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SPRINGS ELEMEN MESIN I

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Page 1: SPRINGs - anamesin.lecture.ub.ac.idanamesin.lecture.ub.ac.id/files/2015/06/9-Springs.pdf · ELEMEN MESIN I. Pendahuluan Spring An elastic body, whose function is to distort when loaded

SPRINGSELEMEN MESIN I

Page 2: SPRINGs - anamesin.lecture.ub.ac.idanamesin.lecture.ub.ac.id/files/2015/06/9-Springs.pdf · ELEMEN MESIN I. Pendahuluan Spring An elastic body, whose function is to distort when loaded

PendahuluanSpring An elastic body, whose function is to

distort when loaded and to recover its original shape when the load is removed.

Page 3: SPRINGs - anamesin.lecture.ub.ac.idanamesin.lecture.ub.ac.id/files/2015/06/9-Springs.pdf · ELEMEN MESIN I. Pendahuluan Spring An elastic body, whose function is to distort when loaded

Pendahuluan1. To cushion, absorb or control energy due to either shock or vibration as in car springs,

railway buffers, air-craft landing gears, shock absorbers and vibration dampers.

2. To apply forces, as in brakes, clutches and spring loaded valves.

3. To control motion by maintaining contact between two elements as in cams and followers.

4. To measure forces, as in spring balances and engine indicators.

5. To store energy, as in watches, toys, etc.

Page 4: SPRINGs - anamesin.lecture.ub.ac.idanamesin.lecture.ub.ac.id/files/2015/06/9-Springs.pdf · ELEMEN MESIN I. Pendahuluan Spring An elastic body, whose function is to distort when loaded

Types of Springs Helical Springs

Conical and Volute Springs

Page 5: SPRINGs - anamesin.lecture.ub.ac.idanamesin.lecture.ub.ac.id/files/2015/06/9-Springs.pdf · ELEMEN MESIN I. Pendahuluan Spring An elastic body, whose function is to distort when loaded

Types of Springs Torsion springs

Laminated or leaf springs and Disc or bellevile springs

Page 6: SPRINGs - anamesin.lecture.ub.ac.idanamesin.lecture.ub.ac.id/files/2015/06/9-Springs.pdf · ELEMEN MESIN I. Pendahuluan Spring An elastic body, whose function is to distort when loaded

Spring Materials

High fatigue strength

High ductility

High resilience

Should be creep resistant

Page 7: SPRINGs - anamesin.lecture.ub.ac.idanamesin.lecture.ub.ac.id/files/2015/06/9-Springs.pdf · ELEMEN MESIN I. Pendahuluan Spring An elastic body, whose function is to distort when loaded

Spring Materials

Page 8: SPRINGs - anamesin.lecture.ub.ac.idanamesin.lecture.ub.ac.id/files/2015/06/9-Springs.pdf · ELEMEN MESIN I. Pendahuluan Spring An elastic body, whose function is to distort when loaded

Terms used in Compression Springs

Page 9: SPRINGs - anamesin.lecture.ub.ac.idanamesin.lecture.ub.ac.id/files/2015/06/9-Springs.pdf · ELEMEN MESIN I. Pendahuluan Spring An elastic body, whose function is to distort when loaded

Terms used in Compression Springs Spring index

Spring rate

Pitch

Page 10: SPRINGs - anamesin.lecture.ub.ac.idanamesin.lecture.ub.ac.id/files/2015/06/9-Springs.pdf · ELEMEN MESIN I. Pendahuluan Spring An elastic body, whose function is to distort when loaded

End Connections for Compression Helical Springs

Page 11: SPRINGs - anamesin.lecture.ub.ac.idanamesin.lecture.ub.ac.id/files/2015/06/9-Springs.pdf · ELEMEN MESIN I. Pendahuluan Spring An elastic body, whose function is to distort when loaded

End Connections for Compression Helical Springs

Page 12: SPRINGs - anamesin.lecture.ub.ac.idanamesin.lecture.ub.ac.id/files/2015/06/9-Springs.pdf · ELEMEN MESIN I. Pendahuluan Spring An elastic body, whose function is to distort when loaded

Stresses in Helical Springs of Circular Wire

Page 13: SPRINGs - anamesin.lecture.ub.ac.idanamesin.lecture.ub.ac.id/files/2015/06/9-Springs.pdf · ELEMEN MESIN I. Pendahuluan Spring An elastic body, whose function is to distort when loaded

Stresses in Helical Springs of Circular Wire

Page 14: SPRINGs - anamesin.lecture.ub.ac.idanamesin.lecture.ub.ac.id/files/2015/06/9-Springs.pdf · ELEMEN MESIN I. Pendahuluan Spring An elastic body, whose function is to distort when loaded

Stresses in Helical Springs of Circular Wire

Page 15: SPRINGs - anamesin.lecture.ub.ac.idanamesin.lecture.ub.ac.id/files/2015/06/9-Springs.pdf · ELEMEN MESIN I. Pendahuluan Spring An elastic body, whose function is to distort when loaded

Stresses in Helical Springs of Circular Wire

Page 16: SPRINGs - anamesin.lecture.ub.ac.idanamesin.lecture.ub.ac.id/files/2015/06/9-Springs.pdf · ELEMEN MESIN I. Pendahuluan Spring An elastic body, whose function is to distort when loaded

Deflection of Helical Springs of Circular Wire

Page 17: SPRINGs - anamesin.lecture.ub.ac.idanamesin.lecture.ub.ac.id/files/2015/06/9-Springs.pdf · ELEMEN MESIN I. Pendahuluan Spring An elastic body, whose function is to distort when loaded

Buckling of Compression Springs

Buckling The free length of the spring (LF) is more than four times

the mean or pitch diameter (D)

Page 18: SPRINGs - anamesin.lecture.ub.ac.idanamesin.lecture.ub.ac.id/files/2015/06/9-Springs.pdf · ELEMEN MESIN I. Pendahuluan Spring An elastic body, whose function is to distort when loaded

Buckling of Compression Springs

Table 23.4. Values of buckling factor

Page 19: SPRINGs - anamesin.lecture.ub.ac.idanamesin.lecture.ub.ac.id/files/2015/06/9-Springs.pdf · ELEMEN MESIN I. Pendahuluan Spring An elastic body, whose function is to distort when loaded

Surge in Springs

Stress propagate along the spring wire

The applied load is fluctuating Resonance

Very large deflections and stresses of the coils and

correspondingly very high stresses

Page 20: SPRINGs - anamesin.lecture.ub.ac.idanamesin.lecture.ub.ac.id/files/2015/06/9-Springs.pdf · ELEMEN MESIN I. Pendahuluan Spring An elastic body, whose function is to distort when loaded

Surge in SpringsThe natural frequency of spring should be at least twenty times the

frequency of application of a periodic load in order to avoid resonance with all harmonic frequencies up to twentieth order.

Page 21: SPRINGs - anamesin.lecture.ub.ac.idanamesin.lecture.ub.ac.id/files/2015/06/9-Springs.pdf · ELEMEN MESIN I. Pendahuluan Spring An elastic body, whose function is to distort when loaded

Surge in Springs1. By using friction dampers on the centre coils so that the wave

propagation dies out.2. By using springs of high natural frequency.3. By using springs having pitch of the coils near the ends different

than at the center to have different natural frequencies.