spx2 series smart melt pressure · pdf fileal spx2 series smart melt pressure transmitters...
TRANSCRIPT
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SPX2 SeriesSPX2 SeriesSPX2 SeriesSPX2 SeriesSPX2 SeriesSmSmSmSmSmarararararttttt M M M M Melteltelteltelt Pr Pr Pr Pr Preeeeessssssssssururururure e e e e TTTTTrrrrrananananansmittsmittsmittsmittsmittererererersssss
Intrinsically safe and explosion proofIntrinsically safe and explosion proofIntrinsically safe and explosion proofIntrinsically safe and explosion proofIntrinsically safe and explosion proofpressure transmitters with integratedpressure transmitters with integratedpressure transmitters with integratedpressure transmitters with integratedpressure transmitters with integrated
amplifier for use in hazardous environmentsamplifier for use in hazardous environmentsamplifier for use in hazardous environmentsamplifier for use in hazardous environmentsamplifier for use in hazardous environments
P/N 97412507/07 Rev. FECO # 32994
II 1 G II 1 G II 1 G II 1 G II 1 G
AAAAATEXTEXTEXTEXTEX 100a 100a 100a 100a 100a
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DDDDDYNISCYNISCYNISCYNISCYNISCOOOOO SSSSSPXPXPXPXPX SSSSSERIEERIEERIEERIEERIESSSSS Q Q Q Q QUICKUICKUICKUICKUICK SSSSSTTTTTARARARARARTTTTT C C C C CARDARDARDARDARD
This Quick Start Setup guide can be used by experienced instrumentation technicians to configure theTransmitter using the Zero and Span push-buttons or via the optional Hart Communications. For moredetailed information please consult the complete manual before operating. The Quick Start procedurewith Hart is designed for users already familiar with the use of the Hart Communicator and loop poweredinstrumentation.
QQQQQUICKUICKUICKUICKUICK SSSSSTTTTTARARARARARTTTTT U U U U UTILIZINGTILIZINGTILIZINGTILIZINGTILIZING P P P P PUSHUSHUSHUSHUSH B B B B BUTUTUTUTUTTTTTTONSONSONSONSONS
1. Insure the mounting hole is clear of any frozen polymer or debris and is machined to the properdimensions. Apply a quality high temperature Anti-Seize lubricant to the snout tip threads. Forflanged configuration units, apply Anti-Seize to mounting bolt threads and use proper Buttonsealgasket and install on transducer snout. Install unit into the process connection. (Do NOT torquetransmitter into the hole at this time!) Allow time for the transmitter snout temperature toequalize to the process temperature. This will help eliminate thread galling and ease removallater. There should be NO pressure applied at this time.
2. Connect power to the transmitter. For a 2 wire conduit output configuration, Red wire is Sig+/Exc +,Black wire is Sig-/Exc-, Green wire is Ground. For a 6 pin connector version, Pin A is Sig+/Exc+ andpin B is Sig-/Exc-. Insure proper loop supply voltage is applied to transmitter.
3. After temperatures have equalized, apply proper torque as described in Section 5.2 of the Manualand tighten transmitter into mounting hole.
In hazardous areas do NOT remove screws when circuit is live.
4. Remove zero push-button seal screw.
5. To perform a Zero Calibration, use a 2 mm or smaller allen key and insert into push-button hole tomake contact with push-button at the bottom. Depress the button for 1/2 second, release, thenpush again for 1/2 second.
6. Verify loop output is zero (4 mA).
7. Replace the Seal Screw.
Seal screws must remain in place to retain Explosion Proof and combustible DustProtection by Enclosure certification.
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QQQQQUICKUICKUICKUICKUICK SSSSSTTTTTARARARARARTTTTT UTILIZINGUTILIZINGUTILIZINGUTILIZINGUTILIZING H H H H HARARARARARTTTTT C C C C COMMUNICAOMMUNICAOMMUNICAOMMUNICAOMMUNICATTTTTOROROROROR
1. Follow Steps 1 through 3 from Quick Start Using Push-Buttons.
2. Connect Communicator to the loop. If unsure on how to do this, refer to “Connecting the HartHandheld Communicator” (Fig. 6-1).
3. Power on Hart Communicator. See Hart Command tree on the following page for reference.
From the Main Menu:
4. Enter Tag (Quick Key 1,3,1)
5. Set Pressure Units (Quick Key 1,3,2), if required
6. Set URV (Quick Key 1,3,3,2) if output turndown (rescaling), is required.
7. Perform Zero Trim (Quick Key 1,2,5,4,1)
8. Verify loop output is zero (4mA).
9. Remove Hart Communicator from loop.
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1. Process Variable
2. Diagnostics & Services
3. Basic Setup
4. Detailed Setup
5. Review
1. PV 2. % Range 3. PV Analog
Output 4. Electronics
Temperature
1. Test Device 2. Self Test 3. Master Reset 4. Loop Test
1. Read Peak Values
2. Status
1. Electronics Temp. ( o C)
2. Pressure (PSI)
7.
Rerange 2. Digital-to-
Analog Trim 3. Scaled D/A Trim
4. Sensor Trim
1. Rcal Set %
1. Tag 2. PV Unit 3. Range Values 4. Device Info 5. PV Damp
1. Signal Condition
2. Output Condition
3. Field Device Information
1. LRV 2. URV
1. Date 2. Descriptor 3. Message
1. Process Variable
2. Rerange 3. PV Unit 4. PV Range Unit 5.PV Min Span 6. PV Damp
1. Process Variables
2. Analog Output
3. HART Output
1. Tag 2. Date 3. Descriptor 4. Message 5. Model 6. Local
Pushbuttons
8. Revisions 9. Final Asm. 10. Device ID
1. Universal Cmd. Rev.
2. Field Device Rev. 3. S/W Rev.
1. Enter Values 2. Apply Values
1. Zero Trim 2. Lower Sensor Trim 3. Upper Sensor Trim
1. Pressure 2. % of Full Scale 3. Electronics
Temperature 4. Analog Output 1. Enter Values 2. Apply Values
1. PV 2. % of Full Scale 3. Analog Output 4. SV Elec Temp
1. Analog Output 2. PV AO Alarm Type 3. Loop Test
5. Scaled D/A Trim
1. Poll Address 2. # of Request
Preambles 3. Burst Mode 4. Burst Option
1. Device Setup
2. PV 3. AO 4. LRV 5. URV
Online Menu
NOTE: “SPX” will appear in the upper left of the communicator screen when this menu tree is valid.
Menu Tree for SPX
5. Calibration 6. R-Cal
5. Recall Factory Trim
3. LSL 4. USL
7.SV Elec Temp
4. Dig/Analog Trim
Rcal Enable / Disable
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TTTTTABLEABLEABLEABLEABLE OFOFOFOFOF C C C C CONTENTSONTENTSONTENTSONTENTSONTENTS
ContentContentContentContentContent PagePagePagePagePage IconIconIconIconIcon
1. General 6
2. Notes on Safety 11
3. Technical Data 14
4. Transport/Delivery 36
5. Installation 37
6. Commissioning 50
7. Maintenance 65
8. Accessories 68
9. Troubleshooting 69
10. CE-Declaration of Conformity, Intrinsically Safe 70
11. EC-Type Examination Certificate, Intrinsically Safe 72
12. CE-Declaration of Conformity, Combustible Dust 75
Protection by Enclosure
13. Appendix 1 - Default Values 77
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1 .1 .1 .1 .1 . GGGGGENERALENERALENERALENERALENERAL
1.1 Important Information ............................................................................................................ 61.2 Copyright .............................................................................................................................. 61.3 Explanation of Icons .............................................................................................................. 61.4 Abbreviations ......................................................................................................................... 71.5 Transmitter Function ............................................................................................................... 71.6 Block Diagram of Operation ................................................................................................... 91.7 Correct Use ........................................................................................................................... 91.8 User’s Obligations ................................................................................................................ 10
1.11.11.11.11.1 IIIIIMPORMPORMPORMPORMPORTTTTTANTANTANTANTANT INFORMAINFORMAINFORMAINFORMAINFORMATIONTIONTIONTIONTION
This manual applies to the SPX series only. It must be kept near the equipment in a readily andimmediately accessible location at all times. The content of this manual must be read, understood andfollowed in its entirety. This applies in particular to the notes on safety. Following the safetyinstructions will help to prevent accidents, defects and malfunctions.
Models covered by this manual include the 2241, 2242, 2243, 2244, 2290, 2291, 2292.
DDDDDYNISCYNISCYNISCYNISCYNISCOOOOO will not be held liable for any injury, loss or damage resulting from failure to follow theinstructions in this manual.
If the product malfunctions, in spite of having followed the operating instructions, please contact theDDDDDYNISCYNISCYNISCYNISCYNISCOOOOO customer service department (See the back of the manual for contact information). Thisapplies in particular during the warranty period.
1.21.21.21.21.2 CCCCCOPYRIGHTOPYRIGHTOPYRIGHTOPYRIGHTOPYRIGHT
Copyright law requires that this manual be used for intended purposes only.
It is strictly forbidden to allow reproduction of any kind “in whole or in part” to persons outside ofDynisco, without approval from Dynisco.
Rosemount and Smart Family are registered trademarks of Rosemount, Inc. HART is a registeredtrademark of HART Communication Foundation.
1.1.1.1.1.33333 EEEEEXPLANAXPLANAXPLANAXPLANAXPLANATIONTIONTIONTIONTION OFOFOFOFOF ICICICICICONSONSONSONSONS
The manual uses icons to indicate information pertaining to safety:
Risk of destruction or damage to equipment, machines or installations
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General danger to life or limb
Specific danger to life or limb
You MUST do this
Related to ATEX/Intrinsic Safety requirements
The safety instructions are provided again in the individual chapters of the manual.
1.41.41.41.41.4 AAAAABBREVIABBREVIABBREVIABBREVIABBREVIATIONSTIONSTIONSTIONSTIONS
The following abbreviations are used:
OM Operating ManualSPX Smart Pressure Transmitterf.s. of full scalePT Pressure TransmitterHART Highway Addressable Remote TransducerPV Primary Variable (Pressure)SV Secondary Variable (Electronics Temperature)URV Upper Range ValueLRV Lower Range ValueE2PROM Electrically Erasable Programmable Read Only MemoryWatchdog An internal monitor for the electronicsBFSL Best Fit Straight Line
1.1.1.1.1.55555 TTTTTRANSRANSRANSRANSRANSMITMITMITMITMITTERTERTERTERTER P P P P PRINCIPLERINCIPLERINCIPLERINCIPLERINCIPLE OFOFOFOFOF O O O O OPERAPERAPERAPERAPERATIONTIONTIONTIONTION
The mechanical system (filled assembly) consists of a lower diaphragm, a filled capillary tube, and anupper diaphragm with a strain gage. The filled assembly transmits pressure from the process to the straingage diaphragm where it is converted to an electrical signal. The filled assembly isolates the electronicsfrom the high process temperatures.
The lower diaphragm is the surface in contact with the media being measured. This diaphragm can bemade from a choice of materials. The standard material is heat-treated 15-5 stainless steel with DymaxTM
coating. This has average corrosion and abrasion resistance and is similar to 17-4 stainless steel. Othermaterials are also available including Hastelloy C-276 which has excellent corrosion resistant properties(but is not good for abrasion). For other materials please consult the factory.
Behind the lower diaphragm is a capillary tube filled to the upper diaphragm. As the process pressuredeflects the lower diaphragm, the fill is displaced through the capillary tube to deflect the upperdiaphragm.
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The upper diaphragm has a strain gage element in the configuration of a Wheatstone Bridge. Thedeflection of the upper diaphragm causes a change in the resistance of the strain gage and hence achange in the balance of the bridge. The amount of imbalance is directly proportional to the appliedpressure. This completes the translation of pressure applied to the lower diaphragm into a usableelectrical signal.
Fig. 1-1Fig. 1-1Fig. 1-1Fig. 1-1Fig. 1-1 Functioning Principle of the SPX Filled AssemblyFunctioning Principle of the SPX Filled AssemblyFunctioning Principle of the SPX Filled AssemblyFunctioning Principle of the SPX Filled AssemblyFunctioning Principle of the SPX Filled Assembly
The low level output signal from the bridge is amplified via an instrumentation amp circuit. The amplifiedsignal then goes to the input of the analog-to-digital (A/D) converter.
Once the microprocessor has the converted voltage input from the A/D converter, the digital signal issent to a digital-to-analog (D/A) converter which modulates the current of the unit’s power supplybetween 4 and 20 milliamperes for an output current proportional to the applied pressure.
Filling opening
Strain gageon themeasuringdiaphragm
Capillary with pressuretransmission fluid (Hg) Total filling
volume = 7mm3
Separatingdiaphragm0.15mm thick
Base of electronics housing
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4-20 mA Signal Output
350 Ω Strain Gage
A/D Signal Conversion
Microcomputer Sensor Linearization Rerange Damping Diagnostics Communication
Module EEPROM Memory Rerange values Configuration Calibration
Local Zero and Span Adjustment
D/A Signal Conversion
HART Digital Communications
HART Communicator
Process Input
Temperature Sensor
1.61.61.61.61.6 BBBBBLLLLLOCKOCKOCKOCKOCK D D D D DIAGRAMIAGRAMIAGRAMIAGRAMIAGRAM OFOFOFOFOF O O O O OPERAPERAPERAPERAPERATIONTIONTIONTIONTION
1.1.1.1.1.77777 CCCCCORRECTORRECTORRECTORRECTORRECT USEUSEUSEUSEUSE
When using the SPX as a safety component in accordance with the EC Machine Directive,Annex IIc, the equipment manufacturer must take any necessary precautions to ensurethat malfunction of the PT cannot cause damage or injury.
For explosive gas the installation of the device must be in accordance with Europeaninstallation guidelines EN 60079-14 for explosive gas atmospheres and EN 61241-14 forcombustible dust atmospheres. Over voltage protection shall be implemented asmentioned in EN 60079-14.
