sps module mts-p01 - bosch rexroth · conjunction with an mtc-p01 (nc controller). communication...

SPS ModuleMTS-P01.1

Configuration

DOK-CONTRL-MTS-P01.1**-PR02-EN-P

mannesmannRexroth

engineering

IndramatRexroth

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About this Document SPS Module MTS-P01.1


SPS Module MTS-P01.1

Configuration


• DOK-MTC200-TECHN*UNTERL-04M1-EN-P

• DOK-MTC200-TEC*DOC*4V3-04M1-EN-P

• Drawing number: 120-0400-B309-02

This document is used

• for configuring, installing, and commissioning the SPS modulesMTS-P01.1

Documentation identification ofprevious releases

Releasedate

Comment

DOK-CONTRL-MTS-P01.1**-PR02-EN-P 02.1999 First issue

INDRAMAT GmbH, 1999

Copying this document and giving it to others and the use orcommunication of the contents thereof without express authority areforbidden. Offenders are liable for the payment of damages. All rights arereserved in the event of the grant of a patent or the registration if a utilitymodel or design. (DIN 34-1)

All rights are reserved with respect to the content of this documentationand the availability of the product.

INDRAMAT GmbH • Bgm.-Dr.-Nebel-Str. 2 • D-97816 Lohr a. Main

Phone 09352/40-0 • Tx 689421 • Fax 09352/40-4885

Dept. ECS (RW)

This document is printed on paper bleached without chlorine.

Title

Type of document

Document code

Internal file reference

Purpose of the document

Configuration control

Copyright

Validity

Published by

Note

SPS Module MTS-P01.1 Contents I


Contents

1 The INDRAMAT SPS MTS-P01.1 1-11.1 Brief Description................................................................................................................................... 1-1

1.2 Communication .................................................................................................................................... 1-2

Computer communication ............................................................................................................. 1-2

Communication with the NC Controller ......................................................................................... 1-2

1.3 Address Selection ................................................................................................................................ 1-2

General.......................................................................................................................................... 1-2

DIP switch configuration table....................................................................................................... 1-3

1.4 SPS Inputs for the Machine Function Keys.......................................................................................... 1-3

1.5 Rechargeable Battery .......................................................................................................................... 1-4

1.6 Installation............................................................................................................................................ 1-4

1.7 Interface Pin Assignments ................................................................................................................... 1-5

1.8 Status Display and Fault Diagnosis ..................................................................................................... 1-5

Operating state display.................................................................................................................. 1-5

Error Indication.............................................................................................................................. 1-6

2 INTERBUS Master Interface 2-12.1 Brief Description of the IBM 2 Unit....................................................................................................... 2-1

2.2 Setting the I/O Address........................................................................................................................ 2-2


3 PROFIBUS-DP Interfaces 3-13.1 Brief description of the DPM01 and DPS01 Boards ............................................................................ 3-1

3.2 Setting the I/O Addresses .................................................................................................................... 3-2

3.3 Status and Diagnosis Indicators .......................................................................................................... 3-3

3.4 Specifications....................................................................................................................................... 3-3


4 Serial Interface 4-14.1 Brief Description................................................................................................................................... 4-1

4.2 Addresses and Interrupt Settings......................................................................................................... 4-2

Function Blocks............................................................................................................................. 4-2

4.3 Specifications....................................................................................................................................... 4-3


II Contents SPS Module MTS-P01.1


5 I/O Module 5-15.1 Brief Description................................................................................................................................... 5-1

5.2 Setting the I/O Address........................................................................................................................ 5-1

5.3 Addressing the PEA 4/01 Board .......................................................................................................... 5-2

5.4 Specifications....................................................................................................................................... 5-2

5.5 Connector pin assignments of I/O connector....................................................................................... 5-2

6 Configurations 6-16.1 MTS-P01.1-**-B1-E1-NN-NN-FW ........................................................................................................ 6-1

6.2 MTS-P01.1-**-B1-S4-NN-NN-FW ........................................................................................................ 6-2

6.3 MTS-P01.1-**-B1-S4-E1-NN-FW......................................................................................................... 6-3

6.4 MTS-P01.1-**-P1-E1-NN-NN-FW ........................................................................................................ 6-4

7 Accessories 7-17.1 List of Connectors and Cable Sets ...................................................................................................... 7-1

8 Type Code 8-1

9 Figures 9-1

SPS Module MTS-P01.1 The INDRAMAT SPS MTS-P01.1 1-1


1 The INDRAMAT SPS MTS-P01.1

1.1 Brief Description

The SPS module MTS-P01.1 is a powerful SPS controller in the ISA busplug-in module format. It can be installed in a BTV20/30 unit or in astandard industry PC.

The MTS-P01.1 module consists of a base unit (the SPS proper) andvarious PC104 plug-in modules. These plug-in modules can be, forexample, field bus interfaces, serial interfaces, or I/O modules.

The module can be configured as a master (stand-alone SPS) or as aslave SPS. The slave version of the MTS-P01 can only be used inconjunction with an MTC-P01 (NC controller).

Communication with remote I/O or operator input units takes place via theoptional plug-in field bus interfaces and/or serial interfaces. Theseoptional interfaces are made as PC104 modules. The following modulesare currently available:

• INTERBUS master interface

• PROFIBUS master interface

• PROFIBUS slave interface

• Serial interfaces (2 x RS232 and 2 x RS422)

Up to 4 PC104 modules can be used on an MTS-P01.1 unit.

Figure 1-1: MTS-P01.1 without additional interfaces

Addressingthe MTS-P01

SPS inputsfor machine

function keys/BTV20/30)

INDRAMAT Local bus(not with stand-alone SPS)

Battery PC104 bus PC ISA bus

1-2 The INDRAMAT SPS MTS-P01.1 SPS Module MTS-P01.1


H1

X2

X1

8.

X5

H1 status display

X1 diagnostics connector

1 6

X5 watchdog: SPS Ready(stand-alone SPS only)

X2 serial interface DEVICE: 0 SERNR: 0

1

2

X5

SPS-READY

MTS-P01_Anschl.FH7

addresses usedin the SPS forprogramming

contact rating:Umax = 24VImax = 150 mA

Figure 1-2: Front view of the MTS-P01.1 unit

1.2 Communication

Computer communicationCommunication with the computer (CPU) is performed internally via thestandard ISA bus of the industry PC. The power supply of the MTS-P01.1module is also routed via this bus.

