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Steel Authority of India Limited

Rourkela Steel Plant’s Expansion Project (Environment Clearance vide ref.no. F No. J-11011/757/2007-IA II(I), dated 29/01/2008 & EC extension upto

29/01/2018 vide order , dated 05/07/2013 & Amendment order dated 26/03/2014)

Half Yearly Report (Oct. - March, 2016)

Contact Persons : Sri S N Xess, DGM (Env.Engg.) Phone : 0661-2447258

Sri V V R Murty, AGM(Env.Engg.) Phone : 0661-2448254

Special Conditions

SN. CONDITION STATUS/ ACTION PLAN

i)

All the existing batteries shall be rebuilt by 2012

meeting all the pollution control norms as per CPCB

guidelines and a commitment in this regard shall be

submitted to the Ministry

RSP has 6 no. of coke oven batteries. At any point of time one

Coke Oven Battery is under rebuilding and other 5 are under

operation. Battery No. 1, 4 & 5 have been rebuilt recently. Battery

No. 6 is a new Green field Battery which was commissioned on

01/04/2014 under Expansion Project after getting consent from

SPCB. Battery No. 4 has been commissioned on 3rd

March,2010.

Coke Oven Batt#3 has already been put down on 9th

June, 2011 and

presently under rebuilding. Coke Oven Battery No. 2 has also been

put down in March, 2016.

ii)

The industry shall follow coke oven standards as per

E(P) Rules. VOCs from the coke oven shall be monitored

and controlled as per CPCB guidelines.

RSP is following the Coke Oven Standards and will continue to

follow as per E(P) Rules. VOCs are being monitored at Coke Ovens.

The monitoring results along with interpretation are given at

Annexure- 1

iii)

Efforts shall be made to further reduce the existing

ambient air and stack emissions and waste generation

and a report submitted to the Ministry, its Regional

Office at Bhubaneswar, CPCB and OPCB.

All out efforts are being made to further reduce waste generation,

reduce all stack emissions, thereby to improve ambient air quality.

A report is being submitted to CPCB and SPCB once in a month

regularly giving the status of stack emissions, ambient air quality &

solid waste utilization. A report showing the stack emissions,

ambient air quality and solid waste utilization for the period of

October- March, 2016 along with interpretation are given at

Annexure-2, 3 & 4 respectively.

iv)

Efforts shall be made to reduce RSPM levels in the

ambient air and a time bound action plan shall be

submitted. On-line stack monitoring facilities for all the

stacks and sufficient air pollution control methods shall

be provided to control emissions below 100 mg/Nm3

viz. ESP and bag filters etc. and data submitted to the

Ministry’s Regional Office at Bhubaneswar, CPCB and

OSPCB

RSP has installed state of the art pollution control systems like Dry

fog dust suppression systems, Electro Static Precipitators, Bag

Houses etc., along with online stack monitoring systems during the

implementation of expansion project so that the stack emissions

are less than 100 mg/NM3. All the existing pollution control

equipment like Bag Houses and ESP are being revamped so that the

stack emissions will further come down, the ambient air quality will

improve and RSPM levels in ambient air quality will come down.

The monthly status report covering stack emissions and ambient air

quality is being submitted to CPCB and SPCB, on monthly basis,

regularly. The ambient air quality & stack emissions during Octobar

-March, 2016 along with interpretation are given at Anex-2 & 3.

v)

Electrostatic precipitator (ESP) shall be provided to

Sinter plant, Power Plant and Blast Furnace (BF) to

control gaseous emissions from all the vents/stacks

within 100 mg/Nm3. Coal dust injection (CDI) shall be

provided to Blast furnace plants. Bag filter shall be

provided to lime Calcining Plant, new vertical shaft kiln

and Dolomite plant. Emissions shall be controlled from

the Cast house and Stock house within permissible

limits. High Pressure Liquor Aspiration (HPLA) system

shall be provided to new Coke Oven Battery

Three no. of ESPs were provided in Sinter Plant#3, & 4 no. of ESPs

were provided in Steel Melting Shop, which are in effective

operation. SPCB, Odisha issued consent to operate for Sinter

Plant#3

CDI has been provided along with 3 no. of ESPs in Blast Furnace#5

& SPCB, Odisha issued consent to operate for BF#5.

CDI facility installed in BFc#4 .

6 no. of Bag houses are provided in Calcining Plant#2 expansion and

SPCB issued consent to operate for the unit.

HPLA system along with Bag Houses & Dry fog dust suppression

systems are provided in Coke Oven Battery#6, which are under

effective operation. SPCB has given consent to operate.

3


vi)

Regular monitoring of the Benzo(a)Pyrene, Poly

Aromatic Hydrocarbons (PAHs) and Volatile Organic

Compounds (VOCs) in the ambient air and stack

emissions shall be carried out.

Presently RSP is monitoring BaP & PAH in the ambient air and

stack emissions of Coke Ovens once in a year. The PAH levels along

with interpretations are given at Annexure-5

VOCs in stacks and ambient air are monitored and the results

along with interpretation are given at Annexure- 1 & 2.

vii)

Secondary fugitive emissions from all the sources

including blast furnace and sinter plant shall be

controlled within the latest permissible limits issued by

the Ministry and regularly monitored. Guidelines / Code

of Practice issued by the CPCB shall be followed.

RSP is following all the CPCB guidelines / code of practices in

controlling secondary fugitive emissions.

viii)

Total make up water requirement of the Plant from

Brahamani River shall not exceed *2,27,352 m3/day and

prior permission shall be obtained from the concerned

department. No ground water shall be used for the

plant. The effluent shall be treated in the effluent

treatment plant. Maximum treated wastewater shall

be recycled and reused in the process for cooling, gas

cleaning plant (GCP), steel making, slag granulation

plant (SGP), dust suppression, green belt development

etc. The excess wastewater shall be discharged only

after conforming all the parameters to the prescribed

standards within the permissible limits of OPCB.

*MoEF’s Corrigendum dated 26th

March, 2014.

No ground water is being used.

The wastewater is being treated in the dedicated wastewater

treatment plant, which are installed in different departments, and

the treated water is being recycled back to the process. The

wastewater is being discharged only after confirming to the

statutory norms through meticulous sampling and analysis. The

quality of finally treated effluent going to river during Octobar -

March, 2016 along with interpretation is given at Annexure-6.

ix)

As proposed, 90% of the solid waste shall be recycled

and reused and remaining shall be disposed off in

secured landfill designed as per the specifications of the

CPCB. BF slag shall be granulated and used in

environment-friendly manner. Slag from SMS-I & II shall

be used for making road embankments. Iron ore fines,

Fluxes cinder, Mill scales and Scrap etc. shall be recycled

and reused in Sintering Plant. SMS scrap shall be

recycled in Steel Melting Shop. All the waste oil shall be

sold to recyclers/re-processors.

The utilization of total solid wastes have already been enhanced to

more than 90% by maximizing the utilization of BFc slag for cement

making. SMS slag utilization is being increased by enhancing its

utilization in base mix preparation (Sinter making), in blast

furnaces, as rail ballast, road making and its use for development of

land areas inside the plant premises. All the metallic scrap are

being recycled back to SMS. All the waste oil is being sold to the

outside parties who are having valid registration with statutory

agencies. The solid waste utilization during Octobar -March, 2016 is

given at Annexure-4.

x)

Ground water monitoring around the solid waste

disposal site / secured landfill (SLF) shall be carried out

regularly and report submitted to the Ministry’s

Regional Office at Bhubaneswar / CPCB and OPCB.

Regular ground water samples are being collected from waste

disposal areas, Secured Land Fills etc., and the report are being

submitted to MoEF’s regional office at Bhubaneswar, CPCB & SPCB

on monthly basis. The ground water quality during Octobar -

March, 2016 along with interpretation is given at Annexure-7.

xi)

An action plan for the disposal of fly ash, granulated

and SMS slag shall be submitted to the Ministry within 3

months. All the BF slag generated shall be granulated

and provided to cement manufacturers for further

utilization and should not be disposed off anywhere

else. SMS slag shall also be properly utilized. All the

char from DRI plant shall be utilized in AFBC boiler of

power plant and no char shall be disposed off anywhere

else. All the fly ash shall be utilized as per the Fly Ash

Notification, 1999 and subsequently amended in 2003.

All the Blast Furnace Slag is being granulated through in-house slag

granulation units and used for making slag cement.

State of the art technologies are being adopted in steel making so

that the SMS slag generation rate will be minimized. The SMS slag

is being utilized for Sinter Making through base mix, charged into

Blast Furnaces in place of lime stone and also used for pavement

making and as rail ballast and also used for development of land

inside the plant premises.

4


xi)

An action plan for the disposal of fly ash, granulated

and SMS slag shall be submitted to the Ministry within 3

months. All the BF slag generated shall be granulated

and provided to cement manufacturers for further

utilization and should not be disposed off anywhere

else. SMS slag shall also be properly utilized. All the

char from DRI plant shall be utilized in AFBC boiler of

power plant and no char shall be disposed off anywhere

else. All the fly ash shall be utilized as per the Fly Ash

Notification, 1999 and subsequently amended in 2003.

