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Stakeholder’s Forum September 3, 2014

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Page 1: Stakeholder’s Forum September 3, 2014 · Maryland Energy Administration September 3, 2014 Wind Turbine Import Sequence Turbine components manufactured overseas Nacelle (generator,

Stakeholder’s ForumSeptember 3, 2014

Page 2: Stakeholder’s Forum September 3, 2014 · Maryland Energy Administration September 3, 2014 Wind Turbine Import Sequence Turbine components manufactured overseas Nacelle (generator,

Maryland Energy AdministrationSeptember 3, 2014

Maryland Offshore Wind Energy Stakeholders Forum 

Agenda12:30 – 1:00 Box Lunch and Introductions1:00 – 1:30  Project Background and Objectives

‐ Project scope‐ Introduction to the MD OSWE site‐ OSWE staging port activities

1:30 – 2:30 Project Findings‐ Turbine installation sequence in MD‐ Turbine staging port requirements‐ Foundation construction requirements‐ Candidate port sites

2:30 – 4:00 Moderated Open Discussion‐ Port options and opportunities‐ Stakeholder input and recommendations‐ Selected action items and additional findings‐ Final Q&A

4:00 – 5:00 Networking and Refreshments

Page 3: Stakeholder’s Forum September 3, 2014 · Maryland Energy Administration September 3, 2014 Wind Turbine Import Sequence Turbine components manufactured overseas Nacelle (generator,

Maryland Energy AdministrationSeptember 3, 2014

PROJECT SCOPEObjectives:• Identify Baltimore Harbor sites• Solicit expressions of interest

Tasks:• Definition of Needs and Port 

Criteria• Inventory of Existing Terminal 

Assets• Facility Plan Concepts• Terminal Operators Forum

Products:• Criteria and assumptions• A Base‐Case facility study • Survey of selected Maryland sites• Request for Expressions of 

Interest 

Page 4: Stakeholder’s Forum September 3, 2014 · Maryland Energy Administration September 3, 2014 Wind Turbine Import Sequence Turbine components manufactured overseas Nacelle (generator,

Maryland Energy AdministrationSeptember 3, 2014

Maryland Offshore Wind Energy Site

Ocean City Maryland Offshore Wind Energy Site

10 Miles

Page 5: Stakeholder’s Forum September 3, 2014 · Maryland Energy Administration September 3, 2014 Wind Turbine Import Sequence Turbine components manufactured overseas Nacelle (generator,

Maryland Energy AdministrationSeptember 3, 2014

Navigation IssuesChesapeake and Delaware Canal Route• Vertical: 130 ft. at MHW• Horizontal: 450 ft.• Depth: 30 ft. at MLLW• Distance: 150 miles

Chesapeake Channel Route• Vertical: 182 ft. at MHW• Horizontal: 1,100 ft.• Depth: 50 ft. at MLLW• Distance: 290 miles

Page 6: Stakeholder’s Forum September 3, 2014 · Maryland Energy Administration September 3, 2014 Wind Turbine Import Sequence Turbine components manufactured overseas Nacelle (generator,

Maryland Energy AdministrationSeptember 3, 2014

Staging Port Activities Wind Turbine Generator Import

Import turbine components Buffer import against installation

Wind Turbine Generator Installation Pre‐installation assembly and prep Loading installation or delivery vessel 

Support Structure and Foundation Fabrication Import of foundation materials Foundation fabrication Loading foundation delivery vessels

Page 7: Stakeholder’s Forum September 3, 2014 · Maryland Energy Administration September 3, 2014 Wind Turbine Import Sequence Turbine components manufactured overseas Nacelle (generator,

Maryland Energy AdministrationSeptember 3, 2014

Wind Turbine Import Sequence Turbine components manufactured overseas

Nacelle (generator, yaw drives, controller, and housing) Rotor (hub, blades) Tower (2 to 3 sections,)

Import by heavy‐lift geared ship Ship cranes handle minimum 350 ton loads Wharf to storage by SPMT

SPMT transport to storage and prep area Store on specialized ‘mafi’ units, or Heavy‐lift crane unloads to ground

Page 8: Stakeholder’s Forum September 3, 2014 · Maryland Energy Administration September 3, 2014 Wind Turbine Import Sequence Turbine components manufactured overseas Nacelle (generator,

Maryland Energy AdministrationSeptember 3, 2014

Import Vessels and EquipmentHeavy‐Lift Geared Ship• Length: 452 ft.• Beam: 75 ft.• Laden Draft: 31 ft. • DWT Capacity 15,000 tonnes• Cranes: 2X 400 tonnes 

(combinable to 800 tonnes)

Self Propelled Modular Transporter (SPMT)• Capacity: 25 tonnes/axle unit• Vertical adjustment: 2 ft.• Speed: 3 miles/hr (264 ft./min)

Page 9: Stakeholder’s Forum September 3, 2014 · Maryland Energy Administration September 3, 2014 Wind Turbine Import Sequence Turbine components manufactured overseas Nacelle (generator,

