standard structures vol. iv - 4 lean en

We Build Lean

Vol. IVStandard Structures

Index

Volume 4

Part Straight Workstation

Quality Control Workstation

Quality Workstation

Box Tilt Rolls Rack

Box Straight Plate Wagon System

Tool Cart

Box Tilt Plate Rack

Panel Cart

Part Straight Packaging Workstation

E-Commerce Carts

Chair

Box Base Wagon

Container Base Wagon

Base Multishelve Wagon

Maxi Pallet

Trolley Tall Ramp Wagon

Box Straight Plate Wagon Plus

Quality Label for Structure Specifications

|Índice | Indice | Índice | Index

Revision nº.018 23-09-2021

| Revisão | Rivisione | Revisión | Révision |

4Lean is a company dedicated to the creation and implementation of Lean

solutions. We have a vast knowledge in Lean, we are able to implement a full supply

chain with our vast portfolio that is developed in our Lean Lab.

All organization practice Lean everyday. We have regular training in Lean and we

participate in Kaizen Events to understand customer needs.

We believe our gemba is at customer site, we are a natural extension of your

organization.

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somos capazes de implementar uma cadeia de fornecimento completa com o nosso vasto portfólio que é desenvolvido no nosso Laboratório Lean.

Todos na organização praticam Lean diariamente. Temos uma formação regular em Lean e participamos em eventos Kaizen para entender as necessidades dos clientes.

Acreditamos que o nosso gemba está à vista do cliente, somos uma extensão natural da sua organização.

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Tutta la nostra organizzazione, pratica Lean tutti giorni . Abbiamo formazione regolare in Lean e partecipiamo a cantieri Kaizen, eventi per capire al meglio i nostri clienti.

Crediamo che il nostro gemba è presso il cliente, siamo una naturale estensione della vostra organizzazione.

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Todos en la organización practicam Lean diariamente. Tenemos una formación regular en Lean y participamos en KaizenEventos para entender las necesidades del cliente.

Creemos que nuestra gemba está en el sitio del cliente, somos una extensión natural de su organización.

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About us

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4

Structure ComponentsComponentes da estrutura / Componenti della struttura / Componenti della struttura/ Composants de structure

Reference Type Pipe Dimensions Pipe Colour Description Components

PW01BL** Kit

1 - ᴓ 28*1.02 - ᴓ 28*2.0

Plain Workstation Border of the

line

PW02BL** Assembled

PW03BL**Bulk

Material

PW01W** Kit

Plain Workstation

PW02W** Assembled

PW03W**Bulk

Material

CHGALV15

LED-A120

C-354BE

JR-35BM

Part Straight Workstation Border of the line Part Straight Workstation

RO4-105RT2JR-35AMB

C

G

Y

A

M

I ***

AL****

****Aluminum 2mm pipeAlumínio/ Alluminio /Aluminio / Aluminium

***Stainless Steel 1mm pipeAço inoxidável / Acciaio inossidabile / Acero inoxidable / Acier inoxydable

Box Dimensions (mm)

Width (Front): 200Box Depth: 300Height: 100

Max Load per Level 1mm pipe: 150kgMax Load per Level 2mm pipe:270kg

Part Straight Workstation

Reference Pipe Dimensions

Ex.: PW01BL2B

Pipe Colour

Boxes not included

Flow

5



PWBAL01 Kit

45mm x 45mm

Plain Workstation Border of the

line

PWBAL02 Assembled

PWBAL03Bulk

Material*

CHGALV15

LED-A060

Part Straight Workstation Border of the line

PE-C3M

ALUMINUM

Box Dimensions (mm)


Max Load per Level 1mm pipe: 300kgMax Load per Level 2mm pipe: 360kg

Part Straight Workstation Border of the Line

Boxes not included

Flow

C-354BE

JR-35DM

R-35B

JR-35AM

T-2810C**

**Available in other colorsDisponível em outra cores / Disponible en otros colores / Disponibile in altri colori /Disponible dans d'autres couleurs