Communication with the NC ControllerCommunication between an SPS module and the NC module (MTC-P01.2) takes place via the INDRAMAT local bus. This is implemented viaa 50-way ribbon cable.

1.3 Address Selection

General

SPS module

ON

12

34

56

78

OP

EN

OFF e.g. 1st MTS-P (factory setting)

MTS-P01_Adress.FH7

Figure 1-3: Location of the address switch

The addresses must be selected before the MTS-P module is insertedinto a BTV20/30 unit or an industry PC. This is done on the DIP switchshown in Figure 1-3. However, the selected address is only valid for astand-alone SPS. When a slave SPS is employed, the DIP switches



must be set to OFF (Open). Use the following table when you employ oneor more stand-alone SPS module(s),.

DIP switch configuration table

MTS-P01.1 1 2 3 4 5 6 7 8 I/O address (hex)

1st (default) OFF OFF OFF OFF OFF OFF OFF OFF $31C

2nd (default) ON OFF OFF OFF OFF OFF OFF OFF $318

3rd (default) OFF ON OFF OFF OFF OFF OFF OFF $314

4th (default) ON ON OFF OFF OFF OFF OFF OFF $310

OFF OFF ON OFF OFF OFF OFF OFF $30C

ON OFF ON OFF OFF OFF OFF OFF $308

OFF ON ON OFF OFF OFF OFF OFF $304

ON ON ON OFF OFF OFF OFF OFF $300

OFF OFF OFF ON OFF OFF OFF OFF $21C

ON OFF OFF ON OFF OFF OFF OFF $218

OFF ON OFF ON OFF OFF OFF OFF $214

ON ON OFF ON OFF OFF OFF OFF $210

OFF OFF ON ON OFF OFF OFF OFF $20C

ON OFF ON ON OFF OFF OFF OFF $208

OFF ON ON ON OFF OFF OFF OFF $204

ON ON ON ON OFF OFF OFF OFF $200

Figure 1-4: DIP switch configuration of the MTS-P01.1 module

Note: In stand-alone and slave SPS, DIP switch 8 (boot lock) mustbe in position OFF (OPEN). Otherwise, the MTS-P01.1 willnot be operational.

1.4 SPS Inputs for the Machine Function Keys

The machine function keys are directly wired on the SPS module whenthe MTS-P01.1 unit is employed in an INDRAMAT industry PC of theBTV20 or BTV30 type. In the SPS they are addressed in the followingway:

Symbolic addressing first requires the symbolic identifier of the MFK_Rtype to be defined at the A#iMFK_R address in the declaration (exampleMKR).

Key Absolute addresses Symbolic addresses

R1 %,0.1481.0 MKR.R1

R2 %,0.1481.1 MKR.R2

.

.

.

.

.

.

.

.

.

R8 %,0.1481.7 MKR.R8

Figure 1-5: Addressing the right-hand machine function keys with BTV20/30

The BTV20 unit has additional machine function keys at the left-handside. These can be addressed as follows:



Key Absolute addresses Symbolic addresses

L1 %,0.1480.0 MKL.L1

L2 %,0.1480.1 MKL.L2

.

.

.

.

.

.

.

.

.

L8 %,0.1480.7 MKL.L8

Figure 1-6: Addressing the left-hand machine function keys of BTV20

1.5 Rechargeable Battery

User-specific SPS data can be lost if an MTS-P01.1 module is not usedor stored for more than 6 months.

This affects the following data:

• SPS user program

• Retentive data

The rechargeable battery is recharged when an MTS-P01.1 module iscommissioned. A completely discharged battery requires the followingcharging times:

Charging time: 1 h -> approximately 100 h backup time

Charging time: 50 h -> approximately 5000 h backup time (fullbattery)

Under normal operating conditions, the service life of the rechargeablebattery is between 7 and 10 years. Continuous charging of therechargeable battery does not have a detrimental effect on the service life(continuous operation of the controller).

1.6 Installation

The MTS-P01.1 module is installed in a free ISA BUS slot. If possible, themodule should be secured to prevent it from getting loose due to vibrationor shocks. With the INDRAMAT BTV20/30 units, this is done by a cross-rail to which the modules are screwed and held down using the bracketprovided. The bracket is a part of the configured MTS-P01.1 module.

Before the MTS-P01.1 module can be installed in the PC, commissioningrequires some settings to be made that will be explained in the followingchapters.

Note: Depending on its configuration (i.e. additional PC104modules), an MTS-P01.1 module can occupy up to 5 slots in aPC (BTV20/30).

Affected data

Recharging the rechargeablebattery



1.7 Interface Pin Assignments

Pin Signal name Pin Signal name

1 DCD - Data Carrier Detect 2 RxD - Receive Data

3 TxD - Transmit Data 4 DTR - Data Terminal Ready

5 SGND - ground 6 DSR - Data Set Ready

7 RTS - Ready To Send 8 CTS - Clear To Send

9 RI - Ring Indicator

Figure 1-7: Connector pin assignments of the serial interface X2 (RS232 C)


1 +5VDC 2 +5VDC

3 S0 4 S1

5 S2 6 S3

7 S4 8 S5

9 S6 10 S7

11 S8 12 S9

13 S10 14 S11

15 S12 16 S13

17 S14 18 S15

19 GND 20 GND

Figure 1-8: Connector pin assignments of the X3 connector (machine functionkeys)

1.8 Status Display and Fault Diagnosis

Operating state display

The 7-segment display H1 permits a diagnosis of the MTS-P01.1 moduleto be made. The following 1-digit error codes are used for indicating thediagnosis results.

Code Meaning

E Operational (SPS is running)

�� Power-on state (reset test)

)� Firmware in Flash EPROM invalid

-� Boot lock for firmware active

3� Local bus is not connected

Figure 1-9: Operating states of the MTS-P01.1

Note: Please notify Service immediately if any other 1-digit codewith a period is displayed.



Error IndicationA 7-segment display that flashes in succession is used for displaying 3-digit error states. The shown error codes correspond to the system errormessages of the user MUI/GUI interface.