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When planning machinery and using the SPX, follow the safety and accident prevention regulations thatapply to your application, such as:
• EN 60204, Electrical equipment in machines• EN 292, Machine safety, general design guidelines• DIN 57 100 Part 410, Protection against electric shock• EN 50014:1997 incl. Amendments A1, A2 General requirements• EN 50020:2002 Intrinsically Safe Apparatus• EN 50284:1999 Special Requirements for Group II Category 1G• EN 61241-0:2006 Combustible Dust, General requirements• EN 61241-1:2004 Combustible Dust, Protection by Enclosure
1.81.81.81.81.8 UUUUUSSSSSERERERERER’’’’’SSSSS OBLIGAOBLIGAOBLIGAOBLIGAOBLIGATIONSTIONSTIONSTIONSTIONS
The operator or owner of the larger overall system, e.g. a machine, is responsible for following thesafety and accident prevention regulations that apply to the specific application.
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2 .2.2.2.2. NNNNNOTESOTESOTESOTESOTES ONONONONON SAFETYSAFETYSAFETYSAFETYSAFETY
The operator or owner of the larger overall system is responsible for following the safetyand accident prevention regulations that apply to the specific application.
DDDDDYNISCYNISCYNISCYNISCYNISCOOOOO will not be held liable for any injury, loss or damage resulting from failure tofollow the instructions in this manual.
TTTTToooooxxxxxicicicicic Haz Haz Haz Haz Hazararararard!d!d!d!d!The SPX contains a very small amount of mercury (Hg) 0.00322 in³ typically with a 6/18configuration, as its transmission medium. If the diaphragm is damaged, mercury mayescape. Never transport or store the SPX without the protective cap. Remove the capshortly before installation.
If mercury is inhaled or swallowed, seek medical attention immediately!If mercury is inhaled or swallowed, seek medical attention immediately!If mercury is inhaled or swallowed, seek medical attention immediately!If mercury is inhaled or swallowed, seek medical attention immediately!If mercury is inhaled or swallowed, seek medical attention immediately!
Mercury is hazardous waste and must be disposed of in accordance with applicable laws.DDDDDYNISCYNISCYNISCYNISCYNISCOOOOO will accept defective PT’s. If mercury escapes, use airtight packaging!
WarningsWarningsWarningsWarningsWarnings
ESD sensitive component. Electrostatic discharge may damage the SPX. Take ESDprecautions.
Electrical shock can result in death or serious injury. Avoid contact with the leads andterminals. High voltage that may be present on leads can cause electrical shock.
Mounting and electrical connection of the PT must be done by specialists with EMCtraining, following all applicable regulations, and in pressurelesspressurelesspressurelesspressurelesspressureless, voltage-freevoltage-freevoltage-freevoltage-freevoltage-free,intrinsically safeintrinsically safeintrinsically safeintrinsically safeintrinsically safe condition with the machine switched offmachine switched offmachine switched offmachine switched offmachine switched off. The machine must beThe machine must beThe machine must beThe machine must beThe machine must besecured against being switched back on!secured against being switched back on!secured against being switched back on!secured against being switched back on!secured against being switched back on!
EMC/CE Compliant ConnectionEMC/CE Compliant ConnectionEMC/CE Compliant ConnectionEMC/CE Compliant ConnectionEMC/CE Compliant Connection
Earth the machine section with the screw-in trunnion/mounting hole for the SPX inaccordance with regulations. The SPX must be connected to earth via the screw-in trunnion/mounting hole.
Connect the shield of the connecting cable on both sides, making sure it conducts with full andcontinuous contact.
When introducing the connecting cable into an EMC compliant switch cabinet, for example, connect theshield correctly (cable gland, conducting, full contact, continuous) to the conductive housing or route it
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via a built-in cable connector that is also connected to the conductive housing. Connect unused cablecores or free cable ends correctly to the cable shield on both sides.
TTTTTemperemperemperemperemperatatatatatururururureeeee
The SPX series of pressure transmitters can be used in media temperatures up to 400°C. If the pressuretransmitter is used in other applications, the safety and accident prevention regulations specific to thatapplication must be followed. Ambient temperature for the electronics housing max. +85°C in areasthat are not classified as hazardous.
Higher temperature can result in damage and malfunction. Do not install the pressure transmitter inplaces where this temperature is exceeded.
Use in Hazardous Classified AreasUse in Hazardous Classified AreasUse in Hazardous Classified AreasUse in Hazardous Classified AreasUse in Hazardous Classified Areas
Several configurations of the SPX series are designed and approved for use in hazardousclassified areas. Units intended for installation in these areas must bear the applicableUnits intended for installation in these areas must bear the applicableUnits intended for installation in these areas must bear the applicableUnits intended for installation in these areas must bear the applicableUnits intended for installation in these areas must bear the applicableapproval agency label. approval agency label. approval agency label. approval agency label. approval agency label. After installation before operating the device the user must checkthat the complete installation and wiring is intrinsically safe. Care must be taken that thepower source is a certified apparatus.
TThe SPX series of pressure transmitters is specially designed for measuring pressure inexplosive gas atmospheres for Zone 0 under safety class II 1 G EEx ia IIC T4 (TA = -20 to +60°C). The SPX is also approved for hazardous gas area Zone 1 under safety classII 2 G EEx ia IIC T4/T6 (T4, TA = -20 to + 85°C; T6, TA = -20 to + 50°C). The SPX is alsoapproved for hazardous combustible dust atmospheres for Zone 22 under Safety Class II 3D Ex tD A22 IP67 T100°C X (Ta = -20 to + 85°C
The maximum Tmed (medium temperature) for temperature class T6 is 60°C and for T4 is 85°C. Themedium temperature for the SPX is defined as the temperature of the pressure transmission fluid belowthe measuring diaphragm. (See figure 1-1.) This temperature can be verified by measuring the surfacetemperature at the base of the electronics housing.
For category 1 (Zone 0) installations, care must be taken to avoid the danger of ignition due toelectrostatic discharges (ESD). The chance for static build up on the cable surface during normalconditions of use, maintenance and cleaning must be eliminated. Install the cable in an appropriateconduit or use some other cable reliable installation technique to avoid static electricity at the cablesurface. The free length of the cable must be below 5 cm. If metallic conduits are used they need to begrounded. If nonmetallic conduits are used they need to be antistatic (< 1G Ohm/cm2).
The SPX series of pressure transmitters are also designed for explosion proof areasapproved by Factory Mutual and CSA for Class I, Division 1, Groups A, B, C & D.
Deviation of the supply voltage from the value given in the technical specifications, orreverse polarity, can damage the pressure transmitter and cause malfunctions that can
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pose a risk of explosion. Operate only with an intrinsically safe intrinsically safe intrinsically safe intrinsically safe intrinsically safe, EMC compliant powersupply with the following specifications when employing the pressure 4-20 mA output:
Supply Voltage max. Uo = 30 V DCCurrent Output max. Io = 100 mAPower max. Po = 0.75W
The specified values of Lo and Co for the power supply need to be greater than Ci + Ccableand Li + Lcable.
Internal Inductance Li < 40 µHInternal Capacitance Ci < 4.5 nF
For SPX’s that are not approved, are Combustible Dust Protection by Enclosure or areexplosion proof approved for Class I, Division 1, Groups A, B, C & D the power supplyrating is 16-36 Vdc.
Additional Comments:
1) Do not remove the transmitter push-button seal screws in explosive environments when the circuit islive.2) Transmitter push-button seal screws must be fully engaged to meet explosion proof and ComustibleDust Protection by Enclosure requirements.3) Before connecting a HART handheld communicator in an explosive atmosphere, make sure theinstruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiringpractices.
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3.3.3.3.3. TTTTTEEEEECHNICALCHNICALCHNICALCHNICALCHNICAL D D D D DAAAAATTTTTAAAAA
3.1 Ordering Guide for SPX ......................................................................................................... 153.2 Ordering Example ................................................................................................................ 153.3 Ordering Information ............................................................................................................ 153.4 Model Type & Process Style .................................................................................................. 163.5 Hazardous Area Classifications ............................................................................................. 163.6 Diaphragm Material and Wear Coating .................................................................................. 163.7 Process Connections ............................................................................................................ 173.7.1 2241 .................................................................................................................................... 173.7.2 2242 ................................................................................................................................... 173.7.3 2243 ................................................................................................................................... 183.7.4 2244 ................................................................................................................................... 183.7.5 2290 ................................................................................................................................... 183.7.6 2291 .................................................................................................................................... 193.7.7 2292 ................................................................................................................................... 193.8 Engineering Units ................................................................................................................. 193.9 Pressure Range - Full Scale .................................................................................................. 203.10 Rigid Stem & Rigid or Flexible Capillary Length ...................................................................... 203.10.1 2242/2243 ......................................................................................................................... 203.10.2 2241 ................................................................................................................................... 203.10.3 2244 ................................................................................................................................... 213.10.4 229X ................................................................................................................................... 213.11 Communications/Turndown .................................................................................................. 213.12 Electrical Connections .......................................................................................................... 213.13 Temperature Sensors ........................................................................................................... 213.14 Option Codes ...................................................................................................................... 223.15 Safety Specifications ........................................................................................................... 223.16 Performance Characteristics ................................................................................................ 223.16.1 Accuracy ............................................................................................................................. 223.16.2 Resolution .......................................................................................................................... 233.16.3 Repeatability ...................................................................................................................... 233.16.4 Max. Overload .................................................................................................................... 233.16.5 Burst Pressure .................................................................................................................... 233.16.6 Natural Frequency ............................................................................................................... 233.16.7 Response Time ................................................................................................................... 233.17 Electrical Data .................................................................................................................... 233.18 Temperature Influence ........................................................................................................ 243.19 EMC Requirements ............................................................................................................... 253.20 Materials ............................................................................................................................. 253.21 Torque ................................................................................................................................. 253.22 Environmental Protection to IEC 529 ...................................................................................... 253.23 Weight ................................................................................................................................ 253.24 Dimensions .......................................................................................................................... 25
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3.13.13.13.13.1 OOOOORDERINGRDERINGRDERINGRDERINGRDERING G G G G GUIDEUIDEUIDEUIDEUIDE FORFORFORFORFOR SPX SPX SPX SPX SPX
The exact meanings of the letter/digit combinations are given in the corresponding sections ofChapter 3.
3.23.23.23.23.2 OOOOORDERINGRDERINGRDERINGRDERINGRDERING E E E E EXAMPLEXAMPLEXAMPLEXAMPLEXAMPLE
229 1 S A 48 P 21 BU FF B AC AA B300Large DiaphragmFlange MountedIntrinsically Safe ApprovalDyMax Coated 15-5 SST DiaphragmS8 FlangePSI Units5,000 Pressure Range5” Snout Length30” Flexible Capillary4 - 20 mA with HART Comms6-Pin Hermetic ConnectorJ-Type Thermocouple with 3” FlexR-Cal
3.3.3.3.3.33333 OOOOORDERINGRDERINGRDERINGRDERINGRDERING I I I I INFORMANFORMANFORMANFORMANFORMATIONTIONTIONTIONTION
22XXXXXXXXXXXXXXXXXXXXXX
22X X X X XX X XX XX XX X XX XX XXXXModel TypeProcess StyleHazardous Area ClassifcationsDiaphragm Material and Wear CoatingsProcess ConnectionsEngineering UnitsPressure RangeRigid StemRigid or Flexible CapillaryCommunicationsElectrical ConnectionTemperature SensorOption Code
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3.43.43.43.43.4 MMMMMODELODELODELODELODEL T T T T TYPEYPEYPEYPEYPE & P & P & P & P & PROCESSROCESSROCESSROCESSROCESS S S S S STYLETYLETYLETYLETYLE
22XXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
42 = 1/2 - 20 UNF 2A41, 43, 44, 90 or 91 = Flange Mounted92 = 1 1/2 - 16 UN2A
3.3.3.3.3.55555 HHHHHAZARDOUSAZARDOUSAZARDOUSAZARDOUSAZARDOUS A A A A AREAREAREAREAREA C C C C CLASLASLASLASLASSIFICASIFICASIFICASIFICASIFICATIONSTIONSTIONSTIONSTIONS
22XXXXXXXXXXXXXXXXXXXXXXXXXX
N = No ApprovalsE = Explosion ProofC = Explosion Proof (CSA)S = ATEX/Intrinsically SafeT = ATEX/Combustible Dust Protection by Enclosure
The SPX series of pressure transmitters are designed for explosion proof areasapproved by Factory Mutual and CSA for Class I, Division 1, Groups A, B, C & D.
The SPX series of pressure transmitters is specially designed for measuring pressure inexplosive gas atmospheres for Zone 0 under safety class II 1 G EEx ia IIC T4 (TA = -20 to +60°C). The SPX is also approved for hazardous gas area Zone 1 under safety classII 2 G EEx ia IIC T4/T6 (T4, TA = -20 to + 85°C; T6, TA = -20 to + 50°C). The SPX is alsoapproved for hazardous combustible dust atmospheres for Zone 22 under Safety Class II 3D Ex tD A22 IP67 T100°C X (Ta = -20 to + 85°C
For category 1 (Zone 0) installations, care must be taken to avoid the danger of ignition due toelectrostatic discharges (ESD). The chance for static build up on the cable surface during normalconditions of use, maintenance and cleaning must be eliminated. Install the cable in an appropriateconduit or use some other cable reliable installation technique to avoid static electricity at the cablesurface. The free length of the cable shall be below 5 cm. If metallic conduits are used they need to begrounded. If nonmetallic conduits are used they need to be antistatic (< 1G Ohm/cm2).
