standard-metallwerke gmbhhigh strength aluminium profile tube for technical construction,...

Sept 2015 Copyright by Standard-Metallwerke GmbH. Confidential.

a passion for tubes

Standard-Metallwerke GmbH Werl / Germany

April 2013 Copyright by Standard-Metallwerke GmbH. Confidential.

Standard-

Metallwerke GmbH Werl, Germany

Company

• Founded 1919

• Privat ownership

• Since April 2009

part of the

Wilms Group

June 2015 Copyright by Standard-Metallwerke GmbH. Confidential.

Tube production Werl

Sales in Euro (2014): 69 Mio €

Employees: 340

Production area: 41.000 m²

Capacity e.g.:

- Tubes : > 105.000.000 m

- Tubes cut to length: > 95.000.000 pcs

Facts & figures

May 2011 Copyright by Standard-Metallwerke GmbH. Confidential.

Tube competence

Specialised in precision drawn non-ferrous tubes

Aluminium tubes

(1000/2000/3000/5000/6000/7000 alloys)

Copper & copper nickel tubes


Product range

Aluminum tubes:

Alloy: 1000/2000/3000/5000/6000/7000 series

Standard dimensions:

OD 5 - 20 mm in coils

OD 5 - 100 mm in cut length

Wall 0,3 - 5 mm

Copper Tubes

Alloys: Cu-DHP (Sf-Cu), Cu-HCP (Se-

Cu), CuAg0,03 CuNi10Fe1Mn, CuNi20,

CuNi30Mn1Fe, CuNi20, Sn1As

Standard tube dimensions

OD 5 - 20 mm for coils

OD 5 - 100 mm for straight tubes

wall thickness 0,3 - 5 mm

June 2008 Vertrieb / Sales

Copyright by Standard-Metallwerke GmbH. Confidential.

During drawing operations tubes get:

• smaller

• thinner

• longer

• harder

Tube Drawing

die holder

mandrel

mother tube

drawn tube

die core


HVAC

A/C-pipes

Engine cooling

Cooler / Heat exchanger

Heating and cooling liquid circuit

Air cooling

Fuel lines

Fuel cooling

Fuel lines

Servo hydraulic

Oil cooling

Hydraulic lines

Where our tubes are used


advantages:

• corrosion protected

• abrasion-proof

• impermeable

• inner cleanliness

• end forming

• printing on tube possible

S-COT®- tubes used at: Daimler AG / Audi / BMW / Fiat / Porsche / Volkswagen / Volvo

S-COT®

The combination of an aluminium tube and plastics

Example: hydraulic steering line

S-COT® – The combination of aluminum and polyamide. This generation of tube product offers design

engineers new opportunities for future driven applications. The abrasive resistant polyamide

coat can nevertheless be machined and worked off in different processes.

S-COT® – Tubes can be connected to the most system components with almost any sort of forming and

connection geometry. High resilience , an excellent smooth surface and light weight are just a

few positive characteristics of our standard environmentally friendly S-COT®- Product

aluminium tube

PA12-coating

S-COT®

Nov 2011 13 Copyright by Standard-Metallwerke GmbH. Confidential.


advantages:

• coating thickness 150 – 300 µm

• high adhesive coating

• light weight compared to copper

• improved bending and forming properties

• customized printing on cable online

S-COT® cable

PA12 coated 99,5 aluminium for power line / battery cable


Long-life aluminium alloy

Resistance to corrosion is

tremendously higher than for

conventional AL 3003 or 3103 (tested with SWAAT test ASTM G85 A3)

S-LIFE®

S-LIFE® after 80 days SWAAT-test 3103 after 80 days SWAAT-test

Comparison S-LIFE vers aluminium alloy 3103

Hello Mikael,

High strength aluminium profile

tube for technical construction,

engineering and design

The drawing process allows

production of many different alloys

and can create very thin-walled

tubes (in comparison with extruded

tubes)

Profiled tubes for tight constructions

Profile tubes


outer tube with inner bars;

outer diameter between 10 to 48 mm

inner tube pressed to end dimension;

inner diameter 6 to 42 mm

variable number and design of bars

Tube in tube for separated lead-through of fluid

S-COAX

Hello Mikael,

Feb 2010 Copyright by Standard-Metallwerke GmbH. Confidential.