Code Meaning

�� Software version error

�� Self-test failed

�� Invalid SPS program

�� Maximum SPS cycle time exceeded

�� SPS operating voltage is low

�� Time-out 2 ms implementation

�� INTERBUS malfunction

�� INTERBUS memory overflow

�� INTERBUS configuration error

�� INTERBUS bus error

�� INTERBUS hardware/firmware error

�� INTERBUS I/O bus module error

�� INTERBUS not ready

�� INTERBUS general generation 4 error

Figure 1-10: Error codes of the MTS-P01.1 unit

SPS Module MTS-P01.1 INTERBUS Master Interface 2-1


2 INTERBUS Master Interface

2.1 Brief Description of the IBM 2 Unit

X1

X8

X9

LK IBM 2

12345678

OFF

OFF ON

setting theI/O address

LK IBM2_Anschl.FH7

1 6

1 6

X60 INTERBUS interface (remote bus)

X64 INTERBUS diagnostics interface RS232 C

INTERBUSmodule

X60

X64

Figure 2-11: LK IBM 2

The IBM 2 board is a generation-4 INTERBUS master interface in thePC104 format. It is suitable for connecting devices, that range fromsimple sensors/actors up to intelligent field devices, via the INTERBUS.

The LK IBM2 unit has the following features:

• INTERBUS protocol (DIN E 19 258)

• up to 256 bus segments

2-2 INTERBUS Master Interface SPS Module MTS-P01.1


• up to 16 device levels

• up to 512 devices per configuration

• up to 4096 inputs and 4096 outputs per configuration

• up to 32 INTERBUS loop devices per bus segment

• CMD G4 support

Configuration and parameter value assignment of the INTERBUS is donedirectly using the I/O configurator that is integrated in the SPSprogramming desktop.

In addition to the integrated INTERBUS diagnosis, the IBS CMD SWT G4(Phoenix-Contact) software can be used via the diagnosis interface.

Note: Configuring the INTERBUS via the IBS CMD SWT G4software is not possible.

2.2 Setting the I/O Address

In order to be able to address the IBM 2 board in a defined way, the S1DIP switch must be set as follows:

1 2 3 4 5 6 7 8 Address

OFF OFF ON OFF OFF ON OFF OFF 120h

Figure 2-12: Settings of the S1 DIP switch


The following tables show the interface pin assignments:






9 RI - Ring IndicatorFigure 2-13: Connector pin assignments of the INTERBUS diagnostics interface

X64 (RS232 C)


1 DO 2 DI

3 GND - ground 4 NC

5 +5V 6 DO

7 DI 8 NC

9 RBST

Figure 2-14: Connector pin assignments of the INTERBUS interface X60 (remotebus)

SPS Module MTS-P01.1 PROFIBUS-DP Interfaces 3-1


3 PROFIBUS-DP Interfaces

3.1 Brief description of the DPM01 and DPS01 BoardsA

13A

14A

15A

16A

17A

18A

19

1 100 101C A

0

LK DP_1_Anschl.FH7

PROFIBUS interface(master)

PROFIBUS diagnosticsinterface RS232 C(configuration interface)

PROFIBUS-DPmaster module

1 6

1 6SCL

DIAG

RUN

STA

RDY

ERR

LK DPM01 orLK DPS01

default setting ofI/O address $CA000

STA ERR RUN RDY

IRQ

15IR

Q 14

IRQ

12IR

Q 11

IRQ

10IR

Q 3

IRQ

4IR

Q 5

IRQ

6IR

Q 7

IRQ

9A 13A 14A 15A 16A 17A 18A 19

PROFIBUS-DPslave module

1 6

1 6SCL

DIAG

RUN

STA

RDY

ERR

PROFIBUS interface(slave)

PROFIBUS diagnosticsinterface RS232 C(configuration interfacee)

Figure 3-15: LK DPM01 and DPS01

The DPM01 (Master) and DPS01 (Slave) boards are intelligentPROFIBUS-DP interfaces in the PC104 format. They are used forhandling communication protocols between the SPS and remote I/O units.The integrated microprocessor enables the full data transfer to beperformed automatically, thus relieving the SPS from time-critical tasks.

An 8-kB dual-port memory (DPM) is used for exchanging the databetween the SPS and a DPM01 or DPS01 board. This is a memory that

3-2 PROFIBUS-DP Interfaces SPS Module MTS-P01.1


can be accessed both by the SPS and by the microprocessor on aDPM01 or DPS01 board.

The PROFIBUS-DP master interface LK DPM01 permits up to 32PROFIBUS-DP device to be connected within a bus segment. If severalbus segments are interconnected via a repeater, up to 125 slaves can beserved in a maximum configuration. Each repeater reduces the maximumnumber of slaves within a segment. Being a passive device, the receiverdoes not have a device address assigned.

The DP slave can be provided with a maximum of 368 bytes I/O in theprocess image. A maximum of 244 Bytes thereof may be I or O. Each DPmaster possesses a maximum of 512 Bytes I/O in the process image.Depending on the selected baud rate, a maximum distance of 1200 m ispossible between the Profibus-DP devices. At a baud rate of 1.5 Mbits/s,the distance is reduced to 200 m, and at 12 Mbits/s to 100 m.

Note: To ensure proper functioning of the PROFIBUS interface, onlycables are allowed that comply with the PROFIBUSspecification RS485 (cable type A).

3.2 Setting the I/O Addresses

The bus address is selected via the jumpers of the J2 jumper array. Theaddress line is shown next to each plug-in jumper.

Depending on the expansion slot, the addresses must be set as follows(X = jumper inserted):

Slot Address A19 A18 A17 A16 A15 A14 A13

1 $CA000 X X X

2 $CC000 X X X

Figure 3-16: Setting the I/O Address

SPS Module MTS-P01.1 PROFIBUS-DP Interfaces 3-3


3.3 Status and Diagnosis Indicators

When a DPM01 or DPS01 board is switched on, it first executes a self-test. The two LEDs ERR and STA extinguish after the initialization phase(2 to 3 seconds). The yellow RDY LED lights up after the self-test hasbeen passed. If a malfunction has been detected, the RDY LED startsblinking and program execution is aborted. The other meanings of theindicators are shown in the following overview:

RDY yellow LED Ready

ON: DPM01 or DPS01 is operational

Blinks cyclically Bootstrap loader is active

Blinks unregularly Hardware and/or system fault

OFF: Hardware defect

RUN green LED RUN (communication)

