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Gauge Blocks

Steel Gauge Block SetsPage 368

Steel individual Gauge BlocksPage 376

CERA Gauge Block SetsPage 378

CERA Individual Gauge BlocksPage 381

Special Gauge BlocksPage 382

Accessories for Gauge BlocksPage 384

The prices listed are suggested retail prices (valid until 31st May 2014). All products to be sold to commercial customers. Therefore VAT is not included. Product illustrations are without obligation. Product descriptions, in particular any and all technical specifications, are only binding when explicitly agreed upon.

367

Gauge Blocks Overview

Series 516

Precision gauge blocks are the primary standards vital to dimensional quality control in the manu-facture of parts. Mitutoyo offers an extensive selection of gauge blocks available in a choice of rectangular or square, metric or inch, and steel or ceramic types.

AccuracyGauge blocks offered by Mitutoyo guarantee such a high accuracy that users can use them com-plete confidence. Needless to say, Mitutoyo has established a traceability system for our measure-ment products, up to the Metrology Management Center of the National Institute of Advanced Industrial Science and Technology (AIST) and we have been certified by the Japanese government as an accredited laboratory.

WringingThe lapping technique is one of Mitutoyo’s specialties. Our advanced technique, developed over more than a half century, enables us to achieve the best flatness and surface roughness needed for gauge blocks and thus maximize the wringing force.

Abrasion Resistance and Dimensional Stability of Steel blocksHigh-carbon high-chrome steel is employed to satisfy a variety of the material characteristics re-quired for gauge blocks. Our advanced heat treatment technology for steel blocks, which involves repeated high and low temperature cycles, simultaneously achieves excellent abrasion resistance and reduces change in length over time to the minimum.

CERA BlocksCERA blocks are made of a ceramic material with a superior surface finish, created by Mitutoyo’s ultra-precision machining techniques, that provides a premium quality block. 1. Corrosion ResistantAnti-corrosion treatment is not required when handled normally (i.e. with fingers), resulting in simple maintenance and storage.2. No Burrs Caused by Dents, etc.Since the CERA Block is very hard, it will not scratch and is highly resistant to burrs. If a burr is formed, it can easily be removed with a ceramic deburring stone (Ceraston).3. Abrasion ResistantCERA Blocks have 10 times the abrasion resistance of steel gauge blocks.4. Dimensionally StableCERA Blocks are free from dimensional change over time.5. Sizes Clearly MarkedBlack characters, indicating the nominal length, are inscribed by laser and are clearly visible against the white surface of the block.6. Non-magnetic Nature Prevents Steel Swarf Contamination7. High Wringing ForceSuperior flatness and surface finish8. Superior Material Characteristics of CERA Block

CERA Blocks

CERA Blocks - Abrasion Resistant

CERA Blocks - Non magnetic

Selecting Gauge Blocks• Gauge blocks are designed to offer the construction

of practically any size, within the range of a set, using the minimum number of blocks. Long block sets are available if a longer length is required than is provided by the standard sets.

• Gauge block sets should be selected in accordance with the minimum length step required. Wear block sets should be used if the application is likely to involve rapid wear of the end blocks in a stack (and the minimum sizes required allow this). This will preserve the life of the set by confining wear to the wear blocks, whose cost of replacement is far less than that of a complete set.

• If a set containing a large number of gauge blocks is selected, the number of gauge blocks required for any particular length may be reduced and the number of combinations is increased. Accuracy will be retained and wear will be reduced.

• Dedicated gauge block sets for micrometer inspection and caliper inspection are available.

368 The prices listed are suggested retail prices (valid until 31st May 2014). All products to be sold to commercial customers. Therefore VAT is not included. Product illustrations are without obligation. Product descriptions, in particular any and all technical specifications, are only binding when explicitly agreed upon.

Gauge Blocks Overview

Differences in the dimension between some materials and steel that are obtained when

measuring testpieces with a length of 100 mm at each temperature.

Series 516

9. Closest Expansion Coefficient to SteelThe thermal expansion coefficient of a CERA Block is quite similar to that of a steel gauge block.10. Highly Resistant to Dropping and ImpactThe CERA Block material is one of the toughest ceramics. It is extremely difficult to crack a CERA block in normal use.

Grade and ApplicationThe following information can be used to select the gauge block grade according to usage (speci-fied by DIN861, BS4311, JIS B 7506 and EN ISO 3650).Grade 2:These gauge blocks are intended for shop floor use to set and calibrate fixtures as well as precision instruments.Grade 1:This grade is used within an inspection area to verify the accuracy of plug and snap gauges as well as for setting electronic measuring devices.Grade 0:These higher accuracy gauges are intended for use within a controlled environment by skilled in-spection staff. Mainly used as reference standards for setting high precision measuring equipment and for the calibration of lower grade gauge blocks.Grade K:Gauge blocks of this accuracy are intended for use within a temperature controlled inspection room or calibration laboratory. They should be used as masters with certificates against other gauge blocks which are calibrated by comparison.

CertificatesILACThe International Laboratory Accrediation Cooperation is an international cooperation of laborato-ry and inspection accrediation bodies. The member bodies signed the ILAC MMutual Recognition Arrangement (MRA) which guarantees a cross approval of certificates from accredited laboratories from other countries. The Signatories to the ILAC arrangement are almost all European countries.

