Fig. 2)

3. When the air blast within the detwisted tube, the ends of the yarn blast into the

detwisted oscillators after cutting the surplus yarn and the yarn is untwisted, being

effected by the high-frequency oscillating slices.

4. The opened ends are retracted from the detwisted oscillators and blended within

the mingling chamber. ( See Fig. 4)

5. A jet of compressed air is directed into the mingling chamber and the final joint is

made.( See Fig. 5)

6. The chamber cover will now open and the yarn is ready to be removed and would

onto the bobbin. At this stage the unit is ready to start the next cycle.

Constructional Characterstics for Splicing :

Pneumatic Splicer Type QF7305/7306 consists of Cylinder Driving Part, Splicing Part

and Clamping & Yarn-cutting part which are relatively independent, easy to repairing

and assembling. Its constructional characteristics are:

1. In operation, by means of hand-lift carbine type structure _ in the course of

splicing, time-Switch for the air by means of auto-reversing for air current and this

enables the splicing quality to be steady and reliable, not being effected by man-

made influence.

2. The working time for the splicer can be adjusted within 0.3--1 second.

3. In driving, the cylinder drives the piston rod (which does thread-clamping, thread-

cutting & thread-plucking by means of the cam-gear) and the air distributing-rod

(which connects the air circuits for twisting & detwisting at a proper time). The

operation is simple and reliable.

4. Adopted by means of high-frequency oscillation, the detwisting is quick and

effective. This is a breakthrough in comparison with the conventional ways of

Detwisting. The air volume for detwisting is adjustable and its effects can be

checked.

5. As to the yarns within the range of 30-& tex, they can be suitable with simple

adjustments.

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3.2 Design of air flow

(1) Selection of air compressor

According to the measure, the maximum air consumption of air splicer is 1 L per

time. If we have 8 ~ 10 sets of coners Model 1332, each with 5 air splicers (one for

spare), then there should be 32 ~ 40 air splicers in all of the coner working together. In

this case, how to select the air compressor to guarantee the normal operation of the air

splicer? The air compressor with a maximum pressure of 1.25 MPa and an exhausting

volume of 0.8m3 per minute is the ideal one, because it can guarantee pressure and air

flow as well. Besides, during the operation of the air compressor there are no full load

and any other surplus power. Then its working life can be effectively extended.

According to that, the air splicer decides the size of the air compressor. If there is a great

deal of air consumption, a compressed air station is needed to supply air together.

(2) Design of the piping system

Air compressor decides the size of piping system and the size of the pipe decides the

air flow and pressure. Take 8 ~10 coners of Model 1332 as an example, the main pipe

should be the water pipe of 1 1/2″�2″, the optimum is 2″. The main pipe is usually fixed

closely to the tailstock. 1 1/2″pipes is used as sub-pipe which extend to the middle

underneath of the coner. Taking 100 spindles as a standard, the 1 1/2″ pipes should

extend to the fifth leg counting from the tailstock, and further 10 cm�20 cm should be

cut and hinged to use. Such piping system is a perfect design and there is no more air

pressure drop.

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Splicing Part

Clamping & Yarn-cutting Part

Cylinder Driving Part

Inlet Connection

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IV. ADJUSTMENT FOR SPLICING PROCESS This splicer is suitable to different varieties of yarns the adjustments of Splicing Time of Cycle (T), Splicing Length (L) and Ends Preparation Air Volume (E). Attention should be paid that the structures of these three factors are independent, but have definite relations to the features of splicing. 4.1 Time (Speed) Adjustment (T):

The adjusting device is located at the bottom of the air splicer. The speed is divided into 6 grades(T=1�6).The 6th grade is the slowest while the 1st is the fastest. It means the speed is slowing down with the increase of the grade. But when all 1�6 grades can’t meet the demand we can adjust the screw inside a small hole in the center of the device, which is named main adjusting screw to provide wide speed ranges. The one outside is called the micro-adjusting screw, which can be used only after finishing the main adjustment. Normally it is prohibited to adjust. It will cause bad bounding effect if adjusted too fast. Please take care of adjustment (Don’t adjust the rate of the AS too fast to get high productivity blindly).