ON: Communication is running

Blinks cyclically: Ready for communication

Blinks irregularly: Incorrect configuration

OFF: No communication

ERR red LED Error

ON: Error in communication interface

OFF: Communication interface OK

STA yellow LED Status

ON: Data exchange with slaves is active(master)

Data exchange with master is active (slave)

OFF: No data exchange

3.4 Specifications

Power supply

Operating voltage: +5VDC, ±5% / 650 mA

Interface data

Communication interface: PROFIBUS-DP, max 12 Mbits/s, floating

Diagnostics interface: RS 232C, 9600 bits/s

Operating conditions

Operating temperature: 0°C - +55°C

Storage temperature: -40°C - +85°C

Humidity: max. 75%, no condensation

3-4 PROFIBUS-DP Interfaces SPS Module MTS-P01.1



The following tables show the interface pin assignments:

PIN Signal name PIN Signal name

1 NC 2 RxD - Receive Data


5 GND - signal ground 6 NC


9 NCFigure 3-17: Connector pin assignments of diagnostics interface RS 232C

(DIAG)


1 RGND - reference potential 2 NC

3 RxD/TxD-P - transmit/receive 4 NC

5 DGND - reference potential 6 VP - power supply, plus

7 NC 8 RxD/TxD-N - transmit/receive

9 NCFigure 3-18: Connector pin assignments PROFIBUS interface (SCL)

SPS Module MTS-P01.1 Serial Interface 4-1


4 Serial Interface


The SIO 04-B board can be used for providing the SPS user program withup to four general-purpose serial interface. The serial interfaces areinterrupt-controlled through the SPS firmware.

The transmit and receive data of each interface is provided in 256-bytebuffers. Using these buffers, the SPS user program communicatesindirectly with the interfaces via the function blocks provided.

RS232 Cmodule

X35 interface RS232 C DEVICE: 0 SERNR: 1

1 6

1 6

X40 interface RS422 DEVICE: 0 SERNR: 3

1 6

1 6

RS422module

X36 interface RS232 C DEVICE: 0 SERNR: 2

X41 interface RS422 DEVICE: 0 SERNR: 4

LK SIO04-B_Anschl.FH7

X36

X35

X41

X40

LK SIO 04-BRS 232 C

RS 232 C

RS 422

RS 422

Figure 4-19: LK SIO 04-B

4-2 Serial Interface SPS Module MTS-P01.1


4.2 Addresses and Interrupt Settings

CH

0C

H1

CH

2C

H3

CH0

CH1

CH2

CH3

IRQ

2IR

Q3

IRQ

4IR

Q5

IRQ

6IR

Q7

IRQ

10IR

Q11

IRQ

12IR

Q14

IRQ

15N

ON

E

W5

W57

W63 W61 W62

W44

W58/59/60

LK SIO 04-B

RS 232 C

RS 232 C

RS 422

RS 422

X1

LK SIO04-B_Einstell.FH7

Figure 4-20: Jumper settings on the LK SIO 04-B module

Function Blocks

Name Comment

OPEN_COM Opens a serial interface

CLOSE_COM Closes a serial interface

RD_BYTE Read byte from receive buffer

WR_BYTE Write byte to transmit buffer

RD_STRING Read string from receive buffer

WR_STRING Write string to transmit bufferFigure 4-21: Function blocks for interface handling

The parameter value assignment of the blocks requires the COM datatype that gives a more detailed description of the serial interface (e. g.DEVICE, SERNR, BAUDRATE etc.). Please refer to the "SPS InstructionSet" document for a detailed description of the function blocks.

SPS Module MTS-P01.1 Serial Interface 4-3


4.3 Specifications

Power supply

Supply voltage: 4.5 - 5.5 VDC

Current consumption: max. 250 mA

Interface data

Input capacitance: max. 15 pF

Input leakage current: max. 5 µA

Output capacitance: min.150 pF

Output current (active 0 switching): min. 12 mA

Operating conditions

Operating temperature: 0°C - +70°C

Storage temperature: -40°C - +85°C

Humidity: max. 75%, no condensation


The serial interfaces have the following pin assignments:






9 RI - Ring Indicator

Figure 4-22: Connector pin assignments RS 232C X35,X36


1 GND - Frame Ground 2 No Connection

3 TxD A - Transmit Data 4 RxD A - Receive Data

5 SGND - Signal ground 6 RxD B - Receive Data


9 TxD B - Transmit Data

Figure 4-23: Connector pin assignments RS422 X40,X41

4-4 Serial Interface SPS Module MTS-P01.1


SPS Module MTS-P01.1 I/O Module 5-1


5 I/O Module


The PEA 4/01 board is an input/output board in the PC104 format. Itpossesses 16 inputs and 16 outputs with TTL level. Thus, it is suitable fora direct connection of the machine control keys (including keyswitch) ofthe BTV20 unit.

setting theI/O addresses

(e.g. slot 1)

LK PEA4_Adress.FH7

LK PEA 4/01X1

X9

X8

OP

EN

18

S1

12

34

56

78

OP

EN

OFFON

Figure 5-24: LK PEA 4/01

5.2 Setting the I/O Address

Depending on the PC104 slot (1-4 possible), the I/O addresses areselected at the DIP switch S1. Bits 1...5 are used for address selection.Bits 6 and 7 are without a function.

Note: Bit 8 must always be ON. The card cannot function properly ifthis is not the case.

PC104 slot S1.1 S1.2 S1.3 S1.4 S1.5 Output Input Output Enable

1 OFF OFF OFF OFF ON 02F0h 02F4h 02F9h

2 ON OFF OFF OFF ON 0300h 0304h 0309h

3 OFF ON OFF OFF ON 0310h 0314h 0319h

4 ON ON OFF OFF ON 0320h 0324h 0329h

Figure 5-25: Setting the DIP switch S1, bit 1 through bit 5

5-2 I/O Module SPS Module MTS-P01.1


5.3 Addressing the PEA 4/01 Board

Machine function keys, lamps, keyswitch and indicators of the BTV20 unitare addressed by assigning one logical device number to the inputs andone to the outputs in the SPS I/O configurator.

