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    To Wally and To Gloria

    1E\&5&3UHVV//&

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    Contents

    Introduction

    1. FIRE SPRINKLERS: THEIR HISTORY AND BACKGROUND

    Citations

    Endnotes

    2. OVERVIEW OF A BASIC SPRINKLER SYSTEM DESIGN (GETTING STARTED)

    Plans and Specifications

    Starting the Work on Your Plan

    Citations

    Endnotes

    3. BASIC DESIGN OVERVIEW (PART 2)

    Citations

    Endnotes

    4. FURTHER SPECIFICS OF DESIGN BASICS

    Dimensioning Pipe Lengths

    Considerations for Office Areas

    Take-Outs

    Noted Dimensions

    The System Header

    At the End of the Job

    Citations

    Endnotes

    5. ADDITIONAL ENGINEERING RESPONSIBILITIES

    Locate Sprinklers in an Open Space

    Some Other Red Flags

    The Consulting Engineers Onus

    Hazard Evaluation

    On-the-Job Responsibilities

    Critical Design Considerations

    Communicate!

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    Always Be on the Alert

    Citations

    Endnotes

    6. FINISHING THE PLAN.

    Endnotes

    7. STOCKLISTING

    Endnotes

    8. AREAS SUBJECT TO FREEZING

    Auxiliary Dry Systems

    Anti-Freeze Systems

    Factors to Consider

    Sprinkler System Conversions

    Engineering Design Options

    Citations

    Endnotes

    9. PIPE HANGINGEndnote

    10. SYSTEM CODE REQUIREMENTS

    Customizing Your Work to the Job at Hand

    Code Specifics

    Making Use of NFPA Pamphlet #13

    Study Questions

    Citation

    Endnotes

    11. BASICS OF HYDRAULIC CALCULATION

    The Project ExamplePrimary Calculation Considerations

    Cross-Main Calculation Procedures

    Completing the Hydraulic Calculation

    Proving System Adequacy

    Some Finer Points

    System Variations

    Citations

    Endnotes

    12. PREPARATION FOR THE NICET EXAMINATION

    Study Questions

    CitationsEndnotes

    13. PIPING METHODS AND DETAILS

    Endnotes

    14. OPTIONS FOR HYDRAULIC DESIGN.

    The Grid Calculation

    The Loop Calculation

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    To Bear in Mind

    Citations

    Endnotes

    15. HIGH-PILED STORAGE

    Commodity Classification

    Commodity Piling Height

    Code ApplicationAnother Application Example

    Sprinkler Options

    Study Questions

    Citations

    Endnotes

    16. TECHNIQUES FOR RETROFIT WORK

    Measure and Quantify the Existing Building in Three Dimensions

    Prepare the Design and Layout by Survey

    Make a Comprehensive Effort

    Recent Examples of Retrofit Design Work

    CitationsEndnotes

    17. THE ROLE OF FIRE PUMPS AND THEIR USAGE .

    The Horizontal Electric Fire Pump

    Vertical Turbine Pumps

    In-Line and End-Section Pumps

    Diesel-Drive Pumps

    Pump Selection

    Energy for Start-Up and Operation

    The Codes

    Code Interpretations

    Field Engineering Concerns

    Size and Safety

    Citations

    18. BASICS OF FIRE PUMP LAYOUT

    Proper Proximity of the Pump

    What the Code Dictates

    Fire Alarm Control Panels

    Fire Pump Performance Curves

    Sizing the Fire Pump

    Detailing the Pump Plan

    Installation Considerations

    Fire Pump Testing Apparatus

    Endnotes

    19. RESIDENTIAL FIRE SPRINKLER DESIGN

    Project Design Considerations

    NFPA Pamphlet #13-R Requirements

    Laying Out the System Piping

    Residential Sprinkler Plan Preparation

    The Intent and Significance of Pamphlet #13-R

    Study Questions

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    Citations

    Additional Referenced Material

    Endnotes

    20. PROJECT ESTIMATING

    Endnotes

    21. ECONOMIES OF THE DESIGN FUNCTION

    Citations

    Endnotes

    Appendix A:Fire Sprinkler Application Review

    Appendix B:In-House Engineer Training

    Appendix C:Protecting Computer Rooms

    Appendix D:Figures and Photos

    Appendix E:Friction Loss Tables for Thinwall

    Cross-mains Black Schedule 10 Steel

    Pipe C=

    120 Friction LossPSI per lineal foot of pipeAnswer Key

    Glossary

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    Introduction

    BE it on the job or in the classroom, this text is directed

    towards the individual beginning vocational training inthe engineering discipline of automatic fire sprinkler system

    design. National building and fire codes are revised and up-

    dated almost annually. By comparison, there has been very

    little published to aid sprinkler system designers, particularly

    in the area of design basics. This book was written largely

    because I could not find one that comprehensively dealt with

    this subject matter.