There is no additional fly ash generation after implementation of

proposed modernization cum expansion project as the additional

power is being obtained from Top Recovery Turbine & Power

Blowing Station of Blast Furnace No. 5 (36 MW) and remaining 110

MW power is being obtained from State Grid. As per the present

agreement with NTPC, the joint venture power company NSPCL is

managing the fly ash, generated from captive power plant of RSP.

The fly ash is being utilized for construction of new Ash Pond “D”,

dyke height raising of Ash Pond “C”. Dry fly ash is being given to

local entrepreneurs for brick making free of cost. Coalmines,

which supply boiler coal to RSP, have been contacted to take back

fly ash and fill up their abandoned mines. Mines authorities have

also been contacted to help in filling up of their mine voids. Copies

of the letters are given at Annexure-9 & 10. All the fly ash is being

utilized as per the Fly Ash Notification, 1999, amended from time

to time.

There is no char generation in Rourkela Steel Plant

xii)

Green belt shall be developed in 33 % area within and

around the plant premises as per the CPCB guidelines in

consultation with DFO.

RSP is developing green belt in consultation with DFO through State

Forest Department. 144000 no. of trees have been planted during

2015-16 till date and so far more than 44 lakh trees have already

been planted, covering more than 33% of the area.

xiii)

Recommendations of the State Forest Department shall

be obtained regarding impact of the proposed

expansion of the plant on the Sona Parbat RF, North

Chirobeda RF and South Chirobeda RF and

implemented.

The findings of EIA/EMP were submitted to State Forest

Department. DFO, Rourkela has authenticated the report and the

copy of the letter from DFO is enclosed at Annexure-11.

xiv) All the recommendations mentioned in the CREP

guidelines for the steel plants shall be implemented

RSP is strictly following all the CREP action points and will continue

to follow the same. The status of implementation is being

submitted t to SPCB, CPCB, MoEF on monthly basis.

5

GENERAL CONDITIONS


i)

The project authorities must strictly adhere to the

stipulations made by the Orissa Pollution Control Board

(OPCB) and the State Government

RSP strictly adheres to the stipulations made by State

Pollution Control Board, Odisha and State Government.

ii)

No further expansion or modifications in the plant should be

carried out without prior approval of the Ministry of

Environment and Forests.

RSP is following strictly.

iii)

The gaseous emissions from various process units shall

conform to the load/mass based standards notified by this

Ministry on 19th May, 1993 and standards prescribed from

time to time. The state Board may specify more stringent

standards for the relevant parameters keeping in view the

nature of the industry and its size and location. At no time,

the emission level shall go beyond the prescribed standards.

On-line continuous monitoring system shall be installed in

stacks to monitor SPM and interlocking facilities shall be

provided so that process can be automatically stopped in case

emission level exceeds the limit. NOx burners shall be

installed to control NOx levels

RSP is following all the standards notified by the MoEF and

State Pollution Control Board from time to time. On line

continuous monitoring systems are installed in fifteen no. of

stacks of different units and the data has been uplinked with

CPCB and SPCB servers.

iv)

At least four ambient air quality-monitoring stations shall be

established in the downward direction as well as where

maximum ground level concentration of SPM, SO2 and NOX

are anticipated in consultation with the OPCB. Data on

ambient air quality and stack emission shall be regularly

submitted to this Ministry including its Regional Office at

Bhubaneswar / OPCB / CPCB once in six months

RSP established 6 no. of ambient air quality monitoring

stations, covering all directions, in consultation with State

Pollution Control Board. The ambient air quality data is being

submitted to MoEF, its regional office at Bhubaneswar, CPCB

& SPCB, every month through monthly report. The ambient

air quality for the period October - March, 2016 along with

data interpretation is given at Annexure – 2.

v)

In-plant control measures for checking fugitive emissions

from all the vulnerable sources like Coke oven area, Sinter

plant, Blast Furnace area etc. shall be adopted. Further,

specific measures like water sprinkling shall be carried out at

the stock piles of raw material, stacker, reclaimer, transfer

points etc. Dust extraction system and bag filters shall be

provided to the sinter plant, stock house, blast furnace and

steel melting shop etc. Fume extraction system in steel

refining units shall also be provided. Centralized dedusting

system i.e. collection of fugitive emissions through suction

hood and subsequent treatment through bag filter or any

other device and finally emitted through a stack of

appropriately designed and height conforming to the

standards for induction furnaces in the industry shall be

provided. Fugitive emissions shall be controlled, regularly

monitored and records maintained.

Fugitive emissions are being monitored regularly at Coke

Ovens, Sinter Plant, Blast Furnaces etc. RSP has adopted all

air pollution control measures like ESPs, Bag houses, dust

extraction systems, dry fog dust suppression systems, dust

suppression by water sprinkling etc., at different places to

control dust emissions. All the emissions are being regularly

monitored and records are being maintained. The fugitive

emissions monitored during October -March, 2016 along with

data interpretation is given at Annexure-12.

vi)

Industrial wastewater shall be properly collected, treated so

as to conform to the standards prescribed under GSR 422 (E)

dated 19th May, 1993 and 31st December, 1993 or as

amended form time to time. The treated wastewater shall be

utilized for plantation purpose.

The industrial wastewater is being properly collected &

treated in dedicated wastewater treatment plants and the

treated effluent is being utilized for plant purposes to the

maximum extent.

6


vii)

The overall noise levels in and around the plant area shall be

kept well within the standards (85 dBA) by providing noise

control measures including acoustic hoods, silencers,

enclosures etc. on all sources of noise generation. The

ambient noise levels should conform to the standards

prescribed under EPA Rules, 1989 viz. 75 dBA (daytime) and

70 dBA (nighttime).

Suitable noise control measures/technologies are being

incorporated in different noise generating sources itself so

that the noise levels will be maintained below the standards

(85 dBA) in and around the plant area and the ambient noise

levels of 75 dBA during day time and 70 dBA during nighttime

has been achieved. The monitored noise levels at various

ambient air quality monitoring stations during October -

March, 2016 along with data interpretation are given at

Annexure-2.

viii)

The company shall develop surface water harvesting

structures to harvest the rain water for utilization in the lean

season besides recharging the ground water table.

4 no. of Rain Water Harvesting systems units have been

constructed and put into operation.

ix)

Occupational Health Surveillance of the workers shall be done

on a regular basis and records maintained as per the Factories

Act.

RSP established Occupational Health Service Center (OHSC)

inside the plant itself with dedicated team of doctors, and

other skilled medical staff. Health checkup of all the workers

is carried out by OHSC once in a year and the records are

being kept.

x) Recommendations made in the CREP guidelines issued for the

steel plants shall be implemented.

RSP is implementing all the action points mentioned under

CREP for Steel Industry. The status is being submitted on

monthly basis to all statutory authorities.

xi)

The project proponent shall also comply with all the

environmental protection measures and safeguards

recommended in the EIA / EMP report. Further, the company

shall undertake socio economic development activities in the

surrounding villages like community development

programmes, educational programmes, drinking water supply

and health care etc.

RSP is being complying with all the environmental protection

measures and safeguards recommended in EIA/EMP report.

RSP has established a separate division called “CSR-

Corporate Social Responsibility” to take care the socio

economic developmental activities in the surrounding villages

through economic up-liftment programmes, community

development programmes, educational programmes, skill

development programmes etc.

The highlights of CSR activities during 2015-16 are given at

Annexure-17.

xii)

The project authorities shall utilize Rs. 614.00 Crs. and Rs.

36.00 Crs. earmarked total capital cost and recurring

cost/annum for environment pollution control measures

respectively judiciously to implement the conditions

stipulated by the Ministry of Environment and Forests as well

as the State Government. An implementation schedule for

implementing all the conditions stipulated herein shall be

submitted to the Ministry’s Regional Office at Bhubaneswar.

The funds so provided shall not be diverted for any other

purpose.

RSP has not diverted the funds allocated for pollution control

measures and implement all the conditions stipulated by

MoEF and State Government. The implementation schedule

of various conditions stipulated in EC is enclosed at Annexure-

13.

xiii)

The Regional Office of this Ministry at

Bhubaneswar/CPCB/OPCB will monitor the stipulated

conditions. A six monthly compliance report and the

monitored data along with statistical interpretation shall be

submitted to them regularly.

The compliance report is being submitted once in six months,

regularly.

7


xiv)

The Project Proponent shall inform the public that the project

has been accorded environmental clearance by the Ministry

and copies of the clearance letter are available with the

OPCB/Committee and may also be seen at Website of the

Ministry of Environment and Forests at http:/envfor.nic.in.

This shall be advertised within seven days from the date of

issue of the clearance letter, at least in two local newspapers

that are widely circulated in the region of which one shall be

in the vernacular language of the locality concerned and a

copy of the same shall be forwarded to the Regional office.

