S ttC MBXER PRODUttS

NORITAKE STATiC MiXERThe Noritake StatiC Mixer consists of ahousing pipe and nOnmoving mixing elements Fluids are mixed whHe passingthrough the mixer

e structureEach elementis a plate twisted 180'to theright or to the left

Right and left elements are fixed alternately, adjacent elements being at 90angies to each other

The length of each elementis 1 5 times itsdiameterThe number of elements is determined bythe purpose of mixin9

Mtting PAnciplesin the staHc mixer,optimum mixing resuitsare accomplished through the foHowingfunctions

Division of FiowFluids are bisected as they pass eachelement

N=2l]3]Radial MixingAs fluids foHovv the curves Of the elements,they are rotated radially toard the

pipe wa,or rotated back tO the Center

Flow ReversalAs fluids pasS each element, the direction of the fiOW iS alternately changed tothe right or tO the left

Right Element

Division of Flow Radittttil:))Fiowi)::(1:::

Left Element

Element Left

1lXing HighViscous Fluid CaseSecond element Last elemeniFist element

When mixing highviscous fluids such as molten pOlymers,flodivisionand radial mixing are very important Through these to functions,optimum mixin9 can be achieved by the static mixer

FeaturesThe Noritake static mixer has several dist nct advantages over other mixing systems

Virtuay idealpistonow

More aCCurate controlof the fluid

Power savingMinimal pressure drop No noise

andno vibration

NoritakeStaticMixer

:8:1e 8p:88d

shape)

Free instaingdirection

Cost saving

Conforms toregulations or codes

Very tittle residualquid in the mixer

Applicable fora smali quantity

of fluid

SpaCe Savln9

No rtsein internal temperature

Continuous Operationand

Apcy mttm actlon

to fluidS

Mixesin an instant

inline systemavolds exposureto the atmosphere

Handles varlouscombinationS Of fluidS

iqLiqLiqGasGasGasothers

Easy scale up No wearing parts

001tlDlllllD

The Noritake Static Mixer,because of its simple structure,is easily adaptable to various range ofmixing processes in the oilefining,chemical, pharrnaceutical, manmade fiber, pulp and paper,food,energy,water treatment and paint and resin industries among a long list of industrial applications.in recent years,the Noritake Static Mixer,in addition to the simple mixing ho fluids,has beenput to a variety of new uses,as shown below.

PrinCipleThe Static Mixer can be used to improve the uniformity of a singiefluid,since there is uneven distribution of temperature,viscosity,density,concentration,residence time,flow rate and heat history,that can be present even in a single fluid

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??????

PrinCipleNoritake pioneered ''the Noritake

Cooker" to heat high viscousftuids directty with steamThe cooker also heats fluidswhose viscosity changes withheating

PrinCipleit is very important for a continuous tubular reactor to controlresidence time.The Noritake Reactor promotes plug flow duringthe continuous reaction process,instead of the parabolic velocityprofile of iaminar low

PrinCiplein the gasabsorption process it is important that gas be dispersedas very fine bubbles into liquid phase to increase contact areabeeen llquid and gasThe Noritake mixer is ideal for this purpose so can be effectivetyused in gas absorption,

Fluid

Velocity prOfiletn an open plpe

PrinCipleUsing Notttake Mixers in heatexchanging tubes improves theheattransfer coetticientThe mixers achieve high effciency with 2 to 5 tirnes greaterheat transfer rates than emptytubes.The Notake mixer eliminatesthe therrnal degradation of fluidsby surface renewal at tube wa

Piston flowin the mixer

Gas

S HCMEXER r PRODUttS

USEFUL APPLiCAT10NS of NORITAKE MiXERS

CAUSTiC SODA PROCESS

t/RAW SALT

||IRBRINE AERAT10N 1

WATER CAUSTiC SODA WATER

(ti,)

|

RAW MATER,AL

???

SM HEAT EXCHANGERNORlTAKE COOKER

HOLD'Ne CHAMBER C00LING WATER

ALKA

COAGULANTS

COAGULANT AIDS

WASTE WATER

COMPLETE TREATMENI

ACTlVE SLUD6E BATHAERATOR

FLOATAT'ON

|

POLYMER SOUT10NALUM

WHlTE LtOOR

PER MAttNG PROCESS

.

S ttC MttXER PROWS

MODEL CODE TABLE???????

]811 STEEL 12

'm

?????????

??????