JCSSMitutoyo Gauge Block Sets can be delivered with a JCSS Certificate of Calibration (Japan Calibra-tion Service System). A JCSS Certificate of Calibration is comparable with e.g. DAkks, COFRAC, RvA or UKAS Certificate of Calibration. Refer to ILAC this calibration result may be accepted interna-tionally.


369

Steel Gauge Block Set - 1 mm Base

Series 516 - 1 Base

This table shows the most popular configurations for this type of set. For de-tails of other configurations available please contact Mitutoyo.

Inspection certificate

Steel 112-block set Steel 103-block set Steel 47-block set

Blocks per Set

Block allocationNo. Grade Size Step Quantity

122 516-597-10516-598-10516-599-10

012

1.00051.001 - 1.0091.01 - 1.491.6 - 1.90.5 - 24.530 - 10025, 75

-0.0010.010.10.510-

194944982

112 516-938-10516-939-10516-940-10

012

1.00051.001 - 1.0091.01 - 1.490.5 - 24.525 - 100

-0.0010.010.525

1949494

103 516-942-10516-943-10516-944-10

012

1.0051.01 - 1.490.5 - 24.525 - 100

-0.010.525

149494

87 516-946-10516-947-10516-948-10

012

1.001 - 1.0091.01 - 1.490.5 - 9.510 - 100

0.0010.010.510

9491910

47 516-958-10516-959-10516-960-10

012

1.0051.01 - 1.091.1 - 1.91 - 2425 - 100

-0.010.1125

199244

47 516-962-10516-963-10516-964-10

012

1.0051.01 - 1.191.2 - 1.91 - 910 - 100

-0.010.1110

1198910

46 516-995-10516-996-10516-997-10

012

1.001 - 1.0091.01 - 1.091.1 - 1.91 - 910 - 100

0.0010.010.1110

999910

32 516-966-10516-967-10516-968-10

012

1.0051.01 - 1.091.1 - 1.91 - 910 - 3060

-0.010.1110-

199931

8 516-115-10516-116-10516-117-10

012

25 - 200 25 8

Specifications

Accuracy EN ISO 3650

Inspection Certificate


Steel Gauge Block Set - 1 mm Base with JCSS Certificate

Specifications


Steel 112-block set

Steel 103-block set

Steel 47-block set

JCSS Calibration Certificate

These Gauge Block Sets are delivered with a JCSS Calibration Certificate (Japan Calibration Service

System).A JCSS Certificate of Calibration is comparable with

e.g. DAkkS COFRAC, RVA or UKAS Certificate of Calibration.

This calibration result is accepted internationally.

Series 516 - 1 Base

This table shows the most popular configurations for this type of set.For details of other configurations available please contact Mitutoyo.

Calibration certificate

Blocks per Set


122 516-596-60516-597-60516-598-60516-599-60

K012

1.00051.001 - 1.0091.01 - 1.491.6 - 1.90.5 - 24.530 - 10025, 75

-0.0010.010.10.510-

194944982

112 516-937-60516-938-60516-939-60516-940-60

K012

1.00051.001 - 1.0091.01 - 1.490.5 - 24.525 - 100

-0.0010.010.525

1949494

103 516-941-60516-942-60516-943-60516-944-60

K012

1.0051.01 - 1.490.5 - 24.525 - 100

-0.010.525

149494

87 516-945-60516-946-60516-947-60516-948-60

K012

1.001 - 1.0091.01 - 1.490.5 - 9.510 - 100

0.0010.010.510

9491910

47 516-957-60516-958-60516-959-60516-960-60

K012

1.0051.01 - 1.091.1 - 1.91 - 2425 - 100

-0.010.1125

199244

47 516-961-60516-962-60516-963-60516-964-60

K012

1.0051.01 - 1.191.2 - 1.91 - 910 - 100

-0.010.1110

1198910

46 516-994-60516-995-60516-996-60516-997-60

K012

1.001 - 1.0091.01 - 1.091.1 - 1.91 - 910 - 100

0.0010.010.1110

999910

32 516-965-60516-966-60516-967-60516-968-60

K012

1.0051.01 - 1.091.1 - 1.91 - 910 - 3060

-0.010.1110-

199931

8 516-701-60516-702-60516-703-60516-704-60

K012

125 - 175200 - 250300 - 500

2550100

323

8 516-115-60516-116-60516-117-60

012

25 - 200 25 8


371

Steel Gauge Block Set - 2 mm Base

Series 516 - 2 Base

The 2mm-based gauge block, which take the base of the minimum length step as 2mm, are easy to handle and will not warp, as compared to the 1mm-based gauge blocks. Inspection certificate

Steel 88-block set Steel 33-block set

Blocks per Set


88 516-503-10 1 1.00052.001 - 2.0092.01 - 2.490.5 - 9.510 - 100

-0.0010.010.510

19491910

46 516-507-10516-508-10

12

2.001 - 2.0092.01 - 2.092.1 - 2.91 - 910 - 100

0.0010.010.1110

999910

33 516-510-10516-511-10516-512-10

012

2.0052.01 - 2.092.1 - 2.91 - 910 - 3060, 100

-0.010.1110-

199932

Specifications


Inspection Certificates

Steel Gauge Block Set - Thin Blocks

Series 516

• Thin block set, 0,001 mm step, 0,05 mm step

Ordering example: To order an ISO Standard 18-block grade 1 set with calibration certificate, choose No. 516-975-60.