RSP has released an advertisement In the following news

papers.

1) The Times of India, Bhubaneswar edition dated

07/02/2008. (English)

2) Samaj, Rourkela dated 07/02/2008 (Oriya)

Copies of the paper advertisement were submitted to MoEF

regional office vide letter no. 691/EE/59/354-355, dated

08/02/2008.

Copy of the news paper cutting is enclosed at Annexure-14.

xv)

Project authorities shall inform the Regional Office as well as

the Ministry, the date of financial closure and final approval

of the project by the concerned authorities and the date of

commencing the land

development work.

The project was sanctioned by SAIL on 23/06/2007. Copy of

the sanction order is enclosed at Annexure-15. The land

development work started in November,2008.

Additional Conditions

(Reference : Letter of Dr. V P Upadhyay, Director(S) addressed to Managing Director, RSP 106-9/EPE, dtd. 08/06/2011)


(i)

Continuous monitoring of stack emissions as well as

ambient air quality (as per notified standards) shall be

carried out and continuous records maintained. Based

on the monitored data, necessary corrective measures

as may be required from time to time shall be taken to

ensure that the levels are within permissible limits. The

results of monitoring shall also be put on the website of

the company in the public domain

Ambient air quality is monitored continuously using 4 no.

of AAQMS- automatic ambient air quality monitoring

stations installed at Sector-2, Sector-22 of Steel Township

and along the plants boundary one at ERWPP and another

at SSSY area. All these four stations have been uplinked

with SPCB & CPCB servers. In addition to this, ambient air

quality is regularly monitored at six number of ambient

air stations located along plant’s boundary. Stack

emissions are also monitored regularly. Continuous

records are maintained for ambient air quality and stack

emissions and necessary corrective actions are taken to

contain pollution. The monitoring results are uploaded to

SAIL’s official Web Site at www.sail.co.in (Web page ��

Environment Management under Rourkela Steel Plant)

(ii)

The six monthly monitoring reports as well as the

monitored data on various parameters as stipulated in

the environment clearance conditions shall be put on

the website of the company and also regularly updated.

The monitored data shall also be submitted to

respective State Pollution Control Board/ UTPCC and

the Regional Office of MoEF.

The monitored data as per Env. Clearance conditions are

submitted to State Pollution Control Board, Odisha on

monthly basis, regularly. The half yearly compliance

report for the period October - March, 2016 will be

uploaded to SAIL’s website by 01/06/2016.

(iii)

The ambient air quality data as well as the stack

emission data will also be displayed in public domain at

some prominent place near the main gate of the

company and updated in real time.

The ambient air quality data and stack emission data is

displayed in the form of two number of Flex Board of 8’ x

5’ size, in front of Main Gate of RSP. The data is updated

on quarterly basis.

The environment data is being continuously displayed

through LED based electronic display boards which are

installed at Main gate and other strategic locations of

Plant.

8

Annexure-1

Data interpretation of Monitoring results of VOC in Stack & Work zone of Coke Ovens

(Oct. – March, 2016)

SN. Department Stack

connected to

Aprt.-

Sep.,20

15

Oct.,

2015

Nov.,

2015

Dec.,

2015

Jan.,

2016

FEB.,

2016

Mar.,

2016

Oct., –

Mar. ,

2016

Change

w.r.t.

Oct.,-

March.,’16

1.

Coke Ovens

Battery#1 BDL BDL BDL BDL BDL BDL BDL BDL No change

2. Battery#2 BDL BDL BDL BDL BDL BDL BDL BDL No change

3. Battery#3 S/D S/D S/D S/D S/D S/D S/D S/D No change



6. Batery#6 BDL BDL BDL BDL BDL BDL BDL BDL No change

7.

Sinter

Plant#1

Process ESP BDL BDL BDL BDL BDL BDL BDL BDL No change

8. Addl. ESP BDL BDL BDL BDL BDL BDL BDL BDL No change

9. Old ESP BDL BDL BDL BDL BDL BDL BDL BDL No change

10. Sinter

Plant#2

Process ESP BDL BDL BDL BDL BDL BDL BDL BDL No change

11. Space De

dusting ESP BDL BDL BDL BDL BDL BDL BDL BDL No change

12.

Sinter

Plant#3

Process ESP-1 BDL BDL BDL BDL BDL BDL BDL BDL No change

13. Process ESP-2 BDL BDL BDL BDL BDL BDL BDL BDL No change

14. Plant de-

dusting ESP BDL BDL BDL BDL BDL BDL BDL BDL No change

15.

Silicon Steel

Mill

TA Line BDL BDL BDL BDL BDL BDL BDL BDL No change

16. Decarb Line BDL BDL BDL BDL BDL BDL BDL BDL No change

17 Pickling line BDL BDL BDL BDL BDL BDL BDL BDL No change

18. Ammonia

cracking unit BDL BDL BDL BDL BDL BDL BDL BDL No change

19.

Captive

Power

Plant#1

MP Boiler#1 BDL BDL BDL BDL BDL BDL BDL BDL No change

20. MP Boiler#2 BDL BDL BDL BDL BDL BDL BDL BDL No change

21 MP Boiler#3 BDL BDL BDL BDL BDL BDL BDL BDL No change

22. HP Boiler#1 BDL BDL BDL BDL BDL BDL BDL BDL No change




Work zone Monitoring :

SN. Depart-

ment Work zone location

Apr.-

Sept.,

2015

Oct, ,

2015

Nov.,

2015

Dec.,

2015

Jan.,

2016

Feb.,

2016

Mart.,

2016

Oct., –

March ,

2016

Change w.r.t.

Oct..,- March,’16

1.

Coke

Ovens

Ram side – at Central

control room <1 <1 <1 <1 <1 <1 <1 <1 No change

2. Coke side – at Central

control room

7.7 –

10.7 7.2 9.1 9.3 9.6 10.5 8.2 7.2 – 10.5

-6.5 % (Lower)

-1.87% (Upper)

3. Near Wharf – at

Central Control room

8.6 --

10.9 9.0 8.3 9.1 10.5 10.6 10.7 8.3 – 10.7

-3.48% (Lower)

-1.83% (Upper)

4. Near Quenching Tower 9.6 –

11.9 9.7 9.4 10.6 11.3 10.4 10.6 9.4 – 11.3

-2.08% (Lower)

-5.04% (Upper)

5. Coke Oven top 5.5 – 6.1 5.2 5.5 5.6 6.2 5.4 5.6 5.2 – 6.2 -5.45% (Lower)

+1.64% (Upper)

(Units : all are in micrograms/m3)

%Change is calculated for Lower limit and Upper limit of the range.

BDL : Below detectable limit <1 & S/D : Shutdown

9

Annexure - 2

Data interpretation of Monitoring results of Ambient Air Quality in Rourkela Steel Plant (October – March, 2016)

LOCA-

TION Min. / Max PM2.44.

45 PM10 SO2 NOx CO Pb NH3

Arse-

nic Nickel Noise

Ben-

zene

PAH

BaP VOC

EED

Building

Apr.-

Sept.,2015 21 - 46

33 -

81 16 - 38 24 - 44

960 -

1150

0.03 –

0.06

9.2 –

15.6 BDL BDL

71.6 –

72.7 BDL

0.12

BDL

Oct.-

Mar.2016 24 - 46

45 -

80

28 -

48 30 - 51

1020 -

1160

0.03 –

0.06

10.5 –

13.7 BDL BDL

70.4 –

72.4 BDL BDL

%

Change

Lower limit

Upper Limit

14.3%

0%

36.4%

-1.2%

75%

26.3%

25%

16%

6.25%

+0.86%

0%

0%

14.1%

-12.1% - -

1.67%

-0.41% - - -

RDCIS

Building

Apr.- Sept.,

2015 30 - 48

43 -

83 32 - 47 34 - 53

1040 -

1290

0.04 –

0.08

12.2 –

16.8 BDL BDL

72.2 –

72.9 BDL

1.0

BDL

Oct. –

Mar.,2016 28-48

41-

82 31-52 33-54

1040-

1350

0.04-

0.08

10.9-

14.7 BDL BDL

72.2-

72.8 BDL BDL

% Change Lower limit

Upper Limit

-6.7%

0%

4.7%

-1.2%

-3.13%

+10.6%

-2.9%

+1.9%

0%

+4.7%

0%

0%

-10.6%

-12.5% - -

0%

-0.13% - - -

PMPH

Building

Apr - Sept.,

2015 34 - 54

48 -

86 37 - 56 40 - 58

1100 -

1370

0.03 -

0.11

12.2 -

19.2 BDL BDL

72.8 –

73.8 BDL

0.4

BDL

Oct.,- Mar.