3.63.63.63.63.6 DDDDDIAPHRAGMIAPHRAGMIAPHRAGMIAPHRAGMIAPHRAGM M M M M MAAAAATERIALTERIALTERIALTERIALTERIAL ANDANDANDANDAND WWWWWEAREAREAREAREAR C C C C COOOOOAAAAATINGSTINGSTINGSTINGSTINGS
22XXXXXXXXXXXXXXXXXXXXXXXXXX
A = DyMaxTM Coated 15-5 PH SSTD = Titanium Nitride Coated 15-5 PH SSTE = DyMaxTM Coated Thick 15-5 PH SSTM = Uncoated HastelloyN = Borofuse Coated InconelP = Uncoated Inconel
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R = Borofuse Coated Extra Thick InconelS = Uncoated Extra Thick Inconel
Note: Note: Note: Note: Note: Accuracy can be affected with choice of diaphragm and coating.
Other diaphragm and wear coating combinations exist, please consult factory for other configurations.Certain models are not available in some configurations.
3.3.3.3.3.77777 PPPPPROCESSROCESSROCESSROCESSROCESS C C C C CONNECTIONSONNECTIONSONNECTIONSONNECTIONSONNECTIONS
22XXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
3.3.3.3.3.77777.1.1.1.1.1 22412241224122412241
90 = Standard Flange (K1)91 = One Piece Flange (K2)92 = One Piece Flange (K3)93 = One Piece Flange (K4)94 = One Piece Flange (K5)95 = One Piece Flange (K6)96 = One Piece Flange (K7)
Please see Figure 5-9 for dimensions for specific flanges. For other mounting flanges/processconnections not listed for the 2241 please consult factory.
3.3.3.3.3.77777.2.2.2.2.2 22422242224222422242
00 = 1/2-20 UNF01 = 1/2 BSP Thread02 = 1/2-20 with Loose Nut03 = M10 X 1.5 Thread04 = M14 x 1.5 Thread05 = M18 x 1.5 Thread06 = G1/4 Thread with Loose Nut07 = G1/4 Thread with Taper Seat08 = G3/8 Thread with Flat Seat09 = G3/8 Thread with Loose Nut10 = G3/8 Thread with Taper Seat11 = 1/2-14 BSP with Flat seal12 = 1/2-20 Jam Nut13 = G1 Thread with Loose Nut14 = M18 x 2.5 Thread Jam Nut15 = M18 x 1.5 Thread JamNut
For other process connections of the 2242 please consult factory.
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ATA
3.3.3.3.3.77777.....33333 22432243224322432243
25 = Standard Flat Faced Flange26 = Flat Faced Flange (F1)27 = Raised Face Flange (F2)28 = Raised Face Flange (F3)29 = Raised Face Flange (F4)30 = Raised Face Flange (F5)31 = TPT Face Flange (F6)32 = Raised Face Flange (F7)33 = Raised Face Flange (F8)34 = Standard Face Flange (F9)35 = Raised Face Flange (F10)36 = Ring Joint Flange (F11)37 = Flat Face Flange (F12)38 = Raised Face Flange (F13)39 = Raised Face Flange (F14)40 = Flat Face Flange (F15)
Please see Figure 5-10 for dimensions for specific flanges. For other mounting flanges/processconnections not listed for the 2243 please consult factory.
3.3.3.3.3.77777.4.4.4.4.4 22442244224422442244
88 = Flat Faced Flange
3.3.3.3.3.77777.....55555 22902290229022902290
69 = No Flange70 = Standard Split Flange (T1)71 = Split Flange (T2)72 = Split Flange (T3)73 = Split Flange (T4)74 = Split Flange (T5)75 = Split Flange (T6)76 = Split Flange (T7)77 = Split Flange (T8)78 = Split Flange (T9)79 = Split Flange (T10)
Please see Figure 5-12 for dimensions for specific flanges. For other mounting flanges/processconnections not listed for the 2290 please consult factory.
19
TECHN
ICAL DATA
3.3.3.3.3.77777.....66666 22912291229122912291
48 = Standard Flange (S1)49 = One Piece Flange (S2)50 = One Piece Flange (S3)51 = One Piece Flange (S4)52 = One Piece Flange (S5)53 = One Piece Flange (S6)54 = One Piece Flange (S7)55 = One Piece Flange (S8)56 = One Piece Flange (S9)57 = One Piece Flange (S10)58 = One Piece Flange (S11)59 = One Piece Flange (S12)60 = One Piece Flange (S13)61 = One Piece Flange (S14)62 = One Piece Flange (S15)63 = One Piece Flange (S16)
Please see Figure 5-11 for dimensions for specific flanges. For other mounting flanges/processconnections not listed for the 2244 or 2291 please consult factory.
3.3.3.3.3.77777.....77777 22922292229222922292
89 = 1 1/2 - 16 UN2A Thread
3.83.83.83.83.8 EEEEENGINEERINGNGINEERINGNGINEERINGNGINEERINGNGINEERING U U U U UNITSNITSNITSNITSNITS
22XXXXXXXXXXXXXXXXXXXXXXXXXX
B = BarC = kPaK = kgf/cm2M = MPaP = psi
20
TECH
NIC
AL D
ATA
3.3.3.3.3.99999 PPPPPRESSURERESSURERESSURERESSURERESSURE R R R R RANGEANGEANGEANGEANGE -F -F -F -F -FULLULLULLULLULL S S S S SCALECALECALECALECALE
22XXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
CodeCodeCodeCodeCode psipsipsipsipsi Bar kgf/cm2Bar kgf/cm2Bar kgf/cm2Bar kgf/cm2Bar kgf/cm2 MPaMPaMPaMPaMPa kPakPakPakPakPa
08 25 1.75 1.75 0.175 175 (2241 and 229X only)09 50 3.5 3.5 0.35 350 (2241 and 229X only)11 100 7 7 0.7 700 (2241 and 229X only)13 250 17.5 17.5 1.75 1750 (for 2242, M18 process connection only)14 500 35 35 3.5 350015 750 50 50 5 500016 1000 70 70 7 700017 1500 100 100 10 1000020 3000 200 200 20 2000021 5000 350 350 35 3500022 7500 500 500 50 5000023 10000 700 700 70 7000024 15000 1000 1000 100 100000 (2242 and 2243)25 20000 1400 1400 140 140000 (2242 and 2243)27 30000 2000 2000 200 200000 (2242 and 2243)
Other approved ranges may exist, please consult factory.
3.103.103.103.103.10 RRRRRIGIDIGIDIGIDIGIDIGID STEMSTEMSTEMSTEMSTEM ANDANDANDANDAND R R R R RIGIDIGIDIGIDIGIDIGID OROROROROR FLEXIBLEFLEXIBLEFLEXIBLEFLEXIBLEFLEXIBLE C C C C CAPILLARYAPILLARYAPILLARYAPILLARYAPILLARY L L L L LENGTHENGTHENGTHENGTHENGTH
22XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
3.10.13.10.13.10.13.10.13.10.1 2242/22432242/22432242/22432242/22432242/2243
CEAA = 6” (152 mm) Rigid Stem/0” (0 mm) Flexible CapillaryCEDD = 6” (152 mm) Rigid Stem/18” (457 mm) Flexible CapillaryCEFF = 6” (152 mm) Rigid Stem/30” ( 762 mm) Flexible Capillary
Other combinations of lengths available, please consult factory.
3.10.23.10.23.10.23.10.23.10.2 22412241224122412241
NEDD = 2.031” Rigid Stem/18” Flexible Capillary
21
TECHN
ICAL DATA
3.103.103.103.103.10.....33333 22442244224422442244
NNDD = 2.406” Rigid Stem/18” Flexible Capillary
Other lengths available, please consult factory.
3.10.43.10.43.10.43.10.43.10.4 229X229X229X229X229X
BUFF = 5” Rigid Stem/30” Flexible Capillary
Other lengths available, please consult factory.
3.113.113.113.113.11 CCCCCOMMUNICAOMMUNICAOMMUNICAOMMUNICAOMMUNICATIONSTIONSTIONSTIONSTIONS/T/T/T/T/TURNDOURNDOURNDOURNDOURNDOWNWNWNWNWN
22XXXXXXXXXXXXXXXXXXXXXXXXXX
The SPX is a 4 - 20 mA pressure transmitter. HART Protocol is available as an option.
A = 4 - 20 mA without HART CommunicationsB = 4 - 20 mA with HART CommunicationsC = 4 - 20 mA with HART Modified Setting (Turndown)
3.123.123.123.123.12 EEEEELECTRICALLECTRICALLECTRICALLECTRICALLECTRICAL C C C C CONNECTIONSONNECTIONSONNECTIONSONNECTIONSONNECTIONS
22XXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
AC = PT1H-10-6P ConnectorCA = 1/2-14 NPT Conduit Fitting with 42” Leads
Other lead lengths and connectors are available, please consult factory.
3.133.133.133.133.13 TTTTTEMPERAEMPERAEMPERAEMPERAEMPERATURETURETURETURETURE SSSSSENSORSENSORSENSORSENSORSENSORS
22XXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
ZZ = No ThermocoupleAA = Single J TC with 3” FlexCA = Dual J TC with 3” Flex
Other thermocouples and RTD configurations are available. Please consult factory.
22
TECH
NIC
AL D
ATA
3.143.143.143.143.14 OOOOOPTIONPTIONPTIONPTIONPTION C C C C CODESODESODESODESODES
22XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
Transmitters are available with certain approved option codes. Please consult factory for list of approvedoptions.
3.153.153.153.153.15 SSSSSAFETAFETAFETAFETAFETYYYYY SSSSSPEPEPEPEPECIFICACIFICACIFICACIFICACIFICATIONSTIONSTIONSTIONSTIONS
Power supply for Intrinsically Safe areas must satisfy the following conditions:
Supply Voltage max. U0 = 30 V DCCurrent Output max. Io = 100 mAPower max. Po = 0.75W
The specified values of Lo and Co for the power supply need to be greater than Ci + Ccableand Li + Lcable.
Internal Inductance Li < 40 µHInternal Capacitance Ci < 4.5 nF
3.163.163.163.163.16 PPPPPERFORMANCEERFORMANCEERFORMANCEERFORMANCEERFORMANCE CHARACTERISTICSCHARACTERISTICSCHARACTERISTICSCHARACTERISTICSCHARACTERISTICS
3.16.13.16.13.16.13.16.13.16.1 CCCCCOMBINEDOMBINEDOMBINEDOMBINEDOMBINED E E E E ERRORRRORRRORRRORRROR (A (A (A (A (ACCCCCCCCCCURAURAURAURAURACYCYCYCYCY)))))
Combined error is also known as accuracy which includes linearity, hysteresis and repeatability, and isdetermined by BFSL (Best Fit Straight Line).
3.16.13.16.13.16.13.16.13.16.1AAAAA 2242/22432242/22432242/22432242/22432242/2243
±0.25% of full scale (1,500 psi and above)±0.5% of full scale (1,000 psi and below)
3.16.13.16.13.16.13.16.13.16.1BBBBB 22412241224122412241
±0.5% of full scale (1,500 psi and above)±1.0 of full scale (1000 psi and below)
3.16.13.16.13.16.13.16.13.16.1CCCCC 22442244224422442244
±0.25% of full scale (500 psi and above)±0.5% of full scale (250 psi)
23
TECHN
ICAL DATA
3.16.13.16.13.16.13.16.13.16.1DDDDD 229X229X229X229X229X
±0.5% of full scale
3.16.23.16.23.16.23.16.23.16.2 RRRRRESOLUTIONESOLUTIONESOLUTIONESOLUTIONESOLUTION
±0.035% full scale or better
3.163.163.163.163.16.....33333 RRRRREPEAEPEAEPEAEPEAEPEATTTTTABILITABILITABILITABILITABILITYYYYY
±0.10% of full scale
3.16.43.16.43.16.43.16.43.16.4 MMMMMAXAXAXAXAX. O. O. O. O. OVERLVERLVERLVERLVERLOOOOOADADADADAD ( ( ( ( (WITHOUTWITHOUTWITHOUTWITHOUTWITHOUT INFLINFLINFLINFLINFLUENCINGUENCINGUENCINGUENCINGUENCING OPERAOPERAOPERAOPERAOPERATINGTINGTINGTINGTING DDDDDAAAAATTTTTAAAAA)))))
2242/2243 2 x full scale pressure or 35,000 psi, whichever is less.2241/2244 2 x full scale pressure or 15,000 psi, whichever is less.229X 2 x full scale pressure
3.163.163.163.163.16.....55555 BBBBBURSTURSTURSTURSTURST PRESSUREPRESSUREPRESSUREPRESSUREPRESSURE
6 x nominal value, max. 45,000 psi
3.16.63.16.63.16.63.16.63.16.6 NNNNNAAAAATURALTURALTURALTURALTURAL FREFREFREFREFREQUENCYQUENCYQUENCYQUENCYQUENCY
20 Hz [-3db]
3.163.163.163.163.16.....77777 RRRRRESPONSEESPONSEESPONSEESPONSEESPONSE T T T T TIMEIMEIMEIMEIME
50 mS
3.173.173.173.173.17 EEEEELELELELELECTRICALCTRICALCTRICALCTRICALCTRICAL DDDDDAAAAATTTTTAAAAA
Configuration 4-arm Wheatstone bridge strain gauge with internal amplifier
Output Signal 2-wire 4 - 20 mA
Saturation Levels 3.8 mA and 20.5 mA
Fail Safe Levels 3.6 mA for Low Level21.5 mA for High Level
Current Consumption < 25 mASupply Voltage 16 - 30 VDC for EEx ia IIC
16 - 36 VDC for non-approved and explosion proof models
24
TECH
NIC
AL D
ATA
Note: Transmitter incorporates overvoltage protection and reverse polarity protection and will notoperate if inputs are reversed.
3.183.183.183.183.18 TTTTTEMPERAEMPERAEMPERAEMPERAEMPERATURETURETURETURETURE INFLINFLINFLINFLINFLUENCUENCUENCUENCUENCEEEEE
Intrinsically Safe
Standard
Re
sis
tan
ce
, o
hm
s 1000
700
363016 Volts
EEEEELECTRONICSLECTRONICSLECTRONICSLECTRONICSLECTRONICS H H H H HOUSINGOUSINGOUSINGOUSINGOUSING
Housing Temperature Range -20°C to +85°C
Compensated Temperature Range
224X -20°C to +65°C229X -20°C to +60°C
Zero shift due to temperature change on electronics housing
22XX 0.01% full scale/°F max. (0.02% f.s./°C max.)