*LED-A060 not includedNão incluido/ Non incluso /No incluido/ Non inclus

6


Reference Type Pipe Dimensions Description Components

BRRA01 Kit

40mm x 40mm

Box-Tilt-Shelve-Multi-

Tall-Rolls-Front-Rack

BRRA02 Assembled

BRRA03Bulk

Material*

LED-A060

Box-Tilt-Shelve-Multi-Base-Rolls-Front-Rack

PE-C2M

Box Dimensions (mm)



Box-Tilt-Shelve-Multi-Tall-Rolls-Front-Rack

Boxes not included

Flow

JR-35BM

R-35B

JR-35AM

T-2810C**

**Available in other colorsDisponível em outra cores / Disponible en otros colores / Disponibile in altri colori /Disponible dans d'autres couleurs


Lateral Movement

JR-35HM

RL-48A

JA-1RR

7



QCW01** Kit

1 - ᴓ 28*1.02 - ᴓ 28*2.0

Quality ControlWorkstation

QCW02** Assembled

QCW03** Bulk Material

B-QM1

B

C

G

Y

A

M

I ***

AL****

Quality Control Workstation

MDFLA16B

PE-C2M


Ex.: QCW012B

Pipe Colour


TQM



8



QWAL01 Kit

45mm x 45mmQuality WorkstationQWAL02 Assembled

QWAL03 Bulk Material*

B-QM1

AL

Quality Workstation

Bended metal sheet

PE-C3M

TQM

Max Load per Level pipe: 250kg

LED-A060


9



BTR01R** Kit

1 - ᴓ 28*1.02 - ᴓ 28*2.0

Box Tilt Rolls Rack

BTR02R** Assembled

BTR03R**Bulk

Material

BTR01C** Kit

Box TiltRolls Cart

BTR02C** Assembled

BTR03C**Bulk

Material

C-354BE

JR-35BM

R-35B

Box Tilt Rolls Rack

Box Tilt Rolls Rack Box Tilt Rolls Cart

PE-C2M

RO4-105RT2

JR-35AM

B

C

G

Y

A

M

I ***

AL***

Ex.: BTR01R2B

Box Dimensions (mm)Width (Front): 200Box Depth: 300Height: 200


Boxes not included

Flow

Reference Pipe Dimensions Pipe Colour



10



BTRRAL01 Kit

45mm x 45mm

Box Tilt Rolls Rack

BTRRAL02 Assembled

BTRRAL03Bulk

Material

BTRCAL01 Kit

Box TiltRolls Cart

BTRCAL02 Assembled

BTRCAL03Bulk

Material

C-354BE

JR-35DM

R-35B

Supermarket

Box Tilt Rolls Rack - BTRRAL Box Tilt Rolls Cart - BTRCAL

PE-C3M

RO4-105RT1

JR-35AM

ALUMINUM



Boxes not included

Flow

T-2810C*

*Available in other colorsDisponível em outra cores / Disponible en otros colores / Disponibile in altri colori /Disponible dans d'autres couleurs

11


Reference TypePipe

DimensionsPipe Colour Description Components

BSPW01S* Kit

800x600

1 - ᴓ 28*1.02 - ᴓ 28*2.0

BSPW02S* Assembled

BSPW03S*Raw

Material

BSPW01A* Kit

BSPW02A* Assembled

BSPW03A*Raw

Material

BSPW04S* Kit

1200x800

BSPW05S* Assembled

BSPW06S*Raw

Material

BSPW04A* Kit

BSPW05A* Assembled

BSPW06A*Raw

Material

AB-AM

C-29TCC3

MDF16


Ex.: BSPC01S2B

Pipe Colour

****Aluminum 2mm pipeAlumínio/ Alluminio / Aluminio / Aluminium


RO4-105RT1 RO4-105F1

Max Load per Level 1mm pipe: 130kgMax Load 1mm pipe: 315kgMax Load per Level 2mm pipe: 250kgMax Load 2mm pipe: 315kg