2016 32-48

44-

84 32-52 38-57

1060-

1350

0.04-

0.09

12.1-

15.2 BDL BDL

72.9-

73.7 BDL BDL


Upper Limit

-5.8%

11.1%

-8.3%

+2.3%

-13.5%

-7.1%

-5%

-1.7%

-4.54%

-1.45%

+33.3%

-18.2%

-0.82%

-20.8% - -

0.14%

-1.4% - - -

BOD

Building

Apr., -

Sept.,2015 35 - 58

46 -

89 47 - 74 50 - 77

1120 -

1490

0.05 -

0.19

15.2 -

25.7 BDL BDL

73.2 –

74.4 BDL

1.0

BDL

Oct.,- Mar.

2016 45-58

49-

88 48-68 51-74

1260-

1580

0.06-

0.16

13.2-

18.7 BDL BDL

73.4-

73.9 BDL BDL


Upper Limit

+28.5%

0%

+6.5%

-1.1%

+2.1%

-8.1%

+2%

-3.89%

+12.5%

+6%

20%

-15.7%

-13.1%

-27.2% - -

0.27%

-0.67% - - -

TOP#2

Admn.

Building

Apr., -

Sept.,2015 38 - 58

48 -

89 52 - 76 54 - 79

1230 -

1590

0.05 –

0.24

16.8 –

26.8 BDL BDL

73.5 –

74.7 BDL

0.6

BDL

Oct.,- Mar.

2016 46-58

46-

88 52-72 52-78

1300-

1620.

0.06-

0.18

13.5-

20.4 BDL BDL

73.5-

74.2 BDL BDL


Upper Limit

+21%

0%

-4.1%

-1.1%

0%

+5.2%

-3.7%

-1.2%

+5.6%

+1.8%

+20%

+25%

-19.6%

-23.9% - -

0%

-0.4% - - -

OBBP

Admn.

Building

Apr., -

Sept.,2015 34 - 56

51 -

88 45 - 64 47 - 68

1090-

1390

0.04 -

0.12

15.5 -

25.3 BDL BDL

72.8 –

74.3 BDL

0.2

BDL

Oct.,- Mar.

2016 43-58

41-

88 46-64 45-66

1220-

1480

0.06-

0.11

12.6-

19.4 BDL BDL

73.2-

73.7 BDL BDL


Upper Limit

+26.4%

+3.5%

-

19.6%

0%

+2.2%

0.%

-4.2%

-2.9%

11.9%

+6.4%

50%

-83.3%

-18.7%

-23.3% - -

0.54%

-0.8% - - -

Norm 60

µµµµg/m3

100

µµµµg/m3

80

µµµµg/m3

80

µµµµg/m3

4000

µµµµg/m3

1.0

µµµµg/m3

400

µµµµg/m3

6

ng/m3 20 ng/m3 75 dB(A) 1 ng/m3

1.0

ng/m3 -

Units : All are in micro grams/m3

except BaP which is in ng/m3

Note: %Change is calculated for Lower limit and Upper limit of the range. PAH (Bap) is done once in a year.

BDL : Below detectable limit <1 & S/D : Shutdown

10

Annexure - 3

Monitoring of Stack Emissions (SPM in mg/NM3) (October – March, 2016)

SN. Depart-

ment

Stack

connected

to

NORM

Apr.-

Sept,

2015

Oct.,

2015

Nov.,

2015

Dec.,

2015

Jan.,

2016

Feb.,

2016

Mar.,

2016

Oct. –

Mar. ,

2016

Change w.r.t.

Oct-Mar.,’16

1.

Coke

Ovens

Battery#1

50

41 - 47 47 45 47 48 48 47 45 - 48 9.7% (Lower)

2.13% (Upper)

2. Battery#2 47 – 49 49 48 48 49 42 S/D 42 - 49 -10.6% (Lower)

0% (Upper)

3. Battery#3 Under Rebuilding -

4. Battery#4 44 – 48 44 44 45 46 43 45 43 - 46 -2.27% (Lower)

-4.17% (Upper)

5. Battery#5 39 – 48 46 47 49 44 46 48 44 - 49 12.8% (Lower)

2.08% (Upper)

6. Battery#6 21 – 42 28 33 36 38 28 41 28 - 41 33.3% (Lower)

-2.38% (Upper)

6.

Sintering

Plant#1

Process ESP

150

- 41 40 41 44 46 45 40 - 46 Plant started

operation after

installation of

new ESPs

7. Addl. ESP - 71 68 66 62 63 66 62 - 71

8. Old ESP - 68 74 81 79 71 78 68 - 81

9. Sintering

Plant#2

Process ESP

150

44 - 55 42 57 49 41 36 38 36 - 57 -18.1% (Lower)

+3.63% (Upper)

10. Space De

dusting ESP 59 - 77 59 71 60 67 71 55 55 - 71

-6.78% (Lower)

-7.79% (Upper)

11.

Sintering

Plant#3

Process ESP

-1

150

27 - 38 45 38 48 38 41 39 38 - 48 +40.7% (Lower)

+26.3% (Upper)

12. Process ESP

-2 27 - 38 48 41 39 36 38 53 36 - 53

+33.3% (Lower)

+39.4% (Upper)

13. Plant De

dusting ESP 43 - 67 41 77 63 42 71 79 41 - 79

-4.65% (Lower)

+17.9% (Upper)

14.

Silicon

Steel

Mill

TA Line 150 15 - 33 28 42 38 24 23 22 22 - 42 +46.6% (Lower)

+27.3% (Upper)

15. Decarb Line 150 68 - 86 88 77 75 63 69 63 63 - 88 -7.35% (Lower)

+2.33% (Upper)

16. Pickling line 50 26 - 35 29 32 30 30 31 36 29 - 36 +11.5% (Lower)

+2.86% (Upper)

17

Ammonia

cracking

unit

150 15 - 28 32 36 22 24 22 14 14 - 36 -6.7% (Lower)

+28.6% (Upper

18.

Captive

Power

Plant#1

MP Boiler#1

100

28 - 65 31 36 82 42 39 48 31 - 82 +10.7% (Lower)

+26.2% (Upper)

19. MP Boiler#2 39 - 68 56 42 77 77 43 43 42 - 77 +7.7% (Lower)

+13.2% (Upper)

20. MP Boiler#3 31 - 46 28 68 S/D 44 42 39 28 - 68 -9.7% (Lower)

+48.9% (Upper)

21. HP Boiler#1

100

23 - 46 S/D S/D S/D S/D S/D S/D S/D S/D)

22. HP Boiler#2 19 - 87 83 73 92 68 42 97 42 - 97 +121% (Lower)

+11.5% (Upper)

23. HP Boiler#5 39 - 68 33 33 58 62 62 42 33- 62 -15.4% (Lower)

-8.8% (Upper)

24. HP Boiler#6 34 - 47 32 53 53 44 58 S/D 32 - 58 -5.9% (Lower)

+23.4% (Upper)

Note: %Change is calculated for Lower limit and Upper limit of the range.

11

Annexure - 4

Solid Waste Utilization in Rourkela Steel Plant (Octobar -March, 2016)

( Unit : % )

SN. Name of the

Solid Waste

Apr.-

Sept.2015

Oct.,

2015

Nov.,

2015

Dec.,

2015

Jan.,

2016

Feb.,

2016

Mar.,

2016

Oct. –

Mar. ,

2016

% Change

1. Blast furnace

slag

100 –

112.95 76.49 94.44 100 121.79 100 94.91

76.49 –

121.79

-23.51%

(Lower)

+7.82%

(Upper)

2. SMS slag 84.79 –

84.90 84.80 84.90 84.84 84.80 84.80 80.0

80.0 –

84.90

-5.64%

(Lower)

0% (Upper)

3. Lime dust 100 100 100 100 100 100 100 100 No change

4. Blast Furnace

flue dust 100 100 100 100 42.01 100 111.18

42.01 –

111.18

-57.9%

(Lower)

+11.18%

(Upper)

5. Blast furnace

sludge 100 100 100 100 100 100 100 100 No change

6. SMS Sludge 0 – 73.47 69.90 46.86 19.8 100.53 100 159.92 19.8 –

159.92

-100%

(Lower)

+117.6%

(Upper)

7. Acetylene

Plant Sludge 100 100 100 100 100 100 100 100 No change

8.

Broken

Refractory/Fire

clay bricks

100 100 100 100 100 100 100 100 No change

9. Mill scale 80.46 –

94.9 92.99 79.54 94.8 98.10 92.61 90.72

79.54 –

98.10

-1.14%

(Lower)

3.37%

(Upper)

Total Solid

Waste

92.86 –

101.65 79.21 88.57 92.78 108.74 95.81 93.21

88.57 –

108.74

-4.61%

(Lower)

+6.9%

(Upper)

Note: %Change is calculated for Lower limit and Upper limit of the range.