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4.2 Length of the Splicing Area (L)

This device is called yarn-dialing piece adjustment and used to adjust the congruent length. It is located on the top of the air splicer with one at both sides of the hull. There are also 6 grades (in practical operation, adjusting L=1�6 is only for reference). The quality of the congruent length affects the fineness, appearance smooth property and strength of the yarn. In order to meet the demand of strength, choosing shorter length will gain better appearance. The ideal splicing fineness should be controlled within 1�1.1 times of the raw yarn. The congruent length will change together with the yarn counts, and the length of splicing area (L) should be adjusted. To adjust the yarn-dialing piece, we must adjust the pieces on both sides together and the positions of the two pieces should be kept on a line after adjusting. Splicing area is directly correlated with the fineness and smooth property of the yarn. So we should often check whether the position is correct. 4.3 Air jet volume of detwisting (E):

This device is on the top of the air splicing device and at the back of hull. It’s specially used to regulate the air jet volume of detwisting, which can also be divided into 6 grades (the range would exceed the 6 levels in practical operation). The greater its value is, the greater air jet volume that the oscillator of detwisting can give out. The function of regulating E is to increase or reduce the jet volume of detwisting at the same time, thus to reach the ideal detwisting effect. Generally speaking, air jet volume alters according to yarn count changes. But the altering range is not so large, Those in the range of 20S(Ne)�40S(Ne) do not change basically, under 20S (Ne) adjust E to maximum, above 40S(Ne) adjust E to a bit less maximum. When E is adjusted to maximum, arrow of indicator in the device should point downward, vertical with the ground, of which real regulation range is between 1 and site of arrow pointing vertical ground. Exceed the range can result less jet volume of de-twisting, even no jet volume.

In practical operation, detwisting effect will directly impact the splicing feature. We can not only utilize experience, but also use the detwisting effect to judge whether the detwisting is normal or not. Different detwisting way can result in different splicing situations as following. a. well detwisting well splicing b. spinning state of detwisting ends pilling state of two face ends of spliced area c. inadequate de-twisting state too small splicing area d. excessive detwisting state too slim splicing area

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A. Ideal ends preparation

B. Fibres entangled at the tip

C. Insufficient ends preparation

D.excessive ends preparation

Splice with minimal mingling

Splice with weak centre

Splice with fugitive ends

Correct splice

4.4 The adjustment of oscillator and splicing cavity

Oscillator should be adjusted mainly according to the twisting directions of yarn. The

adjustment of splicing cavity is more complicated because the appropriated types of

splicing cavity should be chosen according to kinds of yarn in some special cases.

V. OPERATION AND MAINTENANCE. 5.1. Operation of air splicer

The operation of air splicer will affect the nodes quality directly. The tied yarn can’t

pass through the electronic yarn cleaner, so it requires concentration in the air splicer

operating. The following is operating experience achieved in the past few years only for

reference.

Firstly, pick up the broken ends from bobbin with thumb and forefinger of right hand,

pass through the guide plate and drag board, and then put the yarn in diagonal state into

the air splicer. Secondly, pick up the broken ends from bobbin by left hand, and put ends

in diagonal state into the air splicer too. .Now through the splicing hole, we will see the

two yarns crossing together in the splicing hole, also the two yarns are in the opening of

oscillator. Two ends of yarn are amalgamated on left hand at this moment and drawn

straight. These two yarn are yarn tail also called waste yarn. And then hold that yarn in

the bobbin and draw straight with the thumb and forefinger after the right hand

unclamped. Push the handle of air splicer with the thumb of the right hand. After

movements of the air splicer are finished, right hand begins to carry the yarn. It should

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incline gently to the left so as to ensure that yarn is taken out smoothly (vertically

carrying will break yarn). While taking out yarn, look over the ranges of the splicing area,

check with eyes, ensure the tied yarn meet the quality requirement, then wind the yarn.

Two waste yarns produced on air splicer should have been on the left hand all the time.

Otherwise it will cause the waste yarn brought into bobbin.