These standard modeis are widely used for mixing,dispersion,dilution, neutrazat onand extraction Both N10 and N60 types are used forlaminar,turbulent and trans tionalfiow appcations Each module of N10 and N60 model has six elements The number ofmodules is determined by the mixing purposeN10:The element assembly is welded to the metal housing at both endsN60:The element assembly is removableSTANDARD SPECiFiCAT10NS

DIMENS10NS

~40 :

N E[NTS HERS

SuS316 12 Sus304

DIMENS10NS

SizeMaterial

:N10(3/8-10),N60(3/86)i Carbon Steel,SUS304,SUS316

No of Elements :6Elements(Module)Fixing N10:Welded

N60:RingFittings :Flange(iS10K,ANS1150LB)Housing Schedule i Sch40

This iarger rnodelis used mainly foriowviscous fluids in turbulent fiow such as fue1 9ascalorie regulatlon,water treatment and sea water desaltationA standard module of N16 has 4 elementsSizes bigger than 20"are also avalableSTANDARD SPECiFiCATiONSSize :620Material i Carbon Steel,SUS304,SuS316No of Elements :4Elements(Module)Fixing :WeldedFittings t Flange(iS10K,ANSi150LB)N10,N60 and N16 modeis can be manufactured to meetrequired regulations or codes

0

????????

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??????

rOTAENGTH L m lCkttESSTmmVVFLANGE W/O FLANGE

% 23)2 :1734 272|

|

| 372 |

2 523 750(755)

3

5 1338B 1852 718 2183

2320t fo60 TYPE ONLY

NOMiNAL S ZE?

??

?????

? LENGTHL mm

THiCKNESST mm

S 7 1

8 3

10 287412 5 2000 (103)14 3558 2,800 (1l l18 4064 2500 (127)18 2,800 (143)

5080 |)

|

lMPa=10 2kg/c

The N26 is used mainly for the pulp stOck preparation process in the paper industryEvery element is edgesealed to the housing vva by welding The inner surface ispolished by butting An easy setting modet with ferrule clamp coupngs is also available

STANDARD SPECiFiCAT10NSSiZe :218Material i sus304,SUS316,SUS316LNo of Elements :2Elements(Module)Fixing :EdgesealedFittings :Flange(iS10K),FerruleSurface FiniSh i Buffing(inner surface)An inieCtiOn system is available

_AThe N40 mixer is ideal ior iaboratories and pilot plantsThe housing is a transparent giass tube

STANDARD SPECiFiCAT10NSSize :1/4",3/3",1/2"Material :HOusing:Glass,ElementSus316No of Elements :12

241acketed)Fitings :Tefion ConnectorsMax Operation Press i o lMPaG

This PVC mixer has been developedfor watertreatment processes(wastewater,city water and pure water)anddesigned for adaptation to PVC piplng

STANDARD SPECtFiCAT10NS

MODEL CODE TABLE

2

2

3

]18

MODEL&DIMENSiONSN40

~/LttWS

?

?

? ???? ??????

DIMENS10NS

N40(ACKETED)

MODEL&DlMENS10NS

SizeMatettal

:1/2"6":PVC

No of Element t 6Elements(module)fixing :weldedFittings :Flange(is10K)Max Operaton Temp:50CMax Operation Press:o5MPaG

NOMlNALSIZE SIZE OtlTER DIAOD :NNER DIA.0 8B A B

2

2%

3

4

5

8

8 2183 20332874 2544

12 3185 305514 3556 3400

4084 3300 200218' 4572 2262

MODEL Amm Lmm ODn T

/4~N40172-0 9 15u/8~N4017?0l 2

N401720 (255) 2

MODEL An, Lnt ODmm TntB Hmm D

%(l)N401740 (325)8 15 63/8(1)N4017402

(1)N401740 2

MODEL OUTER D,AOD mmLENGTHL mm

THtCKNESST m

ZN50%N50-7] 27N50 31%N50 81lN50-1N50- 41

2N5017 413-N501714-N50175-N50-171 ]`1006N50171 1 370

S ttC MttXER PRODUttS

Anticorrosive Models lMPa=10.2kg/c

The CSM mixer features a ceramic element assemblyA speciay giazed, smooth ceramic surface prevents scaleadheslon

STANDARD SPECiFiCAT10NSSizeMaterial :Housing:As Code Table

Element CeramicsNo of Elements4 or 8ElementsFittings i Flange(iS10K,ANSi150LB)Max Operatton Press:0 5MPaG

MODEL CODE TABLE

PVC ttPTFE Uned E]Sus304 EI]Suse16

The FSM mixer has been speciay developed for the breaching process in the pulp&paperindustry This modelis madefrom FRP,and is ed9esealed in orderto preventthe catchingofbrous matenals

The WSM mixer is made from FRP and is ideal for treatingiarge amounts of water, as in water purifiCation, sea waterdesaltation and etc