Diaphragm (in contact with media) span shift due to temperature change on electronics housing.
22XX 0.01% full scale /°F max.(0.02% f.s./°C max.)
Zero shift due to temperature change on the diaphragm.
2242, 2243 15 psi/100°F typical2 bar/100°C typical
2241, 2244, 229X 1 psi/100°F typical (from 75°F to 450°F)2 psi/100°F typical (from 450°F to 600°F)0.07 bar/38°C typical (from 24°C to 232°C)0.14 bar/38°C typical (from 233°C to 315°C)
3.193.193.193.193.19 EMC REMC REMC REMC REMC REQUIREMENTSEQUIREMENTSEQUIREMENTSEQUIREMENTSEQUIREMENTS
Conforming to CE in accordance with EMC directive.
25
TECHN
ICAL DATA
Electromagnetic Interference DIN EN 61000-6-3:1996 mod.Immunity DIN EN 61000-6-2:1999 mod.Radio Disturbance DIN EN 55022 (IEC/CISPR 22:1997, mod. + A1:2000)Electrostatic Discharge DIN EN 61000-4-2:1995 + A1:1998 + A2:2000Radiated, Radio Freq, etc. DIN EN 61000-4-3: 1995 + A1:1998 + A2:2000Electrical Fast Transient DIN EN 61000-4-4:1995 + A1:2000 + A2:2001Surge Immunity DIN EN 61000-4-5:1995 + A1:2000Conducted Disturbances DIN EN 61000-4-6:1996 + A1:2000Power Frequency Magnetic Field DIN EN 61000-4-8:1993 + A1:2001Pulse Magnetic Field DIN EN 61000-4-9:1993 + A1:2000
3.203.203.203.203.20 MMMMMAAAAATERIALSTERIALSTERIALSTERIALSTERIALS
Standard Diaphragm 15-5PH Mat. No. 1.4545 Various proprietary coatingsStandard Stem(Snout) 17-4PH Mat. No. 517400
Please note other diaphragm and stem materials may be substituted.
3.213.213.213.213.21 TTTTTORQUEORQUEORQUEORQUEORQUE
2242 2243 2292 2241, 2244,2290, 2291
max. 56.5 Nm max. 5.6 Nm max. 14.1 Nm max. 14.1 Nm(500 inch-lbs.) (50 inch-lbs.) (125 inch-lbs.) (125 inch-lbs.)min. 11.3 Nm min. 4.5 Nm min. 11.3 Nm min. 11.3 Nm(100 inch-lbs.) (40 inch-lbs.) (100 inch-lbs.) (100 inch-lbs.)
3.223.223.223.223.22 EEEEENVIRONMENTNVIRONMENTNVIRONMENTNVIRONMENTNVIRONMENTALALALALAL PROPROPROPROPROTETETETETECTIONCTIONCTIONCTIONCTION TTTTTOOOOO IE IE IE IE IECCCCC 5 5 5 5 52222299999
SPX2 Series with sealed conduit or PT1H-10-6P IP67, nema 4x (Using Dynisco P/N 711610 forconnector version)
3.233.233.233.233.23 WWWWWEIGHTEIGHTEIGHTEIGHTEIGHT
The weight varies depending on product configuration. Average weight range is 1 to 5 pounds.
3.243.243.243.243.24 DDDDDIMENSIONSIMENSIONSIMENSIONSIMENSIONSIMENSIONS
26
TECH
NIC
AL D
ATA
Fig. 3-1Fig. 3-1Fig. 3-1Fig. 3-1Fig. 3-1 22412241224122412241
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27
TECHN
ICAL DATA
Fig. 3-2Fig. 3-2Fig. 3-2Fig. 3-2Fig. 3-2 22422242224222422242
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TECHN
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35
TECHN
ICAL DATA
Fig. 3-10Fig. 3-10Fig. 3-10Fig. 3-10Fig. 3-10 22922292229222922292
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36
TRAN
SPOR
T
4 .4.4.4.4. TTTTTRANSPORTRANSPORTRANSPORTRANSPORTRANSPORT/D/D/D/D/DELIVERYELIVERYELIVERYELIVERYELIVERY
4.1 Transport/Packing/Transport Damage .................................................................................. 364.2 Storage .............................................................................................................................. 364.3 Scope of Delivery ................................................................................................................ 36
TTTTToooooxxxxxicicicicic h h h h hazazazazazararararard!d!d!d!d!The PT contains a small amount of mercury (Hg) as its transmission medium. If thediaphragm is damaged, mercury may escape.
Never transport or store the PT without the protective shell bolted in place. Remove the shellshortly before installation.
If mercury is inhaled or swallowed, seek medical attention immediately.If mercury is inhaled or swallowed, seek medical attention immediately.If mercury is inhaled or swallowed, seek medical attention immediately.If mercury is inhaled or swallowed, seek medical attention immediately.If mercury is inhaled or swallowed, seek medical attention immediately.
Mercury is hazardous waste and must be disposed of in accordance with applicable laws.DDDDDYNISCYNISCYNISCYNISCYNISCOOOOO will accept defective PTs.
If mercury escapes, use airtight packaging!
ESD sensitive component. Electrostatic discharge may damage the PT. Take ESDprecautions.
4.14.14.14.14.1 TTTTTRANSRANSRANSRANSRANSPORPORPORPORPORTTTTT/////PPPPPAAAAACKINGCKINGCKINGCKINGCKING/////TRANSTRANSTRANSTRANSTRANSPORPORPORPORPORTTTTT DDDDDAMAGEAMAGEAMAGEAMAGEAMAGE
• Do not let the PT be damaged by other items during transit.• Use only the original packaging.• Report transport damage to DDDDDYNISCYNISCYNISCYNISCYNISCOOOOO immediately in writing.
4.24.24.24.24.2 SSSSSTORAGETORAGETORAGETORAGETORAGE
• Store the PT in original packaging only.• Protect against dust and moisture.
4.4.4.4.4.33333 SSSSSCCCCCOPEOPEOPEOPEOPE OFOFOFOFOF D D D D DELIVERYELIVERYELIVERYELIVERYELIVERY
• PT with diaphragm protection cap• Fastening clip (transmitter with flexible stem only)• Calibration sheet• Operating manual with declaration of conformity
37
INSTALLATIO
N
5 .5.5.5.5. IIIIINSNSNSNSNSTTTTTALLAALLAALLAALLAALLATIONTIONTIONTIONTION
5.1 General Mounting Information .............................................................................................. 375.2 Mounting Hole Torque ......................................................................................................... 395.3 Mounting Hole Information .................................................................................................. 395.4 Mounting the Pressure Transmitter ....................................................................................... 435.5 Installing the Flanged Pressure Transmitter .......................................................................... 435.6 Thermocouple or RTD Assembly, Removal and Installation ..................................................... 435.7 Electrical Connection ........................................................................................................... 445.8 Connection Assignments ..................................................................................................... 445.9 Flange Configurations ......................................................................................................... 46
5.15.15.15.15.1 GGGGGENERALENERALENERALENERALENERAL M M M M MOUNTINGOUNTINGOUNTINGOUNTINGOUNTING I I I I INFORMANFORMANFORMANFORMANFORMATIONTIONTIONTIONTION
Do not remove the protective cap on the SPX until ready to install.
Before mounting the SPX, check mounting hole carefully. The SPX must only be mounted in holes thatsatisfy the requirements below. A hole that does not satisfy these requirements can damage theTransmitter.
Insure the mounting hole is clear of any frozen polymer or debris and is machined to the properdimensions.
For threaded SPX transmitters coat the threads with a high temperature anti-seize grease or a suitableparting agent, this will help prevent the SPX snout from sticking permanently in the mounting hole. Forflanged configuration units, apply Anti-Seize to mounting bolt threads. Use proper Buttonseal gasketand install on transducer tip.
Install unit into the process connection. (Do NOT torque transmitter into the hole at this time!) Allow timefor the transmitter snout temperature to equalize to the process temperature. This will help eliminatethread galling and ease removal later. There should be NO pressure applied at this time.
Always use a torque wrench applied to the designated hexagon collar or mounting bolts while screwingthe transmitter in and out. Do not apply the tool to the housing or housing/sensor connection.
After temperatures have equalized, apply proper torque as described in Section 5.2 of the Manual andtighten transmitter into mounting hole.
After the correct torque has been applied units with flexible capillary require the electronics to bemounted away from the process heat using mounting hardware, P/N 200941.
38
INST
ALLA
TIO
N
Connect power to the transmitter. For a 2 wire conduit output configuration, Red wire is Sig+/Exc +,Black wire is Sig-/Exc-, Green wire is Ground. For a 6 pin connector version, Pin A is Sig+/Exc+ andpin B is Sig-/Exc-. Insure proper loop supply voltage is applied to transmitter.
Make sure that the medium is in molten condition during transmitter removal. Removing the transmitterwhile the medium is in solidified condition can damage the sensor diaphragm.
When removing the SPX, carefully clean the diaphragm of the transmitter with a soft cloth while themedium is still malleable.
Always remove the SPX prior to cleaning the machine with abrasives or steel wire brushes. Also, do notclean the SPX with hard objects, such as a screwdriver, a wire brush, etc. this will possibly damage thetransmitter.
Before reinstalling the SPX, ensure that the mounting hole is free from hardened plastic. A mountinghole cleaning tool kit is available to aid in removing of the material. (Dynisco Part Number 200100 for½-20, 200101 for M18 and 200102 for M10 ports.) A gauge plug to check the hole is included in thiskit.
ESD sensitive component. Electrostatic discharge may damage the PT. Take ESDprecautions.
Mounting and electrical connection of the SPX must be done by specialists with EMCtraining, following all applicable regulations, and in pressureless, voltage-free,pressureless, voltage-free,pressureless, voltage-free,pressureless, voltage-free,pressureless, voltage-free,intrinsically safeintrinsically safeintrinsically safeintrinsically safeintrinsically safe condition with the machine switched off.machine switched off.machine switched off.machine switched off.machine switched off.
The machine must be secured against being switched back on!The machine must be secured against being switched back on!The machine must be secured against being switched back on!The machine must be secured against being switched back on!The machine must be secured against being switched back on!
The most common causes of transducer damage are: installation in improperlymachined or plugged mounting holes and cold starts. The tip of the transducerconsists of a stainless steel diaphragm that must be protected from severe abrasives,dents and scores.
Burn Hazard!Burn Hazard!Burn Hazard!Burn Hazard!Burn Hazard! The SPX must be removed with the melt in the molten condition. TheSPX can be very hot when removed. WEAR PROTECTIVE GLOVES!
Careful attention should be paid to correctly machine the mounting port. Failure to use therecommended mounting port may result in erroneous pressure measurement, difficult transducerremoval, premature sensor failure, process fluid leaks, and personnel hazard. In applications involvinghigh temperature operation and/or repeated thermal cycling a good high quality anti-seize compoundshould be applied to the threaded surfaces.
39
INSTALLATIO
N
5.25.25.25.25.2 MMMMMOUNTINGOUNTINGOUNTINGOUNTINGOUNTING H H H H HOLEOLEOLEOLEOLE T T T T TORQUEORQUEORQUEORQUEORQUE
2242 2243 2292 2241, 2244,2290, 2291
max. 56.5 Nm max. 5.6 Nm max. 14.1 Nm max. 14.1 Nm(500 inch-lbs.) (50 inch-lbs.) (125 inch-lbs.) (125 inch-lbs.)min. 11.3 Nm min. 4.5 Nm min. 11.3 Nm min. 11.3 Nm(100 inch-lbs.) (40 inch-lbs.) (100 inch-lbs.) (100 inch-lbs.)
5.5.5.5.5.33333 MMMMMOUNTINGOUNTINGOUNTINGOUNTINGOUNTING H H H H HOLEOLEOLEOLEOLE D D D D DIMENSIONSIMENSIONSIMENSIONSIMENSIONSIMENSIONS
Depending on the SPX being used drill the mounting hole as shown in Fig. 5-1, 5-2, 5-3, 5-4, 5-5, 5-6 or5-7.
Please consult factory for other mounting configurations.
Fig. 5-1Fig. 5-1Fig. 5-1Fig. 5-1Fig. 5-1 2241 Mounting Hole2241 Mounting Hole2241 Mounting Hole2241 Mounting Hole2241 Mounting Hole
40
INST
ALLA
TIO
N
Fig. 5-3Fig. 5-3Fig. 5-3Fig. 5-3Fig. 5-3 222222222242 (M18 42 (M18 42 (M18 42 (M18 42 (M18 xxxxx 1. 1. 1. 1. 1.5) Mou5) Mou5) Mou5) Mou5) Mountinntinntinntinnting Hog Hog Hog Hog Hollllleeeee
M18 X 1.5
a O .004 T A
.401
.39910.2mm10.1mm
O
.638
.63416.2mm16.1mm
.1604.1mm
1.00025.4mm
MIN FULL THD
.2426.1mm
.78720mm
O MIN
Snout Length - .200 MAX (5.1 mm)
46°44°
- A -
Fig. 5-2Fig. 5-2Fig. 5-2Fig. 5-2Fig. 5-2 2242 (1/2-20 UNF) Mounting Hole2242 (1/2-20 UNF) Mounting Hole2242 (1/2-20 UNF) Mounting Hole2242 (1/2-20 UNF) Mounting Hole2242 (1/2-20 UNF) Mounting Hole
41
INSTALLATIO
N
Fig. 5-5Fig. 5-5Fig. 5-5Fig. 5-5Fig. 5-5 2244 Mounting Hole2244 Mounting Hole2244 Mounting Hole2244 Mounting Hole2244 Mounting Hole
Fig. 5-4Fig. 5-4Fig. 5-4Fig. 5-4Fig. 5-4 2243 Mounting Hole2243 Mounting Hole2243 Mounting Hole2243 Mounting Hole2243 Mounting Hole
42
INST
ALLA
TIO
N
Fig. 5-7Fig. 5-7Fig. 5-7Fig. 5-7Fig. 5-7 2292 Mounting Hole2292 Mounting Hole2292 Mounting Hole2292 Mounting Hole2292 Mounting Hole
Fig. 5-6Fig. 5-6Fig. 5-6Fig. 5-6Fig. 5-6 2290 & 2291 Mounting Hole2290 & 2291 Mounting Hole2290 & 2291 Mounting Hole2290 & 2291 Mounting Hole2290 & 2291 Mounting Hole
43
INSTALLATIO
N
5.45.45.45.45.4 MMMMMOUNTINGOUNTINGOUNTINGOUNTINGOUNTING THETHETHETHETHE P P P P PRESSURERESSURERESSURERESSURERESSURE T T T T TRANSMITTERRANSMITTERRANSMITTERRANSMITTERRANSMITTER
Dynisco offers a set of mounting hole-machining tools with all the necessary drills, taps, and reamersfor the Dynisco standard ½-20UNF-2A and M18 and M10 mounting holes used in high temperature andplastics processing applications (Dynisco Part Numbers 200925, 200105 and 901949 respectively).Detailed instructions are sent with the machining kits. Copies of the instructions are available fromDynisco upon request.