12

Annexure - 5

PAH & BaP monitoring

Sampling was done during

Analysis was done at Environment Laboratory, RDCIS, SAIL, Ranchi

(Sampling and Analysis are done during 08/11/2014 – 01/12/2014)

SN. PARA-

METER

COKE OVEN WORKZONE AMBIENT AIR

QUALITY STACK EMISSIONS

BATT#6

AT CONTROL ROOM

BATT#6

OVEN TOP

BATT#6

RAM CAR

BATT#6

COKE SIDE

TOWNSHIP

IG club BATT#6

SP#3

PROCESS

ESP

1. PHN 88 543 105 72 22 65 -

2. ANT 106 678 189 98 29 75 17

3. FLT 201 775 245 120 18 72 21

4. PYR 187 806 283 134 22 68 21

5. BAA 176 976 250 89 17 65 26

6. CHR 165 867 325 103 9 55 14

7. BBF 218 783 354 112 11 61 18

8. BKF 229 890 340 123 8 54 14

9. BaP

(ng/m3) 198 1035 367 184 1 66 11

10. DBA 78 635 176 75 2 13 NT

11. BGP 67 199 105 38 NT 2 NT

12. IPY 27 105 54 14 NT NT NT

Norms

(ng/m3) 2000 5000 2000 2000 1 - -

(Units : All are in nano grams /m3 except SPM which is in micro grams/m3)

BDL : Below detectable limit.

13

Annexure - 6

Quality of final treated effluent going to river Brahmani from RSP

(Octobar -March, 2016)

SN. PARAMETER NORM

Apr. –

Sept.,20

15

Oct.,

2015

Nov.,

2015

Dec.,

2015

Jan.,

2016

Feb.,

2016

Mar.,

2016

Oct. –

Mar. ,

2016

% Change

1. pH 6 – 8.5 7.3 – 7.9 7.6 7.8 7.7 8.1 7.8 7.6 7.6 – 8.1 +3.94% (Lower)

+2.53% (Upper)

2. Total Suspended

Solids (TSS) 100 16 - 44 42 48 43 40 55 49 40 - 55

+150% (Lower)

+25% (Upper)

3. Chloride as (Cl) 1000 33 - 39 33 39 34 34 32 36 32 - 39 -3.03% (Lower)

0% (Upper)

4. Sulphate as SO4 1000 50 - 65 53 63 67 56 65 63 53 - 67 +6% (Lower)

+3.07% (Upper)

5. Free Ammonia 5.0 1.22 –

3.85 2.78 4.24 3.92 3.95 3.06 0.7

0.7 –

4.24

-42.62% (Lower)

+10.12% (Upper)

6. Ammonia as NH3-N 50 14.4 –

19.2 16.9 25.5 22.2 17.1 20.1 20.8

16.9 –

25.5

+17.3% (Lower)

+32.81% (Upper)

7. Phenol 1.0 0.09 –

0.18 0.14 0.18 0.13 0.12 0.11 0.11

0.11 –

0.18

+22.22% (Lower)

0% (Upper)

8. Cyanide 0.2 0.098 –

0.11 0.11 0.10 0.09 0.09 0.08 0.1

0.08 –

0.11

-18.36% (Lower)

0% (Upper)

9. Bioch. Oxygen

Demand (BOD3) 30 7 - 9 9 9 8 8 11 8 8 - 11

+14.28 % (Lower)

-22.22% (Upper)

10. Chemical Oxygen

Demand (COD) 250 32 - 37 41 40 36 45 85 38 36 - 85

+12.5% (Lower)

+129.7% (Upper)

11. Copper 3.0 0.0132 –

0.0148

0.012

8

0.013

7

0.013

2

0.014

1 0.0152

0.016

2

0.0128 –

0.0162

-3.03% (Lower)

+9.45% (Upper)

12. Zinc 5.0 0.1462 –

0.1508

0.143

0

0.143

8

0.143

1

0.146

8 0.1492

0.150

2

0.1430 –

0.1502

-2.18% (Lower)

-0.39% (Upper)

13. Oil & Grease 10.0 2.0 – 3.2 3 3.5 3 3.25 3.25 5.0 3 - 5 +50% (Lower)

+56.25% (Upper)

14. Boron 2.0 NT NT NT NT NT NT NT NT No change

15. Total Residual

Chlorine 1.0 NT

NT NT NT NT NT NT NT No change

16. Arsenic 0.2 NT NT NT NT NT NT NT NT No change

17. Cadmium 2.0 NT NT NT NT NT NT NT NT No change

18. Chromium Cr+6

0.10 NT NT NT NT NT NT NT NT No change

19. Total Chromium 2.0 0.0024 –

0.0040

0.003

5

0.002

9

0.002

4

0.002

6 0.0028

0.002

5

0.0024 –

0.0029

0% (Lower)

-47.50% (Upper)

20 Lead 0.1 0.0110 –

0.0128

0.010

5

0.012

7

0.013

2

0.012

4 0.0136

0.012

8

0.0105 –

0.0136

-4.54% (Lower)

+6.25% (Upper)

21. Selenium 0.03 NT NT NT NT NT NT NT NT No Change

22. Mercury 0.01 0.0019 –

0.0026

0.002

0

0.002

6

0.002

3

0.001

8 0.0024

0.002

2

0.0018 –

0.0024

-5.26% (Lower)

-7.69% (Upper)

23. Dissolved

Phosphates 5.0

0.04 –

0.05 0.05 0.05 0.04 0.047 0.04 0.04

0.04 –

0.05

0% (Lower)

0% (Upper)

24. Total Kjeladal

Nitrogen 100

8.09 –

12.8 12.4 10.12 10.16 16.9 16.6 21.8

10.12 –

21.8

+25.09% (Lower)

+70.3% (Upper)

25. Nickel 3.0 0.0148 –

0.0162

0.014

1

0.016

2

0.016

8

0.016

2 0.0174

0.017

2

0.0141 –

0.0174

-4.72% (Lower)

+7.40% (Upper)

26. Iron 3.0 2.3 – 2.6 2.8 2.75 2.7 2.75 2.8 2.87 2.7 –

2.87

+17.3% (Lower)

+10.38% (Upper)

27. Nitrates 10.0 1.9 – 3.8 2.8 2.7 3.2 2.9 2.4 3.1 2.4 – 3.2 +26.3% (Lower)

-15.7% (Upper)

% Change is calculated based on Lower & Upper limits of range -- All units are in mg/lit except pH

14

Annexure – 7

Ground Water Quality at Waste Disposal Sites (Octobar -March, 2016)

1) Location of Sampling : Sitalpara Dump yard

SN. PARA-

METER NORM

Apr. –

Sept.,’15

Oct.,

2015

Nov.,

2015

Dec.,

2015

Jan.,

2016

Feb.,

2016

Mar.,

2016

Oct. –

Mar. ,

2016

% Change

1. pH 6 – 8.5 6.0 – 6.6 6.4 6.6 6.5 6.6 6.0 6.1 6.0 – 6.6 0% (Lower)

0% (Upper)

2. Turbidity

(NTU) 5 4 - 6 5 5 6 5 8 6 5 - 8

+25.0% (Lower)

+33.3% (Upper)

3.

Total

Hardness

as CaCO3

300 124 - 152 128 128 130 130 128 130 128 - 130 +3.22% (Lower)

-14.47% (Upper)

4. Iron 0.3 0.26 –

0.29 0.26 0.27 0.22 0.42 0.38 0.35

0.22 –

0.42

+15.3% (Lower)

+44.8% (Upper)

5. Chlorides 250 38 - 48 44 40 38 42 42 40 38 - 44 0% (Lower)

8.33% (Upper)

6. Dissolved

solids 500 185 - 220 214 186 190 198 208 205 186 - 214

+0.540% (Lower)

-2.72% (Upper)

7. Sulphate 200 30 - 38 32 35 36 34 56 52 32 - 56 +6.66% (Lower)

+47.36% (Upper)

8. Nitrate 45 2.0 – 2.7 2.5 2.4 2.3 2.2 2.6 2.4 2.2 – 2.6 +10% (Lower)

-3.70%(Upper)

9. Fluoride 1.0 0.28 –

0.38 0.30 0.27 0.32 0.29 0.30 0.28

0.28 –

0.30

0% (Lower)

-21.05% (Upper)

(All units are in mg/lit except pH & Turbidity)

2) Location of Sampling : Blast Furnace Dump yard

SN. PARAME

TER NORM

Apr. –

Sept.,’15

Oct.,

2015

Nov.,

2015

Dec.,

2015

Jan.,

2016

Feb.,

2016

Mar.,

2016

Oct. –

Mar. ,

2016

% Change

1. pH 6 – 8.5 6.1 – 6.5 6.3 6.4 6.3 6.4 6.2 6.4 6.2 – 6.4 +1.63% (Min)

-1.53% (Max)

2. Turbidity

(NTU) 5 4 - 5 4 4 5 4 5 4 4 - 5

0% (Min)

0% (Max)

3.