DlMENS10NAL DRAWiNGPVC HOUSiNG

SUS 304/316 HOUSiNG

PTFE LINED HOUSiNG

12150mm

_ _

STANDARDSPECiFiCAT10NS

Size :8"18"MaterialNo of Elements

MODEL&DlMENSiONS

Fittings :FlangeMax Operadon Temp:70CMax Operadon Press:0 5MPaG

STANDARDSPECiFiCAT10NS

Size :3"18"(Larger than 20"are avaable)

:AFRP:2Elements of more

:AFRP:4Elements:Flange

0

MODEL&DlMENS10NS

MaterialNo of ElementsFittingsMax Operatton Temp:70CMax OperaHon Press:0 3MPaG

MODEL o otEWS??

????

??

?

?? FLANGE

l,SiOK)

CSM 12 8 12 %(20ACSM 22 4 l14(3eACSM 30 1(40ACSM 38 2(50ACSM 80 4 3(80A)CSM-80- 4 4(100A)CSM 100 14 5(125A)CSM 15014 B(200A)

MODEL o olLEMBISlNNER D,AID mm

???? FLANGE(iS10K)

CSM 123 B 12 34(20AOBM 223 1(32ACSM 303 4 l12(40ACSM 383 4 2(50ACSM 603 4 3(80ACSM 803 4 4(100A)03M1003 4 5(125A)CSM 150 3 4 B(200A)

MODEL o orELEMEBIS??

????? Cnjn FLAN6E

CSM 125 B 12 5 34(20ACSM 305 4 5 l12(40ACSM 385 4 2(50ACSM 805 4 8 3(80ACSM-805 4 8 4(100A)CSM 100 54 5(125A)OSM 150 54 8(:00A)

MODEL lHRER 3:RlDmm Lrmm AnhFLANGEliS10K eq)

FSM 150 8 6(150AFSM 200-8 8(200AFSM 250 8 (250AFSM 300 8 (300AFSM 350-6 (350AFSM-4008 1283 (400AFBM-4506 1.403 (450A

MODEL??

????? ?? FLANeE(IS10K)TlttCtlttESSTmm

WSM 150 8 8(150A)WSM 200 8 8(200A)WSM 250 8 10(250A)WSM-300-6 12(300A)WSM-3508 2.200 14(350A)WSM 400 6 2.520 16(400A)WSM 458 8 2 800 18(450A)

Other Anticorrosive ModelsThe wet surfaces of these mixers are made of anticorrosionmaterials and are ideal for applications in corrosive condtions

MODEL CODE TABLE

ElementPTFENo of Elements:4,6ElementsFixingFiitings

No of Elements i 4,6ElementsFixingFittings

STANDARD SPECiFiCAT10NS

PTFE RingFlange(iS10K,ANSi 150LB)

:3V16:HousingiSTPG/Rubber LinedElementiSS/Rubber LinedThickness of Rubberi3mm

??????

??

?

:Stopper Ring:Flange(iS10K,ANSi 150LB)

HA,TEROY

TAMUM__

NCKEL

MONEL

CARPENTER

PTFE

STANDARD SPECiFiCAT10NSSiZe :516Matettal :HousingiSGP/PVC Lined

ElementFRPNo of Elements,4,6ElementsFixing i Stopper RingsFittings :Flange(iS10K,ANSi 150LB)

STANDARD SPECiFiCAT10NS:1/2-6:Housing:Anticorrosion MetalElementAnticorrosion MetalFlangeiSUS304:N10 WeldedN60 Ring:Flange(iS10K,ANSi 150LB)

??????

??

?

Fixing

Fittings

MODEL&DlMENSiONSMODEL :tR 8:A!D mm

???

?? C mm L n RTSl

%N8037(F)|%N80-37(F)l|N80=37(F)l 51|N80-37(F)12-N80-37(F)l212~N80-37(F)|3N8037(F)14-N80-37(F)l5-N80-37(F)18-N80-37(F)1

MODEL&DIMENS10NSMODEL

????

?? LENGTH

L rnmC nL Hmm

3-N80-37()4-N60-37(R)5-N60-37(R)SN8087(R) .4508-N8037()10-N80-37(R)2428 235012-N80-37() l.90014-N80-37(R)16-N80-37(R)

MODEL&DIMENSiONSMODEL

??

??

??

?