InspectionCertificate

CalibrationCertificate

Blocks per Set

Standard / grade available and Suffix No. * Block allocationNo. ISO/DIN/JIS Size Step Quantity

18 516-974516-975516-976

(Grade 0): -X0(Grade 1): -X0(Grade 2): -X0

0.991 - 0.9991.001 - 1.009

0.0010.001

99

9 516-981516-982516-983516-984

(Grade K): -X0(Grade 0): -X0(Grade 1): -X0(Grade 2): -X0

1.001 - 1.009 0.001 9

9 516-985516-986516-987516-988


0.991 - 0.999 0.001 9

9 516-990516-991516-992

(Grade 0): -XO(Grade 1): -XO(Grade 2): -XO

0.10 - 0.50 0.05 9

Specifications


Steel 18-block set


Carbide Wear Block SetSpecifications



Series 516 - Carbide Wear Block sets


Carbide 2-block set

Protection gauge blocks (highlighted in grey above) are placed at each end of the gauge block stack to absorb the wear caused by contact with

workpieces.

Blocks per Set


2 516-807-10516-806-10

01

1 - 2

2 516-803-10516-802-10

01

2 - 2


373

Steel Micrometer Inspection Gauge Block Set

Series 516

Calibrationcertificate

Inspectioncertificate

With calibration certificateBlocks per Set

Block allocationNo. Grade Calibration/Standard applications

10 516-580-60516-581-60516-582-60

012

For Micrometer with 2 mm spindle pitch. (QuantuMike)

2.2, 4.8, 7.8, 10.4, 12, 15.2, 17.4, 19.6, 22.6, 25 mm

10 516-106-60516-107-60516-108-60

012

EN ISO 3611DIN 863 (1999)VDI/VDE/DGQ 2618

2.5, 5.1, 7.7, 10.3, 12.9, 15, 17.6, 20.2, 22.8, 25 mm, optical parallel (thickness = 12 mm)

10 516-135-60516-136-60516-137-60

012


2.5, 5.1, 7.7, 10.3, 12.9, 15, 17.6, 20.2, 22.8, 25 mm, Micro Checker, optical parallel (thickness = 12 mm)

With inspection certificateBlocks per Set


10 516-580-10516-581-10516-582-10

012

For Micrometer with 2 mm spindle pitch. (QuantuMike)

2.2, 4.8, 7.8, 10.4, 12, 15.2, 17.4, 19.6, 22.6, 25 mm

10 516-106-10516-107-10516-108-10

012



10 516-135-10516-136-10516-137-10

012

EN ISO 3611DIN 863 (1999)VDI/VDE/ DGQ 2618


Specifications


516-581-10

Micro checker(See separate entry later in this chapter for a detailed description)

Steel Caliper Inspection Gauge Block Set

Series 516



Block allocationNo. Grade Mass Calibration/Standard applications

4 516-526-10516-527-10

12

1.721.72

EN ISO 13385-1 4 blocks : 10, 30, 50, 125 mm, setting ring (Ø4 mm, Ø10 mm), pin gauge (Ø 10 mm), glove

3 516-124-10516-125-10

12

1.721.72

DIN 862 (1988)VDI/VDE/DGQ 2618

3 blocks : 30, 41.3, 131.4 mm, setting ring (Ø4 mm, Ø25 mm), glove

516-526

516-124


Micrometer Inspection Gauge Block StandSeries 516 - Micro Checker

This micro checker offers you the following benefits• For securely holding a stack of gauge blocks to be used for micrometer inspection.• Can be used vertically and horizontally.• Parallelism of micrometer measuring faces is checked by optical parallel which can be attached

to the stand for convenience in handling.

Metric Micro Checker (stand only)

No. Applicable gauge block setsApplicable gauge block size

[mm]

516-607516-106-xx, 516-107-xx, 516-108-xx,516-156-xx, 516-157-xx, 516-158-xx

2.5, 5.1, 7.7, 10.3, 12.9, 15, 17.6, 20.2, 22.8, 25


375

Steel Metric Individual Gauge Block

Metric Blocks ≤ 1.19 mm

Ordering example: To order a 0.1mm ISO Standard grade 1 block with JCSS calibration certificate, choose No. 611821-036.



Length[mm] No.

0.1 6118210.11 6118600.12 6118610.13 6118620.14 6118630.15 6118220.16 6118640.17 6118650.18 6118660.19 6118670.2 611823

0.21 6118680.22 6118690.23 6118700.24 6118710.25 6118240.26 6118720.27 6118730.28 6118740.29 6118750.3 611825

0.31 6118760.32 6118770.33 6118780.34 6118790.35 6118260.36 6118800.37 6118810.38 6118820.39 6118830.4 611827

0.41 6118840.42 6118850.43 6118860.44 6118870.45 6118280.46 6118880.47 6118890.48 6118900.49 6118910.5 611506

0.51 6118920.52 611893

For prices please refer to the online catalogue

Length[mm] No.

0.53 6118940.54 6118950.55 6118960.56 6118970.57 6118980.58 6118990.59 6119000.6 611901

0.61 6119020.62 6119030.63 6119040.64 6119050.65 6119060.66 6119070.67 6119080.68 6119090.69 6119100.7 611911

0.71 6119120.72 6119130.73 6119140.74 6119150.75 6119160.76 6119170.77 6119180.78 6119190.79 6119200.8 611921

0.81 6119220.82 6119230.83 6119240.84 6119250.85 6119260.86 6119270.87 6119280.88 6119290.89 6119300.9 611931

0.91 6119320.92 6119330.93 6119340.94 6119350.95 611936


Length[mm] No.