When machining the hole pay careful attention to the concentricity between the threads and the 0.312/0.314 diameter. Since the pressure seal is on the 45° seating surface, this surface should be examinedfor good finish, free from burrs, etc.
It is general good practice to check the mounting hole before installing the transducer. One procedureis to coat a gauge plug (Dynisco Part Number 200908 for the 1/2 –20 standard port, 435901 for theshort tip 1/2 –20 version, 200960 for the M18), with Dykem machine bluing on surfaces below thethread. Insert the gauge plug into the mounting hole and rotate until surface binding is encountered.Remove and inspect. Bluing should only be scraped off of the 45° sealing chamfer. If bluing has beenremoved from other surfaces, the mounting hole has not been machined properly.
5.5.5.5.5.55555 IIIIINSNSNSNSNSTTTTTALLINGALLINGALLINGALLINGALLING THETHETHETHETHE F F F F FLANGEDLANGEDLANGEDLANGEDLANGED P P P P PRERERERERESSSSSSURESURESURESURESURE TTTTTRANSRANSRANSRANSRANSMITMITMITMITMITTERTERTERTERTER
Note that the pressure seal on flange mounted units is made at the lower o-ring or gasket, not theflange.
See section 5.2 for recommended mounting torques.
Recommended mounting torques to crush appropriate gasket material:
Pressure Range Gasket Part Number Torque3,000 psi Aluminum 494602 15 ft/lbs10,000 psi Parkerized Carbon Steel 634001 60 ft/lbs10,000 psi Hastelloy 634002 60 ft/lbs10,000 psi 303 Stainless Steel 634004 60 ft/lbs
5.65.65.65.65.6 TTTTTHERMOCHERMOCHERMOCHERMOCHERMOCOUPLEOUPLEOUPLEOUPLEOUPLE OROROROROR R R R R RTTTTTD AD AD AD AD ASSSSSSSSSSEMBLEMBLEMBLEMBLEMBLYYYYY R R R R REMOEMOEMOEMOEMOVVVVVALALALALAL ANDANDANDANDAND I I I I INSNSNSNSNSTTTTTALLAALLAALLAALLAALLATIONTIONTIONTIONTION
1. To remove, loosen setscrew on side of snout.2. Without twisting, pull the thermocouple probe or RTD stem carefully out of snout.3. To install slide the new thermocouple or RTD into the snout.4. Lock in place with setscrew.
44
INST
ALLA
TIO
N
5.5.5.5.5.77777 EEEEELECTRICALLECTRICALLECTRICALLECTRICALLECTRICAL C C C C CONNECTIONONNECTIONONNECTIONONNECTIONONNECTION
The SPX Series transmitters have 4-20 mA output. The transmitter power supply and output are suppliedover the same pair of wires.
We recommend that you use twisted, shielded cables as connecting wires.
Observe National Electric Code and national regulations for applications in hazardous areas.
Do not lay connecting cables in the direct vicinity of cables carrying higher voltage or used to switchinductive or capacitive loads.
5.85.85.85.85.8 CCCCCONNECTIONONNECTIONONNECTIONONNECTIONONNECTION A A A A ASSIGNMENTSSSIGNMENTSSSIGNMENTSSSIGNMENTSSSIGNMENTS
Conduit /LeadsConduit /LeadsConduit /LeadsConduit /LeadsConduit /Leads ConnectorConnectorConnectorConnectorConnectorRed + Signal/Power A + Signal/PowerBlack - Signal/Power B - Signal/PowerGreen Case Ground C No ConnectionBlue RCal (Option) D No ConnectionOrange RCal (Option) E RCal (Option)
F RCal (Option)
Pins C & D are reserved for a special option. In normal operation, they must be left disconnected(floating).
If the transmitter is installed in hazardous areas, only passive devices such asswitches or resistors may be connected between Rcal functions or any other specialfunctions. Connection of any active electrostatic circuit or voltage or current sourceother than IS supply for the current loop is not allowed.
GREEN= CASE GROUND
BLACK= -SIGNAL/POWER-
RED= SIGNAL/POWER+
CONDUIT/LEADS
E= Rcal (OPTIONAL)
F= Rcal (OPTIONAL)
B= SIGNAL/POWER -
A= SIGNAL/POWER +
CONNECTOR
A
B
CD
EF
MASTER KEYWAY
45
INSTALLATIO
N
3.
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SPX22
44,SPX2280,SPX2281,
SPX2290,SPX2291,SPX2292,
SPX
4222,SPX
4232,SPX
4352,
SPX
4502,SPX
4622,SPX
4672
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Fig. 5.8Fig. 5.8Fig. 5.8Fig. 5.8Fig. 5.8 Electrical Configuration for Hazardous AreasElectrical Configuration for Hazardous AreasElectrical Configuration for Hazardous AreasElectrical Configuration for Hazardous AreasElectrical Configuration for Hazardous Areas
46
INST
ALLA
TIO
N Fig. 5-9 Fig. 5-9 Fig. 5-9 Fig. 5-9 Fig. 5-9 2241 & 2244 “K” Flange Configurations2241 & 2244 “K” Flange Configurations2241 & 2244 “K” Flange Configurations2241 & 2244 “K” Flange Configurations2241 & 2244 “K” Flange Configurations
5.5.5.5.5.99999 FFFFFLANGELANGELANGELANGELANGE C C C C CONFIGURAONFIGURAONFIGURAONFIGURAONFIGURATIONSTIONSTIONSTIONSTIONS
01
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47
INSTALLATIO
N
Fig. 5-10Fig. 5-10Fig. 5-10Fig. 5-10Fig. 5-10 2243 “F” Flange Configurations2243 “F” Flange Configurations2243 “F” Flange Configurations2243 “F” Flange Configurations2243 “F” Flange ConfigurationsREV
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BY
APP
DATE
28746
KEM
TR
CertificationDrawing,
FlangeConfigurations
243,2243
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06/02/97
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FIG2
FIG1
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5/16-24UNF-3B
22.5°±1°
Ø'C'8
HOLES
EQUALLY
SPACED
(ONØ'B')
DIM'B'
DIM'A'
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CO
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243863
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(12.7)
N/A
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2.00
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RA
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39
38
37
36
35
34
33
32
31
30
29
28
27
2243
COD
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26
DESCR
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FIG
243
COD
E
FL
ANG
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NF
IGUR
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STA
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E(66.6)
2.62
1(50.8)
2.00
(8.71)
.343
N/A
Ø'A
'Ø
'B'
Ø'C
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'D'
F14
F13
F12
F11
F8
F7
F1
F2
F3
F4
F5
F6
F9
F10
(19)
.750
(92)
3.62
(127)
5.00
(165
.1)
6.50
(22.35)
.88
.06
(1.52)
243869
3
RA
ISED
FAC
E1500
LB,1
in2
(149.4)
5.88
4.00
(101.6)
1.00
(25.4)
2.00
(50.8)
1.37
(34.8)
.25
(6.35)
243867
2.00
(50.8)
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(15.7)
RA
ISED
FAC
E150
LB,1
in2
(108)
4.25
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(79.2)
.56
(14.2)
.06
(1.52)
243866
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2500
LB,1
in,TP
T2
(158.8)
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1.00
(25.4)
2.25
(57.2)
243703
RA
ISED
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in1
(88.9)
3.50
(60.5)
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243824
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(11.2)
.06
(1.52)
1500
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ISED
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5.88
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4.00
(25.4)
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(50.8)
2.00
(34.8)
1.37
(6.35)
.25
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2.62
1(50.8)
2.00
(9.5)
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N/A
(12.7)
.50
N/A
1500
LB,1
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ISED
FAC
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243652
(149.4)
5.88
(101
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243659
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2.00
(34.8)
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I SED
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(35)
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(66.6)
2.62
(95.3)
3.75
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.81
.25
243831
2150
LB,2in
RA
ISED
FAC
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(92)
3.62
(120.6)
4.75
(152
.4)
6.00
(19)
.75
.06
243680
3600
LB,2in
RA
ISED
FAC
E(19)
.750
(92)
3.62
(127)
5. 00
(165
.1)
6.50
(31.8)
1.25
.25
243683
TP
TS
TA
NDARD
12
.62
(66.6)
2.00
(50.8)
.343
(8.71)
483607
N/A
.50
(12.7)
N/A
STA
NDARD
IPX184
FLA
NG
E
RA
ISED
FAC
E1500
LB,1
in
4 2
2.50
(63.5)
(149.4)
5.88
4.00
(101.6)
1.876
(47.6)
1.00
(25.4)
.34
4(8
.73)
2.00
(50.8)
N/A
1.37
(34.8)
.500
(12.7)
.25
(6.35)
N/A
(6.35)
(1.52)
(6.35)
1836
49
243858
DIM
'A'
DIM
'B'PAR
T&DWG
(12.7)
.50
N/A
183802
NUMB
ER
N/A
N/A
NO
TES
WE
LD
ED
NOS
ETSCR
EW
5/16
-18JAC
KOU
T
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M12JAC
KOU
THO
LES
WE
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WE
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ETSCR
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RINGJO
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FAC
INGD
IMO
NDWG
N/A
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(.79)
.140
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DIM
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44
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X45vu5v
FIG4
3
1.A
LLD
IME
NS
IONSAR
EIN
IN(mm).
2.U
NLESS
NO
TEDO
TH
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ISE,F
LA
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ES
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.
NO
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:
41
F16
SE
TSCR
EW
N/A
4.88
(124)
3.50
(88.9)
(19)
.75
2.00
(50.8)
.25
(6.35)
243807
(25.4
1.5)
1.00
.06
± ±RA
ISED
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INSTALLATIO
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Fig. 5-12Fig. 5-12Fig. 5-12Fig. 5-12Fig. 5-12 2290 “T” Flange Configurations2290 “T” Flange Configurations2290 “T” Flange Configurations2290 “T” Flange Configurations2290 “T” Flange Configurations
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50
COM
MIS
SIO
NIN
G
6.6.6.6.6. CCCCCOMMISSIONINGOMMISSIONINGOMMISSIONINGOMMISSIONINGOMMISSIONING6.1 Why a Transmitter Must be Rezeroed .................................................................................... 506.2 Utilizing the Zero and Span Push-Buttons .............................................................................. 516.2.1 Installation Flow Chart Using Push-Buttons ............................................................................ 526.2.2 Procedure ............................................................................................................................ 536.3 Utilizing the HART Communications ....................................................................................... 536.3.1 Installation Flowchart Using HART Communicator ................................................................... 536.3.2 Connecting the HART Handheld Communicator ...................................................................... 556.3.3 Procedure ............................................................................................................................ 566.4 SPX Analog Output ............................................................................................................... 576.5 Alarm & Saturation Values for Transmitters Set to Burst Mode ................................................. 586.6 Alarm & Saturation Values for Transmitters Set to Multidrop Mode .......................................... 586.7 SPX Transmitter Functions via HART (with Fast Key Sequences) ............................................... 586.8 Reranging via HART ............................................................................................................. 606.9 Resetting to Factory Default Settings ................................................................................... 626.10 Definition of “Restore Factory Defaults” ............................................................................... 626.11 HART Communicator Fast Key Sequences ............................................................................. 63
There are two ways of commissioning the SPX transmitters. This can be done by utilizing the ZERO andSPAN Push-buttons, or by HART Communications via a communicator connected to the pressure loop.
If the SPX is equipped with the optional HART communications, it is not necessary to access the pushbuttons on the sensor.
If the transmitter is not equipped with HART then the push buttons must be utilized. However, Sections6.3 through 6.8 and 6.11 may be skipped.
6.16.16.16.16.1 WWWWWHYHYHYHYHY AAAAA T T T T TRANSMITTERRANSMITTERRANSMITTERRANSMITTERRANSMITTER MUSTMUSTMUSTMUSTMUST BEBEBEBEBE REZEROEDREZEROEDREZEROEDREZEROEDREZEROED
The transmitter output must be nulled at zero pressure after installation when the machine has stablizedat operating temperature. This is easy to understand why when considering the mechanical properties ofthe sensor.
As described in section 1.5, a fill fluid transmits the process pressure from the sensor tip of thetransmitter (at process temperature) to the electronics housing (at ambient temperature). As thetransmitter sensing tip is brought from ambient to process temperature, the fill fluid expands andincreases the amount of deflection on the sensing diaphragm. This creates a positive pressure reading,as if a small pressure was actually applied, even with zero pressure on the system.
Also, depending on the orientation of the sensor, the wieght of the fluid will have an effect on thesensing diaphragm. The weight of the fluid will either increase the deflection of the diaphragm as if asmall pressure is applied or may pull on the diaphragm as if pressure was pulling away from the sensor (anegative reading).
