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Advancing Allografts
®
An Advancing Allografts Brief • October 2004
Sterilization of Allografts
Tissue Safety — A Major Concern in TransplantationDisease transmission and bacterial infection in
musculoskeletal transplantation continue to raise significant
concerns despite efforts to reduce health risks to transplant
recipients. Nonetheless, allograft usage among orthopedic
surgeons and neurosurgeons has risen dramatically over the
past two decades, resulting in impressive life-enhancing
benefits. In 2002 alone, nearly 1 million allografts were
distributed in the United States.
Recently, an urgent concern about allograft safety was
raised when an implant contaminated with Clostridium
sordellii caused the death of a 21-year old man. The Food
and Drug Administration (FDA) responded by proposing
requirements for Good Tissue Practices (GTPs) covering
procedures, facilities, personnel, equipment, supplies,
reagents, process and labeling controls, process changes
and validation, storage, receipt and distribution, records,
tracking, and handling of complaints.1
Current preparation methods, including screening for disease,
bacterial testing and aseptic processing, substantially reduce
risk, but do not completely eliminate the possibility of
allograft-associated infections. A more certain way to
prevent infection and preserve function is needed.
Sterilization has been proposed as one definitive method
for eliminating microorganisms without adversely affecting
the structure of transplanted tissue1. This paper explores
the current state of tissue transplantation safety and offers
an in-depth look at such new sterilization methods as
included in Allowash XG™.
First, a brief exploration of the current risk of allograft-
related infection will be helpful to understanding the
challenges involved in safe tissue transplantation.
Estimated Rates of ViremiaDemonstrate Safety LimitationHepatitis B virus (HBV), hepatitis C virus (HCV),
human immunodeficiency virus (HIV), and human
T-lymphotropic virus (HTLV) have all been transmitted by
tissue transplantation.2,3,4 According to a recent study using
data from the various review and testing procedures of
tissue-banking organizations, the estimated incidence of
viremia at the time of donation is 1 in 55,000 for HBV,
1 in 34,000 for HCV, 1 in 42,000 for HIV, and 1 in
128,000 for HTLV.5 Actual incidence rates were estimated
to be 30.118, 18.325, 12.380, and 5.586, respectively.
Thus, prevalence rates of HBV, HCV, HIV, and HTLV
infections are lower among tissue donors than in the
general population.
This finding is not surprising, since tissue donors are
chosen carefully based on medical history, physical
examination and interviews with the next of kin. This
process, however, is not as effective as face-to-face interviews
conducted with blood donors. Not surprisingly, the estimated
probability of undetected viremia at the time of tissue
donation is higher among tissue donors than among first-
time blood donors. The fact that the probability of collecting
products from a viremic donor is low, but not negligible,
remains a primary safety concern in transplantation.
In blood donation, the implementation of nucleic acid-
amplification testing of “minipools” (pools of 16 to 24
Ensuring Safety in Tissue Transplantation: The Sterilization of Allografts
By Lloyd Wolfinbarger, Jr., PhD
1
STERILIZATION OF ALLOGRAFTS
blood donations) has markedly reduced the residual
risk of viremia and transfusion-transmitted infection.
Currently, efforts are underway to implement such
testing on cadaveric samples.
Allograft — Sustained Susceptibility to Contamination Utilizing allograft tissues can increase the inherent risk of
bacterial and fungal contamination. The surgical results of
contamination can be serious, but often go unreported.6
Thus, the FDA has recently increased inspection and
enforcement of tissue donation, including the implementa-
tion of a regulatory framework for tissues. Even so, it has
been widely proposed that more stringent, comprehensive
steps be taken to promote and enhance tissue safety.7
Current Tissue Bank Methods — Major Safety LimitationsThe goal of allograft tissue processing is to provide the
safest possible material to the surgeon while preserving
the inherent tissue characteristics of the graft. Even with
adequate donor screening, however, there remains a risk
of allograft contamination. Oversight of tissue-banking
practices has become more stringent to include monitoring
by the FDA, the American Association of Tissue Banks
(AATB) and individual state agencies.