1. The yarn is put at the bottom of the guide thread kettle in diagonal state, two yarns

are in crossing state in splicing cavity and open the operating air way. 2. Both ends of yarn are hold by gripper and waste yarn is cut off, then splice cover

closes. 3. The detwisting tube begins jet to make the ends cut off after-yarn enter the

detwisting oscillator and begin detwisting. 4. The detwisting thread is conducted out of the oscillator and overlapped in the

Splicer cavity. 5. Splicer cavity both jet air and spray at the same time to intermingling two yarn

heads. 6. Craft movement reset, the twisted yarn is wound on the bobbin after opening cover

of cavity. 5.2. Maintenance of air splicer

When using air splicer of Model QF7304, Model QF7305, Model QF7304 and Model

QF7305, maintenance is very important. Whether maintenance is regular or not will

influence product quality directly. Some buyers seldom pay any attention to it, and think

that all kinds of yarn can be produced when having air splicer, and always owe all

problems to quality of air splicer. Wear and tear will normally happen in all products and

trouble frequency is related to wearing degree of the parts. It is made up of nearly 240

kinds of parts in total and most parts are unavoidably worn. We can guarantee the quality

and reduce the cost by trouble-shooting in sprout. So a full-time maintenance staff is

needed. Only in this way could the product quality and build their own brands. How to

make the maintaining better? The most important is that maintenance staff should have

extremely strong sense of responsibility. Secondly, maintenance staff should have certain

knowledge and technological accomplishment.

How to maintain well? The preparative work before maintenance includes allocating

the air splicer directly to certain person. The spare machine should be ready all the time,

and the serial number should be registered on the notebooks so that the maintenance staff

could know every air splicer and avoid blind use. When using the spare machine to

replace the defected one ,it is better to make the record of every change every week in

order to assure the maintenance is purposeful. Replace the spare machine again after the

defected machine is repaired well and make it ready again. Working in this way for a

certain time one will realize that maintenance is in an order manner and can improve his

own of quick judging and solving the trouble. After accomplishing this, he can begin

daily maintenance work..

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Daily maintenance: First is to check whether the spare machine has been changed, then

clean every air splicer in production, refuel (using clean lubricant or spindle oil), and

carry on a basically overall inspection to every air splicer, pinpoint the problems and

solve it in time. Particularly pay close attention to the oscillator, oscillating slice, position

of blade and part of splice cavity, because those parts will directly influence quality of the

tied yarn. After checking, try to splice several heads (generally3�5). If the effect is good

enough, we can begin with the next one. If the trouble of an air splicer can’t be solved

within 10 minutes, it must be replaced by the spare one until after the defected one is

repaired. The maintenance work should be done every day to assure high productivity.

The air splicer of Model QF7304 and Model QF7305 must be cleaned, refueled and

maintained every day.

Monthly maintenance: After running for 300 000�400 000 times (about one month),

every air splicer should be given a detail maintenance. The maintenance includes:

disassemble the air splicer� wash cylinder�air pipes and driving parts once with

kerosene or oil. Kerosene is optimal owing to a little lubrication function, which can

avoid damaging cylinder. Then use a compressed air gun to blow away all the dirt aiming

pipes and rub up. Then check every part, such as: gasket, skeleton frame, blade, yarn-

dialing sheet and driving roller, change a new one if necessary. Among them gasket is

more easily torn, and should be changed frequently. The inter surface of cylinder should

be lubricated with thin grease (2 # lubrication grease or 7015/7016 aviation TM high and

low temperature lubrication grease) again when installed. During installing piston, more

lubrication grease should be spread at piston and around the gasket. Then put the rest

lubricating grease at the cylinder entrance into the cylinder after installing the piston.

5.3. Common faults of air splicer and troubleshooting

In the use of air splicer, there will be various kinds of faults. Some are very slight and can

even be ignored, but they usually cause other parts or themselves directly influence the

quality of products. So maintenance staffs are expected to accumulate experience in the

long-term running and learn how to listen, look, find problems and solve them without

any delay. When the fault can’t be identified during repairing, comparison method can be

adopted. First assure the fault location, check the parts one by one and replace with a new

one. (Comparison method is to partly compare and change the normal spare one with a

bad one, such as the left and right side frame components, cover-bear components and so

on. The rest can be done in the same way).