The following addresses result, for example:

• 10 = Logical device number of the inputs

• 11 = Logical device number of the outputs

%I10.0.0 %I10.0.1 %I10.0.2 %I10.0.3 %I10.0.4 %I10.0.5 %I10.0.6

%I10.0.7 %I10.1.0 %I10.1.1 %I10.1.2 %I10.1.3 %I10.1.4 %I10.1.5

%Q11.1.7%Q11.1.6

%Q11.0.0

%Q11.0.7

%Q11.0.1

%Q11.1.0

%Q11.0.2

%Q11.1.1

%Q11.0.3

%Q11.1.2

%Q11.0.4

%Q11.1.3

%Q11.0.5

%Q11.1.4

%Q11.0.6

%Q11.1.5LK PEA4_MFK-Tast.FH7

%I10.1.6 %I10.1.7

Figure 5-26: Input and output addresses of the machine function keys in theBTV20 unit

5.4 Specifications

Supply voltage: 4.5 - 5.5VDC

Current consumption: max. 1A

Operating temperature: 0°C - 60°C

5.5 Connector pin assignments of I/O connector

Pin Function

X1.1 - X1.4 Supply voltage VCC

X1.5 - X1.20 Input (0....15)

X1.21 - X1.36 Output (0....15)

X1.37 - X1.40 GNDFigure 5-27: Connector pin assignments of X1

SPS Module MTS-P01.1 Configurations 6-1


6 Configurations

6.1 MTS-P01.1-**-B1-E1-NN-NN-FW

X2

X1

X6X3

X8X9

SPS module

INTERBUSmodule

12X5

X10

H1

X2

X1

8.

X5

S1

I/O module

X60

X64

LK IBM 2

MTS-P01_B1-E1.FH7

140

09,5

110

122

280

17,5

17,5

1,5

13

LK PEA 4

PC/104 expansion slot

machine function keys

LK MTS 2

watchdog: SPS Ready(stand-alone SPS only)

SPSmodule

INTERBUSmodule

INDRAMAT local bus(with slave SPS only)

124

ribbon cable to theBTV20 front panel

(machine control keys)

Figure 6-28: Structure of the MTS-P01.1-**-B1-E1-NN-NN-FW configuration

6-2 Configurations SPS Module MTS-P01.1


6.2 MTS-P01.1-**-B1-S4-NN-NN-FW

X2

X1

X6X3

X8X9

12X5

X10

S1

LK IBM 2

MTS-P01_B1-S4.FH7

H1

X2

X1

8.

X5

X60

X64

X41

X40

X36

X35

RS232module

watchdog: SPS ready(with stand-alone SPS only)

SPSmodule

INTERBUSmodule

RS422module

LK SIO 04-BCH0

CH1

CH2

CH3

140

09,5

110

122

280

17,5

17,5

1,5

13



LK MTS 2


124

SPS module

INTERBUSmodule

RS 232 Cinterfaces

RS 422interfaces

Figure 6-29: Structure of the MTS-P01.1-**-B1-S4-NN-NN-FW configuration

SPS Module MTS-P01.1 Configurations 6-3


6.3 MTS-P01.1-**-B1-S4-E1-NN-FW

E/A module

X2

X1

X6X3

X8X9

12X5

X10

S1

LK IBM 2

H1

X2

X1

8.

X5

X60

X64

X41

X40

X36

X35

RS232module

watchdog: SPS eeady(with stand-alone SPS only)

SPSmodule

INTERBUSmodule

RS422module

MTS-P01_B1-S4-E1.FH7

LK SIO 04-BCH0

CH1

CH2

CH3

LK PEA 4

140

09,5

110

122

280

17,5

17,5

1,5

17,5

13

ribbon cable to theBTV20 front panel

(machine control keys)



LK MTS 2


124

SPS module

INTERBUS-module

RS 232 Cinterfaces

RS 422interfaces

Figure 6-30: Structure of the MTS-P01.1-**-B1-S4-E1-NN-FW configuration

6-4 Configurations SPS Module MTS-P01.1


6.4 MTS-P01.1-**-P1-E1-NN-NN-FW

X2

X1

X6X3

X8X9

12X5

X10

S1

H1

X2

X1

8.

X5

LK IBM 2

MTS-P01_P1-S4.FH7

X41

X40

X36

X35

1 6

1 6SCL

DIAG

RUN

STA

RDY

ERR

LK SIO 04-BCH0

CH1

CH2

CH3

140

09,5

110

122

280

17,5

17,5

1,5

13



LK MTS 2


124

SPS module

PROFIBUS module

RS 232 Cinterfaces

RS 422interfaces

RS232module

watchdog: SPS ready(with stand-alone SPS only)

SPSmodule

PROFIBUSmodule

RS422module

Figure 6-31: Structure of the MTS-P01.1-**-P1-S4-NN-NN-FW configuration

SPS Module MTS-P01.1 Accessories 7-1


7 Accessories

7.1 List of Connectors and Cable Sets

Order number Mating connector ofthe unit

INDRAMAT cable Cable end

IKB0005

MN: 278 141, 2m

MN: 278 144, 5m

MN: 278 142, 10m

MN: 278 143, 15m

(RS232, max. 15m)

INS526INS439

INK572

15-way/male9-way/female

IKB0012/000,0

MN: 281 715

(RS232, max. 15m)

INS439

INS588

INK572

9-way/female

15-way/male

IKS106/000,0

MN: 260 838

(RS232, max. 15m)

INS588

INK572

INS526

9-way/female9-way/female

IKS0056/000,0

MN: 255 968

(INTERBUS, max. 400m)

INK234

INS525 INS526

9-way/female9-way/male

INS0540/K01

MN: 279 538

INS0540/Profibus (male)

Profibus connector forbuilding cables with active

termination.

INS0541/K01

MN: 279 539

INS541/Profibus (male/female)

Profibus connector forbuilding cables with active

termination.