Total

Hardness

as CaCO3

300 132 - 144 136 132 134 132 130 128 128 - 136 -3.03% (Min)

-5.55% (Max)

4. Iron 0.3 0.24 –

0.29 0.25 0.26 0.26 0.30 0.32 0.28

0.26 –

0.32

+8.33% (Min)

+10.34% (Max)

5. Chlorides 250 40 - 44 42 38 40 42 38 44 38 - 44 -5.0% (Min)

0% (Max)

6. Dissolved

solids 500 175 - 216 192 215 191 190 202 210 190 - 215

+8.57% (Min)

-0.46% (Max)

7. Sulphate 200 36 - 42 38 36 38 38 45 40 36 - 45 0% (Min)

-7.14% (Max)

8. Nitrate 45 2.2 – 2.4 2.3 2.2 2.4 2.3 2.4 2.2 2.2 – 2.4 0% (Min)

0% (Max)

9. Fluoride 1.0 0.26 –

0.38 0.33 0.35 0.27 0.28 0.27 0.30

0.27 –

0.35

-3.84% (Min)

+7.9% (Max)

(All units are in mg/lit except pH & Turbidity)

% Change is calculated based on Lower & Upper limits of range

15

Annexure-8

16

Annexure-9

17

Annexure-10

18

Annexure-11

19

Annexure - 12

Fugitive emission (SPM) levels monitored inside RSP (October -March, 2016)

SN. Department Location of

monitoring

Apr. –

Sept.,2015

Oct.,

2015

Nov.,

2015

Dec.,

2015

Jan.,

2016

Feb.,

2016

Mar.,

2016

Oct. – Mar.

, 2016 % Change

1. Coke Ovens

(SPM)

In front of

main

control

room

4.87 –

5.74 5.46 5.25 5.3 4.78 4.77 5.34 4.77 – 5.46

-2.05%

(Lower)

-4.87%

(Upper)

2. Sinter Plants

(SPM)

In front of

old ESP

7.05 –

7.53 7.42 7.02 7.08 7.24 7.18 7.04 7.02 – 7.42

-0.42%

(Lower)

-1.46%

(Upper)

3. Blast Furnaces

(PM10) Cast House

0.363 –

3.990

0.589

–

1.617

0.594

–

1.646

0.632

-

1.684

0.643

–

1.692

0.692

–

1.780

0.846

–

1.866

0.589 -

1.780

+62.2%

(Lower)

-55.3%

(Upper)

4. Steel Melting

Shop#1(PM10)

In front of

BOF

1.139 –

3.96 1.33 1.34 1.39 1.39 1.68 1.79 1.33 - 1.79

+16.8%

(Lower)

-54.8%

(Upper)

5.

Steel Melting

Shop#2

(PM10)

In front of

BOF

0.392 –

3.98 1.47 1.69 1.71 1.70 1.92 2.02 1.47 – 2.02

+275%

(Lower)

-49.2%

(Upper)

(Units : mg/m3)

% Change is calculated based on Lower & Upper limits of range

20

Annexure-13

Rourkela Steel Plant

Status of the Implementation Schedule

SN. CONDITION IMPLEMENTATION SCHEDULE

1. Rebuilding of Coke Oven Batteries

RSP has 6 numbers of Coke Oven Batteries. Batt#1, #4 & #5 have already been

rebuilt. Batt#6 is a green field battery recently built under Expansion project.

Batt#4 has been commissioned on 3rd

March,2010. Coke Oven Batt#3 was put

down on 9th

June, 2011. Batt#2 has also been put down in March, 2016.

2. Monitoring of VOCs, PAH and BaP in

stacks and ambient air.

PAH and BaP in the Coke Oven area are being monitored once in a year. VOCs in

Coke Oven Stacks, ambient & work zone were monitored and analysis results

along with data interpretation are given at Annexure- 1 & 5 .

3.

Monthly report covering Stack

Emissions, Ambient air quality and

Waste utilization

Reports are being sent to SPCB & CPCB since April, 2008 onwards every month,

regularly. Six monthly reports are being sent to MoEF regularly.

4.

Monitoring of Ground water quality

at waste disposal sites – once in six

months

Ground water quality at waste disposal sites is being monitored and the six

monthly report of ground water quality along with data interpretation is given at

Annexure-7.

5. Enhancement of waste utilization to

90%.

Blast Furnace Slag : In-house Slag granulation facilities have already been

installed at Blast Furnace no. 1, 4 & 5. The granulated slag is being sent to

cement plants for production of slag cement. The present BFc Slag utilization is

more than 90% .

SMS Slag : State of the art technologies are adopted in steel making so that the

SMS slag generation rate will be minimized. The SMS slag is being utilized for

Sinter Making through base mix, charged into Blast Furnaces directly to replace

lime stone and also used for pavement making and rail ballast and also used for

reclaiming low lying areas inside plant premises.

Fly Ash : There is no additional fly ash generation after commissioning of

proposed Expansion project as the additional power is being obtained from Top

Recovery Turbine & Power Blowing Station of Blast Furnace No. 5 (36 MW) and

remaining 110 MW power will be purchased from State Grid. As per the present

agreement with NTPC, the joint venture power company NSPCL is managing the

fly ash generated from captive power plant of RSP. The fly ash will be utilized for

construction of new Ash Pond “D”, dyke height raising of Ash Pond “C” and fly

ash will be given to local entrepreneurs for utilization. All the fly ash will be

utilized as per the Fly Ash Notification, 1999, amended in 2003.

6.

Development of Green Belt to cover

33% of the total area in and around

the plant.

RSP has already developed Greenbelt in 2252 Acres of land which is covering

more than 33% of the total area. RSP has planted more than 42.85 lakh trees so

far including 1,44,000 no. of saplings planted during 2015-16

7. Development of Rain water

harvesting systems.

4 no. of Rainwater recharge systems have been constructed and put in operation.

Another two systems are under construction at COB#6.

Annexure-14

21

Annexure-15

22

23

Annexure – 16

Quality of RSP’s finally treated Sewage

(Octobar -March, 2016)

SN. PARAMETER NORM Apr. –

Sept., 15

Oct.,

2015

Nov.,

2015

Dec.,

2015

Jan.,

2016

Feb.,

2016

Mar.,

2016

Oct. –

Mar. ,

2016

% Change

1. pH 6 – 8.5 7.3 – 7.9 7.6 7.8 7.7 8.1 7.8 7.6 7.6 – 8.1 +4.10% (Lower)

+2.53% (Upper)

2. Total Suspended

Solids (TSS) 100 16 - 44 42 48 43 40 55 49 40 - 55

+6.25% (Lower)

+25% (Upper)

3. Chloride as (Cl) 1000 33 - 39 33 39 34 34 32 36 32 - 39 +3.03% (Lower)

0% (Upper)

4. Sulphate as SO4 1000 50 - 65 53 63 67 56 65 63 53 - 67 6% (Lower)

+3.07% (Upper)

5. Free Ammonia 5.0 1.22 –

3.85 2.78 4.24 3.92 3.95 3.06 0.7

0.7 –

4.24

-42.62% (Lower)

+10.12% (Upper)

6. Ammonia as NH3-

N 50

14.4 –

19.2 16.9 25.5 22.2 17.1 20.1 20.8

16.9 –

25.5

+17.3% (Lower)

+32.81% (Upper)

7. Phenol 1.0 0.09 –

0.18 0.14 0.18 0.13 0.12 0.11 0.11

0.11 –

0.18

+22.22% (Lower)

0% (Upper)

8. Cyanide 0.2 0.098 –

0.11 0.11 0.10 0.09 0.09 0.08 0.1

0.08 –

0.11

-18.36% (Lower)

0% (Upper)

9. Bioch. Oxygen

Demand (BOD3) 30 7 - 9 9 9 8 8 11 8 8 - 11

+14.28 % (Lower)

-22.22% (Upper)

10. Chemical Oxygen

Demand (COD) 250 32 - 37 41 40 36 45 85 38 36 - 85

+12.5% (Lower)

+129.7% (Upper)

11. Copper 3.0 0.0132 –

0.0148

0.012

8

0.013

7

0.013

2

0.014

1 0.0152

0.016

2

0.0128 –

0.0162

-3.03% (Lower)

+9.45% (Upper)

12. Zinc 5.0 0.1462 –

0.1508

0.143

0

0.143

8

0.143

1

0.146

8 0.1492

0.150

2

0.1430 –

0.1502

-2.18% (Lower)

-0.39% (Upper)

13. Oil & Grease 10.0 2.0 – 3.2 3 3.5 3 3.25 3.25 5.0 3 - 5 +50% (Lower)

+56.25% (Upper)

14. Boron 2.0 NT NT NT NT NT NT NT NT No change

15. Total Residual

Chlorine 1.0 NT NT NT NT NT NT NT NT No Change

16. Arsenic 0.2 NT NT NT NT NT NT NT NT No Change

17. Cadmium 2.0 NT NT NT NT NT NT NT NT No Change

18. Chromium Cr+6

0.10 NT NT NT NT NT NT NT NT No Change

19. Total Chromium 2.0 0.0024 –

0.0040

0.003

5

0.002

9

0.002

4

0.002

6 0.0028

0.002

5

0.0024 –

0.0029

0% (Lower)

-47.50% (Upper)