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VI. TABLE OF WORN-OUT SPARE PARTS

Descriptions Parts No Quantities (pcs/set )

Detwisting Oscillator 0200---2, 0200---4(z)

0200---3, 0200---5(z)

One for each

Damped Block 0210 2

Seal-ring for Shaft Bushing 0102 12

Seal-ring Type “O” 0116 4

L. & R. Flexible Blade 0347, 0344 One for each

L. & R. Flexible Blade 0300--6L, 0300--R One for each

Chamber Cover 0200---10 1

Rectangle Washer 0107 1

VII BREAKDOWN ANALYSES

Problems Reasons Solutions

Slice with

weak

centre

1. Shorter overlapping Yarns

2. Excessive ends preparation

1. Adjust two sides of “L” to reduce

the stroke of the thread-plucking

slice

2. Adjust “E” to a low number

Splice

with heavy

fuzzy ends

1.Longer overlapping yarns

2.Imperfect ends Preparation

1.Adjust two sides of “L” to

increase the stroke of the thread -

plucking slice

2. Increase the jet volume of

detwisting. Adjust “E” to a high

number. Check the oscillators if

they are broken or clamped by the

waste thread. Meanwhile, check if

the pressure is too low and the

splicing speed is too fast.

Lower

strength

1.Imperfect ends Preparation 2.

Lower pressure

3. Shorter time (Faster speed) 4.

Shorter or longer splicing area

1.Same as the above item “2”

2.Check the pressure meter

3.Adjust “T” to a high number

4.Adjust “L” to a high or a low

number on condition of not

influencing the appearance too

much.

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Unsmooth

yarn

flowing

1.Wrong operating methods

2.The damped block is worn-out

into slot or the yarn can’t be pressed

by the fall plate.

1.Lift the yarn up while yarn-

flowing

2. Replace the damped block.

(0210) Or the fall plate (0225)

Unsteady

strength

and

appearance

1.Unsteady pressure

2.Loose yarn-plucking plate

3. Faster speed

1.Check the regulation of the

pressure

2. Check the setting-up of the

butterfly plate spring or replace it

3. Adjust “T” to a high number

The

piston-rod

fails to

return

1.Leakage of the seal-ring

2. Unbalance of the four lock nuts

or the screws on the gantry housing

3. Narrow gap between the cylinder

and the piston

1. Replace the seal-ring

2. Adjust the nuts or the screws

3. Modify/replace the piston

VIII. Check steps of the water tank

Rotate the (0426B) for 2~3 circles in adverse clockwise, readjust the water flow if it can flow. If not, check according to following steps.

Note: (0426B) is the adjusting button of water flow.

1. Rotate the 0424B, and push the handle. If there are drops spaying from the rotated

little hole (0424B), the trouble is in the one-way value associative component on

(0400-5B). If there are no drops spaying, check the one-way associative

component under (0400-4B) and the water pipe of (0414B) to see whether it is

blocked. If they are both in order, check the air value of (0400-2B) associative

component to see whether it can move or the nut on it is off .If it is in order, use

the air gun blowing the water course to remove the foreign matter blocked in it

2. Trouble in one-way value: Two sides are smooth or two sides are obstructed.

Dissemble the one-way value, wash it and reinstall; change the one-way value.

3. The air value of (0400-2B) does not move. Deformation of the nylon part in the air

piston results in the friction between nylon and air cylinder. Method of check:

dissemble the (0114) gasket of the value. It is good if the value can move up and

down freely in the air cylinder; if the gasket can not put into the cylinder or it is

very tight, then the value has been deformed and needs repair or change.

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Not enough Strength

1. There is no water or mist in the water tank.

2. The type of the splicing cavity and oscillator is incorrect.

1. Fill the water tank with water or adjust the spraying quantity.

2. Reselect the type and twist direction.

Water tank leakage

1. The seal of the water tank is broken or ignored.

1. Change or remedy involved gasket.

No mist sprayed

1. No water. 2. The water level is lower than the

standard line. 3. Single-way value is out of work. 4. Cotton yarn and sundries enter

and block the water tank, water pipe and up-down single-way value.

