stlr 04 catalog drilling i - diemond tool...

DRILLINGS P R I N G 2 0 0 4

Stellram® tooling systemsfor all your drilling requirements.

Drilling

All Stellram’s products aresupported by a highly technical

sales team backed by an extensivecustomer care policy.

Please contact us for additionalinformation on any of the products

illustrated in this catalog or any other part of Stellram’s

comprehensive tooling program.

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Tooling for all your application requirements.Stellram® is a globally integrated technology leader in the development of metalcutting answers forturning, milling, threading, drilling and grooving applications.

Worldwide resources in materials, research, engineering and application expertise enable the companyto be a single-source provider for all metalcutting needs.

Stellram’s mission is “to be your preferred choice for increased productivity by continually improving thequality of our worldwide products, service and technology.”

1

Introduction

Stellram’s unique UniDrill® system offers a versatile and wideranging solution to high performance, low cost drilling.Replaceable inserts eliminate the need or requirement forregrinding of worn tooling. The range is from 0.390" diameterto 1.375" diameter in carbide and up to 4.5" diameter in highspeed steel inserts. Insert geometries are available for adiverse range of materials.

The precision insert is located accurately in a toolholder thatcan accommodate a range of diameters. The central locationpin provides accuracy and the opposing location screwsprovide secure clamping of the insert in the toolholder.

The design of the drill body and insert allows for complexmulti-function tools such as drilling, chamfering,counterboring and forming on one drill body. The use ofadvanced CAD/CAM techniques allows for efficient and costeffective designs of special bodies to suit customer specificrequirements.

UniDrill® is available in two ranges that have unique andspecific design features for low cost, high performance andcost effective drilling.

P range Drilling diameters from 0.390" to 1.000" withinserts in carbide and high speed steel grades.Seven bodies and three different lengths offer theability to drill holes up to seven times the nominaldiameter. For specific applications there are extralong bodies for drilling holes from 0.650" diameterto 1.000" diameter.

S range Drilling diameters from 0.984" to 4.500" in highspeed steel and 0.984" to 1.375" diameter incarbide grades. Eight drill bodies and two differentlengths offer the ability to drill holes up to seventimes the nominal diameter.

Both ranges are available with cylindrical shanks or Morsetaper shanks and both ranges have through coolant facility toensure lubrication at the cutting edge and smooth evacuationof chips.

Inserts are available in coated carbide, carbide and coatedhigh speed steel.

A range of four geometries and four grades in carbide andhigh speed steel allow selection of the optimum insert for yourspecific application.

The precision CNC ground drilling insert eliminates the needfor costly regrinding and ensures repeatability of axial toollength.

Contents

1 Introduction

2 - 3 Geometries and Grades

4 - 5 Star Guide

Toolholders and Insert Range:

6 - 7 Ø0.390" - Ø0.463"

8 - 9 Ø0.464" - Ø0.530"

10 - 11 Ø0.531" - Ø0.648"

12 - 13 Ø0.591" - Ø0.648"

14 - 15 Ø0.649" - Ø0.744"

16 - 17 Ø0.746" - Ø0.884"

18 - 19 Ø0.886" - Ø1.008"

20 - 21 Ø0.984" - Ø1.177"

22 - 23 Ø1.181" - Ø1.413"

24 - 25 Ø1.417" - Ø1.807"

26 - 27 Ø1.811" - Ø2.201"

28 - 29 Ø2.205" - Ø2.594"

30 - 31 Ø2.598" - Ø3.146"

32 - 33 Ø3.150" - Ø3.618"

34 - 35 Ø3.622" - Ø4.528"

36 Coolant Flow & Pressure

37 - 40 Power RequirementGuidelines

41 Cutting Speeds

42 - 45 Feed Range by Diameter

46 Technical Information

47 Posidrill Plus™ Introduction

48 - 50 Posidrill Plus™ Range

51 - 53 Technical Information

54 Cutting Speeds

55 Feed Range by Diameter

Page

2

Geometry & Grades

GEOMETRY SR Grade SP4036(Micrograin carbide with TiAlN PVD coating)First choice for machining steels, cast irons and nodular irons. Thisgeometry has a cross ground point, radial land and a corner protectionchamfer.Diameter range 0.390" - 1.375"