20 Lead 0.1 0.0110 –

0.0128

0.010

5

0.012

7

0.013

2

0.012

4 0.0136

0.012

8

0.0105 –

0.0136

-4.54% (Lower)

+6.25% (Upper)

21. Selenium 0.03 NT NT NT NT NT NT NT NT No Change

22. Mercury 0.01 0.0019 –

0.0026

0.002

0

0.002

6

0.002

3

0.001

8 0.0024

0.002

2

0.0018 –

0.0024

-5.26% (Lower)

-7.69% (Upper)

23. Dissolved

Phosphates 5.0

0.04 –

0.05 0.05 0.05 0.04 0.047 0.04 0.04

0.04 –

0.05

0% (Lower)

0% (Upper)

24. Total Kjeladal

Nitrogen 100

8.09 –

12.8 12.4 10.12 10.16 16.9 16.6 21.8

10.12 –

21.8

+25.09% (Lower)

+70.3% (Upper)

25. Nickel 3.0 0.0148 –

0.0162

0.014

1

0.016

2

0.016

8

0.016

2 0.0174

0.017

2

0.0141 –

0.0174

-4.72% (Lower)

+7.40% (Upper)

26. Iron 3.0 2.3 – 2.6 2.8 2.75 2.7 2.75 2.8 2.87 2.7 –

2.87

+17.3% (Lower)

+10.38% (Upper)

27. Nitrates 10.0 1.9 – 3.8 2.8 2.7 3.2 2.9 2.4 3.1 2.4 – 3.2 +26.3% (Lower)

-15.7% (Upper)

% Change is calculated based on Lower & Upper limits of range -- All units are in mg/lit except pH

24

Annexure-17

Rourkela Steel Plant

RSP’s CSR Initiatives during 2015-16

Bringing cheers to the most marginalized local stake holders in and around Steel Plant is the main

objective of RSP which is being fulfilled through CSR activities. RSP established a separate department

called “CSR” for carrying out various activities under Corporate Social Responsibility. The main focus of CSR

activities are on,

A) Education

B) Infrastructure

C) Health

D) Support for disabled/under privileged

E) Income generation & livelihood

F) Water supply and sanitation

G) Sports and culture

H) Women empowerment

The different developmental activities taken up under different heads are,

1. EDUCATION:

• The Akshaya Patra Project, Rourkela, a CSR endeavour of RSP regarding hygienic and nutritious mid-day

deals for students, continued to supply hygienic mid-day meals to schools in Rourkela Municipality, Bisra

Block & Lathikata Block.

• Learn to Read (L2R), a program to promote primary education through innovative learning techniques

operated in 100 schools of Rourkela in association with District Administration.

• 11 no. of tribal students from peripheral areas of RSP have been sponsored for free education at Kalinga

Institute of Social Sciences (KISS), Bhubaneswar.

• “Deepika Ispat Sikshya Sadan”, a special school functioning for underprivileged children of Rourkela and

neighbouring area (Class-1 to 10) with free education, uniform, educational kits, books & mid-day

refreshments. Presently, 486 students are enrolled in the school.

• Annual installment Cheques under the scheme of Financial Assistance for Professional Studies has been

provided to 20 students from peripheral areas and to 16 students for 2015-16.

• 200 scholarships given to underprivileged students of peripheral areas in Oct., 2015 for the year 2014-15.

• 1749 no. of students have been selected for the Merit Based Cash Award for the year 2015-16.

25

2. INFRASTRUCTURE

• New Barrack on First Floor at Reserve Police Line, Panposh was inaugurated by IG of Police(WR) on

22.12.2015.

• Medical Attendant Rest Shed at Rourkela Govt. Hospital, Rourkela was inaugurated by ED I/c, RSP on

20.02.2016.

• Parashara Mandap at Ved Vyas (a heritage site) was inaugurated by ED I/c, RSP on 10.03.2016.

• Construction of road to Luakera/OMFED has been completed.

• Improvement of road connecting Tangarpalli & Modern India area to NH-143 completed.

• Construction of shed & drainage system at Deepika Ispat Sikhya Sadan, Sector-4 completed.

• Construction of Entry gate of Rourkela District Police Office has been done.

• Construction of Caretaker’s Block at Beginners’ Academy completed.

• Construction of bituminous road at Jhandapahad RS Colony has been completed.

• Construction of base portion of road at Dandiapali has been completed.

• Construction of boundary wall and renovation work at Burial ground, Hamirpur is completed.

• Construction of culvert at Dehury Basti done.

• Sinking/repair of tube wells in slums areas of Rourkela

• The following infrastructural development activities are under progress:

• Construction of Health Center at Telijore

• Construction of new gynaec. ward(1st

Floor) at RGH, Rourkela.

• Construction of kennel, OT & isolation ward at Govt. Veterinary Hospital, Rourkela

• Construction of Ushra Mandira Road

3. HEALTH

• Free bi-weekly medical aid centres operated in 34 peripheral locations (i.e. 68 camps a week). Total no.

of patients treated during this year is 99866.

• Free health centres operated at Ispat Sanjeevani, Sector-6; Chikatmati Village & Jalda RS colony six days a

week. Total no. of patients treated is 29508.

• The following specialised projects, for providing free treatment/surgical procedures for targeted persons,

are continuing at IGH.

• Project Sunayana for treatment of vision impaired. Patients operated 41.

• Project Sushruti for treatment of hearing impaired. Total 12 persons operated.

• Project Sneha for Leprosy patients.

• Project Akshay for tuberculosis. Persons treated 253.

• Project Surabhi for women with gynaecological disorders. Persons treated 15.

• Project Swabalamban for persons with cleft lip, clubbed feet, hair lip, congenital cataract disorders. Total

6 persons benefited.

• Project Charaka for general surgical services. Total 51 persons treated.

26

• Single day multidisciplinary medical camps were organized at 5 locations, i.e. Ispat Fertilizer Health Center

(Sector-22), Jalda High School (Lathikata), Chandiposh Project UP School(Kuarmunda), Panchayat High

School Teterkela(Nuagaon) and Manko G.P. High School,Barsuan(Bisra). Medical Specialist coverage was

given in disciplines such as Paediatrics, Medicines, Surgery, Ophthalmology, Dermatology, ENT,

Gynaecology, etc. 2642 patients were treated in these camps.

• Health promotional activities are continuing at Chutiatola village and for slum areas in the township

periodically through Deepika Mahila Sanghati.

• 2446 persons benefited from Reproductive & Child Health (RCH) and Family Welfare (FW) activities at IGH.

• Mortuary cabinets for RGH & IGH has been provided.

• Ambulances were provided to the Puri District Administration.

• The Ispat Drustidaan Eye Bank has started operating at Ispat General Hospital.

4. SUPPORT FOR THE DISABLED/ UNDERPRIVILGED:

• Free monthly camps were conducted for Community Based Rehabilitation of physically/ mentally

challenged persons at Bondamunda, Jalda, Kuarmunda and Kalunga.

• Mid Day Meals provided through Akshay Patra Foundation (fully sponsored by RSP) continued to

Radhakrishna Drustihin Vidyalaya, Lathikata; Home & Hope, Asha, Rourkela and Sovaniya Sikhyashram,

Lathikata, in addition to the Deepika Ispat Sikhya Sadan.

5. INCOME GENERATION & LIVELIHOOD:

• Distribution of chicks under Backyard Poultry

OPOLFED

• Under employability skills enhancement programs in health

sector, the training programs conducted at IGH included

the followings:

o Medical Attendant Training

o Advanced Specialised Nursing Training

o Advanced Specialised Physiotherapy Training

o Audiology & speech therapy Training

o Anaesthesia/OT assistant Training

o Data entry operator/Medical transcription training

o Hospital administration training

6. WATER SUPPLY & SANITATION :

• Comprehensive Water & Sanitation Project:

• First phase of the project has been completed in five peripheral villages

Ushra Colony, Baniguni & Jagdishpur. Total 621 households are benefiting in these villages.

• In the second phase, 12 Model Steel Village

Sanitation Facility in coming three years. Work is in progress in Bankibahal, Chikatmati A & B, Laing

Colony and Kapatmunda villages.

• In the third phase, under Mission project 20 villages in Kuarmunda Blo

the project in coming three years. Work is in progress in ten villages.

• Under Swachh Vidyalaya Abhiyan, 247 no. of toilets as per Ministry of Human Resource Development

(MHRD) department have been constructed in Rourkela Munic

Gurundia Block area.

• Additionally 81 no. of toilets have been taken up for various schools of Bisra Block and Rourkela

Municipality area.

• Solar powered drinking water system at Jaidega has been installed.

INCOME GENERATION & LIVELIHOOD:

Distribution of chicks under Backyard Poultry project to 25 households in Jamsera village through

Under employability skills enhancement programs in health

sector, the training programs conducted at IGH included

Medical Attendant Training

Advanced Specialised Nursing Training

Advanced Specialised Physiotherapy Training

Audiology & speech therapy Training

Anaesthesia/OT assistant Training

Data entry operator/Medical transcription training

Hospital administration training

WATER SUPPLY & SANITATION :

Sanitation Project:

First phase of the project has been completed in five peripheral villages –


In the second phase, 12 Model Steel Villages of RSP have been identified for taking up Water &


Colony and Kapatmunda villages.

