spraymet profile and world of applications
TRANSCRIPT
SPRAYMET COMPANY PROFILE
Company Name Spraymet Surface Technologies Pvt Ltd
Cpmpany Address
HO and Unit # 1 : A 413, 9th main road,2nd Stage, Peenya Industrial Area, Bangalore-560058, E mail : [email protected] Contact name : S S Joshi 9916903701 [email protected]
Unit # 2 : Plot no T 180, T block, MIDC, Bhosari ,Pune E mail : [email protected] Contact K. Basavraj 8149046272 .
Year established 1998
Type of Business Thermal Spray : Wire Metallizing , Flame spray , Robotic Plasma
spray and HVOF spray carbide coting , Finish Lapping,
Hard facing : PTA and TIG hard facing and Spray fuse – Ni base
alloys and Cobalt base alloys
Electroless Nickel : ENP plating for pump and valve parts and balls
and seat and general engineering components
Liquid and Gas Nitriding : QPQ and Gas Nitriding for oil and gas and
control valve and automotive components.
Manufactured components : Coated /Plated/ hardf aced
components for oil and gas, pump and valve and steam turbine
industries.
Coating / Hard facing Range Pure Metals and Alloys : Ferrous and Non Ferrous, Molybdenum
and its alloys : SS, Ni, Mo, Zn , Al, Cu, bronze, Babbitt, etc
Nickel and cobalt Base Alloys : Inconel and Stellite family
Ceramic coatings : Al2O3, Cr2O3, Zr2O3 etcCarbides :Tungsten &
chrome carbides ; Wc/Co, Wc/Co/Cr,Cr3C2+NiCr etcHardfacing Alloys :
stellite 1,12,6 and colmonoy 4, 5 , 6, etc
ENP : Low, Medium an High Phos ENP 10 -70 microns
Nitrding : QPQ ( oxidation black ) and Gas Nitriding
Installed machinery and overall capabilities
6 axis Fanuc and ABB robots for automatic spray
Wire, Plasma and HVOF spray equipment . (TAFA and Metco )
PTA cladding 300 Amp and TIG 350 Amps with column and boom
Grinding and flat lapping for gate valves upto 7 “ gates
Grinding and spherical lapping for ball valve upto 24” ball
QPQ nitrding 600X1200 , Gas Nitriding 600X1200
ENP 750X750 tank with pre and post plating rinsing
Quality systems ISO 9000:2008 , API Q1 (Pune unit : under progress)
SPRAYMET SURFACE TECHNOLOGIES PVT LTD SPRAYMET
Main process capabilities
Robotic HVOF spray booth Booths for big job spray 22’X 15’X10’
Automatic PTA Cladding Churchill Grinding machine 1300diaX 9 Mt
Gas Nitriding QPQ Nitriding
SPRAYMET SURFACE TECHNOLOGIES PVT LTD SPRAYMET
MAJOR APPLICATION SEGMENTS
OIL AND GAS ( gate valve, BOP , mud rotor )
PROCESS PUMP AND SEVERE SERVICE PUMPS
PROCESS VALVE AND API VALVES
STEEL ( CRM rolls / CGL sink rolls)
AUTOMOTIVE ( shifter forks, synchro rings, piston rings)
AVIATION AND TURBINE ( combustion basket, blades and
turbine rotor)
ANTI CORROSION ( TSA, AL, Zn, Cu, Xylan, ENP)
General Engineering ( repair and restoration )
SPRAYMET SURFACE TECHNOLOGIES PVT LTD SPRAYMET
SEVERE SERVICE OIL AND GAS APPLICATIONS
API 61 Slab gate (TC coating ) Seat Ring
BOP Ram ( Tc coated ) BOP Ram Tc coated and NDT
Mud rotor(Tig repair, Tc coating and Super polish )
SPRAYMET SURFACE TECHNOLOGIES PVT LTD SPRAYMET
SEVERE SERVICE PUMP APPLICATIONS
PD Pump Plunger Colmonoy5 hardfaced sleeves
Pump Plunger Piston guide
Ceramic coated seal area Pump sleeve ceramic coated
SPRAYMET SURFACE TECHNOLOGIES PVT LTD SPRAYMET
SEVERE SERVICE VALVE APPLICATIONS - API
18” ball valve TC coated Seat Lapping / Full lapping
Plug TC coating by HVOF Tc coated Plug
Slab gate and seat Gate finished to 0.05 Ra
SPRAYMET SURFACE TECHNOLOGIES PVT LTD SPRAYMET
SEVERE SERVICE PROCESS VALVE APPLICATIONS
Knife gate valve TC coated control valve cage ID coating
Air valve disc control valve nozzle
Helix Stem Control vlave Plug
SPRAYMET SURFACE TECHNOLOGIES PVT LTD SPRAYMET
HARD FACING APPLICATIONS
Feed screw carbide coating
Valve disc _ stellite by PTA Machined and NDT
SPRAYMET SURFACE TECHNOLOGIES PVT LTD SPRAYMET
GENERAL ENGINEERING APPLICATIONS
TSA Alluminum coating Xylan coating
Ceramic coating ceramic coating
Moly coating hydro turbine – TC coating
SPRAYMET SURFACE TECHNOLOGIES PVT LTD SPRAYMET
STEEL MILL APPLICATIONS
Bridle roll 1100 dia grinding Bridle roll Coating
Bridle roll TC coated and ground Furnace roll – oxide coating
Sink roll Anti dross TC coating Snout – TC coating