5. Deformation of the air value prevents the movement or the value nut is off.

1. Fill water. 2. Fill water. 3. Repair or change. 4. Dissemble parts in the

water tank , clean out the material with water gun and remove the matter out of the one-way value and water inlet hole in the cylinder.

5. Repair or change the air piston.

Unstable spraying, water for adjusting bigger, no water for small

1. The seal (0111 and 0114) of the cylinder is broken or wore out.

2. Single-way value is out of work. 3. The seal of Ø4×1 and Ø3×0.8 is

broken or aging. 4. The movement of air piston is

slow.

1. change the gasket (0111 and 0114) and spray them with grease.

2. Repair or change the single-way value.

3. Chang the worn-out seal. 4. Check the air course

whether smooth, spay the piston cylinder and piston with grease, then change the seal (0114).

IX. MOUNTING

The correct mounting and operating of the Air Splicer consist of the mounting of

air supply system, piping circuit and the auxiliaries of the winding frame. The

details will be described as follows:

1. The designing mounting of air supply system :

Air splicing is a technology of pre-detwisting the yarn tail and retwisting with the

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purified compressed-air, so there will be some definite requirement for the

pressure, the flow and the purity of the air-supply.

The working pressure of the Air Splicer is 0.54----0.68 Mpa. Normally, we may

consideration of the piping loss and safety operation regulations, the sufficient

pressure of the air supply should be assured.

Flow is another key parameter effecting on the splicing features. According to the

measurement, the maximum air consumption for one single air splicer is one liter

each time. By calculating the numbers of the air splicers, the later developing

margins and the air leakage, the quota air exhaustion for the air supply should be

sufficient. If the air exhaustion for the air supply is 400 liter/minute, it may be met

the needs of 25 air splicers running in the same time. Moreover, the diameters, of

the main and branch pipings should be rationally assured. The actual insufficient

flow may be caused by the smaller diameters. For example, while operating 8 sets

of air splicers, the diameter of the main piping can’t be less than 25 mm and that

of the branch piping can’t be less than 8 mm.

The purity of the air supply is an important problem, which can’t be neglected.

Other wise the oil (water), dirts and other impurities will be gathered within the

parts. This will influence the splicing quality and mechanical operation. If the high

temperature gas exhausted from the compressor transfer directly to the splicer, due

to the resucing of the temperature along the line. Therefore, the following system

may usually be adopted: (See Fig. 10 )

Certainly, the above-mentioned system is for reference only. The-0 customer

should make proper adjustment according to the practical features and

surroundings. If you are going to expand the application of the air splicers in a

large scale, it is necessary to set up a complete air-compressed station.

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2. Mounting of Auxiliaries:

At present, this air splicer is suitable for the conversion of winding Frame Model

1332. The air motive power transfers to the air splicer through the auxiliary unit

mounted on the frame foot. The auxiliaries include the rail, the caterpillar, the air

piping and the valve etc.

The following problems should be paid attention to while mounting:

1. In the branch of each winding frame, an air relief valve ( 0.6 Mpa ), a water-

separating filter and a ball stop valve should be set up in order to watch the

conditions of the air supply and the open & close air circuit. The water should be

regularly drained.

2. The iron-sheet rail can be a suspensible style. This is convenient to do the cleaning

work. It may also be mounted on the ground, but the size “H” can’t be so long as

to influence the running of the caterpillar or the small cart. ( See Fig. 12 ) During

mounting, the steadiness of the rail should be paid attention to and kept in straight

line in between, The tops of the fixed screws should not be shown up the bottom

of the solt, The iron-sheet slot with its holes in the inner-side ( or in the bottom )

should be mounted in the centre for passing the air-transferring pipe.

3. One end of the nylon caterpillar should be fixed in a position left ( right ) of the

center so as to let the another end of its length just running to the two ends

following after the small cart. Take the mounting of the air splicer on the 50-

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spindle ( single-sided ) Winder Model 1332 as an example; generall taking a

position left ( right ) about 0.2 meter, the nylon caterpillar needs actually 152

sections ( section gauge: 0.045 meter ). If mounting two air splicers on the 60-

spindle ( single-sided ) winder, two ests of nylon caterpillars may be separately

mounted on the two sided of the relative length a position left ( right ) 0.2 meter.