The FDA now requires preparation, validation and
written procedures to reduce the probability of
contamination during processing. The AATB publishes
quality standards for procuring tissue, processing tissue
(including time limits for retrieval), and for screening
donors, as well as publishing strict recommendations for
preservation, sterilization, preparation, evaluation and
labeling of tissues. Individual tissue banks can apply for
voluntary accreditation by meeting AATB standards,
which include aseptic techniques, microbiologic testing
(i.e., aerobic, anaerobic, and fungal preprocessing and
postprocessing cultures) and adverse outcomes reporting.
Despite these safety guides, allograft preparation procedures
could be enhanced for safety. For instance, not all tissue
banks apply for AATB accreditation. In 2002, approximately
10% of musculoskeletal allografts were processed by non-
accredited banks.1 Further, a recent investigation by Kainer
and colleagues demonstrated that infections acquired
through bacterial contamination of allografts are
underreported and have the potential for resulting in
substantial complications or death.6 The study suggests that
the current standards for processing and testing allograft
tissue need to be enhanced to prevent such life-threatening
allograft-associated infections.
As a general rule, implanted tissues are not processed with
sporicidal methods. Moreover, current regulations do not
require tissue banks to eliminate bacteria present on tissues
at the time of recovery or to use processing methods that
guarantee tissue sterility.6 Most tissue banks process
musculoskeletal allografts aseptically by treating the tissue
using various chemical, mechanical and detergent steps.
Aseptic processing is defined by the AATB as the processing
of tissue using methods to prevent, restrict or minimize
contamination with microorganisms from the environment,
processing personnel or equipment. These methods reduce
the inherent microbial bioburden present in incoming
cadaveric tissue without entirely eradicating microorganisms
that sometimes remain after aseptic processing.
The specific problem with aseptic processing is that it only
minimizes bacteria without eradicating organisms and
spores, especially in tissue that is heavily contaminated at
the time of recovery.8 To reduce bacterial contaminants,
some tissue banks suspend tissue in antimicrobial solutions.
However, these solutions may not eradicate spores, as
demonstrated by in vitro studies.6 Two sterilization methods
that can be used to eliminate spores are gamma irradiation
and treatment with ethylene oxide. However, both methods
have the potential to create technical problems with
allografts, limiting their usefulness in tissue processing.8
Further, high doses of gamma irradiation may adversely
affect the biomechanical properties of allografts.9,10,11,12
Ethylene oxide has a limited ability to penetrate tissue
and has been associated with adverse outcomes such as
synovitis13 or damage to musculoskeletal tissue, resulting
in an unacceptably high rate of mechanical failure.14
2
To investigate true eradication of risk, several banks have
developed low-temperature sterilization approaches to kill
spores, while preserving allograft biomechanical integrity
and function. Notably, such a sterilization technique is
best served when it can be validated. Using allografts,
Moore and colleagues developed a viable adaptation of
sterilization for medical devices. Specifically, these
investigators adapted AAMI/ISO 1137 Method 2B terminal
sterilization validation to musculoskeletal grafts, both
soft tissue and bone grafts, using gamma radiation. This
sterilization method determines the minimum absorbed
dose of radiation necessary to achieve a sterility assurance
level (SAL) of 10-6 for products with consistently low levels
of microbial bioburden. By achieving a validated sterility
assurance level (SAL) of 10-6 for an allograft, the FDA
permits the product to be labeled sterile. Since the
destruction of microorganisms by gamma irradiation
follows an exponential rule, the probability of survival
is a function of the following:
• The number and species of microorganisms present
on the allograft
• The lethality of the gamma irradiation process
(i.e., radiosensitivity), and
• The environment the organisms are in during the
irradiation process
SAL can be mathematically derived to define the probability
of viable microorganism on an individual graft following a
specified gamma irradiation dose.
Gamma Irradiation Sterilization — A New Standard for Allograft SafetyGamma irradiation sterilization is the only method
available that has been proven to eliminate viruses, bacteria,
fungi and spores from tissue without affecting the structural
or biomechanical attributes of tissue grafts.15,16,17 The efficacy
of allograft sterilization is supported by the absence of
bacterial or viral allograft-associated infections in tissue
processed by this method.6 LifeNet offers a new technology,
Allowash XG™, which results in sterile tissue with no
residual processing agents left to complicate clinical use.
Allowash XG processed tissue does not produce
inflammation when implanted and the osteoconductive,
biomechanical or structural properties of such tissues are
not affected or altered.