?? C mm

??5-N8037(P)18-N8037(P)i8-N8037(P)l10-N80-37(P)1 2.35012-N80-37(P)l14-N60-37(P)l18-N80-37(P)l

S ttC MttXER w PRODUttS

MODEL CODE TABLE

The N20 static mixer has been developed ior molten pOlymers The elementsare fixed to the housing wa with edgesealing method, and the polymer

passage is speciay poshed for manmade fiber production processes

STANDARD SPECiFiCAT10NSS ze :1/23Material i SUS304,SUS316No of Elements :6ElementsFixing EdgesealedSurface Finish :Buffing400 onner surface)Fittings Welding EndsHousing Schedule t Sch80,160

SpeCial Features of N20 foroiten PolymerUnifOrm Cross SectionEach cross section of the static mixer is of the same shape, designed toavoid extraordinary residence of molten polymer

esurface FinishThe surface finish of the fluid contact area can be polished to the samedegree as the inside waof the connecting pipe

EdgeseangEdgeseahng has been developed as an effective means to io Resist high pressure of high viscous fluidso Prevent additives from passing through the clearance between the element edge and the pipe waO Prevent polymer deterioration that may be caused by polymerremaining inthe clearanceo instaelements in smapipes oholes

ApplicatiOnsDistribution process in the manmade fiber industryHeat exchanging tube in the manmade fiber industryTemperature uniforming process in the plastics industry

Sieeve Type X/1ixer

The size and number of elements arebased on the customer's needsc Mixers can be but into packs, biocksand manifoldslnstructions required ior material, size,aowance and posh

UnpO ttd

P

EffectslmprOVement New Products Hlgh Speed Sp nningFilament quality Antistatic fi amentSpinning stabty Potentiay crimped yarnYarn tenacity Specialooking yarnYarn breakage

Pack Plate Spinning Nozzle

08

DIMENS10NS

??

?

?

????

??

BEVELED PLANE

0

Spinning PacK&BlockStatic mixer elements can be directly built into spinning packs,pump blocks andother assembes The molten polymer passage is finely polished and its elementshave sutticient durabity to withstand the strong force caused by polymer pressuredropPolymeCooler BlocK(Pump BiclcK) (Top)

O Special attention is paid to maintaining the confidentiality Of our ciients.designs and processesO Mixers can also be but directly into existing packs and biockso Element size,aliowance,surface finish and heat treatment are upon customeris request

Pack Lid

O

EDGESEALING(A Section of Mixer)

SiZE OUTER BlAODmmSCh 80 Sch 160

lHHER ttA ILEttGLmmIBlEESS Im1R DIA IDnlL[8TII[mmTH'CESS im217

% 55| 250 84l % 427l 1 2 712 87:12" 823 573

|||

L

11

The Noritake Thermomixeris a unique device developed ior temperature homogenization and the strict temperature control of molten thermoplasticsUse of the appropriate Thermomixer slves the problem of irregular temperatures inmoiten polymer during the extrusion molding process As a resuit,viscosity becomesuniform, and more precise temperature control becomes possible, ensuring productuniformity,quality and productivity (Patent Registered)

DIMENSiONS

STANDARD SPECIFiCAT10NSSize ,1_4Matettal i Barrel :scM435

ElementSUS316No of Elements t 6ElementsSurface Finish :Barrel:Hard Chrome Plating

llnner surface)ElementBuffing400

Fittings t Special FlangesAccessories i Band type heater

(OpttOna

INSTALLAT10N

Featuresl Sirnple design with no dead points2 Radiai nnixingStatic mixing can improve the terrperature gradient of 46c to less than l3 Easy maintenanceThe element assembly can be easy removed with plastics from the Thermomixer(See the upper Picture)4 Surface finishThe inner surface which contacts molten polymer is smoothly pOlished

Effect of Thermomixer Thermography hdates the temperature gradnt oflutt fllm

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LI

The Noritake PolymerMiXing Nozzle hasbeen speciay developed for inieCtiOnmoldersBy replacing yourcurrent nozzle with aPolymer Mixing Nozzle, you can expectirnproved quaHty,yield and saving ofcoloring agents,esulting in higherprofitability for yOurproducts

DIMENSiONS

S`ZE OD FLANGE LENGTHLPOF DlA

PSllCRET 81A.Q

LOT DEPTR

StlCRET DEPTllS

JtlLT 81RC8,1F

HO ol BOLTSN

80LT RllA`

BOLT SiZEC T

|4 11 M10

|% 571 71 M122 1143 1 146 M12

11 8 M183 1778 l4: 8 M163% 2032 8 | M184 :886 1523 6 M18

W thOut Thermomixer ThermOmixer instaed Llqulm Thermograph

??MODEL

?

?????? ODmn

PM1012 M30 M20PM15 M42 M24PM20 M56 M30PM85 M64 M38PM30 M75 M42PM35 M85 M48

S ttC MttXER PROWS

MODEL CODE TABLE

SttEDlMENS10NSeSTANDARD MODEL

OSMALL SiZE MODEL

??????