It needs 95 x 2 = 190 sections ( The relative length of the air-transferring pipe may

be calculated like this ) Besides, a declined transmitting board should be set-up to

keep the nylon caterpillar reciprocating smoothly.

The another end of the nylon caterpillar is fixed with the small cart by a pull-rod.

(See Fig. 14) The structure showing in Fig. 14 is for reference only. The height of

the pull-rod should be higher than the iron-sheet rail. In Fig. 14, the air-pipe is

hoped tightly on the pull-rod. The nylon caterpillar is inserted tightly inside the

slot.

4. The air splicer is mounted on the support of the small cart by means of two

mounting holes.(The poerating lever is leaning towards the side of the winder )

and well adjusted its dip-angle up and down. Caution: the yarn-bag of the small

cart should be laid on the right side so as to be easy for operating.

5. After the air-transferring pressing tube is connected with the air circuit by means

of the quick-repaceable connector, the air supply will be open. Then check the air

leakage, the regular pressure and the smooth running of the small cart. Thus the

trial running can be carried out.

X. ILLUSTRATIONS OF ACCESSORIES

1. accessories list for the driving part of the cylinder ( Assembly parts )

2. Accessories list for the splicing parts ( Assembly parts )

3. Accessories list for the thread-clamping parts of the scissors

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1. Accessories List for the Driving Part of the Cylinder ( Assembly Parts )

Accessories List

-------------------

0101 Valve Stem 0124 Torsion Spring Dowel

0102 O. Ring 0125 Torsion Spring

0103 Cage 0126 Cover Spacer

0104 RIng Guide 0127 Lever Spacer

0105 Bush 0128 Connecting Pulley Shaft

0106 Valve Stem 0129 Connecting Dowel

0107 Gasket 0130 Riveting Axle

0108 Cage 0131 Connecting Pulley

0109 Index 0132 Connecting Rod

0110 Pin 0133 Cover Screw

0111 O. Ring 0134 Slider

0112 Cylinder Stop-block 0135 Cylinder Bottom Stop-block

0113 Cylinder Body Base 0136 Linking Plate

0114 O. RIng 0137 Connecting Torsion Spring

0115 Nozzle 0138 Stop-block

0116 O. Ring 0139 Hose Connecting Bush

0117 Piston Screw 0140 Inlet Nozzle Connector

0118 Piston Plate 0141 Pressing Lever

0119 Piston 0142 Pin Tie-spacer

0120 Piston Shaft 0143 Lever Bush

0121 Cuylinder Body 0146 Leaning Bush

0122 Tie Rod Pin 0147 Washer

0123 Cover

Assembly Parts

------------------

0100---1 Cylinder Body 0100---4 Lever & Connecting-rod

0100---2 Cylinder-body Base 0100---5 Piston

0100---3 Cover

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2. Accessories List for the Splicing Parts ( Assembly Parts )