Genuine Sterility — Confidence UsingAllowash XG™
LifeNet introduced Allowash® in 1995, when it was a
revolutionary process in cleaning and disinfection.
Allowash Solution is a combination of three detergents,
which have demonstrated superiority in solubilization of
bone marrow. These detergents include Brij 35, Nonoxynol
9, and Nonidet P40 for solubilizing bone marrow cells. In
addition, during the Allowash process, hydrogen peroxide
in a 3% solution is used as a “scrubber” and disinfectant,
and a 70% isopropanol alcohol solution is used as a
disinfectant and drying agent. In the traditional Allowash
process, bone marrow and other cellular elements associated
with bone are removed by detergents in “cleaning” steps.
The hydrogen peroxide and alcohol processing steps further
reduce potential bioburden by acting as disinfectants. See
Figure 1 for a schematic of the cut graft protocol design.
3
STERILIZATION OF ALLOGRAFTS
"Cut Graft" Protocol Design
Preprocessing/Debridement
DrySpin
DrySpin
Dry Spin
DrySpin
Dry Spin
AllowashSolution/
Ultrasonication
Ultrasonication inAntibiotic Solution
Ultrasonicationin H2O2
Ultrasonicationin H2O2
Ultrasonicationin IPA
Wet Spinwith H2O2
Soak inWater
Step in Protocol
Soak inWater
1
1110
2 3
456
7 8 9
Figure 1. Cut graft protocol design for Allowash Technology.
Allowash XG™ is LifeNet’s proprietary comprehensive and
validated process, which begins by controlling incoming
bioburden, reduces bioburden through a controlled (patent
protected) cleaning and disinfecting process, and ends with
terminally sterilized allograft tissue. Allowash XG-associated
terminal sterilization ensures that all allograft tissue is free
of bacteria and other viable and detectable organisms,
including mycobacteria, viruses, fungi and spores. It is
important to note that Allowash XG offers sterility without
compromising the biomechanical or biochemical properties
of allografts needed for surgical applications.
The following steps ensure sterilization:
Step 1: Bioburden Control
This meticulous and rigorous screening routine is
employed for all donors and tissue recovery samples.
Screening mirrors the requirements set forth by the
FDA and AATB. This first step allows for stringent
control of bioburden on incoming donor tissues
before entering LifeNet’s processing facilities.
Step 2: Bioburden Assessment
At the time of recovery, all tissue is sampled to assess for
microbiological contamination. Standard microbiological
methods, employing both aerobic and anaerobic culture
media, are employed to culture and identify bacteria and
fungi. Donor blood samples are also used for required
infectious disease testing and evaluated for acceptability
regarding the potential for hemodilution. This extensive
serological testing exceeds industry standards with the
latest NAT advanced testing techniques, allowing LifeNet
to control and virtually eliminate incoming bioburden
on tissues.
Step 3: Minimizing Contamination
This step utilizes state-of-the-art processing and serves to
further reduce any already-present low bioburden on
tissues, as they are prepared for cleaning and disinfection.
Due to the need for facilities designed for the processing
and preservation of both musculoskeletal and cardiovascular
tissue allografts, all tissue handling and processing areas
have been designed to allow for compliance with FDA,
state and federal requirements, including cGXP for
medical devices. LifeNet facilities maintain cleanliness
levels that minimize or eliminate environmentally
mediated graft contamination.
Step 4: Rigorous Cleaning, Blood and Marrow Removal
Through flushing, centrifugation, hypotonic processes and
ultrasonication, blood elements (i.e., marrow and lipids) are
solubilized and removed. Key solutions are forced into
and through the bone matrix and then directed to waste,
resulting in the lysis of cells and solubilization and removal
of greater than 99% of the cellular and humoral elements
of bone. A key advantage of this step in the Allowash®
process is the potential for an approximate 3-log removal
of disease elements associated with emerging (unknown)
infectious diseases. The Allowash process accomplishes
significant bioburden reduction through simple cleaning
of tissues and thus anticipates the need for reducing
problems associated with emerging infectious diseases.