0.96 6119370.97 6119380.98 6119390.99 611940

0.991 6115510.992 6115520.993 6115530.994 6115540.995 6115550.996 6115560.997 6115570.998 6115580.999 611559

1 6116111.0005 6115201.001 6115211.002 6115221.003 6115231.004 6115241.005 6115251.006 6115261.007 6115271.008 6115281.009 6115291.01 6115611.02 6115621.03 6115631.04 6115641.05 6115651.06 6115661.07 6115671.08 6115681.09 6115691.1 611570

1.11 6115711.12 6115721.13 6115731.14 6115741.15 6115751.16 6115761.17 6115771.18 6115781.19 611579



Specifications



JCSS Calibration Certificate

These Gauge Block Sets are delivered with a JCSS Certificate of Calibration (Japan Calibration Service System).A JCSS Certificate of Calibration is comparable with e.g. DAkkS COFRAC, RVA or UKAS Certificate of Calibration.This calibration result is accepted internationally.


Steel Metric Individual Gauge Block

mm

92123

9 -0.2-0.05

30-0

.3 0

L 0.1mm - 5.5mm

Nominal length: 0.1 mm - 5.5 mmmm

mm

92123

L9 -0.2

-0.05

30

-0

.3

0

6mm - 10mm

Nominal length: 6 mm - 10 mm

mm

mm

92123

9 -0.2

-0.05

35

-0

.3

0

L 10.3mm - 100mm

Nominal length: 10.3 mm - 100 mm

mm

9 -0.2

-0.05

35

-0

.3

0

250.5250.5

x0.211x0.211

L

2-Ø10

125mm - 1000mm


Metric Blocks ≤ 1000 mm



Length[mm] No.

1.2 6115801.21 6115811.22 6115821.23 6115831.24 6115841.25 6115851.26 6115861.27 6115871.28 6115881.29 6115891.3 611590

1.31 6115911.32 6115921.33 6115931.34 6115941.35 6115951.36 6115961.37 6115971.38 6115981.39 6115991.4 611600

1.41 6116011.42 6116021.43 6116031.44 6116041.45 6116051.46 6116061.47 6116071.48 6116081.49 6116091.5 6116411.6 6115161.7 6115171.8 6115181.9 6115192 611612

2.0005 6116902.001 6116912.002 6116922.003 6116932.004 6116942.005 6116952.006 6116962.007 6116972.008 6116982.009 6116992.01 6117012.02 6117022.03 6117032.04 6117042.05 6117052.06 6117062.07 6117072.08 6117082.09 6117092.1 611710

2.11 6117112.12 6117122.13 6117132.14 611714


Length[mm] No.

2.15 6117152.16 6117162.17 6117172.18 6117182.19 6117192.2 611720

2.21 6117212.22 6117222.23 6117232.24 6117242.25 6117252.26 6117262.27 6117272.28 6117282.29 6117292.3 611730

2.31 6117312.32 6117322.33 6117332.34 6117342.35 6117352.36 6117362.37 6117372.38 6117382.39 6117392.4 611740

2.41 6117412.42 6117422.43 6117432.44 6117442.45 6117452.46 6117462.47 6117472.48 6117482.49 6117492.5 6116422.6 6117502.7 6117512.8 6117522.9 6117533 611613

3.5 6116434 611614

4.5 6116445 611615

5.1 6118505.5 6116456 611616

6.5 6116467 611617

7.5 6116477.7 6118518 611618

8.5 6116489 611619

9.5 61164910 611671

10.3 61185210.5 61165011 611621


Length[mm] No.

11.5 61165112 611622

12.5 61165212.9 61185313 611623

13.5 61165314 611624

14.5 61165415 611625

15.5 61165516 611626

16.5 61165617 611627

17.5 61165717.6 61185418 611628

18.5 61165819 611629

19.5 61165920 611672

20.2 61185520.5 61166021 611631

21.5 61166122 611632

22.5 61166222.8 61185623 611633

23.5 61166324 611634

24.5 61166425 611635

25.25 61175430 61167335 61175540 611674

41.3 61185745 61175650 61167560 61167670 61167775 61180180 61167890 611679

100 611681125 611802

131.4 611858150 611803175 611804200 611682250 611805300 611683400 611684500 611685600 611840700 611841750 611842800 611843900 611844

1,000 611845 For prices please refer to the online catalogue

For prices please refer to the online catalogue The prices listed are suggested retail prices (valid until 31st May 2014). All products to be sold to commercial customers. Therefore VAT is not included. Product illustrations are without obligation. Product descriptions, in particular any and all technical specifications, are only binding when explicitly agreed upon.