GEOMETRY HR Grade SP4036(Micrograin carbide with TiAlN PVD coating)First choice for machining low hardness steel (<230 HB) and stainlesssteels. This geometry has a helically ground point, a strengthened cuttingedge and radial land allowing for excellent centering and high penetrationrates.Diameter range 0.390" - 1.000"

GEOMETRY PR Grade H22(Micrograin carbide)First choice for machining aluminum and other non–ferrous alloys. Thisgeometry has a cross point grind, wide chip groove, high positive webgrind, chip splitters and no radial land. This allows for high penetrationrates and smooth evacuation of the machined chip.Diameter range 0.390" – 1.000"

N

Material Designations

High Temp. Alloys

Hard Materials

Cast Irons

Aluminum & Alloys

Stainless Steels

PH Stainless

Unalloyed Steels

Alloyed Steels

Star Guide Key to Recommended Inserts

P M K S

HMP 3

Geometry & Grades

GEOMETRY CR Grade SP9336(T15 High Speed Steel with TiAlN PVD coating)For machining steels, cast irons (including nodular) and non-ferrousmaterials. This geometry has cross ground point, radial land, chip splittersand a corner protection radius.Diameter range 0.390" – 1.000"

GEOMETRY CR Grade SP9530(M4 high speed steel with TiN PVD coating)For machining steels, cast irons (including nodular) and non-ferrousmaterials. This geometry has cross ground point, radial land, chipsplitters and a corner protection radius. Also incorporates a quick releaseslot behind the clamping screws.Diameter range 0.984" – 4.500"

4

Star Guide™

The Star Guide™ used on the product pages enables you to select the appropriate products alongwith a suggested start point for speeds and feeds by simply selecting the material to be machined.

Select your material.

Select the correct insertdiameter for your holesize.

Select the drill body basedon hole depth.

Reference speeds andfeeds.

2

1 3

4

1st ChoiceStar point will indicate the recommendedinsert for each material. Stellram’s StarGuide™ enables you to find the rightinsert for your machining requirements.

Drill Bodies

ISO Material HardnessPR H22 HR SP4036 SR SP4036 CR SP9336

Speed (Vc) Feed (fn) Speed (Vc) Feed (fn) Speed (Vc) Feed (fn) Speed (Vc) Feed (fn)

Unalloyed SteelsSteel <180 HB

Steel <280 HB

200-280 HB

Alloyed Steels 280-355 HB

355-415 HB

Austinetic/Ferritic

Stainless Steels300 series

Martensitic 400 series

Refractory

Cast Irons

Grey (GG) (FT)

Spheroidal (GGG) (FGS)

Malleable (GTS) (MNMP)

Aluminum & AlloysAluminum & Alloys

Aluminum with Silicone

Iron based alloy

High Temperature AlloysCobalt based alloy

Nickel based alloy

Titanium based alloy

Hard materials Hard materials

(52-56 HRC) (52-56 HRC)