Competence: From tube to product

- Drawing of tubes to specified dimensions and tolerances

- Cut to length with various cutting tools

- Production of tubes in special alloys for specific requirements (e.g. S-LIFE®)

- Production of plastic coated tubes PA12 (S-COT®)

- Tubes and more:

• end forming

• bending

• assembling

Competence in tubes


With the experience and know-how of

dedicated project engineers we support

customer projects from the first sketch to

the final product.

Design, project management, tool shop

Copyright by Standard-Metallwerke GmbH. Confidential. 20

Tube processing

Production Equipment

Double head bending machine

CNC bending machine

End forming

Welding robot

Feb 2012


Tube processing

Test equipment

Poka-Yoke assembly gage

Leakage test

Contour gage

Feb 2012


Example

MSD85/87 – cooling tube for

BMW engine control unit

Feb 2012


Example

ESS/VSS PSA Start-Stop System

Aluminium tube as housing

Feb 2012


Examples

Water & Oil lines

Feb 2012

Copyright by Standard-Metallwerke GmbH.

End forming of PA12-coated tubes


Aluminium Tubes Aircraft Applications

Aerospace:

Structural seating

components for commercial

aircraft.

Probe tubes for fuel gauging.

Aircraft alloy range:

2017 A

2024

3003

5052

6061

7020

7075

Applications

Textile industry

Instrumentation

Rehabilitation

- care beds

- wheel chairs

- walking frames

Gardening tools

Rivets

Air Conditioning

Refrigeration

Sanitary Industry

Heating Technology

Examples of other industries

Applications

Refrigeration

Sanitary industry

Cable lugs / cable ties

Commutator tubes

Welding nozzles

Rivets

Heat exchangers

Automotive

Application for drawn copper tubes

Applications


Test lab capabilities (e.g.)

Contamination test

Corrosion test (SWAAT)

Coulometer carbon test

Hardness (Brinell / Rockwell / Vickers)

Metallographic

Pressure test

Spectrometry

Tensile test

Wind tube

Test lab

Temperaturverlauf (komplett)

Prüfling: 2.1 SWW-alt 12x1,2x1840-450-45

0

10

20

30

40

50

60

70

80

90

100

11:2

4:3

0

11:2

6:2

1

11:2

8:0

2

11:3

0:2

4

11:3

2:4

5

11:3

4:2

6

11:3

6:1

7

11:3

8:4

9

11:4

0:1

9

11:4

2:2

1

11:4

4:0

2

11:4

6:0

3

11:4

8:3

4

11:5

1:0

6

11:5

3:3

7

11:5

5:2

9

11:5

7:2

0

11:5

9:1

1

12:0

1:4

2

12:0

3:5

4

12:0

5:5

5

12:0

7:4

6

12:0

9:5

7

12:1

1:5

8

12:1

3:2

9

12:1

5:1

0

12:1

7:1

1

12:1

9:1

3

12:2

1:2

4

12:2

3:1

5

12:2

5:3

6

12:2

7:3

8

12:2

9:3

9

12:3

1:4

0

Zeit [min]

Tem

peratu

r [

°C

]

0,000,501,001,502,002,503,003,504,004,505,005,506,006,507,007,508,008,509,009,5010,00

dT

[°C

]

Meßstelle 1 Becken °C Meßstelle 2 Einlauf °C Meßstelle 3 Lufttemperatur 20,94 Mittelw ert

Meßstelle 4 Auslauf °C errechnet dT °C


CAD System

Solidworks 3D Common CAD formats

Can be processed (CATIA V5, ProE, …)

In-house toolshop & prototype shop

Technical equipment


a passion for tubes

Standard-Metallwerke GmbH Rustigestraße 11

59457 Werl

Postfach 8061 - 59089 Werl

Germany

Phone: + 49 2922 808 - 0

Fax: + 49 2922 808 - 185

Internet: www.standard-metall.de

Andreas Holle Key Account Manager

Phone: + 49 2922 808 - 156

Mobil: + 49 173 858 1308

Fax: + 49 2922 808 - 185

E-Mail: [email protected]

Contact

ISO/TS 16949 / 2002 DIN EN ISO 9001 / 2000

standard-metallwerke gmbhhigh strength aluminium profile tube for technical construction,...

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