Accessories List

-------------------

0201 Air-circuit Guide Head 0223 Right Cam

0202 Mingling Hole Stop-block 0224 Right Damper

0203 Detwisting Hole Stop-block 0225 Left Damper

0204 Piston Shaft Bearing 0226 Damper Bushing

0205 Oscillating Slice 0227 Bridge

0206 Right Oscillator (Z) 0228 Bridge Inserter

0207 Left Oscillator (S) 0229 Bridge Screw

0208 Left Oscillator (Z) 0230 Chamber Cover

0209 Right Oscillator (S) 0231 Chamber Cover Inserter

0210 Damping Block 0232 Bracket Screw

0211 Detwisting Tube 0233 Bracket

0212 Detwisting Dowel Pin 0234 Mingling Chamber (S)

0213 Cover Guide 0235 Mingling Chamber (Z)

0214 Cover Screw 0236 Mingling Chamber Inseter

0215 Cover 0237 O. Ring

0216 Cover Pulley 0238 Mingling Chamber Bush

0217 Cover Pulley Shaft 0239 Cylinder Guide Bush

0218 Pivot 0240 Index

0219 Torsion Spring for Cover 0241 Screw

0220 Torsion Spring for L. Damper 0242 Cover Body

0221 Torsion Spring for R. Damper 0243 Gasket

0222 Left Cam 0244 Left Guide Plate

0245 Right Guide Plate

Assembly Parts

-----------------

0200-1 Air-circuit Guide Head 0200-7 Left Damper

0200-2 Right Oscillator (Z) 0200-8 Right Damper

0200-3 Left Oscillator (S) 0200-9 Bridge

0200-4 Left Oscillator (Z) 0200-10 Chamber Cover

0200-5 Rigjht Oscillator (S) 0200-11 Mingling Chamber (S)

0200-6 Cover 0200-12 Mingling Chamber (Z)

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3. Accessories List for the Thread-clamping Parts of the Scissors (Assembly Parts)

Accessories List

0301 Left Actuating Lever 0328 Yarn-plucking Spacer

0302 Moving Yarn-clamp 0329 Torsion Spring for Right

0303 Actuating Lever Bush Moving Yarn clamp

0304 Actuating lever Sleeve 0330 Actuating Lever Spacer

0305 Linking Dowel 0331 Yarn-plucking Index

0306 Linking Dowel Pin ` 0332 Butter-fly Coil spring

0307 Actuating Lever Link 0333 Yarn-plucking Cam

0308 Actuating Lever Spring Pin 0334 Right Yarn-plucker

0309 Actuating Lever Pulley Shaft 0335 RightYarn-plucking Control

0310 Actuating Lever Pulley 0336 Yarn-Plucking Shaft

0311 Right Actuating Lever 0337 Control Sleeve

0312 Right Clamping Scissor Support 0338 Yarn-plucking pulley shaft

0313 Scissor Support Spacer 0339 Yarn-Plucking Pulley

0314 Left Clamping Scissor Support 0340 Left Yarn-Plucker

0315 Torsion Spring for Left Moving 0341 Left Yarn-Plucking Control

Yarn-clamp 0342 Right Fixed Blade

0316 Clamping Guide 0343 Fixed Blade Sleeve

0317 Yarn-clamping Spring Dowel 0344 Right Moving Blade

0318 Yarn-clamping Bush 0345 Right Scissor Leaf Spring

0319 Yarn-clamping Block 0346 Left Scissor Leaf Spring

0320 Yarn-clamping Spring 0347 Left Moving Blade

0321 Right Fixed Clamp 0348 Left Fixed Blade

0323 Waste Yarn-clamping Spring 0349 Torsion Spring for Left Yarn

Plucking

0324 Clamping Pin 0350 Scissor Bush

0325 Left Fixed Clamp 0351 Gasket

0326 Torsion Spring for Right Scissor 0352 Blade Support Bush

0327 Torsion Spring for Right Yarn- 0353 Torsion Spring for Left Scissors

Assembly Parts

0300--1 L Left Actuating Lever 0300--4 L Left Frictioner

0300--1 R Right Actuating Lever 0300--5 R Right Tail Lever

0300--2 R Right Wall Plate ( Right Yarn-plucking )

0300--2 L Left Wall Plate 0300--5 L Left Tail Lever

0300--3 Yarn-clamping Guide 0300--6 R Right Fixed Blade

0300--4 R Right Frictioner ( Clamping ) 0300--6 L Left Fixed Blade

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Accessories List (Water Parts)

0402B clogging screw

414-B water duct

418-B valve plug screw

419 B water closing ring

420-B spacer

421-B plug screw

422-B M2.5 screw

423-B M3 screw

424-B water closing screw

425-B locking nut

426-B adjusting screw

427-B water filtering cup

430B water gauge

432B anti-snagging slice

435 3*0.8 seal

436 4*1 seal

437 5*1 seal

Assembly Parts

400-1B water tank

400-2B gas piston AC

400-3B lower cylinder AC

400-4B lower one-way valve AC

400-5B upper one-way valve AC

400 6B water cylinder cover AC

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