377

CERA Gauge Block Set

Series 516 - 1 Base

Ordering example: To order an ISO Standard 112-block grade 1 set with JCSS calibration certificate choose 516-339-60. Calibration

certificateInspection certificate

Blocks per Set


112 516-337516-338516-339516-340


1.00051.001 - 1.0091.01 - 1.490.5 - 24.525 - 100

-0.0010.010.525

1949494

103 516-341516-342516-343516-344


1.0051.01 - 1.490.5 - 24.525 - 100

-0.010.525

149494

88 516-370516-371516-372

(Grade 0): -X0(Grade 1): -X0(Grade 2): -X0

1.00051.001 - 1.0091.01 - 1.490.5 - 9.510 - 100

-0.0010.010.510

19491910

87 516-345516-346516-347516-348


1.001 - 1.0091.01 - 1.490.5 - 9.510 - 100

0.0010.010.510

9491910

76 516-349516-350516-351516-352


1.0051.01 - 1.490.5 - 9.510 - 4050 - 100

-0.010.51025

1491943

56 516-353516-354516-355516-356


0.51.001 - 1.0091.01 - 1.091.1 - 1.91 - 2425 - 100

-0.0010.010.1125

1999244

47 516-357516-358516-359516-360


1.0051.01 - 1.091.1 - 1.91 - 2425 - 100

-0.010.1125

199244

47 516-361516-362516-363516-364


1.0051.01 - 1.191.2 - 1.91 - 910 - 100

-0.010.1110

1198910

46 516-394516-395516-396516-397


1.001 - 1.0091.01 - 1.091.1 - 1.91 - 910 - 100

0.0010.010.1110

999910

34 516-178516-179516-180516-181


1.00051.001 - 1.0091.01 - 1.091.1 - 1.91 - 510

-0.0010.010.11-

199951

32 516-365516-366516-367516-368


1.0051.01 - 1.091.1 - 1.91 - 910 - 3060

-0.010.1110-

199931

8 516-731516-732516-734516-733

(Grade K): -XO(Grade 0): -XO(Grade 2): -XO(Grade 1): -XO

125 - 175200 - 250300 - 500

2550100

323

Specifications


Suffix No. 1: Not available for Grade K sets.

CERA 112-block set

CERA 56-block set

CERA 32-block set


CERA Gauge Block Set - Thin BlocksSpecifications


Suffix No. 1: Not available for Grade K sets.

Series 516 - 0.001 step

These block sets offer you the following benefits:• Thin block set, 0.001mm step.• Ordering example: To order an ISO Standard 18-block grade 1 set

with calibration certificate, choose 516-375-60.Calibration certificate


CERA 18-block set CERA 9-block

Blocks per Set


18 516-373516-374516-375516-376


0.991 - 0.9991.001 - 1.009

0.0010.001

99

9 516-381516-382516-383516-384


1.001 - 1.009 0.001 9

9 516-385516-386516-387516-388


0.991 - 0.999 0.001 9

CERA Wear Block SetSpecifications


Mitutoyo Gauge Blocks and Inspection Certificates

A Inspection Certificate is furnished with all Mitutoyo gauge blocks with a serial number on the

box (in the case of sets) and an identification number on each block. The deviation of each block

from nominal length, at the time of inspection, is stated. For this inspection, each gauge block is

measured relative to the upper level master using a gauge block comparator. Grade K gauge blocks are

measured by a primary measurement method using an interferometer.

Series 516 - Cera Wear block sets


CERA 2-block set

Protection gauge blocks (highlighted in grey above) are placed at each end of the gauge block stack to absorb the wear caused by contact with workpieces.

Blocks per Set


2 516-832-10516-833-10

01

1 - 2

2 516-830-10516-831-10

01

2 - 2


379

CERA Micrometer Inspection Gauge Block Set

Series 516



With calibration certificateBlocks per Set


10 516-390-60516-391-60516-392-60

012

Especially for Micrometer with 2 mm spindle pitch (QuantuMike)

2.2, 4.8, 7.8, 10.4, 12, 15.2, 17.4, 19.6, 22.6, 25 mm

10 516-156-60516-157-60516-158-60

012



10 516-185-60516-186-60516-187-60

012





10 516-390-10516-391-10516-392-10

012

Especially for Micrometer with 2 mm spindle pitch. (QuantuMike)

2.2, 4.8, 7.8, 10.4, 12, 15.2, 17.4, 19.6, 22.6, 25 mm

10 516-156-10516-157-10516-158-10

012



10 516-185-10516-186-10516-187-10

012



Specifications


516-391-10

Micro checker 516-607applicable gauge block sets516-156, 516-157, 516-158

CERA Caliper Inspection Gauge Block Set

Series 516


Blocks per Set

Block allocationNo. Grade Mass Calibration/Standard applications

4 516-566-10516-567-10

12

1.721.72

EN ISO 13385-1 4 blocks : 10, 30, 50, 125 mm, setting ring (Ø4 mm, Ø10 mm), pin gauge (Ø 10 mm), glove

3 516-150-10516-151-10

12

1.721.72

DIN 862 (1988)VDI/VDE/DGQ 2618

3 blocks : 30, 41.3, 131.4 mm, setting ring (Ø4 mm, Ø25 mm), glove

516-566-10


CERA Individual Gauge BlockSpecifications


mm

92123

9 -0.2

-0.05

30

-0

.3

0

L 0.1mm - 5.5mm

Nominal length: 0.1 mm - 5.5 mm

mm

mm

92123

L9 -0.2

-0.05

30

-0

.3

0

6mm - 10mm

Nominal length: 6 mm - 10 mmmm

mm

92123

9 -0.2

-0.05

35

-0

.3

0

L 10.3mm - 100mm

Nominal length: 10.3 mm - 100 mm

mm

9 -0.2

-0.05

35

-0

.3

0

250.5250.5

x0.211x0.211

L

2-Ø10

125mm - 1000mm


Metric Blocks

Ordering example: To order a 0.5mm ISO Standard grade 1 block with JCSS calibration certificate, choose 613506-036.