????

??

,DF SCREW FERRULEE OTHERS

uThe N30 series mixois easy disassembled from its piping in order to meet thesanitary standards of the food industry

STANDARD SPECiFiCAT10NSSize ,lS4S(Standard),1/2,3/8,1/4(SmaSiZe)Matenal i suS304No of Elements:6Elements(Standard),12Elements(SmaSiZe)Fixing tTbarFittings :Ferrule,IDF,FlangeSurface Finish :ButtingAccessories t inieCtiOn Nozzle(OptiOnal)

Mixing systems with N30 mixers are alsoavaable

This heat exchanger is used for heat transfer in the food industry and is widelyapplied to heating,sterilization,denaturing,cooking,and cooling processesThe heat exchanger tube has the same structure as N30 series mixer and can becleaned by CiP(Cieaning in Piace)or diSassembled cleaning methods

e

MODEL SiZE 8UTER DlAOD mmLENGTHL mm

iCRttESST mm

|N30131-F 13lN3013F lS 122-N30131-F2S

2N30131 F 2S3-N3013F 3S4-N30131 F48

Length:The same in case Df lDF

MODEL SiZE??? ???

?? TlCttESS

T mmN30232-F %8N30-232-F 17312~N30-232-F 217 |

ln this case oRly ferrule fittings are avalable

_ DlMENS10NS

MODEL tBm?? llAR8BE ACRET FLRB8EMATEttAL

BMHED25A(38)/301 iS | 1%Sch20JiS10k

SUS304SMHED 40A(25)/S015 lS|% 2Sch201IS10K

SMHED 50A08)/S02 2S 212'SCh20|IB10KSMHED SSA05)/S025 2%S 2%S 3Sch202S18KLoRBth C8 88 6han988

lMPa ilo 2kg/8lkPa =o olo2kg/8lmPas=icP

STANDARD SPECiFiCAT10NSSiZe :15A80AMaterial i sus304(Standard),SUS316Element i cOOker Element AssemblyFixingFittingsFinish

:Removable:lDF,Flange(Steam)i Sanitary finish

Accessories :Adiustable valves

MODEL CODE TABLE

The Noritake Cooker is ideal for heating highly viscous fluids directty with steamThe cooker consists ot a steam header,injection nozzles,a dispersion section and

3 StaHC mixer in the cooker,steam iniected through the nozzles heatsuids bycondensation without noise and vibrationThe compact,simple and sanitary design facilitates both CIP and disassembledcleaning

OteSteam Press:0,5MPaS, MBating Temp:DDC, Presso:147-106RPa tat 10,000mPaos

Heating and Cooling System The Notttake Coottng system conHnuouSyheats and cools products There are fourtypicalsystems fOr the food industry

PR38ESS ERTl8 tX10,88ookBr H8t Exchan801

8at Exchang8iH88t Excn30oBI118 Flash Coo,8r

lt[FC 881 Excha]8 F18sh 8oolBr

ApplicationsCOOking food matettalsesterizing food productseLiquefying sugarinaCtivating enzyme

Solubilized StarchManufacturing SystemThis cooking system continuously makes solubized starch from starch siurry,and dutes thestarch with water in the static mixer

FeaturesApplicable to wide variation of load and widerange of concentration of starch siurry

USe Of iOWpressure steam saves energyCOmpact deslgn saves instaation space

The PVA dissolving system continuousiydissolves PVA(Povapowder into water

|

CHE

CFC

/%%

DIMENSiONS3 SSttL

NGE

OTHERS

_

MODE CAPAClTY(2/hr)? lNLET

HDDOOuTLET(lDn

STEAM INLET'S10KHD Lmm Hmm

NSTD15-3/EIF(V 50120 22 l S lS (13)NSTD203/IDF(V 100400 lS l S S)NSTD253/IDF(V 200800 110 lS l%S % S)NST40-3DF(V 400l.500 1%S 2S %3)NSTE1503/DF(V 7003.000 1%S 2S l%NSTD653/IEIF(V) 18005000 930 S 3S 2NSTD803/IDF(V) 20007000 1300 2%S 3%S 2% 1200

iJ4.i== t=='1 =

|

PVA Dissolving System

S EC MttXER wttPRODUttS

The Steam Mixer heats quids by mixing steamdirectly with the liquid Four types shown below areavaable according to mixing recipes

MODEL CODE TABLE

|}SME SL

FeaturesDirect contact of liquid and steam 9uarantees high thermal etticiency and minirnal heat iossEasy control of heating temperature and wide response to load variationVibration and noise due to condensation of steam,are negligibleAnticorrosive metal modeis are also availableesee page 22 forthe data on these models

~ MULTlPLE % OTHERS %

1l%

16

DlMENSiONSeSME SERS

EECARBON

STEELESus304ESUS316 SuS316LEEPTFE(Lined)EOTHERS

OSL SERIES

_

O

This model is ideay suited for heating corrosiveliquids with steam because its main elements aremanufactured of fluoride resin

STANDARD SPECiFiCAT10NSSizeMaterial

:3/4 2%

SME-5 SERS

Housing:PTFE(PFA,FEP)Lined HousingNozzle/Diffuser:Reinforced PTFEElementReinforced PTFE

MODEL???