Maryland Energy AdministrationSeptember 3, 2014

Wind Turbine Storage and Prep Nacelles adjacent to heavy‐lift crane

Require minimum of assembly/prep Moved and stored on “Transport Frame”

Rotors partially or fully assembled on‐site Requires large working area for assembly Assembled rotor are transported wharf‐side for loading on delivery vessel

Towers stored horizontally or vertically Tower segments usually stored horizontally Staged vertically for loading on delivery vessel

Page 10: Stakeholder’s Forum September 3, 2014 · Maryland Energy Administration September 3, 2014 Wind Turbine Import Sequence Turbine components manufactured overseas Nacelle (generator,

Maryland Energy AdministrationSeptember 3, 2014

Heavy‐Lift Crane

Liebherr SLDB 11350• Maximum rated load:  1,350 tonnes• Boom length: 334 feet (102 m)• Assumed maximum lift: 300 tonnes • Maximum reach at 300 tonnes:  170 feet• 400 tonne moveable counterweight • Approximate max concentrated load:  2o,000 psf

Page 11: Stakeholder’s Forum September 3, 2014 · Maryland Energy Administration September 3, 2014 Wind Turbine Import Sequence Turbine components manufactured overseas Nacelle (generator,

Maryland Energy AdministrationSeptember 3, 2014

Wind Turbine Loading and Delivery Jack‐up Delivery Barge

Capacity for three complete units (nacelle, rotor, tower) Four to six legs Lift 20 feet clear in 120 feet of water Jones Act compliant per Maryland OREC regulations

Turbine components loaded by heavy‐lift crane Crane “walks” 300 tonne nacelle from storage to wharf  Crane lifts and swings assembled rotors to clear legs Crane lifts tower segments upright and loads on barge

Tug and barge delivery to OSWE construction site Use Chesapeake Channel outbound, may use Chesapeake and 

Delaware Canal on return Possibly two to three barges in rotation

Page 12: Stakeholder’s Forum September 3, 2014 · Maryland Energy Administration September 3, 2014 Wind Turbine Import Sequence Turbine components manufactured overseas Nacelle (generator,

Maryland Energy AdministrationSeptember 3, 2014

Delivery Barge

80 Feet

200 Feet

Page 13: Stakeholder’s Forum September 3, 2014 · Maryland Energy Administration September 3, 2014 Wind Turbine Import Sequence Turbine components manufactured overseas Nacelle (generator,

Maryland Energy AdministrationSeptember 3, 2014

Foundation Units

70 Feet

30 Feet

Transition Piece Attachment

Embedment 

85 Feet±

155 Feet

Immersion

85 Feet

Monopile and Transition Piece Jacket

200 Feet

Page 14: Stakeholder’s Forum September 3, 2014 · Maryland Energy Administration September 3, 2014 Wind Turbine Import Sequence Turbine components manufactured overseas Nacelle (generator,

Maryland Energy AdministrationSeptember 3, 2014

Foundation Transportation and Installation

Page 15: Stakeholder’s Forum September 3, 2014 · Maryland Energy Administration September 3, 2014 Wind Turbine Import Sequence Turbine components manufactured overseas Nacelle (generator,

Maryland Energy AdministrationSeptember 3, 2014

Foundation Transportation and Installation

Page 16: Stakeholder’s Forum September 3, 2014 · Maryland Energy Administration September 3, 2014 Wind Turbine Import Sequence Turbine components manufactured overseas Nacelle (generator,

Maryland Energy AdministrationSeptember 3, 2014

BreakQuestions ‐ Discussions

Page 17: Stakeholder’s Forum September 3, 2014 · Maryland Energy Administration September 3, 2014 Wind Turbine Import Sequence Turbine components manufactured overseas Nacelle (generator,

Maryland Energy AdministrationSeptember 3, 2014

Maryland OSW “Design Turbine”

Wind Turbine Generator:  Siemens SWT 6.0 6 Mega‐Watt, direct drive generator 300 Tonne nacelle weight

Hub and Rotor Assembly: Siemens 154 meter 245 Foot blade length 50 Tonne assembled weight

Tower: Siemens manufactured 232 Feet high (hub height: 312 feet) Shipped in two sections of 116 feet 160 Tonnes estimated total weight

Page 18: Stakeholder’s Forum September 3, 2014 · Maryland Energy Administration September 3, 2014 Wind Turbine Import Sequence Turbine components manufactured overseas Nacelle (generator,

Maryland Energy AdministrationSeptember 3, 2014

Design Turbine Nacelle50 Feet

21 Feet

Page 19: Stakeholder’s Forum September 3, 2014 · Maryland Energy Administration September 3, 2014 Wind Turbine Import Sequence Turbine components manufactured overseas Nacelle (generator,

Maryland Energy AdministrationSeptember 3, 2014

Design Rotor

370 Feet

438 Feet

Page 20: Stakeholder’s Forum September 3, 2014 · Maryland Energy Administration September 3, 2014 Wind Turbine Import Sequence Turbine components manufactured overseas Nacelle (generator,

Maryland Energy AdministrationSeptember 3, 2014

Design Tower70

 Feet

116 Feet

116 Feet

312 Feet

Page 21: Stakeholder’s Forum September 3, 2014 · Maryland Energy Administration September 3, 2014 Wind Turbine Import Sequence Turbine components manufactured overseas Nacelle (generator,

Maryland Energy AdministrationSeptember 3, 2014

Design Vessels Ocean‐Going Import Vessels

Handy size – 400 ft. to 600 ft. Draft 30 ft. to 35 ft. Geared heavy lift 

Turbine Delivery Vessels Jack‐up barge – 200 ft. to 400 ft. Draft 9 ft. to 18 ft.