51
COM
MISSIO
NIN
G
There are some other effects that may effect the zero as well, such as torque, side loading, etc. Formore information contact Dynisco.
All of these effects can be compensated for by setting the transmitter zero after the machine hasstabilized at operating temperature.
6.26.26.26.26.2 UUUUUTILIZINGTILIZINGTILIZINGTILIZINGTILIZING THETHETHETHETHE ZZZZZEROEROEROEROERO ANDANDANDANDAND SSSSSPPPPPANANANANAN P P P P PUSHUSHUSHUSHUSH-----BUTBUTBUTBUTBUTTTTTTONSONSONSONSONS
When the transmitter output needs to be corrected due to mounting location and temperature shift afterthe process has been brought to operating temperature and a Hart Communicator is not available, thezero push-button is located under the seal screw can be used. The zero procedure is only recommendedafter the process temperature has stabilized and the SPX electronics housing has been permanentlyinstalled.
When the button is depressed in a certain sequence, the output will be corrected to reflect 4 mA. This isdone by the transmitter electronics automatically by adjusting the LRV and URV settings simultaneouslyto the offset required to obtain 4 mA. Normally a Zero calibration is all that is required after installationsince the Transmitter span has been calibrated at the factory. In the event the Full Scale output is notcorrect when checked against a calibrated pressure source or dead weight tester, the Transmitter spancan be adjusted via the Span push-button. This is performed by applying a known calibrated full scalepressure to the transmitter and pressing the Span button located under the seal screw in a certainsequence. When complete, the transmitter electronics will have adjusted the URV to correct to output toequal 20 mA.
The span pushbutton should never be used to set the URV without zeroing the PT withthe zero push-button first.
If for some reason the calibration is incorrect and the user wishes to revert back to the FactoryCalibration, a procedure can be performed to revert the calibration back to factory state. Refer to“Resetting to Factory Default Settings” in this Chapter.
52
COM
MIS
SIO
NIN
G
6.2.16.2.16.2.16.2.16.2.1 IIIIINSNSNSNSNSTTTTTALLAALLAALLAALLAALLATIONTIONTIONTIONTION F F F F FLLLLLOOOOOWWWWWCHARCHARCHARCHARCHARTTTTT U U U U USINGSINGSINGSINGSING P P P P PUSHUSHUSHUSHUSH-B-B-B-B-BUTUTUTUTUTTTTTTONSONSONSONSONS
Start Installation
Bench Calibration?
Configure (Step 3 of 6.2.2)
Yes
Remove Zero Seal-screw
Press button for 1 sec, release for 1 sec, press button again for 1 sec, release
Ensure Zero Pressure
Verify
Is Output 4 mA?
Refer to Troubleshooting
No Yes
Field Installation
No
Mount Transmitter per Chapter 5
Check for proper Mounting hole
Connect wiring and power up
Perform Zero Trim for Mounting and Temperature Effects
Complete
Bring Process to Operating Temp
Is Output 4 mA?
Yes
Refer to Troubleshooting
No
Torque Transmitter per Chapter 5
Press button for1/2 sec, release,press buttonagain for 1/2second, release
53
COM
MISSIO
NIN
G
6.2.26.2.26.2.26.2.26.2.2 PPPPPROCEDUREROCEDUREROCEDUREROCEDUREROCEDURE
Transmitter push-button seal screws must be fully engaged to meet explosion proof &combustible dust protection by enclosure requirements. Do not remove theDo not remove theDo not remove theDo not remove theDo not remove thetransmitter push-button seal screws in explosive environments when the circuit istransmitter push-button seal screws in explosive environments when the circuit istransmitter push-button seal screws in explosive environments when the circuit istransmitter push-button seal screws in explosive environments when the circuit istransmitter push-button seal screws in explosive environments when the circuit islive.live.live.live.live.
1. Connect Power Supply to SPX signal leads with 250 ohm load and milliampere meter in serieswith loop.
2. If commissioning on the bench with a dead weight tester or calibrated pressure source, insurepressure connection is free of leaks.
3. Apply power to the SPX transmitter and observe loop current with zero pressure applied. Itshould be 4 mA. If other than 4 mA proceed to step 4.
4. Perform Local Zero adjustment. Use an Allen key to remove the seal screw to access the Zeropush-button.
5. Insert an allen key, paper clip or object of similar diameter into the opening and gently depressthe Zero push-button for approximately 1/2 second.
6. Release the button.7. Press the button for a second time immediately.8. Hold down the button for 1/2 second. The available pressure is now adopted as the new lower
range value.9. Replace the seal screw.
Steps past this point are not part of a normal bench setup and should only beperformed by qualified individuals, as the SPX is highly stable and has been factorycalibrated with highly accurate pressure generators. This function should only beperformed on such equipment.
10. Apply Full Scale pressure and verify output is 20 mA. If output is other than 20 mA, proceed tostep 11.
11. To perform the Span adjustment, use an Allen key to remove the seal screw to access the Spanpush-button.
12. Insert an allen key, paper clip or object of similar diameter into the opening and gently depressthe Span push-button for 1/2 second.
13. Release the button.14. Press the button for a second time immediately.15. Hold down the button for 1/2 second. The available pressure is now adopted as the new upper
range value.16. Replace the seal screw.
66666.....33333 UUUUUTILIZINGTILIZINGTILIZINGTILIZINGTILIZING THETHETHETHETHE HAR HAR HAR HAR HART CT CT CT CT COMMUNICAOMMUNICAOMMUNICAOMMUNICAOMMUNICATIONSTIONSTIONSTIONSTIONS
When the transmitter output needs to be corrected due to mounting location and temperature shift afterthe process has been brought to operating temperature, a Hart Communicator can be used. The zero
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procedure is only recommended after the process temperature has stabilized and the SPX electronicshousing has been permanently installed. When the zero trim function is selected (Hart Quick key1,2,5,4,1) the output will be corrected to reflect 4 mA. This is done by the transmitter electronicsautomatically by adjusting digital PV to zero and analog output will be 4 mA. Normally a Zero Trim is allthat is required after installation since the Transmitter span has been calibrated at the factory.
In the event the Full Scale output is not correct when checked against a calibrated pressure source ordead weight tester, the Transmitter span can be adjusted by performing the Sensor Trim function. This isperformed by first applying Zero Pressure and selecting Lower Sensor Trim (Hart Quick Key 1,2,5,4,2)and following the prompts on the Hart Communicator. When complete, apply a known calibrated fullscale pressure to the Transmitter and selecting Upper Sensor Trim (Hart Quick Key 1,2,5,4,3) and followthe prompts on the Hart Communicator. When complete, the transmitter electronics will have adjustedthe digital PV to correct to full scale output to equal 20 mA. Never perform upper sensor trim withoutperfroming lower sensor trim first.
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If for some reason the calibration is correct and the user wishes to revert back to the FactoryCalibration, a procedure can be using the Hart Communicator. Refer to the Hart Menu Tree, Recall
Factory Trim (Hart Quick Key sequence 1,2,5,5) will return Calibration back to Factory state.66666.....3.13.13.13.13.1 IIIIINSNSNSNSNSTTTTTALLAALLAALLAALLAALLATIONTIONTIONTIONTION F F F F FLLLLLOOOOOWWWWWCHARCHARCHARCHARCHARTTTTT U U U U USINGSINGSINGSINGSING HAR HAR HAR HAR HART CT CT CT CT COMMUNICAOMMUNICAOMMUNICAOMMUNICAOMMUNICATTTTTOROROROROR
66666.....3.23.23.23.23.2 CCCCCONNEONNEONNEONNEONNECTINGCTINGCTINGCTINGCTING THETHETHETHETHE HAR HAR HAR HAR HART HT HT HT HT HANDHELDANDHELDANDHELDANDHELDANDHELD C C C C COMMUNICAOMMUNICAOMMUNICAOMMUNICAOMMUNICATTTTTOROROROROR
In hazardous areas, refer to the handheld communicator instruction manual forinstructions.
Start Installation
Bench Calibration?
Configure (Step 3 of 6.3.3)
Yes
Set Units
Set Zero
Set Damping
Set Turndown Range (URV)
Verify
Apply Pressure
Within Specs?
Refer to Troubleshooting
No
Yes
Field Installation
No
Mount Transmitter hand tight per Chapter 5
Confirm Configuration
Check for proper Mounting hole
Connect wiring and power up
Perform Zero Trim for Mounting and Temperature Effects
Complete
Bring Process to Operating Temp
Torque Transducer per Chapter 5
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--
++
LR > 250Ω--
+
+mA
Current Meter
PowerSupply
SPX
barrier
For HART Communicator to function properly, a minimum of 250 ohms resistance mustbe present in the loop.
The HART Communicator does not measure loop current directly.
The HART Communicator can interface with the SPX anywhere along the 4 - 20 mA cable as shown in thefollowing figure.
Fig. 6-1Fig. 6-1Fig. 6-1Fig. 6-1Fig. 6-1 HART Communicator InterfaceHART Communicator InterfaceHART Communicator InterfaceHART Communicator InterfaceHART Communicator Interface
66666.....3.3.3.3.3.33333 PPPPPROCEDUREROCEDUREROCEDUREROCEDUREROCEDURE
1. Connect Power Supply and Hart Communicator per the above diagram.2. If commissioning on the bench with a dead weight tester or calibrated pressure source, insure
pressure connection is free of leaks.3. Apply power to the SPX transmitter and turn on the Hart Communicator by pressing the ON/OFF
key. The LCD display should show [SPX] in the upper left corner. If this is not present, consultthe Troubleshooting section of this manual.
4. Set PV Units (Fast Key 1,3,2) to appropriate pressure unit. (e.g. psi, Bar, kgf/cm2, MPa)5. Set Tag (Fast Key 1,3,1).
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6. If transmitter output needs to be re-ranged, set the appropriate LRV (Fast Key 4,1) and URV(Fast Key 4,2)
Note: Note: Note: Note: Note: URV cannot be turned down below the PV Minimum span (Fast Key 1,4,1,5)
7. Set Lower Trim (Fast Key 1,2,5,4,2)8. Verify SPX transmitter output. Zero pressure output should read 4 mA.
Steps past this point are not part of a normal bench setup and should only beSteps past this point are not part of a normal bench setup and should only beSteps past this point are not part of a normal bench setup and should only beSteps past this point are not part of a normal bench setup and should only beSteps past this point are not part of a normal bench setup and should only beperformed by qualified individuals, as the SPX is highly stable and has beenperformed by qualified individuals, as the SPX is highly stable and has beenperformed by qualified individuals, as the SPX is highly stable and has beenperformed by qualified individuals, as the SPX is highly stable and has beenperformed by qualified individuals, as the SPX is highly stable and has beenfactory calibrated with highly accurate pressure generators. This function shouldfactory calibrated with highly accurate pressure generators. This function shouldfactory calibrated with highly accurate pressure generators. This function shouldfactory calibrated with highly accurate pressure generators. This function shouldfactory calibrated with highly accurate pressure generators. This function shouldonly be performed on such equipment.only be performed on such equipment.only be performed on such equipment.only be performed on such equipment.only be performed on such equipment.
9. Next, using calibrated pressure source, apply pressure equal to value set in URV in step 6.Output should equal 20 mA. If output does not equal 20 mA proceed to step 10.
10. To calibrate full scale output, first apply pressure equal to URV. Next perform Upper Sensor Trim(Fast Key 1,2,5,4,3). Output should now equal 20 mA.
11. If Transmitter Output Damping is required, set PV Damping (Fast Key 1,3,5) to the appropriatevalue.
12. Press the left arrow key until the Hart Communicator is off-line and turn power off.
The SPX pressure transmitter is now ready to be installed in the process.
6.46.46.46.46.4 SSSSSPXPXPXPXPX A A A A ANALNALNALNALNALOGOGOGOGOG O O O O OUTPUTUTPUTUTPUTUTPUTUTPUT
The SPX has a 4 - 20 mA output proportional to pressure for normal operating conditions. However,unlike a traditional sensor, the SPX performs self-diagnostic routines continually during operation. If aspecial condition is detected, the transmitter drives its analog output outside the normal saturationvalues to indicate that investigation is necessary. (This condition is called fail-safe mode alarm.) Theconditions detected by the self-diagnostic routines (and the corresponding effect on the analog output)are listed later in this section.
When a special condition is detected, the SPX goes into fail-safe mode and the transmitter output goeshigh, by default. However, using a HART communicator, the transmitter can also be configured to driveits output low or to freeze the output where it was just before the fail-safe was detected. The actualanalog output levels are indicated below.
A low alarm ( ≤3.6 mA) is possible but not recommended because HARTcommunications are not guaranteed until the cause of the alarm is removed.
Using the HART communicator, the specific condition that triggered the fail-safe mode alarm can beread for diagnostic purposes. (See Status in the HART menu tree.)
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In a fail-safe condition the PV is not affected and can still be read using the handheld HARTcommunicator. For process related fail-safe conditions, the transmitter will remain in the alarm stateuntil the source of error disappears. If certain electronics errors are detected, the fail-safe condition willlatch until a reset is performed by either cycling the power or through a software command.NAMUR CNAMUR CNAMUR CNAMUR CNAMUR Compompompompomplililililiantantantantant SatSatSatSatSaturururururation and Aation and Aation and Aation and Aation and Alllllarm arm arm arm arm VVVVValuealuealuealuealuesssss
4 - 20 mA Saturation 4 - 20 mA AlarmLow 3.8 mA3.8 mA3.8 mA3.8 mA3.8 mA ≤ 3.6 ≤ 3.6 ≤ 3.6 ≤ 3.6 ≤ 3.6 mAmAmAmAmAHigh 2020202020.....5 mA5 mA5 mA5 mA5 mA ≥≥≥≥≥ 21.5 21.5 21.5 21.5 21.5 mAmAmAmAmA
YYYYYou cou cou cou cou can altan altan altan altan alter the acter the acter the acter the acter the actualualualualual tr tr tr tr trananananansmittsmittsmittsmittsmitter mA outper mA outper mA outper mA outper mA outpututututut vvvvvaluealuealuealuealuesssss b b b b byyyyy per per per per perffffforminorminorminorminorming an ang an ang an ang an ang an analogalogalogalogalogoutput trim using the HART Communicator.output trim using the HART Communicator.output trim using the HART Communicator.output trim using the HART Communicator.output trim using the HART Communicator.