Step 5: Disinfection and Rinsing Regimen
Freed from over 99% of marrow and lipids, the tissue is
then subjected to an intensive decontamination, disinfection
and scrubbing regimen designed to eliminate viruses and
bacteria. Failure to remove such tissue elements prior to
chemical or physical disinfection results in preferential
reaction of these processes with the tissue elements rather
than the contaminant microorganisms. However, Allowash
processed tissues are freed of these tissue elements; thus,
any residual contaminating micro-organisms are immediate-
ly accessible to the disinfecting reagents. As final steps in
the process, tissues undergo water soak mediation (rinsing)
to remove processing reagents, followed by centrifugation
and/or microabsorption to remove residual water.
4
STERILIZATION OF ALLOGRAFTS
Steps to Sterilization Description Summary
1. Bioburden Meticulous and rigorousControl screening routine; based on
FDA and AATB guidelines; strict donor exclusions.
2. Bioburden Extensive serologic testing forAssessment microbiological contamination,
including bacteria, fungi andinfectious diseases.
3. Minimizing State-of-the-art processing toContamination maintain or further reduce an
already low bioburden.
4. Rigorous Cleaning, Flushing, centrifugation, Blood and Marrow hypotonic processes and Removal ultrasonication to solubilize and
remove blood elements,(i.e., marrow and lipids).
5. Disinfection and Intensive decontamination, Rinsing Regimen disinfection and scrubbing
regimen to remove and eliminate viruses and bacteria,and centrifugation or microabsorption to removeresidual water.
6. Terminal Sterilization Low-level dose of gamma irradiation at low temperatures.
Table 1. Allowash XG sterilization steps.
Step 6: Terminal Sterilization
The Allowash XG™ process concludes with a controlled,
low-level dose of gamma irradiation, which is administered
at low temperatures after packaging. Due to extremely
low bioburden levels on tissues post-Allowash® processing,
gamma irradiation doses as low as 8.3 kGy (absorbed dose)
result in sterile tissue grafts. This final step produces
sterilization levels of 10-6 SAL without compromising
the biomechanical or biochemical properties needed
for surgical implementation. See Table 1 for summary.
Validation of Allowash XG and Gamma IrradiationThe AAMI/ISO 1137 Method 2B terminal sterilization
validation was undertaken in a study by LifeNet® R&D to
validate sterilization of musculoskeletal grafts, both soft
tissue and bone grafts, using gamma irradiation.18 Method
2B utilizes the incremental dosing approach, allowing the
calculation of a SAL of 1x10-2 to constitute the Verification
Dose, which is used to validate the sterilization process on
a regular (approximately quarterly) basis. According to this
method, the microbiological results from the Verification
Dose experiments are then used to calculate the sterilization
dose that provides a SAL of 1x10-6. Therefore, the probability
of a viable microorganism being present on an allograft
post-gamma irradiation is one in a million at the calculated
sterilization dose. Samples of bone and soft tissue allografts
were from donors for which research consent had been
granted. The allograft tissue was aseptically processed
utilizing LifeNet’s patent-protected Allowash Technology
in environmentally controlled suites.
Each incremental batch tested had 20 allografts exposed
to each dose of irradiation (1-5 kGy). Thus, each batch
contained 100 allografts that resulted in 200 samples for
sterility testing, since each graft was bisected for aerobic
and anaerobic microbiological testing. A total of three
batches of tissues were tested and resulted in 100% culture
negative test results. Because all tissue samples tested were
culture negative, the verification dose was, by standard
protocol, set to be 1 kGy. By Method 2B, the minimum
sterilization dose (absorbed dose) needed to achieve an
SAL of 10-6 was calculated to be 8.3 kGy.
5
STERILIZATION OF ALLOGRAFTS
Batch 1 kGy 2 kGy 3 kGy 4 kGy 5 kGy
1 ≤1.0 kGy 1.9 kGy 2.8 kGy 3.7 kGy 4.8 kGy
2 ≤1.0 kGy 1.9 kGy 3.1 kGy 4.1 kGy 5.1 kGy
3 ≤1.0 kGy 2.0 kGy 2.8 kGy 3.7 kGy 4.8 kGy
Verification ≤0.9 kGy N/A N/A N/A N/ADose
Table 2. Average absorbed dose of gamma irradiation for eachincremental dose experiment and verification dose experiment.