(mounting side-by-sidepossible)

Figure 7-32: MTS-P accessories

7-2 Accessories SPS Module MTS-P01.1


SPS Module MTS-P01.1 Type Code 8-1


8 Type Code

Comment:Configuration 1 through 4B1 = INTERBUS master moduleE1 = INPUT/OUTPUT module for integrated

control panel (BTV20)NN = emptyP1 = PROFIBUS-DP master moduleP2 = PROFIBUS-DP slave moduleS4 = Serial interface module (2xRS232 + 2xRS422/485)

1

1. Product group1.1 MTS. . . . . . . . . . = MTS

2. Enclosure2.1 for industry PC . . . . . . . . . . = P

3. Series3.1 1 . . . . . . . . . . . . . . . . . . . . . . . = 01

4. Version4.1 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 1

5. Function type5.1 Master. . . . . . . . . . . . . . . . . . . . . . . . . . . . = M5.2 Slave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = S

6. Main memory size6.1 1MB-RAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . = 1

7. Configuration7.1 B1-E1-NN-NN7.2 B1-NN-NN-NN7.3 B1-S4-E1-NN7.4 B1-S4-NN-NN7.5 E1-NN-NN-NN7.6 NN-NN-NN-NN7.7 P1-E1-NN-NN7.8 P1-NN-NN-NN7.9 P1-S4-E1-NN7.10 P1-S4-NN-NN7.11 P1-P2-E1-NN7.12 P1-P2-NN-NN7.13 P1-P2-S4-E17.14 P1-P2-S4-NN

8. Firmware8.1 Code that firmware must be ordered as a separate subitem. . . = FW

1 2 3 4 6 7 8 9105 1 2 3 4 6 7 8 9

205 1 2 3 4 6 7 8 9

305

Example:

Brief textcolumn

1

Figure 8-33: Type code

8-2 Type Code SPS Module MTS-P01.1


SPS Module MTS-P01.1 Figures 9-1


9 Figures

Figure 1-1: MTS-P01.1 without additional interfaces 1-1Figure 1-2: Front view of the MTS-P01.1 unit 1-2Figure 1-3: Location of the address switch 1-2Figure 1-4: DIP switch configuration of the MTS-P01.1 module 1-3Figure 1-5: Addressing the right-hand machine function keys with

BTV20/30 1-3Figure 1-6: Addressing the left-hand machine function keys of BTV20 1-4Figure 1-7: Connector pin assignments of the serial interface X2

(RS232 C) 1-5Figure 1-8: Connector pin assignments of the X3 connector (machine

function keys) 1-5Figure 1-9: Operating states of the MTS-P01.1 1-5Figure 1-10: Error codes of the MTS-P01.1 unit 1-6Figure 2-11: LK IBM 2 2-1Figure 2-12: Settings of the S1 DIP switch 2-2Figure 2-13: Connector pin assignments of the INTERBUS

diagnostics interface X64 (RS232 C) 2-2Figure 2-14: Connector pin assignments of the INTERBUS interface

X60 (remote bus) 2-2Figure 3-15: LK DPM01 and DPS01 3-1Figure 3-16: Setting the I/O Address 3-2Figure 3-17: Connector pin assignments of diagnostics interface

RS 232C (DIAG) 3-4Figure 3-18: Connector pin assignments PROFIBUS interface (SCL) 3-4Figure 4-19: LK SIO 04-B 4-1Figure 4-20: Jumper settings on the LK SIO 04-B module 4-2Figure 4-21: Function blocks for interface handling 4-2Figure 4-22: Connector pin assignments RS 232C X35,X36 4-3Figure 4-23: Connector pin assignments RS422 X40,X41 4-3Figure 5-24: LK PEA 4/01 5-1Figure 5-25: Setting the DIP switch S1, bit 1 through bit 5 5-1Figure 5-26: Input and output addresses of the machine function

keys in the BTV20 unit 5-2Figure 5-27: Connector pin assignments of X1 5-2Figure 6-28: Structure of the MTS-P01.1-**-B1-E1-NN-NN-FW

configuration 6-1Figure 6-29: Structure of the MTS-P01.1-**-B1-S4-NN-NN-FW

configuration 6-2Figure 6-30: Structure of the MTS-P01.1-**-B1-S4-E1-NN-FW

configuration 6-3Figure 6-31: Structure of the MTS-P01.1-**-P1-S4-NN-NN-FW

configuration 6-4Figure 7-32: MTS-P accessories 7-1Figure 8-33: Type code 8-1

9-2 Figures SPS Module MTS-P01.1


SPS Module MTS-P01.1 Service Agencies


Sales & Service Facilities

Germany from abroad: don’t dial (0) after country code!

Vertriebsgebiet Mitte Germany Centre V/S Service

INDRAMAT GmbHBgm.-Dr.-Nebel-Str. 2D - 97816 Lohr am Main

Phone: +49 (0)9352/40-0Fax: +49 (0)9352/40-4885

Vertriebsgebiet Ost Germany East V/S Service

INDRAMAT GmbHBeckerstraße 31D - 09120 Chemnitz

Phone: +49 (0)371/35 55-0Fax: +49 (0)371/35 55-333

Vertriebsgebiet West Germany West V/S Service

INDRAMAT GmbHHarkortstraße 25D - 40849 Ratingen

Phone: +49 (0)2102/43 18-0Fax: +49 (0)2102/41 315

Vertriebsgebiet Nord Germany North V/S Service

INDRAMAT GmbHKieler Straße 212D - 22525 Hamburg

Phone: +49 (0)40/85 31 57-0Fax: +49 (0)40/85 31 57-15

Vertriebsgebiet Süd Germany South V/S Service

INDRAMAT GmbHRidlerstraße 75D-80339 München

Phone: +49 (0)89/540138-30Fax: +49 (0)89/540138-10

Gebiet Südwest Germany South-West V/S Service

INDRAMAT GmbHBöblinger Straße 25D-71229 Leonberg

Phone: +49 (0)7152/9 72-6Fax: +49 (0)7152/9 72-727

INDRAMAT Service-Hotline

INDRAMAT GmbHPhone: +49 (0)172/660 04 06

or

Phone: +49 (0)171/333 88 26

Service agencies in Germany

Service Agencies SPS Module MTS-P01.1


Europe from abroad: don’t dial (0) after country code, dial 0 after country code!