Calibration certificate Inspectioncertificate

Length[mm] No.

0.5 6135060.991 6135510.992 6135520.993 6135530.994 6135540.995 6135550.996 6135560.997 6135570.998 6135580.999 613559

1 6136111.0005 6135201.001 6135211.002 6135221.003 6135231.004 6135241.005 6135251.006 6135261.007 6135271.008 6135281.009 6135291.01 6135611.02 6135621.03 6135631.04 6135641.05 6135651.06 6135661.07 6135671.08 6135681.09 6135691.1 613570

1.11 6135711.12 6135721.13 6135731.14 6135741.15 6135751.16 6135761.17 6135771.18 6135781.19 6135791.2 613580

1.21 6135811.22 6135821.23 6135831.24 6135841.25 6135851.26 6135861.27 6135871.28 6135881.29 613589


Length[mm] No.

1.3 6135901.31 6135911.32 6135921.33 6135931.34 6135941.35 6135951.36 6135961.37 6135971.38 6135981.39 6135991.4 613600

1.41 6136011.42 6136021.43 6136031.44 6136041.45 6136051.46 6136061.47 6136071.48 6136081.49 6136091.5 6136411.6 6135161.7 6135171.8 6135181.9 6135192 613612

2.5 6136423 613613

3.5 6136434 613614

4.5 6136445 613615

5.1 6138505.5 6136456 613616

6.5 6136467 613617

7.5 6136477.7 6138518 613618

8.5 6136489 613619

9.5 61364910 613671

10.3 61385210.5 61365011 613621

11.5 61365112 613622

12.5 613652For prices please refer to the online catalogue

Length[mm] No.

12.9 61385313 613623

13.5 61365314 613624

14.5 61365415 613625

15.5 61365516 613626

16.5 61365617 613627

17.5 61365717.6 61385418 613628

18.5 61365819 613629

19.5 61365920 613672

20.2 61385520.5 61366021 613631

21.5 61366122 613632

22.5 61366222.8 61385623 613633

23.5 61366324 61363425 613635

25.25 61375430 61367335 61375540 613674

41.3 61385745 61375650 61367560 61367670 61367775 61380180 61367890 613679

100 613681125 613802

131.4 613858150 613803175 613804200 613682250 613805300 613683400 613684500 613685




381

Gauge Blocks with a Calibrated CTE

Gauge Blocks with a Calibrated Coefficient of Thermal Expansion

These are metric gauge blocks with a calibrated coefficient of thermal expansion.They offer you the following benefits:• Mitutoyo offers top-level gauge blocks (steel and ceramic) which are superior to

K class blocks, with their quality supported by Mitutoyo‘s best technologies.• They feature an accurately calibrated thermal expansion coefficient measured

with a proprietary double-faced interferometer (DFI).• Each gauge block is calibrated for length on a highly accurate gauge block inter-

ferometer (GBI) system.• Uncertainty of thermal expansion coefficient: 0.035 x 10-6 /K (k=2).• Uncertainty of length measurement: 30 nm (k=2), for 100mm blocks.


Cera

No. AccuracyLength[mm]

613681-01B Grade K JIS/DIN/ISO 100613802-01B Grade K JIS/DIN/ISO 125613803-01B Grade K JIS/DIN/ISO 150613804-01B Grade K JIS/DIN/ISO 175613682-01B Grade K JIS/DIN/ISO 200613805-01B Grade K JIS/DIN/ISO 250613683-01B Grade K JIS/DIN/ISO 300613684-01B Grade K JIS/DIN/ISO 400613685-01B Grade K JIS/DIN/ISO 500

Steel


611681-01B Grade K JIS/DIN/ISO 100611802-01B Grade K JIS/DIN/ISO 125611803-01B Grade K JIS/DIN/ISO 150611804-01B Grade K JIS/DIN/ISO 175611682-01B Grade K JIS/DIN/ISO 200611805-01B Grade K JIS/DIN/ISO 250611683-01B Grade K JIS/DIN/ISO 300611684-01B Grade K JIS/DIN/ISO 400611685-01B Grade K JIS/DIN/ISO 500

Specifications

Accuracy Grade K JIS/DIN/ISOLength 100-500 mm

To each final dimension a factorycertificate is supplied.


ZERO CERA BlocksSpecifications

Material Ultra-low thermal expansion fine ceramic

Accuracy Grade K ISO/JIS/DINGrade*1 KStandard accessories

Inspection certificate, Calibration certificate and custom-made aluminium case

Appearance Rectangular blackCoefficient of thermal expansion*2

0 ± 0.02 x 10-6/K (at 20°C)

Density*2 2.5 g/cm3

Vickers hardness*2

826HV10 (by JIS R 1610 "Testing Method for Vickers Hardness of High Performance Ceramics")

*1 : If you require a grade other than K, please contact Mitutoyo.*2 : Value claimed by the material supplier.

Ultra-low Expansion Ceramic Gauge Blocks

These are ultra-low expansion ceramic gauge blocks.The ZERO CERA Blocks offer you the following benefits:• Thermal expansion at 20 ±1°C is less than 1/500 that of steel.• There is almost no secular change either in the dimension or coefficient of ther-

mal expansion.• You will find them light and easy to handle.• They are rust free.• They are magnetisation free.



