step by step / lightpacking with padpak® / packaging engineeringstep by step / light he paer...

Packing with PadPak® / Packaging Engineering

Step By Step / Light

The Paper Packaging Experts™

10 BaSic tipSfor paper packagingwith youtube instruction movies

1Packing with PadPak - Packaging Engineering

Preface

Over the years Ranpak has become more than just a supplier of packaging systems.

One of the key elements of the success story of Ranpak is the offered Added Value

Services.

The Ranpak Packaging Engineering department is often challenged to pack very

specific products in PadPak packaging pads. These products are often not that easy

to pack, because they are heavy, fragile or just have a complicated shape. The last 15

years we have made hundreds of packaging examples.

This booklet shows some of these examples, categorized in industries. We tried to pick

not only interesting products, but also interesting applications of the paper. You will find

all packaging techniques possible with PadPak in the examples. The booklet will show

which converter actually was used to pack these products, but will also show alterna-

tive converters that could be used as well for these kinds of products.

On top of that we added packaging tips. 10 Basic tips to improve the quality, speed,

appearance and easiness of your package. Most packaging tips can even be found in

a small movie on YouTube. Just scan the QR code; for the digital version of this book-

let just touch the QR code.

For the digital version of this booklet, to go to a specific product, just touch the picture

of the product in the Index. It will automatically take you to the specific example.

Enjoy the booklet.

Erwin Methorst

Manager Packaging Engineering department

www.ranpakeurope.com/packagingengineering

5 6 7

21

8

3

9

4

10 11 13

14 15 16 17 18

19 20 21

22 23

Index

Steering unit Cylinder head Light Radiator Engine

Voice recorder Turbine wheel Big Shaft

24 25

Computers

China cups Aquarium Ceramic dish

26 27 28Monitor Printer Transformator Cable device

Scanner

Electronics

29

TV Screen

Basic 4 For high, flat products use 4 coils in the

corners.

Basic 5 Try to fixate

products as much as possible.

Basic 6 Use enough bottom protection packing fragile products.

Basic 7 For long narrow

products, use coils at the end.

Basic 8 Manually

creating and closing a coil.

Preface IndexBasic 1

Pad directions for square and round shaped

products.

Basic 2 Always push

product together with crossed pads.

Basic 3 A void bigger

than 8 cm, use the pads upright.

Basic 9

Determine pad density.

Basic 10 Use the flexibility

of the paper.

Audio & Video Automotive

Aviation Ceramics

Please turn over the

page

33

34 35 36 37

38 1

Honey products

Small bottles Olive oil FireplaceVacuum cleaner

Meat cutter

30 31 32Telecom Cash reader Solar inverter

39 40 41

42

Chair Drive Industrial valve

Industrial valve

Food

Houseware

Industrial

43 44 45

46

Test equipment

Light

Valve blockIndustrial valve

Instruments

Lights

147Drainage

Medical

48Arm

49Liquid container

Other

Bottles 50 151Paint bucket 52Bike front

1Battery 54Roof tile Roof tile Wheelchair53 55 56

Promotional

60 61 62 63

Tools

Mirror Wash basin China sink

64 65 66Welding spools Toys Play cabinet Helicopter

Resque cutter

Toys

67

57 58 59Trophy Frame Sign

Sanitary


Basic step of Paper Packaging

For square shaped products use diagonal crossed pads. For round shaped products use straight crossed pads.

For square products it is important to protect the corners. Therefore you should place

diagonal crossed pads exactly there where they should offer protection. For round

products the corners are not that important, because the distance between product

and box is biggest at the corners. It is better to place the pads at the spot where the

distance between product and box is smallest.

1.

Watch the video on our Academy YouTube Channel “Basic step 1 of paper packaging”


Always push product together with crossed pads in box.

Doing this you can see that the pads will form itself around the product. Pushing in the

pads first and the product after will be more difficult to get the product in.

2.



Voids bigger than 8 cm, use the pads upright.

3.

Use the strength of the “wave” in the

middle of the pad. For extra strength

use spirals and “snakes”. Use flat pads

only for small voids. To make it easy to

remember 2 pads flat okay, 3 pads flat,

use a coil instead.



For high, flat products use 4 coils in the corners of the box.

Ideal solution for products like radiators, windscreens and TV-sets. Vary the height of

the coils by playing with the density of it. Make sure that the coils on top stick out a bit.

When closing the box, the pads are slightly under pressure and therefore the product

is fixated and cushioned ideally.

4.




Try to fixate products as much as possible

By fixating products in the box, the products are packed in a better way with less

material. Fixating is the best way to save on material costs.

5.



Use enough bottom protection when packing fragile products.

Remember, if a box gets an impact, the highest chance (70%) that it will be at the

bottom (bottom corner, bottom edge or flat bottom). Therefore divide as follow: 1/3 of

the packaging material on top; 2/3 underneath the product.

6.

= Protective layer

2/3 = cushioning



For long, narrow products use small coils at the ends (and middle)

7.

Sandwiching a long product between

coils is a very fast, economic and

flexible way to secure your product.

TIPS & TrICkS

Use a coil to get the maximum

cuschioning effect of the paper

pad.

For lighter products use loose

coils, for heavy products use

dens coils.



Manually creating and closing a coil

To keep a coil together, just coil the pad to a spiral, then open up the ends of the paper

and push them into the coil. Now your coil does not open anymore.

8.




