standard product ac-dc compactpci® · pdf fileinput fuse cpci ac rev. 00 page 2 of 9 a...

485-265Vac or 100-350Vdc input voltage ranges 44 outputs 4Output power 300W4Power Factor Correc� on EN61000-3-24Ac� ve very low inrush limita� on 4Surge and transient protec� on4Current sharing & N+1 redundancy43U x 8TE x 160mm

Safety IEC/EN 60950-1, RoHS lead-free-solder compliant

The CPCI AC, AC-DC CompactPCI® compliant with PICMG 2.11 standard, incorporates input and output protec� ons and fi ltering, signalling featu-res, required in severe environments for industrial, defense, avionic applica� ons. The PSU provides signifi cant advantages, high reliability thanks to the integra� on of Vicor Corp. modules, high effi ciency, low ripple and noise levels, input-to-output isola� on, so� start, MOFSET based ac� ve very low inrush limita� on circuit, overtemperature protec� on, input over/undervoltage lockout. The input is protected against surges and tran-sients and EMI fi ltered. The outputs are coun� nuously short-circuit proof . LEDs in front panel indicates the status of the psu.

CPCI ACStandard product AC-DC CompactPCI® 300W

CPCI AC Rev. 00 of 9 www.powersystemtechnology.com

RoHS

-OUTVI4

+OUTVI3

+OUTVI5

C6

D2

HT-

384Vdc

+HT

-SH +SH

85-265 Vac

44-440HZ

C4

C2

AC-L

AC-N

F1 AC

2

AC

1

-+ PD1

VDR1 C5

+C7 +C8

R3

I Appel 0.8A max

EMI filtering, Active Inrush current limiting and PFC

R1

R2

R6C1

R7

R9

R8

R10

Carte commande CDPFCCSchéma électrique

CDPFCC

+SH

INH

-SH

CD

E

+VR

+HT

GL

-HT

GH

SI

CDE +VR +HTINH+SH-SHSI -HTGLGH

CDPFC1

+VR

+VR

-SH

+SH

INH

G

+HT

T1

T2

T3

T4

R4 R5

C3

R27

L1 L2

D1

21

L3

+HT

INHG

F3L5

L4

40Vdc Nom

VC

PC

TM

+IN

-IN

+OUT

-OUT

VTM

47,6V max

C20

+IN VI2

+IN

VI2

RTN

V1

T6

VCPC

TM

+IN

-IN

RE

SG

IF

+OUT

-OUT

PR

VS

NC

1N

C2

NC

3

NC

4

PRM

SG

RTN

IF

RE

9V

3v3

Ilimit 2V

R22

+IN

-In

+0ut1

PC

RSV

TM

+0ut2

-0ut1

-0ut2

BCM

C10

C11

C12

C13

F2

D3

48V

RT

N

HT-

PC

RTN

C37

V3

V4

V3 : +12V/2A

V4: -12V/0.6A

32V min

F4L7L6

39.6Vdc Nom

VC

PC

TM

+IN

-IN

+OUT

-OUT

VTM

45,6V max

V2: 3.3V/50AmaxC21

+IN VI4

+IN

VI4

RTN

V2

T8

VCPC

TM

+IN

-IN

RE

SG

IF

+OUT

-OUT

PR

VS

NC

1

NC

2N

C3

NC

4

PRM

SG1RTN

IF1

RE1

9V

3v3

Ilimit 2V

R26

D4

48V

RTN

PC

34.8V min

+OU

T V

I1

+OUT VI1

1/12

1/8R12

R14

+ C28

+ C14

+ C19

+ C27

+ C30 + C31 + C32

R11

R13

C29

C16

C18

C33

C9

C38

C39

C40

C41

C42

C43

+OUT VI1

PC

RTN

-VOUT7

Nc1

8

+VOUT6

+VIN2

Remote On/Off3

-VIN1

Nc2

5

-VOUT7

Nc1

8

+VOUT6

+VIN2

Remote On/Off3

-VIN1

Nc2

5

F5

VA

UX

12V

S R

TN

FA

L

INH

DE

G

EN

#

VA

UX

5VPC V4

V3

V2S

EN

SE

V1S

EN

SE

V1: 5V/40Amax

RT

N

S R

TN

RS

EN

SE

V1

V1S

EN

SE

OP

TR

EG

V1

V1S

HA

RE

RS

EN

SE

V1

RS

EN

SE

V2

RT

N

S R

TN

RS

EN

SE

V2

V2S

EN

SE

OP

TR

EG

V2

V2S

HA

RE

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

J1

V1

V1

V1

V1

RTN

RTN

RTN

RTN

RTN

RTN

RTN

RTN

V2

V2

V2

V2

V2

V2

RTN

V3

V4

RTN

RTN

EN#

V1SENSE

V2SENSE

S RTN

V1SHARE

INH

V2SHARE

AC-N

AC-L

FAIL

DEG

VA

UX

5VV

AU

X5V

R28

V1S

EN

SE

R30

V2S

EN

SE

R31

R32

S R

TN

IPMB_PWR

CTN1

R36

T9