?? OI WAIER(/h)

LENGTHL mm A tnm B mm

FLANGE ????

?

BMEM203 180 0725 % %SMEM253 300 1041 1 1 11SMEM403 700 2495 |% lSMEM503 1000 4015 0 2SMEM653 l,100 8:4 2%SMEM803 1,600 935 3"SMEM1003 2.200 1580 4SMEM1253 4000 2330 5SMEM1503 8000 32l:8 1450 8 5BMEM2003 10.00057250 1500 B 8SMEM2503 le,ooo88350 l.850 8SMEM3003 15,000128500 2.200 10

18000157630 2.450 12SMEM4003 20.000205820 2,950 14SL 15 3 0414 % % 3SL-203 140 0725 % %SL 25 3 240 1041 l 7SL-40-3 500 2495 1% 1%

Steam Pressure:0 5MPaG

MODEL???? OI WATER(/h)

??

?

?? A mm B mm FLANGE

SME 20 5 35 0388 %BME-255 75 0620 11 1SME-405 250 1850 1%SME 50 5 340 3090 2SME-855 -420 5515 2/2

Steam Pressure:0 5MPaG

lMPalo 2kg/8

DIMENS10NS MODELST-25-3CAPAC,TY oflset(k/h)

STEAM lN

ST-25-3This model is a nOzzle designed to inject steam directly into llquid ina tank

FeaturesA check valve prevents liquid from fiowing into the steam sideFree instaing directiOnSirnple structure and easy maintenanceThe number of the injectors is adjustable depending on the load

OSTANDARD SYSTEM AUTOMATiC SYSTEMThis system consisting of a steam mixer,a temperature sensor,andcontroers,produces hot water easily Two types are available

FeaturesThe direct mixing of water with steam produces 10oO/6 thermalefficiency

OAccurate temperature controlCOmpact design,easy setting

ApplicationsHOt Water for industrial processesHOt Water focleaning processesHOt water for heanng media

~ m3/h EECARBON STEEL

SUS304

P&D and SPECiFiCAT10NSAUTOMATiC SYSTEM

STANDARD SYSTEM

?

?

?

?????

?????

u|L | CiC2 Dlm NST 25-3ST 40 3 PTlMa e

STEAM PRESSURE(MPaG)

l q l

S ttC MttXER w PRODUttS

The Dispersion Mixer,combining an inieCtOr with a static mixer, is a unique,highperformance gasliquid and liquid-11quid dispersion deviceSee page 22 fothe data on this model

STANDARD SPECiFiCAT10NSSize :1280mmMaterial i HOusing:PTFE(PFA,FEP)Lined Housing

ElementCeramicsNozzle/Diffuse,PTFE

No of Elements:4,8Elements

Applicationsechiorine bleaching process in pulp misesulfuric acid duting processHypOCh10rite production processCh10rinat on of organic substances

PULP ST

DlMENSiONS

/ PuMP

FixlngFittings

:Sandwiched Between Gasketsi Flange(iS10K,ANSi 150LB)

FeaturesDispersed gas is devided into fine bubbles of uniform size in a continuous phaseof liquid(Gas/Liq cOntact)

The drop size of dispersed liquid can be controled(Extraction)Anticoroslon and wear resistance of the mixer are exceent

= ~

1

???

t

:|

SPERSN MttER

COOLNG

This system continuousty produces diluted suifuic acid of a spec fied concentration by mixing high concentration suifuric acid w th water in the inne systemThe dted sulfur c acid is cooled by a butin heat exchanger

FeaturesCOntinuous dution with Dispersion MixerThe heat exchanger maintains a specified temperature for the diluted acidThe inline process makes this system completely safeA fuy automated system for ease of operationNo noise and no vibrationespace_savingi compact system

WATERDISPERSiON MiXER

MODEL |[801AlDmm?? Bmm FtA6[

??SMD 125 7SMD-30-5 1%SMD 385 2BMD 805 1070 3SMD 805 4"

SPECiFiCATiON

1 5HOW1300LH700H(mm)

