sti 04.5+ throttle body 04._5_throttle body.pdfdisconnect the coolant lines and remove the throttle...

STI ‘04.5+ - THROTTLE BODY INSTALLATION MANUAL MATERIALS REQUIRED None 3 Remove the left side intercooler screw. 4 Remove the right side intercooler screw. Loosen the intercooler bracket screws. 5 Loosen up the throttle body connection clamp. Remove the MAP sensor. 6 Loosen up the intercooler supply clamp. 7 Disconnect the coolant lines and remove the throttle body. 8 Remove the coolant hose. 9 Loop the remaining coolant line back to the engine block. 10 Snap-on Throttle body - Remove the cover clips and remove the cover. Go to step 12. 11 Bolt-on Carefully drill thru the rivet heads with a 4mm drill and remove the cover. Throttle body - 12 Remove the spur gear and the servo motor. TOOLS REQUIRED M8 socket wrench M10 socket wrench M12 socket wrench Flat screw driver Phillips screw driver 2.5 mm Allen wrench 5 mm Allen wrench 6 mm Allen wrench 4 mm Dril bit 2 Remove the vacuum pipe and blow-off valve screws. 1 Disconnect the battery terminals.

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STI ‘04.5+ - THROTTLE BODY

INSTALLATION MANUAL

MATERIALS REQUIRED

None

Remove the left side intercooler screw.

Remove the right side intercooler screw.Loosen the intercooler bracket screws.

Loosen up the throttle body connectionclamp. Remove the MAP sensor.

Loosen up the intercooler supply clamp.

Disconnect the coolant lines and removethe throttle body.

Remove the coolant hose.

Loop the remaining coolant line back tothe engine block.

Snap-on Throttle body - Remove thecover clips and remove the cover. Go tostep 12. 11

Bolt-on Carefully drill thruthe rivet heads with a 4mm drill andremove the cover.

Throttle body -

Remove the spur gear and the servomotor.

TOOLS REQUIRED

M8 socket wrenchM10 socket wrenchM12 socket wrenchFlat screw driver

Phillips screw driver2.5 mm Allen wrench5 mm Allen wrench6 mm Allen wrench4 mm Dril bit

2Remove the vacuum pipe and blow-offvalve screws.

Disconnect the battery terminals.

Page 2: STI 04.5+ THROTTLE BODY 04._5_THROTTLE BODY.pdfDisconnect the coolant lines and remove the throttle body. 8 Remove the coolant hose. 9 Loop the remaining coolant line back to the engine

Repeat this process 3 (three) more timesto allow the ECU memorize new TPSsettings.

13Parts that will be reused with the BoombaRacing Throttle Body.

Reinstall the servo motor and the spurgear. Install the throttle body cover.

Cut the gasket ID to match adaptor’s plateID.

Bolt the throttle body adaptor to the intakemanifold. Place the factory gasketbetween the adaptor and the manifold.

Reconnect the battery terminals.

Turn the ignition key to “ON” position.DO NOT START THE ENGINE.Wait for a minimum 20 seconds and turnthe ignition key to “OFF” position. Wait fora minimum 20 seconds.

Reinstall the air filter.

Install the intercooler mount to the leftintercooler bracket.

Bolt the throttle body to the manifold.Reconnect the air supply hose. Plug in thewire harness connector. 18

Prepare the intercooler mountinghardware.

Install the intercooler mount to the rightintercooler bracket.

Repeat this process 3 (three) more timesto allow the ECU memorize new TPSsettings.17

Reconnect the battery terminals.

Turn the ignition key to “ON” position.DO NOT START THE ENGINE.Wait for a minimum 20 seconds and turnthe ignition key to “OFF” position. Wait fora minimum 20 seconds.

Reinstall the air filter.

Bolt on the right intercooler mount.Tightenthe right intercooler bracket.

Install the intercooler. Tighten the inputand output hose clamps. Install the MAPsensor. 22

Bolt on the left intercooler mount.

Install the vacuum line and the blow-offvalve.

Reconnect the battery terminals.

Turn the ignition key to the “ON” position.DO NOT START THE ENGINE.Wait for a minimum of 20 seconds andturn the ignition key to the “OFF” position.Wait for a minimum of 20 seconds.

Reconnect the battery terminals.

Repeat this process 3 (three) more timesto allow the ECU top memorize the newTPS settings.

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