The investigators concluded that Method 2B terminal
sterilization validation can readily be transferred from the
medical device industry to tissue banking. Valid, reliable
results are produced when appropriate considerations are
taken into account.
Low–Dose Gamma Irradiation — No Impact on Biomechanical Tissue PropertiesGamma irradiation has been shown to provide complete
tissue sterilization when used in sufficiently high doses.19
However, using high dose irradiation (>40kGy) has a
negative impact on the biomechanical and biologic
properties of the tissue and cannot be recommended for
processing of allogenic tissue. Block and colleagues set
about to determine a recommended low irradiation
dose that achieves sterilization without compromising
biomechanical properties.20 These investigators found
that an irradiation dose in the range of 10 to 15 kGy
provides effective bactericidal coverage with minimal impact
on allograft integrity and function. The temperature at
which irradiation is used in allograft processing appears to
be crucial. Most studies show that administering irradiation
at room temperature in freeze-dried or hydrated samples is
particularly problematic, negatively affecting biomechanical
tissue properties.
Several studies have further demonstrated the safety of
low-dose gamma irradiation on allograft tissue. One
study performed on ovine by Wheeler and colleagues
was designed to evaluate the effects of irradiation dose
on the structural properties of the tendon-bone junction
(insertion site).21
The study investigators found that there were no statistical
differences between the 15 kGy treatment and the non-
irradiated controls for any biochemical properties tested.
However, the 25 kGy irradiated specimens were statistically
different from the non-irradiated controls in stiffness,
ultimate load and ultimate stress. Specifically, the 25 kGy
irradiated samples had reductions of 24% in stiffness, 27%
in ultimate strength, 29% in ultimate load compared to the
contralateral non-irradiated control. High-dose irradiation
significantly reduces structural and material properties of
patellar tendon, whereas low-dose irradiation has no
significant effect on tendon properties.
6
STERILIZATION OF ALLOGRAFTS
Soft SoftCortico- Tissue Tissue
Cortical cancellous Cancellous with withoutBone Bone Bone Bone Bone
B.SUBTILIS Pass Pass Pass Pass Pass
ATCC 6633
C.ALBICANS Pass Pass Pass Pass Pass
ATCC 10231
A.NIGER Pass Pass Pass Pass Pass
ATCC 16404
S.AUREUS Pass Pass Pass Pass Pass
ATCC 6538
C.SPOROGENES Pass Pass Pass Pass Pass
ATCC 11437
P.AERUGINOSA Pass Pass Pass Pass Pass
ATCC 9027
Batch 1 kGy 2 kGy 3 kGy 4 kGy 5 kGy
1 0/20 0/20 0/20 0/20 0/20grafts grafts grafts grafts grafts
2 0/20 0/20 0/20 0/20 0/20grafts grafts grafts grafts grafts
3 0/20 0/20 0/20 0/20 0/20grafts grafts grafts grafts grafts
Verification 0/100 N/A N/A N/A N/ADose grafts
Table 4. Positive (non-sterile) grafts per total grafts assessed at eachincremental irradiation dose and verification dose.
Table 3. Bacteriostasis/fungistasis (B/F) results for six families ofAllowash®-treated allografts.
LifeNet® Studies For the LifeNet Soft Tissue Study, data was collected from
15 Allowash® processed tibialis tendons, which served as
experimental controls, and 15 experimental tibialis
tendons, which received 18 kGy of irradiation at dry-ice
temperatures. The actual delivered dose for the tendons
was 20.2 - 22.4 kGy. Two methods were used to assess the
effects of irradiation on the tendons: biomechanical testing
to assess changes in the tensile strength or Young’s modulus,
a ratio of stress to strain; and enzyme susceptibility testing.
The two methods provide a macroscopic functional
assessment of the tendons and a microscopic molecular
assessment of the tendons, respectively.
The following three figures illustrate the results of the study:22 These data demonstrate that using 18 kGy of gamma
irradiation at dry-ice temperatures does not cause a
statistically significant decrease in the tensile strength,
elastic modulus or enzyme susceptibility of Allowash XG™
processed allograft tendon tissue.