In the third phase, under Mission project 20 villages in Kuarmunda Block are to be covered under

the project in coming three years. Work is in progress in ten villages.

Under Swachh Vidyalaya Abhiyan, 247 no. of toilets as per Ministry of Human Resource Development

(MHRD) department have been constructed in Rourkela Municipality, Bisra Block, Nuagaon Block and

Additionally 81 no. of toilets have been taken up for various schools of Bisra Block and Rourkela

Solar powered drinking water system at Jaidega has been installed.

27

project to 25 households in Jamsera village through

– Chutiatola, Dumerjore,


s of RSP have been identified for taking up Water &


ck are to be covered under

Under Swachh Vidyalaya Abhiyan, 247 no. of toilets as per Ministry of Human Resource Development

ipality, Bisra Block, Nuagaon Block and

Additionally 81 no. of toilets have been taken up for various schools of Bisra Block and Rourkela

28

7. SPORTS & CULTURE:

• SAMVARDHAN (Rural Sports):

• The Inter Block Semifinal & Final matches (Men’s Football) were conducted during 25-27 Sept., 2015 at

Ispat Stadium, Rourkela where 8 village teams-Men (the Champion & Runners Up teams selected in

the four Block level tournaments) and 4 village teams-Women participated.

8. WOMEN EMPOWERMENT :

• Handloom Centre: Handloom training is continuing at the Handloom Centre, Sector-2. The girls from

peripheral areas are being trained in identifying yarn, separation of hank, finding & joining loose ends,

usage of Chatta & Asari, Bobbin & Charkha, Bobbin machine, Warping Machine, starching, reed joining,

sizing, dyeing, weft lining, reed fitting in looms, weaving, badhi preparation, tie & dye, weaving. The

trainees are now able to weave handkerchieves, bedsheets, and different types of fabrics including

sarees.

• Project Kishori (Science & Technology Empowerment of village women): The project is continuing in 50

peripheral villages. 50 Women Resource Centres have been created. 12 training programs in different

modules such as leadership, group management, training methodology & evaluation artificial jewellery,

bamboo crafts, mushroom cultivation, handicrafts, paper crafts health and hygiene, women’s rights,

land and water management, Common Facility Centre Orientation etc. were conducted for the

beneficiaries.

• Different technologies for promoting group and individual enterprises like Puffed Rice Mills, Chow

making, Food Processing, Arts and Crafts, Goat Farming, Tent House, Sanitary Napkin have been

operational in villages.

• The products of WRCs and Handloom Centre were put up for exhibition-cum-sale in Pallishree Mela-

2015 at Rourkela.

• Annual Workshops were conducted on 23rd

& 29th Feb. 2016 whereby the representatives from WRCs

& RSP & Block Officers were present.

29

• A White Phenyl Production Center has been established at Deepika Mahila Jagruti Sansthan, Sec-2 in

September, 2015.

• A low cost Sanitary Napkins Production Center has been established at Deepika Mahila Jagruti

Sansthan, Sec-2 in April, 2015.

9. AWARDS & ACCOLADES:

• RSP was conferred with the prestigious Think CSR Leadership Award-2015 at Bhubaneswar, for the third

year in a row.

• RSP bagged the prestigious OTV CSR Award-2015 at Bhubaneswar, under Water & Sanitation category.

• RSP bagged the prestigious Greentech CSR Gold Award-2015 at Hyderabad, for its outstanding

contributions in the field of CSR.

• RSP was felicitated by the Koshala Horizon group of newspapers in a program held at Rourkela in October,

2015, for RSP’s outstanding contributions in the field of CSR.

• The Times of India Award for Trendsetters in CSR conferred at Bhubaneswar in 2015.

11. MISCELLANEOUS :

• A Baseline study, perception study & need assessment study is underway through NABCONS to help

structure future CSR projects.

• 2 lakhs saplings were distributed among people and planted in the peripheral areas.

• Plantation of 35000 saplings in an open area near Vedvyas has been taken up through Forest

Department.

• Vehicles have been provided to Puri Police for public benefit.

• Awards under Employees’ Volunteerism scheme conferred on 15th

August 2015 under group and

individual categories.

• A web link for CSR has been provided on RSP portal.

30

Annexure-18

Special Noise Monitoring at Ambient Air Stations at Ground Level (Octobar -March, 2016)

LOCATION Min. / Max Noise Level in dB(A)

EED Building

Min. 71.4

Max. 71.8

RDCIS Building

Min. 72.2

Max. 72.8

PMPH Building

Min. 72.4

Max. 73.7

BOD Building

Min. 73.1

Max. 73.9

TOP#2 Admn. Building

Min. 73.3

Max. 74.2

OBBP Admn. Building

Min. 72.9

Max. 73.7

Norm 75 dB(A)

31

Annexure-19

Work zone dust special monitoring (Octobar -March, 2016)

SN. Department Location of monitoring Date of

Monitoring

PM10 Dust

concentration in

mg/m3

Noise

dB(A)

1.

Coke Oven

Battery#6

Ram car side 22/01/2016 1.762 80

2. Guide car side 22/01/2016 0.752 71

3. Infront of Control room on

road 23/01/2016 1.9241 74

4. CDCP area 23/01/2016 0.893 80

5. COB#6 oven top 21/01/2016 0.544 76

6.

Coke Oven

Battery#4

Ram car side 10/02/2016 2.273 81

7. Guide car side 10/02/2016 2.892 74

8. Quenching tower area 11/02/2016 2.974 80

9. Oven top 11/02/2016 3.932 81

10.

Blast

Furnace#5

Cast House during tapping

-- SMS#2 side 08/01/2016 2.216 75

11. Cast House during tapping

– SP#2 side 08/01/2016 2.542 74

12 Entrance to Cast House 08/01/2016 1.182 73

13 Sintering

Plant#3 Sinter machine floor 16/02/2016 2.893 68

32

Annexure-20

Expenditure on various Pollution Control Systems installed in different plant units

SN. Department Pollution Control Equipment installed Expenditure in Rs.

Lakhs

1.

Coke Oven Battery#6

Land Based Pushing Emission Control

System

44000

2. Multi Cyclone and Bag Houses for CDCP

3. Dust suppression system in Wagon Tippler

4. Wet fog dust suppression system in coke

handling system

5. Zero leak doors

6. HPALA system and onmain charging

7. Door and Door frame cleaning machines

8. H2S recovery system

9. Heat recovery in CDCP for power generation

through Back Pressure Turbine.

10.

Sintering Plant#3

Process ESPs – 2 units

4700 11. Plant De-dusting ESP

12. Bag houses for lime unit

13. Bag house for granulator

14.

Blast Furnace#5

Cast House De-fuming systems - 2 no. of

Electro Static Precipitators

8000

15. Stock House de dusting system – ESP

16. Wet fog dust suppression system

17. Dust catcher

18. Wet scrubber

19. Clarifiers – 2 nos.

20. Belt press systems – 2nos.

21.

BOF#3 & Caster#3 in

Steel Melting

Shop#2

Dog House with 2 no. of ESPs

12000

22. 2 no. of Bag Houses for LHF#2A & #2B

23. ESP for LHF#3

24. Bowl classifier

25. Clarifiers

26. Belt press systems

33

SN. Department Pollution Control Equipment installed

Expenditure in Rs.

Lakhs

27.

New Plate Mill

Scale pit with Oil skimmers

10

28. Sedimentation tank with Oil skimmer – 2

sets

29. Pressure Filters

30. Clarifloculator

31. Sludge drying bed – 2 compartments

32. Calcining Plant#2

Expansion Bag Houses – 6 nos. 10

33. OBBP Expansion Dry fog dust suppression systems 500

Total 61600

34

Annexure-21

List of ESPs installed in different departments and PG Test Status

SN. ESP located at PG Test carried out Efficiency

1) Sintering Plant#3 – Process ESP Yes 99.9%

2) Sintering Plant#3 - Plant Dedusting ESP Yes 99.8%

3) Blast Furnace No.5 – Cast House

Defuming system – 2 nos. Yes 99.8%

4) Blast Furnace No.5 – Stock House Yes 99.6%

5) Captive Power Plant#1 – ESP provided to

MP Boiler#3 Yes 99.6%


HP Boiler#5 Yes 99.5%


HP Boiler#6 Yes 99.5%

35

Annexure-22

Microfine dust generation from ESPs of Expansion Project

1) SP#3 Process ESPs -- 30 TPD

2) SP#3 Plant de-dusting ESP – 15 TPD

3) BFc Stock House ESP -- 15 TPD

4) BFc Cast House ESPs -- 15 TPD

5) SMS#2 LHF#3 ESP – 5 TPD

6) SMS#2 Dog House ESP – 20 TPD

Total dust generation -- 100 TPD

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