Foundation Delivery Vessels Does not require jack‐up capability May deliver foundations from outside of region

Turbine and Foundation Installation Vessels Jack‐up vessel 300 ft. to 500 ft. Draft 20 ft. plus leg clearance Remains on‐station at the MD OSWE Site

DRAFT

Page 22: Stakeholder’s Forum September 3, 2014 · Maryland Energy Administration September 3, 2014 Wind Turbine Import Sequence Turbine components manufactured overseas Nacelle (generator,

Maryland Energy AdministrationSeptember 3, 2014

Loaded Turbine Delivery Barge Three “Kits”

Three 6 mega‐Watt nacelles  Three fully assembled rotors Six tower segments Ability to jack‐up with 1,500 tonnes on deck

Page 23: Stakeholder’s Forum September 3, 2014 · Maryland Energy Administration September 3, 2014 Wind Turbine Import Sequence Turbine components manufactured overseas Nacelle (generator,

Maryland Energy AdministrationSeptember 3, 2014

Wharf Configuration

65 ft. wide Crane Runway

100 ft. X 100 ft. Crane Pad

100 ft. X 800 ft. High Capacity Wharf

450 ft. Turbine Import Vessel

Liebherr 11350 Heavy Lift Crane

200 ft. Jackup Delivery Barge

300 tonnes at 65 foot radius

300 tonnes at 170 feet

Page 24: Stakeholder’s Forum September 3, 2014 · Maryland Energy Administration September 3, 2014 Wind Turbine Import Sequence Turbine components manufactured overseas Nacelle (generator,

Maryland Energy AdministrationSeptember 3, 2014

Wind Turbine Staging Port Layout800 Feet

2,000 Feet

24 Kits in storage One kit ready to load 37 Acres upland

Page 25: Stakeholder’s Forum September 3, 2014 · Maryland Energy Administration September 3, 2014 Wind Turbine Import Sequence Turbine components manufactured overseas Nacelle (generator,

Maryland Energy AdministrationSeptember 3, 2014

Foundation Port Layout600 Feet

1,600 Feet

22 Acres±

Page 26: Stakeholder’s Forum September 3, 2014 · Maryland Energy Administration September 3, 2014 Wind Turbine Import Sequence Turbine components manufactured overseas Nacelle (generator,

Maryland Energy AdministrationSeptember 3, 2014

Port Requirements*: TurbinesWeight Min (tons)

Weight Max (tons)

Unit Load (psf)

Unit Storage Area (sqft)

Notes: 

Tower 80 165 2,000 1,000 Imported and stored horizontally, delivered vertically in sections

Nacelle 180 375 4,000 2,000 Roughly 25 ft X 50 ft stored on support platform

Blades 15 25 1,800 3,000 200 to 250 feet long stored horizontally

Hub 20 35 1,800 400 6 meter diameter stored on blocks

Rotor Assembly

40 110 1,800 na Assembled quay‐side and loaded on installation vessel

*DRAFT – Note: all numbers are approximate and subject to verification

Page 27: Stakeholder’s Forum September 3, 2014 · Maryland Energy Administration September 3, 2014 Wind Turbine Import Sequence Turbine components manufactured overseas Nacelle (generator,

Maryland Energy AdministrationSeptember 3, 2014

Port Requirements*: Foundations

Weight Min (tons)

Weight Max (tons)

Unit Load (psf)

Unit Storage Area (sqft)

Notes: 

Monopile 350 550 4,000 7,500 Unit load can be lower depending on storage mode 

Transition Piece

300 350 2,000 1,000 Assembled and stored vertically

Jacket 500 1,200 3,000 11,000 Assembled and stored vertically, deliveredhorizontally or vertically

*DRAFT – Note: all numbers are approximate and subject to verification

Page 28: Stakeholder’s Forum September 3, 2014 · Maryland Energy Administration September 3, 2014 Wind Turbine Import Sequence Turbine components manufactured overseas Nacelle (generator,

Maryland Energy AdministrationSeptember 3, 2014

Candidate PortsRukert Terminal

AmPorts/MAPC

Sparrows Point Shipyard

Sparrows PointKinder MorganCianbro

DRAFT

Page 29: Stakeholder’s Forum September 3, 2014 · Maryland Energy Administration September 3, 2014 Wind Turbine Import Sequence Turbine components manufactured overseas Nacelle (generator,

Maryland Energy AdministrationSeptember 3, 2014

ENDQuestions ‐ Discussions