R40

T10

R42

R43

D5

C34 C35

C44 C45

C36 C46

C47

Protection and Control board

V3

4

V4

3

PC

2

Vau

x12v

1

Vau

x5V

5

SR

TN

6

FA

L

7

INH

8

DE

G

10

V2S

ense

11

V1S

ense

12

EN

#

13

SR

TN

9

Regulation and current sharing

1

1 1

1

V1

RT

N

1

Vau

x5V

2

SH

AR

EV

3

SR

TN

4

SE

NS

EV

5

OP

TO

RE

GV

6

RS

EN

SE

V

7

2

2

2

2

V2

Regulation and current sharing

RT

N

1

Vau

x5V

2

SH

AR

EV

3

SR

TN

4

SE

NS

EV

5

OP

TO

RE

GV

6

RS

EN

SE

V

7

PFC and inrush current control board

Features Features

Descrip� onDescrip� onDescrip� on

Bloc diagrammBloc diagrammBloc diagramm

Input Fuse


A fuse mounted inside the converter protects against damages in case of a failure. The fuse is not user-accessible. In DC mode, reverse polarity at the input is protected and will not cause the fuse to blow .

Model Fuse type Ra� ng Reference

CPCI AC Schurter 5A 340300173

Input Transient Protec� on

A VDR (Voltage Dependent Resistor) and a common mode input fi lter form an eff ec� ve protec� on against input transients in severe environments.

Electrical Input Data

MIL-STD ruggedized (M)

Meet MIL-STD 461E CE102, MIL-STD 1399-300A, MIL-STD810E shock & vibra� ons. Laboratory cer� fi ca� on.-40°C opera� on (T)

The thermal grade of the Vicor the DC/DC converters used and other components are changed to comply with low ambiant temperature.

Op� ons Descrip� onOp� ons Descrip� onOp� ons Descrip� onOp� ons Descrip� onOp� ons Descrip� onOp� ons Descrip� on

Electrical Input DataElectrical Input Data

InputInput

Unit Characteristics Conditions min typ max

Operating input voltage 85 265 Vac Operating input voltage 100 350 Vdc Frequency 44 50 440 Hz Power Factor 230Vac, 50Hz, Pnom. 0,96 0,98 Input current At Vin min 4,1 A No-load input power At Vin typ 15 W Peak inrush current Vin max 4 A Start-up time 1 s

Input

Electrical Output DataGeneral condi� ons : 25°C ambiant.

OutputOutputElectrical Output DataElectrical Output Data

OutputOutput

Effi ciency curve

Power factor curve

Establisment � me curve

Unit Characteristics Conditions min typ max min typ max min typ max min typ max Output voltage 5 3V3 12 -12 V Set point accuracy 4,95 5,05 3,26 3,33 11,5 12,5 -11,5 -12,5 V Trim range 4,5 5,5 3 3,6 V Overvoltage protection 5,66 3,8 13,6 -13,6 V Output current 0 40 0 50 0 1 0 1 A Output current limit 48 59 1,5 1,5 A Output noise 20MHz 75 50 90 90 mVpp Line Regulation Vout nom. 0,05 0,05 0,05 0,05 % Load Regulation Vin nom. 0,1 0,1 1 3 %

Output V1 V2 V3 V4Max output power 325W overall

Conformal coa� ng (V)

During manufacturing process , when V op� on is specifi ed, components and pcb are covered with an acrylic coa� ng to address high level of ambiant humidity applica� on.61000-4-5 (Y)

Include a common mode surge protec� on 61000-4-5 Level 3 2KV based on gas discharger and VDR to meet criteria A. BE CAREFUL not to apply dielectric test if this op� on is choosen. If no Y op� on, criteria B is met.

Parallel opera� on & current share


Redundant Systems Opera� on

Hold-up � me

The converters provide internal hold-up � me (see curve).

Hot Swap

The unit incorporates ac� ve limita� on by MOFSET with very low value of inrush current allowing hot swap opera� on. See curve.