Determine pad density

The density of a coil or a snake can be adjusted to light or heavy products. Use coils or

snakes with a higher density for heavy products, a lower density for light weight products.

9.



Use the flexibility of the paper

PadPak® is a flexible packaging material. With a flat pad from the machine it is easy to

make coils, corner pads, snake pads or wrap the flat pad in between the products to

avoid contact.

10.

Packaging Examples

The Paper Packaging Experts™

13 Packing with PadPak - Packaging Engineering

Audio & Video

TV Screen

Meters of paper used: 29,5 meters 70/70 gr

3

1 2

4

65

Audio & Video

SR


Automotive

Power steering unit

Meters of paper used: 4.8 meters 70/70 gr SR

3

1 2

Aut

omot

ive


SR

Autom

otive

Cylinder head

Meters of paper used: 5.7 meters 70/70 gr

3

1 2

4

5


SR

Automotive light


Aut

omot

ive

3

1 2

4

65


Automotive radiator


3

1 2

Autom

otive

SRCC LC


Engine

Meters of paper used: 20 meters 70/70 gr

Aut

omot

ive

3

1 2

4

5

SR

Aviation

Heavy voice recorder



3

1 2

4

5

Aviation

SR

Large Turbine wheel



3

1 2

4

5

Avi

atio

n

SR

Heavy big shaft



3

1 2

4

65

Aviation

SR



Ceramics

China cups

Cer

amic

s

SRCC LC

3

1 2

4


SR

Aquarium

Meters of paper used: 12.5 meters 70/70 gr LC

3

1 2

4

5

Ceram

ics


Ceramic dish

Meters of paper used: 3 meters 70/70 gr CC LC

3

1 2

4

5

Cer

amic

s

SR



Computers

A0 scanner (1.2 meters wide)

SR

3

1 2

4

Com

puters


Monitor


3

1 2

4

Com

pute

rs

SR


Printer with extra cartridge

Meters of paper used: 16 meters 70/70 gr SR

3

1 2

4

65

Com

puters



Electronics

Transformator

SR

Elec

troni

cs

3

1 2

4

65


Cable device, computer supply


3

1 2

4

Electronics

SRCC LC

Telecom equipment



3

1 2

4

65

Elec

troni

cs

SR


Cash reader


3

1 2

4

5

Electronics

CC SR


Very heavy solar inverter

Meters of paper used: 24 meters (first three) or 21 meters (last 3) 70/70 gr SR

3

1 2

1

32

Elec

troni

cs


Meters of paper used: 1.5 meters 70 gr

Food

Honey Products

LC

3

1 2

4

65

Food


5

Small bottles


3

1 2

4

Food


Olive oil bottle


3

1 2

4

5

Food

CC

Hous

ewar

e



Houseware

Fireplace

3

1 2

4

5

SR

Vacuüm cleaner

Meters of paper used: 9 meters 70 gr


3

1 2

4

65

Houseware

LCSR


Meat cutter


3

1 2

4

65

Hous

ewar

e

SR

Houseware


Chairs


3

1 2

4

5

SR



Industrial

Drive

Indu

stria

l

3

1 2

4

65

SRCC



Industrial valve

3

1 2

4

Industrial

SR


Industrial valve

Meters of paper used: 6,25 meters 70/70 gr

3

1 2

4

5

Indu

stria

l

SR



Industrial valve

3

1 2

4

65

Industrial

SRCC


Hydraulic valve block


3

1 2

4

65

Indu

stria

l



Instruments

Test equipment

SR

3

1 2

4

Instruments


Industrial light

Meters of paper used: 3.75 meters 70/ gr

Lights

Light

s

3

1 2

4

65

CC

Medical

Drainage


Meters of paper used: 1 meters (small box), 6 meters (large box) 70/70 gr SR

3

1 2

4

65

Medical

Medical arm



3

1 2

Med

ical


Medical liquid container


3

1 2

4

65

Medical

Other

Two chemical bottles


CCMeters of paper used: 5.5 meters 70/70 gr SR

3

1 2

4

65

Oth

er


Paint bucket


3

1 2

4

5

Other


Mountain bike front suspension


3

1 2

4

65

Oth

er

Bicycle battery



3

1 2

4

Other

LC

roof tile



3

1 2

4

65

Oth

er


roof tile


3

1 2

4

5

Other

Wheelchair



3

1 2

4

65

Oth

er



Promotional

Trophy

3

1 2

4

65

Promotional

SRCCLC

Promotional frame



3

1 2

Prom

otio

nal

SRCCLC


Promotional sign

Meters of paper used: 2.1 (small box), 6 meters (large box) 50/50/50 gr

3

1 2

4

65

Promotional

SR



Sanitary

Bathroom mirror

SR

Sani

tary

3

1 2

4

5

Wash basin



3

1 2

4

5

Sanitary

SR


China sink decorative


3

1 2

4

5

Sani

tary

SR



Tools

resque cutter

SR

3

1 2

4

5

Tools

Heavy welding spools



3

1 2

4

65

Tool

s



Toys

Toys

3

1 2

4

Toys

LC SR

role play cabinet



3

1 2

4

65

Toys

SR


remote controlled helicopter


3

1 2

4

Toys

LC SRCC

Ranpak BV | T +31 455470470 | E [email protected] | www.ranpakeurope.com

step by step / lightpacking with padpak® / packaging engineeringstep by step / light he paer...

Documents