Box Dimensions (mm)Width (Front): 400

Box Depth: 300Height: 150

Maximum use 1 hour continuously ****Uso máximo 1 hora continuamente / Uso máximo 1 hora continuamente / Utilizzo massimo 1 ora in modo continuato / Utilisation maximale 1 heure en continu

****Use over one hour choose RO4-200Utilização superior a 1 hora optar por RO4-200/ Utilizzare oltre 1'ora optare per RO4-200 / Uso superior a 1hora optar por RO4-200 / Utilisez plus d'une heure optez pour RO4-200

RO4-200AF RO4-200AR

Box Straight Plate Wagon System

Max Load per Level 1mm pipe: 44kgMax Load 2mm pipe: 176kgMax Load per Level 2mm pipe: 78gMax Load 2mm pipe: 312g



RO4-105RT1 RO4-105F1

RO4-200AF RO4-200AR

B

C

G

Y

A

M

I ***

AL****

1416

1416

Boxes not included

Flow

12

CHGALV2


Reference Type Pipe Dimensions Pipe Colour Components

TC01* Kit

1 - ᴓ 28*1.02 - ᴓ 28*2.0TC02* Assembled

TC03* Raw Material

RO4-105T1

B

C

G

Y

A

M

I ***

AL****


Ex.: TC011B

Pipe Colour

Max Load Structure 1mm pipe: 315kgMax Load Structure 2mm pipe: 315kg

CHGALV15

C-TH07L C-TH11

C-TH05 C-TH07LE

TO-01R5015

TOS-003

Tool Cart



13


Reference Type Dimensions Height Pipe Dimensions Pipe Colour Description Components

STSM01* Kit

500x700

750

1 - ᴓ 28*1.02 - ᴓ 28*2.0

Single Level Medium Support TableSTSM02* Assembled

STSM03*Raw

Material

STM01* Kit

1000

Multi Level Tall Support Table

STM02* Assembled

STM03*Raw

Material

STST01* Kit

Single Level Tall Support TableSTST02* Assembled

STST03*Raw

Material


Ex.: STSM012B

Pipe Colour

****Aluminum 2mm pipeAlumínio/ Alluminio / Aluminio / Aluminium


Support Table

B

C

G

Y

A

M

I ***

AL****

PE-C2M

HDF10MB

Single Level Medium Support Table Multi Level Tall Support Table

Max Load per Level : 100kg

14



BTPR01* Kit

1 - ᴓ 28*1.0

Box Tilt Rolls Rack

BTPR02* Assembled

BTPR03*Bulk

Material

BTPC01* Kit

Box TiltRolls Cart

BTPC02* Assembled

BTPC03*Bulk

Material

Box Tilt Plate Rack

Box Tilt Plate Rack Box Tilt Plate Cart

PE-C2M

RO4-105RT2

B

C

G

Y

A

M

I ***

AL****


Max Load per Level 1mm pipe: 45kgMax Load : 315kg

CHGALV15

Reference

Ex.: BTPR01B

Pipe Colour

Boxes not included

Flow



15



BTPAL01 Assembled

45mm x 45mmBox Tilt

Rolls Rack BTPAL02 Kit

BTPAL03Bulk

Material

Box Tilt Plate Rack Aluminum

Box Tilt Plate Rack

PE-C3M


Max Load per level: 10kgMax Load : 70kg

CHGALV15

Boxes not included

Flow

ALUMINUM

T-2810C*

*Available in other colorsDisponível em outra cores / Disponible en otros colores / Disponibile in altri colori /Disponible dans d'autres couleurs