Output Current Limita� on

All outputs are con� nously protected against short-circuit by a constant current limita� on (no foldback) with automa� c recovery. See Page 2 for the value.

Thermal Considera� ons

When a converter is mounted in free air, convec� on cooling and is ope-ra� ng at its nominal output power at the max. ambiant temperature, the temperature measured on the heatsink should not exeed 95°C. The dera� ng curves show the max power available from the converter ver-sus ambiant temperature.

Thermal protec� on & degrade signal

A temperature protec� on (OTP) is integrated in the unit, disabling output when heatsink temperature exceeds 90°C (+/-5°C). The con-verter automa� cally restarts, when the temperature drops below 55°C (+/-5°C). Nevertheless, exceeding the max opera� ng temperature may cause failures of the converter. A degraded signal (DEG), open collector, is provided when temperature exceed 80°C +/-5°C(ac� ve low) and is reset below 70°C +/-5°C. This can be monitored external system to reduce power and avoid thermal pro-tec� on. DEG is opened when temperature is within opera� ng range.

Parrallel opera� ng is possible for V1, V2 with ac� ve current sharing. The signals SHARE are single wire. All V1 SHARE of the diff erent psu in parrallel will have to be connected together. (Same for V2 SHARE).

When systems require a very high level of reliability and should work normally in the event of a failure, N+1 redundancy is implemented where N is the number of converter to support power requirement. If one converter fail, the remaining ones s� ll delivers the power to the loads.Redundant opera� on is directly provided without need of external diodes and is made internally by an ac� ve MOFSET circuit.(reduc� on of losses).

Overvoltage protec� on

An OVP is incorporated on each output. All outputs are cut if an OVP is detected. This protec� on is latch style (Recovery a� er AC reset or inhibit).

Hold up � me

Inrush current Ac� ve Limita� on

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Output power ambiant 2ms + 4ms

Output OVP value+5V 5,66V

+3V3 3,80V+12V 13,6V-12V -13,6V

Inhibit (Remote On/Off )


A INH signal ac� vate & de-ac� vate the output voltages- outputs inhibited : INH level LOW

Output Voltage Adjustment

The converter outputs can be factory adjustable to diff erent values than standard ones. Consult factory.

Sense Lines

This feature enables compensa� on of voltage drop across the connec-tor contacts and the load lines. This fonc� onnality is implemented on V1 & V2 only. The voltage between any sense line and its respec� ve power output pin (as measured on the connector) should not exceed the following values at nominal output voltage.

Output type Total drop Posi� ve line drop

V1, V2 < 0.5V < 0.25V

Powerfail & LED

A FAIL signal (open collector) indicate the working state of the psu.The signal is open when all outputs voltage are in their range and "0" if one output is out of range.A single bi-color LED in the front panel indicates :- Green : Input OK- Red : output failure

WaveformsAuxiliary Func� onsAuxiliary Func� onsAuxiliary Func� onsAuxiliary Func� onsAuxiliary Func� onsoutput noise V1

Enable & IPMB_PWR

EN# signal ac� vates the psu when connected to ground.IPMB_PWR goes high when 5V output is OK

output noise V2

output noise V4output noise V3

OutputMinimum

valueMaximum

value+5V 4,40V 5,55V

+3V3 2,99V 3,65V+12V 10,7V 13,2V-12V -10,7V -13,1V

Electromagne� c Immunity


Electromagne� c Emissions

Level according to EN55022A

Standard Level Value Waveform Source imped. Test procedure Mode Criteria

DM 1KV 1,2 / 50 µs 12 ohms OP BCM 2KV 1,2 / 50 µs 12 ohms OP BCM 2KV 1,2 / 50 µs 12 ohms Y option OP A

3EN 61000-4-5QualifiedSurges

OP B

Qualified

Qualified

10 pos., 10neg. OP B

Electrical fast transients/burst EN 61000-4-4 4 4000V 5 / 50µs 50 ohms

Electrostatic discharge (to case) EN 6100-4-2 4 8000V 1 / 50µs 330 Ohms

Electromagne� cElectromagne� cElectromagne� c

MIL-STD461E CE102 M op� on

Immunity to Environmental Condi� ons

Test method Standard Test conditions Status

20g / 18ms half size5g / 30ms

Vibrations 4-80Hz (2,8m/s²)²/Hz, non operating160-500Hz (0,175m/s²)²/Hz, non operating

MIL STD 167A-1A Non operating Qualified

MIL STD 810F Proc. 514-5 Qualified

Qualified

Damp Heat MIL STD 810F Proc. 507-2 Humidity 93 %, 40°C, 56 days Conformal coating option

only (V), qualified

Shock MIL STD 810F Proc.516.3

Note : Qualifi ed for EN 61000-4 -2, -3, -4, -5, -6, -11, EN 61000-3-2, EN 61000-3-3


Solder side of the PCB protected by PBT sheet.