When a transmitter is in an alarm condition, the analog output displayed by theWhen a transmitter is in an alarm condition, the analog output displayed by theWhen a transmitter is in an alarm condition, the analog output displayed by theWhen a transmitter is in an alarm condition, the analog output displayed by theWhen a transmitter is in an alarm condition, the analog output displayed by thehand-held indicates the alarm value of the analog output – NOT the value thehand-held indicates the alarm value of the analog output – NOT the value thehand-held indicates the alarm value of the analog output – NOT the value thehand-held indicates the alarm value of the analog output – NOT the value thehand-held indicates the alarm value of the analog output – NOT the value thetransmitter would have, if the sensor had not detected thetransmitter would have, if the sensor had not detected thetransmitter would have, if the sensor had not detected thetransmitter would have, if the sensor had not detected thetransmitter would have, if the sensor had not detected the failure. failure. failure. failure. failure.
Special Conditions and the Corresponding Analog OutputSpecial Conditions and the Corresponding Analog OutputSpecial Conditions and the Corresponding Analog OutputSpecial Conditions and the Corresponding Analog OutputSpecial Conditions and the Corresponding Analog Output
Condition Alarm Value (fail safe)E2Prom failure detected Set to configured fail safe modeCold start Set to fail safe mode lowPressure above upper limit UnchangedPressure below lower limit UnchangedElectronics temp above upper limit UnchangedElectronics temp above lower limit UnchangedStrain gage open detected Set to configured fail safe modeAnalog output saturated UnchangedWatchdog error detected Set to configured fail safe modePush-button stuck Set to configured fail safe modeLow voltage detected UnchangedOutside URV or LRV UnchangedRcal simulation on Unchanged
66666.....55555 AAAAALARMLARMLARMLARMLARM & & & & & SSSSSAAAAATURATURATURATURATURATIONTIONTIONTIONTION VVVVVALALALALALUEUEUEUEUESSSSS FORFORFORFORFOR TTTTTRANSRANSRANSRANSRANSMITMITMITMITMITTERSTERSTERSTERSTERS SSSSSETETETETET TTTTTOOOOO B B B B BURSURSURSURSURSTTTTT M M M M MODEODEODEODEODE
No special requirements are defined for the burst mode.
6.66.66.66.66.6 AAAAALARMLARMLARMLARMLARM & & & & & SSSSSAAAAATURATURATURATURATURATIONTIONTIONTIONTION VVVVVALALALALALUEUEUEUEUESSSSS FORFORFORFORFOR TTTTTRANSRANSRANSRANSRANSMITMITMITMITMITTERSTERSTERSTERSTERS SSSSSETETETETET TTTTTOOOOO M M M M MULULULULULTIDROPTIDROPTIDROPTIDROPTIDROP M M M M MODEODEODEODEODE
If the device is in multidrop mode, the NAMUR levels are no longer achievable. Instead the fail safecondition is indicated by the field device status and the additional diagnostics.
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66666.....77777 SPX TSPX TSPX TSPX TSPX TRANSMITTERRANSMITTERRANSMITTERRANSMITTERRANSMITTER F F F F FUNCTIONSUNCTIONSUNCTIONSUNCTIONSUNCTIONS VIAVIAVIAVIAVIA HART ( HART ( HART ( HART ( HART (WITHWITHWITHWITHWITH F F F F FASTASTASTASTAST K K K K KEYEYEYEYEY S S S S SEQUENCESEQUENCESEQUENCESEQUENCESEQUENCES)))))
ZZZZZererererero o o o o TTTTTrim rim rim rim rim (1,2,5,4,1)Digital Correction to zero which affects both the digital and analog output. This differs from LowerSensor Trim in that zero trim is ONLY performed at zero pressure.
LLLLLooooowwwwwer er er er er SenSenSenSenSensor sor sor sor sor TTTTTrim rim rim rim rim (1,2,5,4,2)Digital Correction to zero which affects both the digital and analog output. This differs from Zero Trim inthat Lower Sensor Trim can be performed at pressures above zero.NotNotNotNotNote: e: e: e: e: This must be performed before Upper Sensor Trim. Only perform this function with a knowncalibrated pressure source.
UUUUUpppppper per per per per SenSenSenSenSensor sor sor sor sor TTTTTrim rim rim rim rim (1,2,5,4,3)Digital correction to Full Scale which affect both digital and analog output.Note: Lower Sensor Trim must be performed before Upper Sensor Trim. Only perform this function with aknown calibrated pressure source.
Digital to Analog trim Digital to Analog trim Digital to Analog trim Digital to Analog trim Digital to Analog trim (1,2,5,2)This is used to match the digital representation of the analog output with its actual analog loop current.Note:Note:Note:Note:Note: This should only be performed with a known Calibrated Current (mA) meter.
RerangingRerangingRerangingRerangingRerangingThe SPX allows for the 4 mA and 20 mA points (LRV and URV respectively) to be adjusted so that outputresolution can be improved. A Re-range or “Turndown” ratio of 3:1 is possible. Accuracy specificationsremain dependent upon the Full Sensor Range without any turndown applied. Three methods of Re-ranging the SPX Transmitter are outlined below.Note: Note: Note: Note: Note: If pressure applied to the transmitter is not in the range of the 3:1 turndown ratio, the transmitterwill reject the Span attempt. This will be indicated by the output not adjusting to 20 mA after a fewattempts using the Span Push-buttons.
Reranging via Push-buttonsReranging via Push-buttonsReranging via Push-buttonsReranging via Push-buttonsReranging via Push-buttonsWhen Hart Communication is not used, LRV and URV values are entered by applying zero pressure to theSPX and “Rezeroing” by pushing the zero push-button for one second, releasing for one second,pushing again for one second then releasing. The LRV and URV have now been adjusted to zero thedevice without affecting the span.
Output Signal
Input Signal
τ 3τ τ2
100%
63%
0Time
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After Rezeroing, it is possible to set the span by adjusting the URV with the span push-button. The spanpush-button should never be used to adjust the URV without using the zero push-button to set the LRVfirst.
URV or Full Scale Turndown is performed by applying any pressure, within the 3:1 ratio of thetransmitter, that you want to be the 20 mA point. When the pressure is held steady, push the Spanpush-button for one second, release for one second, then push again for one second, then release. TheSPX has now adjusted the URV 20 mA point to match the Full Scale pressure applied.
6.86.86.86.86.8 RRRRRERANGINGERANGINGERANGINGERANGINGERANGING VIAVIAVIAVIAVIA H H H H HARTARTARTARTART
Rerange LRV Rerange LRV Rerange LRV Rerange LRV Rerange LRV (4)This is the pressure at which the transmitter will output 4 mA as entered directly by the user. Changingthe LRV affects the transmitter span so the is range is limited by the minimum span value found in FastKey (1,4,1,5)
Rerange URV Rerange URV Rerange URV Rerange URV Rerange URV (5)This is the pressure at which the transmitter will output 20 mA as entered directly by the user. This rangeis limited by the minimum span value found in Fast Key (1,4,1,5)
Rerange LRV By Applying Pressure Rerange LRV By Applying Pressure Rerange LRV By Applying Pressure Rerange LRV By Applying Pressure Rerange LRV By Applying Pressure (1,2,5,1,2)This is done by applying a known pressure and initiating the procedure so that the transmitter adoptsthe pressure as the 4 mA point.Note:Note:Note:Note:Note: This should only be performed with a Calibrated Pressure Source.
Rerange URV By Applying Pressure Rerange URV By Applying Pressure Rerange URV By Applying Pressure Rerange URV By Applying Pressure Rerange URV By Applying Pressure (1,2,5,1,2)This is done by applying a known pressure and initiating the procedure so that the transmitter adoptsthe pressure as the 20 mA point.Note:Note:Note:Note:Note: This should only be performed with a Calibrated Pressure Source.
RRRRRecececececalalalalallllll F F F F Factactactactactorororororyyyyy TTTTTrim rim rim rim rim (1,2,5,5)This is used to restore the Zero, Lower, and Upper Trim to the Values as set from the Factory.
RRRRR-C-C-C-C-Calalalalal En En En En Enabababababllllle/Die/Die/Die/Die/Disssssabababababllllle e e e e (1,4,3,7)This is used to Enable or Disable the R-Cal function. This is used to calibrate the instrument connectedto the output of the SPX. If enabled, when Pins E and F or the Orange and Blue wires are connectedtogether, the output will become fixed at a setting specified in the R-Cal Set % of span.
R-Cal Set % R-Cal Set % R-Cal Set % R-Cal Set % R-Cal Set % (1,2,6,1)This is used on versions with a Rcal. By activating R-Cal, the output will be set to the percentage of spanset by this function. Default is 80%.
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DampinDampinDampinDampinDamping g g g g (1,3,5)The damping time constant affects the speed with which the output signal reacts to changes inpressure as shown in the figure on the following page. Damping is off by default but values between 0and 30 seconds can be set using the handheld communicator. The damping value must be entered inintegers. If non-integers are entered, the system rounds to the next integer.LLLLLocococococalalalalal P P P P Puuuuush-bsh-bsh-bsh-bsh-buttuttuttuttutton Dion Dion Dion Dion Disssssabababababllllle e e e e (1,4,3,6)Local zero and span push-buttons can be disabled using the HART handheld communicator function“Local Push-buttons.” When turned off, the software Lock Out prevents changes to transmitter rangepoints via the local zero and span push-buttons. With local Push-buttons disabled, changes toconfiguration are still possible via HART.
Status Status Status Status Status (1,2,1,2)Reads Device Status from SPX.
PVPVPVPVPV Unit Unit Unit Unit Unit (1,3,2)The pressure unit defines the unit of measure that the pressure-specific parameters are transmitted in.The SPX can be configured in the engineering units of psi, Bar, MPa, and kgf/cm² or as a percentage ofFull Scale (FS). After selecting a new pressure unit, all entries for pressure are recalculated to the newunit, using the following conversion rules:
1 psi = 0.068947 Bar = 0.0068947 MPa = 0.070309 kgf/cm²
TTTTTag ag ag ag ag (1,3,1)An inventory “Tag” identification number may be stored in transmitter memory (8 characters maximum).Software tag is a single question mark by default.
DDDDDeeeeessssscccccriptriptriptriptriptor or or or or (1,3,4,2)A 16 character text can be entered for further description of transmitter e.g. location, function, position,etc.
MMMMMeeeeessssssssssagagagagage e e e e (1,3,4,3)A 20 character message can be set and displayed on the Hart Communicator.
SSSSSVVVVV El El El El Electrectrectrectrectroniconiconiconiconicsssss TTTTTemperemperemperemperemperatatatatatururururure e e e e (1,1,4)Temperature measured on the Electronics Assembly is ued for reference and factory diagnostics only.
PPPPPooooollllllllll Ad Ad Ad Ad Addrdrdrdrdreeeeessssssssss (1,4,3,3,1)Use in Multidrop mode allows more than one transmitter (up to 15) on a single loop. If this value is otherthan zero, the transmitter is in Multidrop mode. An example of Multidrop mode would be a group of Hartdevices wired in parallel on a single powered loop and each device being assigned a unique Polladdress (1-15). The Hart communicator would prompt for the individual address of the transmitter tocommunicate with and would only poll that specific device. All others would remain unchanged.
BBBBBururururursssssttttt Mode Mode Mode Mode Mode (1,4,2,3,3)
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When the SPX is used in Burst Mode, the transmitter outputs one-way digital communications from thetransmitter to the Host. Communication rate is faster since the transmitter does not have to be polled tosend data. Information transmitted in Burst Mode includes Pressure Variable, Analog Output value,Pressure in % of range. Access to other information can still be obtained through normal Hart Comms.
66666.....99999 RRRRREEEEESSSSSETETETETETTINGTINGTINGTINGTING TTTTTOOOOO F F F F FAAAAACTCTCTCTCTORYORYORYORYORY D D D D DEFEFEFEFEFAAAAAULULULULULTTTTT SSSSSETETETETETTINGSTINGSTINGSTINGSTINGS
The factory settings for the sensor (including zero and span) can be restored if they are changedinadvertently using the Push-buttons or the HART communicator. The list of parameters restored islater in this section.
Make sure Control System is in Manual mode. Temporary loss of Loop Output duringElectronics Re-boot may occur.
To reset the sensor using the Push-buttons, use the following procedure:
1. Use an allen key, paper clip or object of similar size to remove the seal screws to access theZero and Span Push-buttons.
2. Insert an allen key, paper clip or object of similar size into each opening and gently depressthe Zero and Span push-buttons simultaneously for 1/2 second.
3. Release the buttons.4. Press both buttons for a second time immediately and hold down the button for at least 1/2
second.5. Release the buttons. At this point, the LRV and URV will be set to factory defaults.
6. Replace the seal screws.
6.106.106.106.106.10 DDDDDEFINITIONEFINITIONEFINITIONEFINITIONEFINITION OFOFOFOFOF “R “R “R “R “REEEEESSSSSTTTTTOREOREOREOREORE FFFFFAAAAACTCTCTCTCTORYORYORYORYORY DEFDEFDEFDEFDEFAAAAAULULULULULTTTTTSSSSS”””””
1. Restore LRV and URV to their values at shipment.2. Restore the Pressure Unit (psi, Bar, etc.) to its value at shipment.3. Set the Analog Output Alarm Level to High.4. Remove all Pressure Damping.