617673-016 Grade K ISO/JIS/DIN 30617675-016 Grade K ISO/JIS/DIN 50617681-016 Grade K ISO/JIS/DIN 100617682-016 Grade K ISO/JIS/DIN 200617683-016 Grade K ISO/JIS/DIN 300617684-016 Grade K ISO/JIS/DIN 400617685-016 Grade K ISO/JIS/DIN 500617840-016 Grade K ISO/JIS/DIN 600617841-016 Grade K ISO/JIS/DIN 700617843-016 Grade K ISO/JIS/DIN 800617844-016 Grade K ISO/JIS/DIN 900617845-016 Grade K ISO/JIS/DIN 1000516-771-60 Grade K ISO/JIS/DIN Above set

Characteristics comparison of gauge block materials

ZERO CERABLOCK

Low expansionglass

CERA BLOCK Steel Tungstencarbide

Coefficient of thermal expansion (10-6/K) 0 ± 0.02 *2) *3) 0 ± 0.02 *2) *3) 9.3 ± 0.5 10.8 ± 0.5 5.5 ± 1.0

Thermal conductivity (W/m*K) 3.7 1.7 2.9 54.4 79.5

Specify gravity 2.5 2.55 6.0 7.8 14.8

Young modulus (GPa) 130 90 206 206 618

Poisson ratio 0.3 0.25 0.3 0.3 0.2

Flexural strength (3 points) (MPa) 210 143 1270 1960 1960

Fracture toughness (MPa*m1/2) 1.2 0.69 *4) 7 120 12

Vickers hardness (HV) 826 *3) 680 1350 800 1650

1) Material for Mitutoyo Products2) Value at 20°C3) Claimed value by the material supplier4) Value measured by the material supplier (reference)


383

Gauge Block Accessories

Series 516

Specially designed for long gauge blocks over 100 mm which have two coupling holes on the body.

516-605

No. Included in set

516-605

Holder A (619031)-1 pcHolder B (619032)-1 pcHolder C (619033)-1 pcHolder D (619034)-1 pcHolder E (619035)-1 pcAdapter (619036)-3 pcs

Holder base 35mm (619009)-1 pcHalf-round jaw 12mm (619013)-2 pcs

Plain jaw (619018)-2 pcsScriber point (619019)-1 pc

Holder A : 619031 Used for coupling two long gauge blocks.

mm75

619031

Holder B and C :Used for coupling two long gauge blocks together with other gauge blocks up to 35 mm(Holder B) or 140 mm Holder C). Also used for attaching jaws with two adapters.Holder B : 619032 (R max.= 90 mm- L= 126 mm)Holder C : 619033 (R max.= 200 mm- L= 236 mm)

Holder D : 619034 Used for attaching to the holder base.

mm

4065.5

619034

mm

21070 - 175

Holder E : 619035Used for attaching to the holder base together with other gauge blocks up to 125 mm. Used for attaching jaws with one adapter.

mm

35±0

.000

8

Holder base : 619009

mm

75

25

13

12±0

.000

5mm

9

Half-round jaw : 619013

mm

160

25º

9

20

Plain jaw : 619018

mm

50

9

8.5

Scriber point : 619019

Adapter : 619036


Gauge Block Accessoriesmm

L

Holder : 619002 to 619005Used to clamp plain jaws, a scriber point, etc., to a

gauge block stack.

mm

35±0

.000

8

Holder base 35 mm : 619009Acts as base for a stack of gauge blocks that carry

one of the many types of point.

Half round jaw : 619010 to 619014Used for gauging an outside or inside diameter if

used when a pair of jaws in a holder.mm

160

25º

9

20

Plain jaw : 619018

Gauges outside and inside dimensions (not inside diameters) when used as a pair of jaws in a holder.

mm

50

9

8.5

Scriber point : 619019Scribes a straight line on a workpiece a known

distance from a datum plane if used in a holder and holder base.

mm

50

60

9

8.5

Centre point : 619020Pushed into a small hole, or conical punch mark, this

point provides the pivot for scribing a circular line with a gauge block trammel assembly.

Finished surface

50

30

9

8.5

Tram point : 619021For checking distances between lines and points.

mm

LA

A

60

Triangular straight edge : 619022/619023 Can be used to indicate parallelism.

Series 619

These accessories are specially designed for long gauge blocks over 100mm which have two cou-pling holes on the body.

516-601J 516-602J

1. SetNo. Included in set

516-601J(1 x 619003; 1 x 619004; 1 x 619005; 1 x 619009; 2 x 619010; 2 x 619011; 2 x 619012; 2 x 619013;

2 x 619014; 2 x 619018; 1 x 619019; 1 x 619020; 2 x 619021; 1 x 619022; 1 x 619023)

516-602J(1 x 619002; 1 x 619003; 1 x 619004; 1 x 619005; 1 x 619009; 2 x 619010; 2 x 619011; 2 x 619012;

1 x 619019; 1 x 619020; 1 x 619022)