PD1

J1

T2T1

D1

T4

T6

T5

T8

T7

T3

CI1102011 IND01

1

CIE1

J4 J5

CI

Cover

Product label

EMI Gasket

100 mm

160 mm

167 mm

185 mm

40,5

mm

Mechanical dataMechanical dataMechanical data

Weight : 600g

Size : 3U x 8TE x 160mm


Positronic 47 pts

Connector Pin Alloca� onConnector Pin Alloca� onConnector Pin Alloca� on

PIN1, 2, 3, 4 V1 Output 1 +

5, 6, 7, 8, 9, 10, 11, 12, 19, 22,

24RTN Outputs 0V

13, 14, 15, 16, 17, 18 V2 Output 2 +

20 V3 Output 3+21 V4 Output 4-

23, 25, 26, 28, 29, 31, 32, 36,

37, 40, 44NC Not Connected

27 EN# Enable30 V1 SENSE Remote sense V1+33 V2 SENSE Remote sense V2+34 S RTN Remote sense 0V35 V1 SHARE Current sharing V138 DEG Degrade mode signal39 INH Inhibition 41 V2 SHARE Current sharing V242 FAIL Signal Fail 43 IPMB_PWR45 EARTH Earth46 AC/N AC Neutral 47 AC/L AC Line

Positronic PCIH47M400A1/AADescription


These converters are components, intended exclusively for integra� on into other equipment by an industrial assembly process or by a profes-sionally competent person. Installa� on must strictly follow the safety regula� ons in respect of the enclosure, moun� ng, creepage and clea-rance distances, markings of the end-use applica� on.Connec� on to the system shall be made via the female connector Po-sitronic.Pin 45 (Earth) is a leading pin and is connected to the case. For safety reasons it is essen� al to connect this pin to the protec� ve earth of the supply system.The AC/L is internally fused. This fuse is designed to protect the con-verter against overcurrent caused by a failure, but may not be able to sa� sfy all requirements. External fuses in the wiring circuit to one or both input pins (46 or 47) may be necessary to ensure compliance with local requirements.Do not open the converters, or the warranty will be invalidated. Make sure that there is suffi cient airfl ow available for convec� on cooling. This should be verifi ed by measuring the case of temperature at the speci-fi ed measuring point, when the converter is operated in the end-use

Cleaning Agents and Process

The converters are not herme� cally sealed. In order to avoid possible damage, any penetra� on of liquids shall be avoided.

Isola� on

The electric strength test is performed in the factory in accordance with IEC/EN 60950.

Standards and Approvals

The converters are built to meet the safety standards IEC 60950-1, EN 60950-1.‘Built to meet’ men� onned in the diff erent paragraphs of the datasheet means that Power System Technology has designed the product to meet the standard but not cer� fi ed it in a laboratory. ‘Qualifi ed’ means that the test has been made in a cer� fi ed laboratory.

Electric Strength

Design strength 1500 3000 500 Vrms

> 100 >100 MohmsInsulation resistance

Characteristic Output to Output

Unit

Electricstrength Factory test for production

units (>10s)2000 2000 500

Vdc

Input to Earth Input to Output

Output to Earth

Temperatures

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Reliability

MIL-HDBK-217F, notice 2 Model Heatsink Temp. GB GF40°C 285000 16500070°C 139500 82300100°C 86600 51000

MTBF ( Hours) CPCIAC

Safety & Installa� onSafety & Installa� on

These converters are components, intended exclusively for integra� on

Safety & Installa� onSafety & Installa� onSafety & Installa� onSafety & Installa� on

Note : If Y op� on is choosen, do not apply dielectric test.


Max. power available : 300WIN max : see table page 2

CPCIAC 300 Op� on

MTVY

Op� ons and confi gura� onsOp� ons and confi gura� onsOp� ons and confi gura� ons

12

1 : 3,3V/50A, 5V/40A, 12V/1A, -12V/1A2 : 3,3V/50A, 5V/40A, 12V/5A, -12V/1A consult factory

CPCIDC consult factory

standard product ac-dc compactpci® · pdf fileinput fuse cpci ac rev. 00 page 2 of 9 a...

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