16

Panel Cart


P-C01*

ᴓ 28*

800x800Height: 900-

2400Width: < 800

166

P-C02* 1200x800Height: > 1200Width: < 800

106

B

C

G

Y

A

M

I **

AL***

Reference Colour

Ex.: P-C01B

Reference Colour

P-C02P-C01

**Stainless SteelAço inoxidável / Acciaio inossidabile / Acero inoxidable / Acier inoxydable

***AluminumAlumínio/ Alluminio /Aluminio / Aluminium

Panel Cart Flow

17

Part Straight Packaging Workstation

Reference Pipe Dimension Pipe Colour

PSP-W01*

ᴓ 28*PSP-W02*

PSP-W03*

B

C

G

Y

A

M

I **

AL***

Reference Colour

Ex.: PSP-W01B

Reference Colour

PSP-W02PSP-W01 PSP-W03

**Stainless SteelAço inoxidável / Acciaio inossidabile / Acero inoxidable / Acier inoxydable


Part Straight Packaging Workstation Flow

18

E-Commerce Carts

E-Commerce Carts

Reference Pipe Dimension Pipe Colour

E-CC01*

ᴓ 28*E-CC02*

E-CC03*

B

C

G

Y

A

M

I **

AL***

E-CC01 E-CC02 E-CC03

Ex.: E-CC01B

Reference Colour**Stainless SteelAço inoxidável / Acciaio inossidabile / Acero inoxidable / Acier inoxydable


Flow

19

Chair with structureCadeira com estrutura / Sedia com struttura / Silla com estructura / Chaise avec structure

BES-01 * BES-02 * BES-03 *

* Casters RO3-60R2 Rodízios RO3-60R2 / Rulli RO3-60R2 /

Ruedas RO3-60R2 / Roulettes RO3-60R2

* Casters RO4-80R2 Rodízios RO4-R2 / Rulli RO4-R2 / Ruedas

RO4-R2 / Roulettes RO4-R2

* Casters RO4-105R2 Rodízios RO4-105R2 / Rulli RO4-105R2 / Ruedas

RO4-105R2 / Roulettes RO4-105R2

Chair

20

Box Base Wagon

** Arm and pin not included.Braço e pino não incluídos.Braccio e spillo non inclusi.Brazo y perno no incluidos.Bras et goupille non inclus.

MiniWagon

Reference DescriptionWagon weight

(Kg)

Max Load(Kg)

Max. ergon. Load(15kg)

(Kg)

CastersHeight(mm)

Casters configuration(mm)

MINW-240

MiniWagon600 x 400 mm

7 240 240* RO4-80 122

MINW-315 8,5 315 315* RO4-105 131

MINW-180** 6 180 180* R03-60R1 98

R S

SR

S

S

S

S

* Values obtained in smooth and unobstructed ground, with distributed load and wheels at 90º with the direction of movement.Valores obtidos em chão liso e sem obstáculos, com carga distribuída e rodas a 90º com a direcção de movimento.Valori ottenuti in terra liscia e non ostruita, con carico distribuito e ruote a 90º con la direzione di movimento.Valores obtenidos en suelo liso y sin obstáculos, con carga distribuida y ruedas a 90º con la dirección de movimiento.Valeurs obtenues dans un sol lisse et dégagé, avec une charge répartie et des roues à 90 ° avec la direction du mouvement.

Flow

http://www.google.pt/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwjAgdGZ2q7TAhXGtRQKHeivAFEQjRwIBw&url=http://www.followersandlikes4u.com/buy-real-facebook-followerscountry-targeted-at-17-99/&psig=AFQjCNFdxdO0IFn_NzEBvu0xt6p97szJvQ&ust=1492628897349666


21

Box Base Wagon

** Arm and pin not included.Braço e pino não incluídos.Braccio e spillo non inclusi.Brazo y perno no incluidos.Bras et goupille non inclus.