2. Holder

No.L

[mm]619002 15-60619003 5-100619004 15-160619005 20-250

3. Holder baseNo. Description619009 35 mm

4. Half-round jaw

No. SizeA

[mm]B

[mm]C

[mm]H

[mm]619010 Half-round jaw 2 mm 5.5 40 7.5 2 ±0.0005619011 Half-round jaw 5 mm 14 45 7.5 5 ±0.0005619012 Half-round jaw 8 mm 18.5 50 8.5 8 ±0.0005619013 Half-round jaw 12 mm 25 75 13 12 ±0.0005619014 Half-round jaw 20 mm 25 125 20.5 20 ±0.0005

5. Miscellaneous jawsNo. Description619018 Plain jaw619019 Scriber point619020 Centre point619021 Tram point

6. Triangular straight edge

No.A

[mm]619022 16619023 19.5


385

Ceraston

Accessory for Gauge Block Maintenance

This accessory for gauge block maintenance offers you the following benefits:• Alumina-ceramic abrasive stone lets you remove burrs from hard materials such as ceramics, that

ordinary stones cannot handle.• You can use them for both steel gauge blocks and CERA Blocks.

601644 601645

No. Dimensions (WxDxH)Mass[g]

601645 100 x 25 x 12 mm 110601644 150 x 50 x 20 mm 530

Removing burrs

1 Wipe any dust and oil films from the gauge block and the Ceraston (or Arkansas stone) using a solvent.2 Place the gauge block on the Ceraston so that the measuring face that has burrs is on the abrasive surface of the stone. While applying light pressure, move the gauge block to and fro about ten times (Fig. 1). Use a block rubber for thin gauge blocks to apply even pressure (Fig. 2).3 Check the measuring face for burrs with an optical flat. If the burrs have not been removed, repeat step 2. If burrs are too large, they may not be removed with an abrasive stone. If so, discard the gauge block.

Note: The abrasive surface of a Ceraston must be made flat by lapping it from time to time. After lapping the ceraston, the lapping powder must be completely removed from the surface of the stone to prevent the gauge block from being scratched.Mitutoyo does not offer Arkansas stones.

Maintenance Kit for Gauge Blocks

Series 516

This is a maintenance kit for gauge blocks that offers you the following benefits:• It includes all maintenance tools needed for the daily care and storage of gauge blocks.• It is supplied in a fitted wooden case for portable use.

No. Tools and accessories included

516-650E

Ceraston (601645): Used for removing burrs on the measuring surface.Tweezers (600004): Used for handling thin gauge blocks.

Blower brush (600005): Used for blowing dust off the measuring surface.Cleaning paper (600006): Used for wiping off rust preventive oil and contamination.

Artificial leather mat (600007): Used as a gauge block mat.Reagent bottle (600008): Bottle for wiping solution (100 ml). Solution not included.

Gloves (600009D)

Consumable spares

No. Description601645 Ceraston600004 Tweezers600005 Blower brush600006 Cleaning paper600007 Artificial leather mat600008 Reagent bottle (100 ml)

600009D Gloves


■ Definition of the MeterThe 17th General Conference of Weights and Measures in 1983 decided on a new definition of the meter unit as the length of the path traveled by light in a vacuum during a time interval of 1/299 792 458 of a second. The gauge block is the practical realization of this unit and as such is used widely throughout industry.

■ Perfect wringing of gauge blocks• Wringing should always be performed in a clean place on a soft pad - if gauge blocks slip from your hand, they will not be damaged.

• Wipe off the oil film from the gauge blocks using a soft cloth and petroleum ether.

• After this “rough” cleaning the surfaces are cleaned with a cosmetic brush rinsed with petroleum ether and then “blown free” with an air blower.

• Never use alcohol or common benzine for cleaning; common benzine contains too many impurities and alcohol always has aqueous components which may cause corrosion.

• Best-suited for wiping gauge blocks are microfiber cloths.

• Check the cleaned gauge blocks for rust and scratches.

• If there are any burrs on the measuring surface remove them carefully using a special ceraston for gauge blocks. Move the dry gauge block over the ceraston exerting very low pressure.

• In case the measuring surfaces are in good condition, but wringing is still difficult, you may wipe them with medical cotton wool - its oily components will provide a fine film thus improving the grip of the measuring surfaces

Gauge BlocksQuick Guide to Precision Measuring Instruments

2370

1534

23

mm

14

mm

2370

15

1237690

23mm

14mm

12376

23mm

1237690

a. Wringing thick gauge blocks

b.Wringing a thick gauge block to a thin gauge block

c.Wringing thin gauge blocks

Cross the gauge blocks at 90˚ in the middle of the measuring faces.

Overlap one side of a thin gauge block on one side of a thick gauge block.

To prevent thin gauge blocks from bending, first wring a thin gauge block onto a thick gauge block.

Rotate the gauge blocks while applying slight force to them. You will get a sense of wringing by sliding the blocks.

Slide the thin gauge block while pressing the entire overlapped area to align the measuring faces with each other.

Then, wring the other thin gauge block onto the first thin gauge block.

Apply an optical flat to the surface of one thin gauge block to check the wringing state.

Wipe the exposed measuring face(s) and continue building up the stack, in the same manner as above, until complete.

Finally, remove the thick gauge block from the stack.

Irregularinterference fringes

Align the measuring faces with each other.

■ Thermal Stabilization TimeThe following figure shows the degree of dimensional change when handling a 100mm steel gauge block with bare hands.

Time fingers are released

The gauge block is held with five fingers.

The gauge block is held with three fingers.

5

123456789

10 20 30 40 50 60 70

Lapse of time (minutes)

Elong

atio

n (µ

m)


387

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