Austria V/S Service

Mannesmann Rexroth Ges.m.b.H.Geschäftsbereich INDRAMATHägelingasse 3A - 1140 Wien

Phone: +43 (0)1/9852540-400Fax: +43 (0)1/9852540-93

Austria V/S Service

Mannesmann Rexroth G.m.b.H.Geschäftsbereich INDRAMATIndustriepark 18A - 4061 Pasching

Phone: +43 (0)7221/605-0Fax: +43 (0)7221/605-21

Belgium V/S Service

Mannesmann Rexroth N.V.-S.A.Geschäftsbereich INDRAMATIndustrielaan 8B-1740 Ternat

Phone: +32 (0)2/5823180Fax: +32 (0)2/5824310

Denmark V/S Service

BEC ASZinkvej 6DK-8900 Randers

Phone: +45 (0)87/11 90 60Fax: +45 (0)87/11 90 61

United KingdomV/S Service

Mannesmann Rexroth Ltd.INDRAMAT Division4 Esland Place, Love LaneGB - Cirencester, Glos GL7 1YG

Phone: +44 (0)1285/658671Fax: +44 (0)1285/654991

Finland V/S Service

Rexroth Mecman OYAnsatie 6SF-017 40 Vantaa

Phone: +358 (0)9/84 91 11Fax: +358 (0)9/84 91 13 60

France V/S Service

Mannesmann Rexroth S.A.Division INDRAMATParc des Barbanniers4, Place du VillageF-92632 Gennevilliers Cedex

Phone: +33 (0)141 47 54 30Fax: +33 (0)147 94 69 41Hotline: +33 (0)6 08 33 43 28

France V/S Service

Mannesmann Rexroth S.A.Division INDRAMAT270, Avenue de LardenneF - 31100 Toulouse

Phone: +33 (0)5 61 49 95 19Fax: +33 (0)5 61 31 00 41

France V/S Service

Mannesmann Rexroth S.A.Division INDRAMAT91, Bd. Irène Joliot-CurieF - 69634 Vénissieux - Cedex

Phone: +33 (0)4 78 78 53 65Fax: +33 (0)4 78 78 52 53

Italy V/S Service

Mannesmann Rexroth S.p.A.Divisione INDRAMATVia G. Di Vittoria, 1I - 20063 Cernusco S/N.MI

Phone: +39 02/92 36 52 70Fax: +39 02/92 36 55 12

Italy V/S Service

Mannesmann Rexroth S.p.A.Divisione INDRAMATVia Borgomanero, 11I - 10145 Torino

Phone: +39 011/7 71 22 30Fax: +39 011/7 71 01 90

Italy V/S Service

Mannesmann Rexroth S.p.A.Divisione INDRAMATVia del Progresso, 16 (Zona Ind.)I - 35020 Padova

Phone: +39 049/8 70 13 70Fax: +39 049/8 70 13 77

Italy V/S Service

Mannesmann Rexroth S.p.A.Divisione INDRAMATVia de Nicola, 12I - 80053 Castellamare di Stabbia NA

Phone: +39 081/8 72 30 37Fax: +39 081/8 72 30 18

Italy V/S Service

Mannesmann Rexroth S.p.A.Divisione INDRAMATViale Oriani, 38/AI - 40137 Bologna

Phone: +39 051/34 14 14Fax: +39 051/34 14 22

Netherlands V/S Service

Hydraudyne Hydrauliek B.V.Kruisbroeksestraat 1P.O. Box 32NL - 5281 RV Boxtel

Phone: +31 (0)411/65 19 51Fax: +31 (0)411/65 14 83e-mail: [email protected]

Netherlands V/S Service

Hydrocare B.V.Kruisbroeksestraat 1P.O. Box 32NL - 5281 RV Boxtel

Phone: +31 (0)411/65 19 51Fax: +31 (0)411/67 78 14

Poland V/S Service

Mannesmann Rexroth Sp.zo.o.Biuro Poznanul. Dabrowskiego 81/85PL – 60-529 Poznan

Phone: +48 061/847 67 99Fax: +48 061/847 64 02

Spain V/S Service

Mannesmann Rexroth S.A.Divisiòn INDRAMATCentro Industrial SantigaObradors s/nE-08130 Santa Perpetua de MogodaBarcelona

Phone: +34 937 47 94 00Fax: +34 937 47 94 01

Spain V/S Service

Goimendi S.A.División IndramatJolastokieta (Herrera)Apartado 11 37E - 20017 San Sebastian

Phone: +34 9 43/40 01 63Fax: +34 9 43/39 17 99

Sweden V/S Service

Rexroth Mecman Svenska ABINDRAMAT DivisionVaruvägen 7S - 125 81 Stockholm

Phone: +46 (0)8/727 92 00Fax: +46 (0)8/64 73 277

Switzerland - East V/S Service

Mannesmann Rexroth AGGeschäftsbereich INDRAMATGewerbestraße 3CH-8500 Frauenfeld

Phone: +41 (0)52/720 21 00Fax: +41 (0)52/720 21 11

Switzerland - West V/S Service

Mannesmann Rexroth SADépartement INDRAMATChemin de l`Ecole 6CH-1036 Sullens

Phone: +41 (0)21/731 43 77Fax: +41 (0)21/731 46 78

Russia V/S Service

Tschudnenko E.B.Arsenia 22RUS - 153000 IvanovoRußland

Phone: +7 093/223 96 33oder/or +7 093/223 95 48Fax: +7 093/223 46 01

Slowenia V/S Service

INDRAMAT elektromotorji d.o.o.Otoki 21SLO - 64 228 Zelezniki

Phone: +386 64/61 73 32Fax: +386 64/64 71 50

Turkey V/S Service

Mannesmann Rexroth Hidropar A..S.Fevzi Cakmak Cad No. 3TR - 34630 Sefaköy Istanbul

Phone: +90 212/541 60 70Fax: +90 212/599 34 07

European Service agencies (without Germany)



Outside Europe from abroad: don’t dial (0) after country code!

Argentina V/S Service

Mannesmann Rexroth S.A.I.C.Division INDRAMATAcassusso 48 41/7RA - 1605 Munro (Buenos Aires)

Phone: +54 (0)1/756 01 40+54 (0)1/756 01 36

Argentina V/S Service

NAKASEAsesoramiento TecnicoCalle 49, No. 5764-66RA - 1653 Villa BalesterProvincia de Buenos Aires

Phone: +54 (0) 1/768 36 43Fax: +54 (0) 1/768 24 13e-mail: Fehler! Textmarke nichtdefiniert.net

[email protected]

Australia V/S Service

AIMS - Australian IndustrialMachinery Services Pty. Ltd.Unit 3/45 Horne STCampbellfield 3061AUS - Melbourne, VIC

Phone: +61 (0)3/93 59 02 28Fax: +61 (0)3/93 59 02 86

Brazil V/S Service

Mannesmann RexrothAutomação Ltda.Divisão INDRAMATRua Georg Rexroth, 609Vila Padre AnchietaBR - 09951-270 Diadema-SP[ Caixa Postal 377 ][ BR-09901-970 Diadema-SP ]