MiniWagon


(Kg)

Max Load(Kg)

Max. ergon. Load(15kg)

(Kg)

CastersHeight(mm)


MINW2-240

MiniWagon400 x 300 mm

5 240 240* RO4-80 122

MINW2-315 6 315 315* RO4-105 131

MINW2-180** 4 180 180* R03-60R1 98

R S

SR

S

S

S

S


Flow



22

MiniWagon Plus


(Kg)

Max Load(Kg)

CastersHeight(mm)


MNWP1-300MiniWagon Plus1230 x 830 mm

22 300 RO4-200FF 137

MNWP2-300MiniWagon Plus

830 x 630 mm15 300 RO4-200FF 133

MNWP3-300MiniWagon Plus

630 x 430 mm13 300 RO4-200FF 133

Flow

R S

SR

R S

SR




23

BaseWagon


(Kg)

Max Load(Kg)

Max. ergon. Load(15Kg)

(Kg)

CastersHeight(mm)

Quantity(pallet)

MW1-750Base Wagon Diamond

Configuration1230x830mm

Base WagonConfiguração Diamante

1230x830mm

Configurazione a rombo per Base Wagon

1230x830mm

BaseWagon Diamante Configuración1230x830mm

Base Wagon DiamantConfiguration1230x830mm

40 1050 750* RO5-350 209 9

MW1-825A 37 900 825* RO5-250AL 209 9

MW1-825 48 1500 825* RO8-500 288 7

MW1-1050A 43 1200 1050* RO8-400AL 287 7



Flow



24

BaseWagon


(Kg)

Max Load(Kg)


(Kg)

CastersHeight(mm)

Quantity(pallet)




830x630mm


830x630mm



36 1050 750* RO5-350 209 9

MW2-825A 33 900 825* RO5-250AL 209 9

MW2-825 44 1500 825* RO8-500 288 7

MW2-1050A 39 1200 1050* RO8-400AL 287 7



Flow



25

BaseWagon


(Kg)

Max Load(Kg)


(Kg)

CastersHeight(mm)

Quantity(pallet)




1230x1030mm

Configurazione a rombo per Base Wagon1230x1030mm


Base Wagon DiamantConfiguration

1230x1030mm

44 1050 750* RO5-350 209 9

MW3-825A 41 900 825* RO5-250AL 209 9

MW3-825 52 1500 825* RO8-500 288 7

MW3-1050A 47 1200 1050* RO8-400AL 287 7



Flow



26

BaseWagon


(Kg)

Max Load(Kg)


(Kg)

CastersHeight(mm)

Quantity(pallet)




1030x830mm


1030x830mm



36 1050 750* RO5-350 209 9

MW4-825A 33 900 825* RO5-250AL 209 9

MW4-825 44 1500 825* RO8-500 288 7

MW4-1050A 39 1200 1050* RO8-400AL 287 7



Flow



27


Reference DescriptionInternal dimensions

(mm)External dimensions

(mm)**Acessories

MWM1

Base for Multishelve WagonBase para wagon multiprateleira / Base per wagon multi mensola / Base para vagón multi estante / Base pour wagon multi étagère

724 x 524 800 x 600

BR-8M

T-2820

Xpanels

XCasters

MWM2 764 x 564 830 x 630

MWM3 884 x 674 950 x 740

MWM4 964 x 764 1030 x 830

MWM5 1124 x 724 1200 x 800

MMW6 1164 x 764 1230 x 830

MWM7 1164 x 964 1230 x 1030

MWM8 1304 x 884 1370 x 950


MWM*

Multiple Casters AvailableVários rodízios disponíveis

Ruote disponibili

Ruedas disponibles

Roulettes disponibles

**Dimensions do not include arm and pin.

Dimensões não incluem braço e pino.

Dimensioni non includono braccio e perno.

Dimensiones no incluyen el brazo y el perno.

Dimensions n'incluent pas le bras et la goupille.

*This structure is prepared to assemble 4Lean system components.

Esta estrutura está preparada para montar componentes 4Lean System.

Questa struttura è pronta per il montaggio di componenti del 4Lean System.

Esta estructura está preparada para montar componentes 4Lean System.

Cette structure est prête à monter des composants du 4Lean System.