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5. Clear all Sensor and Analog Output Trim values.6. Clear Burst Mode.7. Restore the Address to Zero.8. Restore the Rcal option to its value at shipment. (Enable or Disable the Rcal option.)9. Enable push-buttons.
6.116.116.116.116.11 HART Communicator Fast Key SequencesHART Communicator Fast Key SequencesHART Communicator Fast Key SequencesHART Communicator Fast Key SequencesHART Communicator Fast Key Sequences
Below defines the Hart Communicator Fast Key sequences. Fast Keys are a means of supplying ashortcut to navigate through the menu tree.Hart Communicator Fast Key SequencesHart Communicator Fast Key SequencesHart Communicator Fast Key SequencesHart Communicator Fast Key SequencesHart Communicator Fast Key Sequences
Function____________________________Fast Key SequenceFunction____________________________Fast Key SequenceFunction____________________________Fast Key SequenceFunction____________________________Fast Key SequenceFunction____________________________Fast Key SequenceRead PV Pressure 1,1Read % of Full Scale 1,2Read Analog Output 1,3Read SV Electronics Temperature 1,4Read Peak Pressure Value 1,2,1,1,2Read Peak Temperature Value 1,2,1,1,1Read Sensor Diagnostic Status 1,2,1,2Read PV Minimum Span 1,4,1,5Perform Sensor Self-Test 1,2,2Perform Sensor Master Reset 1,2,3Perform Loop Test 1,2,4Perform D/A Trim 1,2,5,2Perform Scaled D/A Trim 1,2,5,3Perform Zero Trim 1,2,5,4,1Perform Lower Sensor Trim 1,2,5,4,2Perform Upper Sensor Trim 1,2,5,4,3Recall Factory Trim 1,2,5,5Set Rcal % 1,2,5,6,1Set Tag 1,3,1Set PV Unit 1,3,2Set Lower Range Value (LRV) 1,3,3,1Set Upper Range Value (URV) 1,3,3,2Display Lower Set Limit (LSL) 1,3,3,3Display Upper Set Limit (USL) 1,3,3,4Set Date 1,3,4,1Set Descriptor 1,3,4,2Set Message 1,3,4,3Set PV Dampening 1,3,5Set SV Temperature Unit 1,4,1,7Set PV Analog Output Alarm Type 1,4,2,2Set Poll Address 1,4,2,3,1Set Number Request Preambles 1,4,2,3,2Set Burst Mode 1,4,2,3,3Set Burst Option 1,4,2,3,4
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1. Process Variable
2. Diagnostics & Services
3. Basic Setup
4. Detailed Setup
5. Review
1. PV 2. % Range 3. PV Analog
Output 4. Electronics
Temperature
1. Test Device 2. Self Test 3. Master Reset 4. Loop Test
1. Read Peak Values
2. Status
1. Electronics Temp. ( o C)
2. Pressure (PSI)
7.
Rerange 2. Digital-to-
Analog Trim 3. Scaled D/A
Trim 4. Sensor Trim
1. Rcal Set %
1. Tag 2. PV Unit 3. Range Values 4. Device Info 5. PV Damp
1. Signal Condition
2. Output Condition
3. Field Device Information
1. LRV 2. URV
1. Date 2. Descriptor 3. Message
1. Process Variable
2. Rerange 3. PV Unit 4. PV Range Unit 5.PV Min Span 6. PV Damp
1. Process Variables
2. Analog Output
3. HART Output
1. Tag 2. Date 3. Descriptor 4. Message 5. Model 6. Local
Pushbuttons
8. Revisions 9. Final Asm. 10. Device ID
1. Universal Cmd. Rev.
2. Field Device Rev. 3. S/W Rev.
1. Enter Values 2. Apply Values
1. Zero Trim 2. Lower Sensor Trim 3. Upper Sensor Trim
1. Pressure 2. % of Full Scale 3. Electronics
Temperature 4. Analog Output 1. Enter Values 2. Apply Values
1. PV 2. % of Full Scale 3. Analog Output 4. SV Elec Temp
1. Analog Output 2. PV AO Alarm Type 3. Loop Test
5. Scaled D/A Trim
1. Poll Address 2. # of Request
Preambles 3. Burst Mode 4. Burst Option
1. Device Setup
2. PV 3. AO 4. LRV 5. URV
Online Menu
NOTE: “SPX” will appear in the upper left of the communicator screen when this menu tree is valid.
Menu Tree for SPX
5. Calibration 6. R-Cal
5. Recall Factory Trim
3. LSL 4. USL
7.SV Elec Temp
4. Dig/Analog Trim
Rcal Enable / Disable
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77777..... MMMMMAINTENANCEAINTENANCEAINTENANCEAINTENANCEAINTENANCE
7.1 Maintenance ....................................................................................................................... 657.2 Thermocouple/RTD Replacement ......................................................................................... 667.3 Repair/Disposal ................................................................................................................... 677.4 Warranty ............................................................................................................................. 67
77777.1.1.1.1.1 MMMMMAINTENANCEAINTENANCEAINTENANCEAINTENANCEAINTENANCE
Mounting and electrical connection of the PT must be done by specialists with EMC training,following all applicable regulations, and in pressureless, voltage-free, intrinsically safepressureless, voltage-free, intrinsically safepressureless, voltage-free, intrinsically safepressureless, voltage-free, intrinsically safepressureless, voltage-free, intrinsically safecondition with the machine switched offmachine switched offmachine switched offmachine switched offmachine switched off.
The machine must be secured against being switched back on!The machine must be secured against being switched back on!The machine must be secured against being switched back on!The machine must be secured against being switched back on!The machine must be secured against being switched back on!
Burn hazard!Burn hazard!Burn hazard!Burn hazard!Burn hazard!The PT must be removed with the melt in molten condition. The PT can be very hot whenremoved.
Wear protective gloves!Wear protective gloves!Wear protective gloves!Wear protective gloves!Wear protective gloves!
Installation and Removal Instructions
• DO NOT REMOVE PROTECTIVE CAP UNTIL READY TO INSTALL.• PRIOR TO INITIAL INSTALLATION, VERIFY CORRECT MACHINING OF MOUNTING HOLE.• WHEN REINSTALLING, MAKE SURE MOUNTING HOLE IS CLEAR OF DEBRIS OR HARDENED
PLASTIC.• THE MEDIUM MUST BE IN MOLTEN CONDITION DURING TRANSDUCER REMOVAL.
(Removing the transducer with the medium in a solidified condition can damage thesensor diaphragm.)
• ALWAYS REMOVE THE SPX BEFORE CLEANING THE MACHINE WITH ABRASIVES OR STEELWIRE BRUSHES, ETC.
• DO NOT CLEAN THE “SCREWED-IN” SECTION OF THE SPX WITH HARD OBJECTS – THISWILL DAMAGE THE SPX.
• ALWAYS USE A TORQUE WRENCH APPLIED TO THE DESIGNATED HEXAGONAL COLLARWHEN SCREWING THE PT IN AND OUT. DO NOT APPLY THE TOOL TO THE HOUSING ORHOUSING/ SENSOR CONNECTION.
• ELECTROSTATIC DISCHARGE MAY DAMAGE THE SPX – TAKE ESD PRECAUTIONS.
66
MAI
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77777.2.2.2.2.2 TTTTTHERMOCHERMOCHERMOCHERMOCHERMOCOUPLEOUPLEOUPLEOUPLEOUPLE/R/R/R/R/RTTTTTD RD RD RD RD REPLAEPLAEPLAEPLAEPLACCCCCEMENTEMENTEMENTEMENTEMENT
1. To remove, loosen setscrew on side of snout.2. Without twisting, pull the thermocouple probe or RTD stem carefully out of snout.3. To install, align slot on probe stem with pressure capillary tube and press into snout carefully
until top of probe shoulders against snout.4. Lock in place with setscrew.
Fig. 7-1Fig. 7-1Fig. 7-1Fig. 7-1Fig. 7-1 ThermocoupleThermocoupleThermocoupleThermocoupleThermocouple
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77777.....33333 RRRRREPEPEPEPEPAIRAIRAIRAIRAIR/////DISDISDISDISDISPOPOPOPOPOSSSSSALALALALAL
TTTTToooooxxxxxicicicicic h h h h hazazazazazararararard!d!d!d!d!The PT contains a small amount of mercury (Hg) as its transmission medium. If thediaphragm is damaged, mercury may escape.
Never transport or store the PT without the protective cap bolted in place. Remove thecap shortly before installation.
If mercury is inhaled or swallowed, seek medical attention immediately!If mercury is inhaled or swallowed, seek medical attention immediately!If mercury is inhaled or swallowed, seek medical attention immediately!If mercury is inhaled or swallowed, seek medical attention immediately!If mercury is inhaled or swallowed, seek medical attention immediately!
Mercury is hazardous waste and must be disposed of in accordance with applicablelaws. DDDDDYNISCYNISCYNISCYNISCYNISCOOOOO will accept defective PTs.
If mercury escapes, use airtight packaging!
Please send defective SPX units back to your DDDDDYNISCYNISCYNISCYNISCYNISCO O O O O representative. For DDDDDYNISCYNISCYNISCYNISCYNISCOOOOO addresses, seethe back cover of the operating manual.
77777.4.4.4.4.4 WWWWWARRANTYARRANTYARRANTYARRANTYARRANTY
The SPX Series Dynisco Pressure transmitters will provide excellent service and superior performance ifproper care is taken during handling, installation, and use. This DYNISCO product is warranted underterms and conditions set forth in the DYNISCO web pages. Go to www.dynisco.com and click “warranty”at the bottom of any page for complete details.
68
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8.8.8.8.8. AAAAACCCCCCCCCCEEEEESSSSSSORIESORIESORIESORIESORIESSSSS
• Machining tool kit 1/2”-20UNF-2A P/N 200295
• Cleaning tool kit 1/2”-20UNF-2A P/N 200100
• Machining tool kit M18 x1.5 P/N 200105
• Cleaning tool kit M18 x1.5 P/N 200100
• Mounting Bracket P/N 190925
69
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9.9.9.9.9. TTTTTROUBLESHOOTINGROUBLESHOOTINGROUBLESHOOTINGROUBLESHOOTINGROUBLESHOOTING
SymptomSymptomSymptomSymptomSymptom Corrective ActionsCorrective ActionsCorrective ActionsCorrective ActionsCorrective Actions
Milliampere Reading is Zero 1) Check if Power Polarity is Reversed2) Verify Voltage Across Transmitter Pins
Large Zero Shift when Screwing In 1) Check Hole with Gage Plug and Rework Hole as Required2) Check Mounting Torque
Milliampere Reading is Low or High 1) Check Pressure Variable Reading for Saturation2) Check if Output in Alarm Condition3) Verify 4 and 20 mA Range Points or Simply Reset4) Perform 4 - 20 mA Output Trim with HART Communicator
No Response to Changes in 1) Check Test EquipmentApplied Pressure 2) Check Port/Pipe for Blockage or Solidified Plastic
3) Check if Output in Alarm Condition
Pressure Variable Reading is Low or High 1) Check Test Equipment2) Check Port/Pipe for Blockage or Solidified Plastic3) Perform Full Sensor Trim
Pressure Variable Reading is Erratic 1) Check Port/Pipe for Blockage or Solidified Plastic2) Check Damping3) Check for EMI
Transmitter Not Communicating with 1) Check Power Supply Voltage at TransmitterHART Communicator 2) Check Load Resistance (250 Ohm minimum)
3) Check Communicator Connection Across Power Supply4) Check if Unit is Addressed Properly
HART Communicator missing SPX From the Communicator’s Main Menu, Access the On-LineFeatures Described in Manual Menu. The Name SPX Should be Displayed on the Top Line
of the LCD. If the Name is not Present, Contact Dynisco toArrange for DD Upgrade
70
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71
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11.11.11.11.11. EEEEEXXXXX D D D D DEEEEECLARACLARACLARACLARACLARATIONTIONTIONTIONTION OFOFOFOFOF C C C C CONFORMITONFORMITONFORMITONFORMITONFORMITYYYYY
73
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12.12.12.12.12. AAAAAPPENDIXPPENDIXPPENDIXPPENDIXPPENDIX 1 - D 1 - D 1 - D 1 - D 1 - DEFEFEFEFEFAAAAAULULULULULTTTTT VVVVVALALALALALUEUEUEUEUESSSSS
VVVVVariariariariariabababababllllleeeee DDDDDefefefefefauauauauaultltltltlt VVVVValuealuealuealuealue AccessAccessAccessAccessAccess OptionsOptionsOptionsOptionsOptionsAnalog Output Alarm Flag High RW High
LowHold Last
Burst Command Enable Off RWBurst Option Variable PV RWDate of Last Factory Calibration Date of Calibration ROUser Selectable Date Date of Calibration RWManufacturer Identification Code 0 x 72 RODev ID (Device Identifier) Unique number set by Factory ROFinal Assembly Number <BLANK> RWLocal Push-button Enable Enable RW Enabled
DisabledFactory Default LRV 0 ROLower Sensor Limit -0.04 * full scale of SPX ROMessage Text HTTP://WWW.DYNISCO.COM/ RWPV Minimum Span Value Factory Default PV_URV
divided by 3Number of Request Preambles 5 RWPV Damping Constant Value 0 Seconds RW 0-30PV Lower Range Value 0 RWPV Engineering Unit Code Per Customer Order
0 x 06 – PSI0 x 07 – Bar0 x 0A – kg/cm²0 x 39 – % of FS0 x ED – MPa RW
PV Upper Range Value Full scale of SPX as indicated RWon label
PV Transfer Function Code Linear RORcal Calibration Percentage 80% RW 20 - 100%Field Device Serial Number As Set at Factory ROTag ? RWTransmit Address 0 RW 0-15Factory Default URV Per Customer Order ROUpper Sensor Limit 1.5 * full scale of SPX RO
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DyniscoLLC38 Forge ParkwayFranklin, MA 02038U S A
Tel: +1 508 541 9400Fax: +1 508 541 9436Email: [email protected]
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