Hard Tissue in Iliac Crest Wedges andCloward DowelsThe purpose of the LifeNet Hard Tissue Study was
to determine the effects of gamma irradiation on the
compressive strength of traditional weight-bearing cut
grafts (iliac crest wedges and Cloward dowels)23. It was
hypothesized that the gamma irradiation treatment would
not result in any statistically significant alteration in the
compressive strength of traditional cut grafts as assessed
by biomechanical testing.
The traditional cut grafts tested were 9 mm iliac crest
wedges and 14 mm Cloward dowels. The experimental
group was Allowash treated, freeze-dried, and then gamma
irradiated on dry ice with an absorbed dose of 15.2-16.4
kGy. The control group was Allowash treated, freeze-dried
and received no gamma irradiation treatment. Prior to
testing, the samples were measured and the cross-sectional
area was calculated. The samples were then loaded to failure
and the compressive strength was calculated.
The average compressive strength for the non-irradiated,
Allowash-treated iliac crest wedges was 21.6 ± 6.9 MPa. The
average compressive strength for the irradiated, Allowash-7
STERILIZATION OF ALLOGRAFTS
Figure 2. Tensile strength of gamma irradiated tendons compared tonon-gamma irradiated tendons.
140
120
100
80
60
40
20
0
Control 18 kGy
Str
ess
(MP
a)
Figure 3. Young’s Modulus for gamma irradiated tendons comparedto non-gamma irradiated tendons.
Figure 4. Chymotrypsin sensitivity of Allowash®-processed tendonscompared to Allowash-processed and gamma irradiated tendons.
600
500
400
300
200
100
0
Control 18 kGy
Ysuludo
M s'gnuo
Control 18 kGy 50 kGy ambient
120
100
80
60
40
20
0
-20% Hydroxyproline
in the Pellet% Hydroxyprolinein the Supernatant
treated iliac crest wedges was 22.2 ± 5.2 MPa. A T-test
performed comparing the results showed that the difference
between the two groups was not significant (p=0.74).
Figure 5 shows the compressive strength for all samples
tested. Each bar depicts each sample’s compressive strength
and is grouped with all samples from that same donor.
These LifeNet® studies show that when performed with
controlled conditions on temperature, doses and setting,
low-dose irradiation does not affect the biomechanical
properties of tissues needed for their intended clinical
applications.
The DePuy Spine StudyThree biomechanical tests were performed on three
VERTIGRAFT® allograft types at the DePuy Spine
(Raynham, MA) testing lab.24 VG2™ Cervical Allograft, VG2
PLIF Allograft and VG1™ ALIF Allograft, processed by
LifeNet, were tested in axial compression, compressive shear
and static torsion. Standard Allowash®-treated controls were
compared to those treated with Allowash XG™.
As shown in Figures 6-7, for all types (Cervical, PLIF
and ALIF) tested in axial compression, no statistical
differences were found between grafts that had been
treated with Allowash XG versus those that had been
treated with the Allowash XG without gamma irradiation
(Control) (P<0.05).
As shown in Figures 6-7, for all types (Cervical, PLIF and ALIF) tested in 45° compressive shear, no statistical differences were found between grafts that had been treatedwith Allowash XG versus those that had been treated withthe Allowash XG without gamma irradiation (Control)(P<0.05).
The average torsional strength of the VG2 Cervical graftwas 2.5 Newton-meters. (Figure 8) The lower torsionalstrength of the Allowash XG treated grafts compared to the control was statistically significant. However, Panjabi et al. reported that only 1.5 Newton-meters of torque wererequired to produce a full range of motion in the cervicalspine without damaging soft tissue structures.25 Therefore,the torsional strength of the VG2 Cervical graft is still 1.6times the torque required to produce a full range of motionin the cervical spine.
8
STERILIZATION OF ALLOGRAFTS
Figure 5. Compressive strength.
Non-Irradiated Irradiated
35
30
25
20
15
10
5
0IIiac Crest Wedges Cloward Dowels
)aP
M( htgnertS evisserp
moC
50000
45000
40000
35000
30000
25000
20000
15000
10000
5000
0
Control Allowash XG
Com
pres
sive
Str
engt
h (N
)
VG1 ALIF VG2 Cervical VG2 PLIF
Figure 6. Compressive strength.
VG2 Cervical
5500
4500
3500
2500
1500
500
0
Control Allowash XG
Com
pres
sive
She
ar (
N)
VG1 ALIF VG2 PLIF
Figure 7. Compressive shear.