Phone: +55 (0)11/745 90 60+55 (0)11/745 90 70

Fax: +55 (0)11/745 90 50

Brazil V/S Service

Mannesmann RexrothAutomação Ltda.Divisão INDRAMATRua Umberto Pinheiro Vieira, 100Distrito IndustrialBR - 09220-390 Joinville - SC[ Caixa Postal 1273 ]

Tel./Fax: +55 (0)47/473 55 833Mobil: +55 (0)47 974 6645e-mail: [email protected]

Canada V/S Service

Basic Technologies CorporationBurlington Division3426 Mainway DriveBurlington, OntarioCanada L7M 1A8

Phone: +1 905/335 55 11Fax: +1 905/335-41 84

China V/S Service

Mannesmann Rexroth (China) Ldt.Shanghai Office - Room 206Shanghai Internat. Trade Centre2200 Yanan Xi LuPRC - Shanghai 200335

Phone: +86 21/62 75 53 33Fax: +86 21/62 75 56 66

China V/S Service

Mannesmann Rexroth (China) Ldt.Shanghai Parts & Service Center199 Wu Cao Road, Hua CaoMinhang DistrictPRC - Shanghai 201 103

Phone: +86 21/62 20 00 58Fax: +86 21/62 20 00 68

China V/S Service

Mannesmann Rexroth (China) Ldt.15/F China World Trade Center1, Jianguomenwai AvenuePRC - Beijing 100004

Phone: +86 10/65 05 03 80Fax: +86 10/65 05 03 79

China V/S Service

Mannesmann Rexroth (China) Ldt.A-5F., 123 Lian Shan StreetSha He Kou DistrictPRC - Dalian 116 023

Phone: +86 411/46 78 930Fax: +86 411/46 78 932

Hong KongV/S Service

Rexroth (China) Ldt.19 Cheung Shun Street1st Floor, Cheung Sha Wan,Kowloon, Hong Kong

Phone: +852 22 62 51 00Fax: +852 27 41 33 44

India V/S Service

Mannesmann Rexroth (India) Ltd.INDRAMAT DivisionPlot. 96, Phase IIIPeenya Industrial AreaIND - Bangalore - 560058

Phone: +91 (0)80/8 39 21 01Fax: +91 (0)80/8 39 43 45

India V/S Service

Mannesmann Rexroth (India) Ltd.INDRAMAT DivisionPlot. A-58, TTC Industrial AreaThane Turbhe Midc RoadMahape VillageIND - Navi Mumbai - 400 701

Phone: +91 (0)22/7 61 46 22Fax: +91 (0)22/7 68 15 31

Indonesia V/S Service

PT. Rexroth WijayakusumaJl. Raya Bekasi Km 21PulogadungRI - Jakarta Timur 13920

Phone: +62 21/4 61 04 87+62 21/4 61 04 88

Fax: +62 21/4 60 01 52

Japan V/S Service

Rexroth Automation Co., Ltd.INDRAMAT Division1F, I.R. BuildingNakamachidai 4-26-44Tsuzuki-ku, YOKOHAMA224-0041 Japan

Phone: +81 459/42-72 10Fax: +81 459/42-03 41

Japan V/S Service

Rexroth Automation Co., Ltd.INDRAMAT DivisionYutakagaoka 1810Meito-ku, NAGOYA465-0035 Japan

Phone: +81 (0)52/777 88 41+81 (0)52/777 88 53+81 (0)52/777 88 79

Fax: +81 (0)52/777 89 01

Mexico V/S Service

Rexroth Mexico S.A. de C.V.Calle Neptuno 72Unidad Ind. VallejoMEX - 07700 Mexico, D.F.

Phone: +52 5 754 17 11+52 5 754 36 84+52 5 754 12 60

Fax: +52 5 754 50 73+52 5 752 59 43

Korea V/S Service

Mannesmann Rexroth-Seki Co Ltd.1500-12 Da-Dae-DongROK - Saha-Ku, Pusan, 604-050

Phone: +82 (0)51/2 60 06 18Fax: +82 (0)51/2 60 06 19

Korea V/S Service

Seo Chang Corporation Ltd.Room 903, Jeail Building44-35 Yeouido-DongYeoungdeungpo-KuC.P.O.Box 97 56ROK - Seoul

Phone: +82 (0)2/7 80 82 08+82 (0)2/7 80 82 09

Fax: +82 (0)2/7 84 54 08

South Africa V/S Service

HYTEC Automation (Pty) Ltd.28 Banfield Road,Industria NorthRSA - Maraisburg 1700

Phone: +27 (0)11/673 20 80Fax: +27 (0)11/673 72 69

Taiwan V/S Service

Rexroth Uchida Co., Ltd.No.1, Tsu Chiang StreetTu Cheng Ind. EstateTaipei Hsien, Taiwan, R.O.C.

Phone: +886 2/2 68 13 47Fax: +886 2/2 68 53 88

Service agencies outside Europe

Service Agencies SPS Module MTS-P01.1


Outside Europe / USA

USA V/S Service

Mannesmann Rexroth CorporationINDRAMAT Division5150 Prairie Stone ParkwayUSA -Hoffman Estates, IL 60192-3707

Phone: +1 847/6 45 36 00Fax: +1 847/6 45 62 01

USA V/S Service

Mannesmann Rexroth CorporationINDRAMAT DivisionCentral Region Technical CenterUSA - Auburn Hills, MI 48326

Phone: +1 248/3 93 33 30Fax: +1 248/3 93 29 06

USA V/S Service

Mannesmann Rexroth CorporationINDRAMAT DivisionSoutheastern Technical Center3625 Swiftwater Park DriveUSA - SuwaneeGeorgia 30174

Phone: +1 770/9 32 32 00+1 770/9 32 19 03

USA V/S Service

Mannesmann Rexroth CorporationINDRAMAT DivisionNortheastern Technical Center99 Rainbow RoadUSA - East Granby,Connecticut 06026

Phone: +1 860/8 44 83 77+1 860/8 44 85 95

USA V/S Service

Mannesmann Rexroth CorporationINDRAMAT DivisionCharlotte Regional Sales Office14001 South Lakes DriveUSA - Charlotte,North Carolina 28273

Phone: +1 704/5 83 97 62+1 704/5 83 14 86

Service agencies outside Europe / USA



Notes

283912

IndramatRexroth

Prin

ted

in G

erm

any

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