17

DIMENSiONSeWEM-5 SERIES

(L)

Note)Flange :determined by suction conditions

WEM3 SERIES

WEM-385(A Section of Mixer)

The Water det Mixer provides additional suction ability to the Dispersion MixerLov pressure fluid(suctiOn side)iS Sucked in by high pressure fluid(driVe side)andis mixed in the static mixerSee page 22 forthe data on this model

ApplicationseLow pressure gas absortion processes (ChiOrine,Ozone,Ammonia etc)Acid and alkali dution processes (Sulfuric acid,Caustic Soda etc)

MODEL CODE TABLE

~

]

~

_ PTFEIPFA tt m

SUS304,316

Note)Flange :determined by suction conditionLengthi determined by suction condition

?

?

?

?

?

The Aqua HI system, consisting of an ozonegenerator,a Wateret Mixer,an absorption tank,a waste ozone decompOser and controers,produces ozonized water

ApplicationseSterization of fOOd productsOSteliZatton of waterPrOduction of cleaning watereMaintaining freshness of foodsDecolorization and deodorization of coongiower waterPurttiCatton of swimming pool water

FRACS(FiowRate Control System)

FRACS is the system used for controling theflow rate ofvo Or rnore fluids in orderto keep anaccurate mixing ratto

TRACS(Temperature Control System)

TRACS consists of a SM heat exchanger andhot water supplying unit tO cOntrol the temperature of a process fluidCOating process of stickpapersespraying process of paints

MODEL??

??

?? A FLA8EO

WEMl:5 12WEM 305 4 l%WEM 35 2WEM 805 57 3WEM B5 4WEM 100 5

MODEL??????

?? B FLAttSE

WEM i53 217WEM 203WEM 25 1WEM-403 1WEM 503WEM 853WEM 803 3WEM 100 3l143 4

MODEL NOS-15/10-3/3

0415/hU3Geneato 23g/hol ooncenlralon iN SOLUON 0151mu?onsumpt on MAX 300n/hE ecto Capactty AC200VX1 5kWDimens on 800WXl1000LX11800Hlnm)W9Fght 250kg

S ttC MttXER wttPRODUttS

MODEL CODE TABLE

TType Series

CType Series

DispOsable Mixer

Dispensing System

Material SUS316No of Elements,15,17,21,27,

32Fixing EdgeSealed,

RemovableFittings i Bitetype fittings(HalfuniOn Straightunion)

Used in the chemical andmanmade fiber industriesThe housing is a thick watube for welding type fittingsThe number of elements is sixor muitiples of six

Used for mixing adhesivesThe material of housing andelement assembly is P P resinThe Mo types shown at ttghtare avaable

This handy system consists ofa disposable mixing nozzle,a50 mi dual barreisyinge and adispensing gun

FeaturesAccurate meterlng and precise dispensing oF materials

ecomplete mixing of materials

Reduced product waste

DIMENStONS

DlMENS10NSeDSPA64(3,16ELEMENTS)

DSPA94-(8,16ELEMENTS)

~ ~1l13be 11 EL][

s::

: CONNECTOR

MODEL ID mm OD mm Lmm 8o oftLIST3-171T321T3-27T421T821 0ibL 0T15 7 15T8211H 7T032 7

MODEL CODE TABLE

~

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]NOuloK]ANS,

%%%

MODEL 87ER 311 TOTAL LENeTH L mmODmm ,Dmm 128 188 24E8C3() 4C4()C6-() 3C8() 11

SYRINGE(CYL) PisToN

MODEL No of ELEMENTSDinenslon of

EISPMXA547 7EISPMXAS 3 12DSPMXA8 3 21 21

lmPais =lo 2Plk037mhC=o86W/mKlk =o.239kcal

DESiGNThe SM heat exchanger, utilizing static m xers, is ideal ior heating Or TuBE SIDEcooling fluids in a laminer fiow it has a 2 to 5 times iarger heat transfer coefficient(Uvalue)than Ordinary heat exchanger Because of its compact design and h19n efficiency, the SM heat exchanger can achievereductions in heating and cooling times

This is the system for a static mixing cOntinuous bulk polymerizationtest

STHE

Featuresldeal Mixing and Advantageous FeaturesRadial mixing improves heat history in a laminar fiow, preventing extraordinaryresidence at the tube waand ftuid degradationLarge Uvalue makes compact design and quick heat transfer possible

Etticient Heat ExchangeTube side heat transfer coefficient can be greatly improvedin the case of edgesealed design,much greater coetticient can be attained bythe fin ettect The larger Uvalue,makes it possible to decrease the temperatureof heating media

Type Of SM Heat ExchangerSTHE(She&Tube modeHeating or coOling in the fOOd industryFlash preheater for the chemical industry

OSMHED(Double Tube modeBasicay,this model is a lacketed static mixerPolymer cooler for manmade fiber industry

eSMHE(Smali Shell&Tube modeUsed for heating or cOOng Of iow viscous fluidsThe three standard models shOwn be10w are avaable

MODEL&DIMENS10NS

??

