stationary engine applications - the mcilvaine … engine applications by johan boij wärtsilä...
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1 © Wärtsilä 22 March 2007 Presentation name / Author DocID:DBAA463576
Stationary Engine ApplicationsBy Johan Boij Wärtsilä finland Oy
2 © Wärtsilä 22 March 2007 Presentation name / Author DocID:DBAA463576
Services39,7% (43,4)
Ship Power30,9% (28,2)
Market Definitions
BASELOAD
INTERMEDIATE
PEAKING
CENTRALIZED
DECENTRALIZED
DISTRIBUTED
Wärtsilä serves power generation needs in the Decentralized power market focusing on the intermediate load applications but also serving the base load and peaking needs
Operational mode approach
Infrastructureapproach
Focus market of
WärtsiläPower Plants
3 © Wärtsilä 22 March 2007 Presentation name / Author DocID:DBAA463576
Market Definitions by operation mode
2000 4000 6000 8000
MW
Peaking
Intermediate
Operation hours/year
Standby
Baseload
4 © Wärtsilä 22 March 2007 Presentation name / Author DocID:DBAA463576
We are Power Plants
• Wärtsilä is the leading supplier for flexible power plant solutions in selected niches. – We supply flexible baseload power solutions for the developing
world, islands and remote areas– We supply solutions for grid stability and peaking needs for
industries– We supply solutions for industrial self-generation and bio-fuel
power plants• No matter what the solution, efficiency, flexibility, and versatility come
with the package.
7 © Wärtsilä 22 March 2007 Presentation name / Author DocID:DBAA463576
ULE system - Plains End, USA, 20*18V34SG
8 © Wärtsilä 22 March 2007 Presentation name / Author DocID:DBAA463576
Secondaryelectricityproduction
Electricityconsumer
Generator
PrimaryEnergy
EnergyConversion
EnergyDistribution
EnergyConsumption
Electricity
Engine
Exhaust Gases Cooling circuits
Steam Hot Water
PROCESSES- drying- heating- after burning- etc.
Fuel
Heat
Heating- process heating- district heating- drying- desalination-etc.
Cooling- absorption chiller
PROCESSES
CHPs & CC applications
9 © Wärtsilä 22 March 2007 Presentation name / Author DocID:DBAA463576
Economiser
HT water heat recovery
Superheater
Combined cycle system
Feed waterTank
(one/plant)
Exhaust gasBoiler
(one/engine)
Make-up water
Condenser(one/plant)
Feed water pump
Steam Turbine(one/plant)
Steam Drum
Superheated steam (12..20bar)
Condensate
Feed water (min 130°C with sulphuric fuels)
Evaporator
Exhaust gas in
Exhaust gas out(min 180°C with sulphuric fuels)
Cooling water (or air cooling)
G
GeneratorElectric power
•plant total el. efficiency 47 .. 50%•recommended plant size min 30 MWe•LP steam production for fuel heating to be considered in HFO plants
10 © Wärtsilä 22 March 2007 Presentation name / Author DocID:DBAA463576
CHP (Gas) Benefit
Boiler Plant90% Efficiency
Boiler Plant90% Efficiency
156156UnitsUnitsfuelfuel
Power Plant40% Efficiency
Power Plant40% Efficiency
5656
10010040
unitsPower
50unitsheat
TOTALTOTALEFFIC.EFFIC.(40+50)/156=
57%57%
Separate Electricity and Thermal Production
The CHP benefit
100100UnitsUnitsfuelfuel
100100
40units
Power
50unitsheatTOTALTOTAL
FUEL EFFICIENCY
FUEL EFFICIENCY
90%90%
+9090
CHP Plant
11 © Wärtsilä 22 March 2007 Presentation name / Author DocID:DBAA463576
CHP (Gas) Reference
Györhö gas power plant in Hungary,combined heat and power (CHP), 2 x Wärtsilä 18V34SG, Output: 12 MWe, 10.92 MWth, Efficiency 82.9 %
12 © Wärtsilä 22 March 2007 Presentation name / Author DocID:DBAA463576
Trigeneration Trigeneration solutions
Solutions for airportsTrigeneration: power generation, heat generation and absorption cooling
13 © Wärtsilä 22 March 2007 Presentation name / Author DocID:DBAA463576
Trigeneration Trigeneration solutions
Trigeneration referencesTrigeneration references
Barajas Airport, Spain
Engines: .........……………6 x Wärtsilä 18V32DFTotal electrical output: .…33,600 kWeTotal heating output: ..…..24,000 kWthTotal absorption cooling output: ……………18,000 kWcTotal efficiency…………….74%
14 © Wärtsilä 22 March 2007 Presentation name / Author DocID:DBAA463576
Oil and Gas applications
1 st pumping station, BTC, Turkey2002, 4+1x 18V34SG
15 © Wärtsilä 22 March 2007 Presentation name / Author DocID:DBAA463576
Gas engines as compressor drivers
Moss Bluff, Houston, USAExtension of underground gas
storage facility- 100 000 Nm3/h; 34 -> 138 bar - 1 x 18V34SG + reciprocating
compressor- in operation since 2000
Bucholz, GermanyGas storage in aquifier
- 60 000 Nm3/h; 60 -> 140 bar - 1 x 12V25SG + reciprocating
compressor-in operation since about 2000
16 © Wärtsilä 22 March 2007 Presentation name / Author DocID:DBAA463576
Oil fields / Associated Gases
• Dygoil, Equador• 2 x Wärtsilä® 16V32GD• 11MWe• The power plant started up in
March 2004, and it operates with oil field associated gas as the main fuel, and Crude oil as supplementary fuel.
• The plant is designed to utilise the associated gas and to minimise the need for flaring, and unnecessary CO2 emissions are avoided
17 © Wärtsilä 22 March 2007 Presentation name / Author DocID:DBAA463576
Bio-Oil
Pentesilea
Monopoli, Italy
3 x Wärtsilä® 18V32
24 MW running on liquid biofuel
The power plant, which started up in August 2004 operates with vegetable oil as fuel. Since thefuel is renewable, theCO2 added to the atmosphere is negligible.
SCR for NOx abatement is installed.