9
STERILIZATION OF ALLOGRAFTS
These grafts received a higher dose of irradiation than willbe administered during normal Allowash XG™ processing.This safety factor also plays a part in the evaluation of thesegrafts and determination of their safety for use in theirintended spinal application.
CONCLUSION
By using a validated tissue cleaning process like AllowashXG, bioburden on allografts can be reduced to extremelylow levels. A key advantage of Allowash® XG steps 4 and 5is the potential for an approximate 3-log removal of diseasecausing elements associated with emerging (unknown) infectious diseases. Methods claiming disinfection throughchemical means would need to be validated for such disinfection and such validation studies would, of necessity,occur after disease transmission had occurred. TheAllowash process accomplishes significant bioburden reduction through simple cleaning of tissues and thus anticipates the need for reducing problems associated with emerging infectious diseases.
Using an ISO standard methodology, a very low dose ofgamma irradiation can be used to produce sterile allografts.The literature, animal testing and clinical data all indicatethat allografts processed by Allowash XG exhibit no measurable detrimental effects to the properties of the tissues. While other tissue banks may claim sterility at 10-3
SAL, LifeNet® and its Allowash XG deliver sterile tissue to the 10-6 SAL.
Allograft users now have more options than ever in thechoice of their tissue supplier. It is more than critical todaythat clinicians and hospital administrators rely on sterile tissue provided by well known, accredited tissue banks suchas LifeNet. To date, more than 500,000 Allowash-processedgrafts have been safely distributed and used without reportof bacterial or viral allograft-associated infection directlylinked to a graft screened and processed by LifeNet. Withthe introduction of Allowash XG, LifeNet® takes tissue safety to the next level.
Control Allowash XG
8
7
6
5
4
3
2
1
0VG2 Cervical VG2 PLIF
Tors
ion
(N-m
)
Figure 8. Torsion.
10
STERILIZATION OF ALLOGRAFTS
REFERENCES
1. Patel R and Trampuz A. Infections transmitted through musculoskeletal-tissue allografts. NEJM 350(25):2544-2546.
2. Joyce MJ, Greenwald AS, Rigney R, et al. Report on musculoskeletal allograft tissue safety. Presented at the American Academy ofOrthopaedic Surgeons 71st Annual Meeting, San Francisco, March 10-14, 2004.
3. Hepatitis C virus transmission from an antibody-negative organ and tissue donor -United States, 200-2002. MMWR Morb Mortal Wkly Rep 2004;53:273-4, 276.
4. Eastlund T, Strong DM. Infectious disease transmission through tissue transplantation. In: Phillips GO, Ed. Advances in TissueBanking. Vol 7, Singapore: World Scientific, 2004:51-131.
5. Zou S, Dodd RY, Stramer SL, et al. Probability of viremia with HBV, HCV, HIV, and HLV among tissue donors in the United States. NEJM 2004;251:751-9.
6. Kainer MA, Linden JV, Whaley DN, et al. Clostridium infections associated with musculoskeletal-tissue allografts. NEJM 2004;350:2564-71.
7. Goodman JL. The safety and availability of blood and tissues: progress and challenges. NEJM 351(8):819-822.
8. Septic arthritis following anterior cruciate ligament reconstruction using tendon allografts -Florida and Louisiana, 200. MMWR, Morb Mortal Wkly Rep 2001;50:1081-3.
9. Gibbons MJ, Butler DL, Grood ES, et al. Effects of gamma irradiation on the initial mechanical and material properties of goat bone-patellar tendon-bone grafts. J Orthop Res 1991;9:209-18.
10. Rasmussen TJ, Feder SM, Butler DL, et al. The effects of 4 Mrad gamma irradiation on the initial mechanical properties of bone-patellar tendon-bone grafts. Arthroscopy 1994;10:188-97.
11. Fideler BM, Vangsness CT Jr. Lu B, et al. Gamma irradiation: effects on biomechanical properties of human bone-patellar tendon-bone allografts. Am J Sports Med 1995;23:643-6.
12. Loty B, Courpried JP, Tomeno B, et al. Bone allografts sterilized by irradiation: biological properties, procurement and results of150 massive allografts. Int Orthop 1990;14:237-42.
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