???

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EIESCIPT10N UNIT SHELL SiDETUBE SIDEFluid Nameow ttate w kg/h

Density ??Viscosity mPasSpecfc Heat Cpk/k=KTherma Conduct vity W/mKThema Conductvty olTube kW/mKPirleEliamete

I D

0

Temperatu9 Entancec

Exit OcHeat Duty o K

_______

MODEL?? FLA18[,S10Rl

SMHE l 1% 053SMHE 2 2SMHE 3SMHE

eaHD9 Area

S ttC MttXER r PROWs

STATiC MiXER DATA SHEETl mPais=lcPlkPa =0.olo2kg/clMPa =lo.2kg/8

1Purpose of h/1ixingin Order tO determine the number of elements, please indicate the mixingpurposes such as dilution,neutralization,liqgas contact,extraction,disper

Mutual sOlubility Of two components(soluble or insoluble)

2.Data

Application example

Mixing of low viscous fluids Mixing of medium viscous iiquids

Homogettzat on of vlscouSdS ~ Dpersion of lds

*The number of elements is determined by the mixing purpose and flovvconditions in the tube(turbulent,laminar,volume ratio,mutual solubility,interfacial tension,etc)

FLANGE

M xing of gases

??0 ia M Xngf h gh Mscous ttds

CLASS MATL

ertta Extraction Mixing of yogurtMixing of water

EmulsificatioAerationSteam mix ng Oil blending

Thermomixer

PreSSure Drop of Static MixerEquation of Fanning P==4f69u2/2gc)(/D)""""""(1)Pressure drop in a static mixer of the same size as an open pipe

P=4ism(/9u2/2gcx/D)""""2)Since the L/D of a static mixeris 1 5E,equation(2)can be Changed to equation(3)

P=4'sm(u2/29c)(15E)=3010 4fsmu2E """"""(3)

Detas on fsm value avaable on request

PreSSure Drop Table of Static MixerPkPadensity lg/cm3, scottty l mPas CS4, 4 e ements N10,N60 6 eements

2

Heat exchange

Hi/10W mixingMiXing of twocomponent resinSStatic mixing reactor

P:Pressure dropkPaf:Friction coefficient of pipe t Densty ofuidg/cm3u:Flow ratecm/secgc i cOetticient of gravity :Length of pipe cmD:inner diameter of pipecmfsm:Frict on cOefficient of a static mixerE:Numbeof elements

9 5'

Mixing of adhesives

ow Rttem3/h

=1/8,=lmPas

5000

2000

1000

500

200

100

50

20

Flow Rate 30

(%)20

Steam Temp(0

lMPa =10.2kg/8lmPa,s=lcP

=lg/c,=lmPa,s

/50 10 20

waer tttlw(t/h)

P(

200

100

50

??

??

??

???????

Steamow(kg/h)

b L 2( 4 0 51

l //

/ //??? ////

??

/ /

/ |/ |

/?? / / |// / /

/ // !//?? |/

W 7 T

Mixing of mutuallysoluble liquids

(d)

Dispersion of mutuayinsoluble liquids

r)

Mixing in Laminar Fiow

:.)The number Of strataincreases as the mixture proceeds through the elements.

iS0 9001Re9 No:QA2456tS0 14001

Reg No:QAE90071Accredited byQA

1 2 3 4 5 8 7 3

SAFETY REMARKSFor plant design

For Equipment introduction

indicate the application to our company or agency,and confirm the selection before plant des19n

:83 8pnC

NORITAKE CO.,LIMITEDENVIRONMENTAL ENGINEERING DEPT,

NORITAKE ENG:NEERING CO,LTDBENViRONMENTAL TECHNOLOGY DEPToSALES DiV CHEMiCAL EQUIPMENT SECT10N

??Oct 2003 4th Edklonind Release

Pttnted inapan 2000 D

Main Offce

Tokyo Branch

URLEMail

3-1-36 Noritakeshinmachi,Nishi ku,NagOya,451-8501apanTEL81-52-561-9872 FAX+81-52-561-71491-13-8 Toranomon,Minatoku,Tokyo,105-0001apanTEL 81-3-3501-6344 FAX 81-3-3595-0260http://www notake co jp/mixing@n noHtake cojp