Flow

28

Maxi Pallet

MPallet

MPallet






MaxiWagon Multishelve

Reference DescriptionInternal dimensions

(mm)External dimensions

(mm)Acessories

MP1

Base for Multishelve WagonBase para wagon multiprateleira / Base per wagon multi mensola / Base para vagón multi estante / Base pour wagon multi étagère

724 x 524 800 x 600

BR-8M

T-2820

Xpanels

MP2 764 x 564 830 x 630

MP3 884 x 674 950 x 740

MP4 964 x 764 1030 x 830

MP5 1124 x 724 1200 x 800

MP6 1164 x 764 1230 x 830

MP7 1164 x 964 1230 x 1030

MP8 1304 x 884 1370 x 950

MP*

Flow

29


Reference DescriptionDimensions

(mm)Acessories

VAG-TRW1 Tall Ramp Wagon 1 812x1696

T-2820

BASE-TRW

MiniWagon

R-22A

RMWE

VAG-TRW2 Tall Ramp Wagon 2 1012x1696


VAG-TRW*






Flow

30


Description Reference TypeDimensions

(mm)Pipe Colour Components

Box Straight Plate Cart Plus

BSPW01P2* Kit

1200*800

BSPW02P2* Assembled

BSPW03P2* Kit

800*600

BSPW04P2* Assembled

FQ-AM

RO5-250AF

B

C

G

Y

A

M

I ***

AL****

RO5-250AR

Max Load per Level 2mm pipe: 133kgMax Load 2mm pipe: 532kg





Max Load per Level 2mm pipe: 90kgMax Load 2mm pipe: 532kg

CHGALV15

Box Straight Plate Wagon Plus

Reference Colour

* Ex.: BSPCO1P2B

1479

355

355

355

1475

388

388

387

Boxes not included

Flow



31

Quality Labels Etiquetas de Qualidade / Etichette di qualità / Etiquetas de Calidad / Labels de qualité

Reference Image Type Dimensions(mm) Description

B-LQA4HPlasticized Quality

Label307x220

Complete structure specifications:- Title.- Identification number.- Design.- Dimensions.- Maximum load.- Production date.

B-LAQHAdhesive Quality

Label100x35

Minimum structure specifications:- Identification number.- Quality check date.- Maximum load.- Production date.

B-LCAQHCustomizable

Adhesive Quality Label

100x35Customer’s reference label.

- Internal reference number.

Adhesive CELabel

69x6660x120

CE certification:- CE marking plate.- Sticker CE security symbols

M-CE* PDF A5. CE certification manual:

-Customer language

M-MAN PDF A5User and maintenance manual:

- Customer language.

M-FEM PDF A5Finite Element Method :

- Customer language

Quality Label for Structure Specifications

PM-CE*

* Available for solution with CE marking

32

Notes

•

•

•

•

•

•

•

•

•

•

•

| Notas | Appunti | Notes

33

Notes

•

•

•

•

•

•

•

•

•

•

•

| Notas | Appunti | Notes

34

Ita

ly

Iberi

aD

EU

K

Porto

Stuttgart

Bilbao

Bergamo

Liverpool

Edition nº.007 03-03-2020

35We Build Lean

| Alguns dos nossos clientes | Alcuni dei nuostri clienti | Algunos de nuestros clientes |

Certains de nos clients

Some of our clients

4Lean, [email protected]

www.4lean.net

Horeca Equipments

Industrial and Agricultural Vehicles

Power transmission

Automotive

Aeronautics

Small Appliance

E-Commerce & Warehouse

Elevators

36We Build Lean

| Alguns dos nossos clientes | Alcuni dei nuostri clienti | Algunos de nuestros clientes |

Certains de nos clients

Some of our clients

4Lean, [email protected]

www.4lean.net

White goods

Bicycles

Electrical

Electronics

Fashion

Process Industry

Ventilation and refrigeration

WoodWorking

Industrial Machines

Services

standard structures vol. iv - 4 lean en

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