    Although designed as a text, this books target audience is

    not limited to students. Its purpose is to see that the informa-

    tion discussed can be applied by those already employed as

    consulting engineersandarchitects as well as those engineers

    specializing in related areas offire protection engineering. It

    is also directed towards the needs of insurance underwriters,fire protection researchers, building inspectors, and munici-

    pal officials. If ongoing education is pivotal to the focus of

    the attitude of the professional, then exposure to works such

    as this will provide a solid benefit to his or her abilities as a

    competent engineer.

    This text will not only outline the role of the fire sprin-

    kler designer, but will shed light on the broad expanse of

    responsibilities this role encompasses. As many fire protec-

    tion publications do a thorough job of keeping profession-

    als abreast of changing code requirements, the goal of this

    work is to furnish an overview of the basics necessary to ini-

    tiate sprinkler system design and layout. Apart from some

    fire sprinkler associations, the burden of engineering train-

    ing today has fallen on independent sprinkler contractors,

    most of whom are much too small and without the finan-

    cial resources to pay someone to devote a significant por-

    tion of his time to teach new engineers. Hopefully, this text

    will serve to more efficiently put this training process in

    motion.

    It typically takes two or more years of on-the-job training

    for a sprinkler designer to feel confident and comfortable in

    his responsibilities. This book is organized with the intention

    of speeding that process.The chapter sequences allow for new knowledge to be ac-

    quired at a gradual pace. The beginning chapters of the book

    take the reader through all of the steps involved with the de-

    sign engineering process using an easy, basic example build-

    ing. This has been authored to familiarize the reader with the

    entire process, and to provide a broad foundation on which

    to build a deeper understanding of the basics of the fire pro-

    tection engineering.

    This book is formatted for a semester-length curriculum.

    The contents are structured for easy learning, and as a guide

    in acquiring a foundation of knowledge that will accentuate

    the subsequent understanding of various detailed fire codes

    and pamphlets. It also serves as a preparation for the NICETexamination, and a vocational reference tool.

    The 175+ study questions are included for two reasons.

    Since they are open-book questions, they introduce the

    reader to the unending activity of referencing codes to locate

    the answers to questions of application. Second, as the ques-

    tions are prepared in the same fashion as those encountered

    in many NICET examinations, they will aid in preparation

    for this test.

    The creations of a mechanical engineer involve motion, or

    specifically:by customizinga systemin such a wayto convert

    energy into a useful mechanical form. If designing a sprin-

    kler system were as simple as that statement makes it sound,

    then of course the existence of this text would be completely

    unnecessary. There is a lot to learn about the regimen offire

    sprinkler system design. Not that any of that information is

    very hard to learn, there simply is a lot of it to digest.

    One of the reasons for the many different fire sprinkler

    rules and regulations is that some things are more apt to

    spread fire more quickly than others. When these are known

    stored products,the occupancy (orclassification) of thebuild-

    ing changes, necessitating a separate set of requirements.

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    Another way to look at this relates to the objects used to

    build the building itself. Larger or thicker objects will take

    longer to burn or to breach by burning, and are therefore

    more fire resistive, because mass is directly related to fire

    resistance. However, building code requirements that call for

    parapet walls, non-combustible building materials, or addi-

    tional fire separation walls, are not a complete solution or

    remedy from the danger and destruction offire. Rather, theseare viewed more as passive protection, while automatic fire

    suppression systems are viewed as active protection; and

    this protection must be compatible with the potential lurking

    danger.

    Just as the invention of the ox-drawn plow marked the

    beginning of agricultural civilization, the development of

    the fire sprinkler system in conjunction with the inven-

    tion of the fusible sprinkler nozzle marked the beginning

    of set-in-place fire suppression security. The automatic fire

    sprinklersystemis theconduit that connects thewater supply

    to the place offire origin.

    As the nature of the demand for engineering of diverse

    functional mechanisms becomes more specialized over time,

    it appears that the future offire protection engineering will

    also become more fractioned. This is all the more reason for

    cross-training within the professional engineering subfields.While each individual in the field of engineering has a role to

    play, it is paramount that allthe players be in sync with regard

    to fire safety. Whatever partyourendeavors playin theoverall

    picture, I hope youdo invest thetimeto read andassimilatethe

    information contained herein. To avoid lengthy interruptions

    within the text, all figures and photographs have been placed

    at the end of the book. Your interest in fire protection and life

    safety is appreciated.

    1E\&5&3UHVV//&