P

P

M

K

N

S

H

Recommended Cutting Conditions

EDP # Part Number L L1 L2 L3 L4 D1 MT D2 B BSP Screw ScrewScrew Driver

014127 Short AP6100W095R 3.543 0.787 1.850 1.969 1.575 0.750 - 0.386 0.098 - F2004T T6

014139 Long AP6300W095R 4.528 1.772 2.835 2.953 1.575 0.750 - 0.386 0.098 - F2004T T6

014151 Extra Long AP6500W095R 6.063 3.307 4.370 4.488 1.575 0.750 - 0.386 0.098 - F2004T T6

018819 Short P6100M095R 4.921 0.787 1.772 1.969 2.953 - 2 0.386 0.098 - F2004T T6

015380 Long P6300M095R 5.906 1.772 2.756 2.953 2.953 - 2 0.386 0.098 - F2004T T6

015381 Extra Long P6500M095R 7.323 3.307 4.173 4.370 2.953 - 2 0.386 0.098 - F2004T T6

Weldon Shank

Morse Taper Shank

- - 230 - 385 0.001 - 0.003 230 - 385 0.001 - 0.003 130 - 220 0.003 - 0.006

- - 195 - 320 0.001 - 0.003 195 - 320 0.001 - 0.003 120 - 205 0.003 - 0.005

- - 200 - 300 0.001 - 0.003 200 - 300 0.001 - 0.003 100 - 190 0.003 - 0.005

- - 160 - 230 0.001 - 0.002 160 - 230 0.001 - 0.002 80 - 140 0.002 - 0.004

- - 135 - 190 0.001 - 0.002 135 - 190 0.001 - 0.002 80 - 120 0.002 - 0.004

- - 195 - 225 0.001 - 0.002 195 - 225 0.001 - 0.002 30 - 90 0.003 - 0.005

- - 180 - 190 0.001 - 0.002 180 - 190 0.001 - 0.002 30 - 100 0.003 - 0.005

- - - - - - - -

- - 230 - 360 0.001 - 0.003 230 - 360 0.001 - 0.003 100 - 190 0.003 - 0.006

- - 180 - 315 0.001 - 0.003 180 - 315 0.001 - 0.003 95 - 175 0.003 - 0.005

- - 170 - 225 0.001 - 0.003 170 - 225 0.001 - 0.003 70 - 145 0.003 - 0.005

590 - 1080 0.002 - 0.004 660 - 1350 0.002 - 0.004 - - 300 - 900 0.005 - 0.008

300 - 450 0.001 - 0.003 300 - 720 0.001 - 0.003 - - 300 - 720 0.004 - 0.006

- 100 - 145 0.001 - 0.002 - - 15 - 35 0.001 - 0.002

- 100 - 145 0.001 - 0.002 - - 15 - 25 0.001 - 0.002

- 100 - 145 0.001 - 0.002 - - 15 - 25 0.001 - 0.002

130 - 180 0.001 - 0.002 140 - 190 0.001 - 0.002 - - 15 - 45 0.001 - 0.003

- - - - 50 - 120 0.001 - 0.002 - -

4

3

1

Metric sizes available

Diameter EDP # Part Number Grade 1st Choice Application

Decimal Fraction mm Carbide HSS

0.390 25/64 9.9 023822 UC099HR SP4036 - ◆ ◆ ◆018690 UC100PR H22 - ◆

0.394 10.0023507 UC100HR SP4036 - ◆ ◆ ◆023508 UC100SR SP4036 - ◆ ◆ ◆027301 US100CR - SP9336 ◆ ◆ ◆ ◆ ◆023509 UC102HR SP4036 - ◆ ◆ ◆

0.402 10.2 023510 UC102SR SP4036 - ◆ ◆ ◆023663 US102CR - SP9336 ◆ ◆ ◆ ◆ ◆

0.406 13/32 10.3023826 UC103SR SP4036 - ◆ ◆ ◆027302 US103CR - SP9336 ◆ ◆ ◆ ◆ ◆018365 UC105PR H22 - ◆

0.413 10.5023511 UC105HR SP4036 - ◆ ◆ ◆023512 UC105SR SP4036 - ◆ ◆ ◆027303 US105CR - SP9336 ◆ ◆ ◆ ◆ ◆

0.421 27/64 10.7023513 UC107HR SP4036 - ◆ ◆ ◆023514 UC107SR SP4036 - ◆ ◆ ◆

0.425 10.8023831 UC108SR SP4036 - ◆ ◆ ◆027304 US108CR - SP9336 ◆ ◆ ◆ ◆ ◆018691 UC11PR H22 - ◆


0.437 7/16 11.1023985 UC111HR SP4036 - ◆ ◆ ◆027306 US111CR - SP9336 ◆ ◆ ◆ ◆ ◆

0.441 11.2023517 UC112HR SP4036 - ◆ ◆ ◆023518 UC112SR SP4036 - ◆ ◆ ◆015070 UC115PR H22 - ◆

0.453 29/64 11.5023519 UC115HR SP4036 - ◆ ◆ ◆023520 UC115SR SP4036 - ◆ ◆ ◆027307 US115CR - SP9336 ◆ ◆ ◆ ◆ ◆023521 UC117HR SP4036 - ◆ ◆ ◆

0.461 11.7 023522 UC117SR SP4036 - ◆ ◆ ◆027310 US117CR - SP9336 ◆ ◆ ◆ ◆ ◆

EDP# = Internal Item Number: Please quote this number when ordering

Note: Intermediate sizes are available on request.Check local pricelist for stock availability.

Insert Range

Star Guide™

N


High Temp. Alloys

Hard Materials

Cast Irons

Aluminum & Alloys

Stainless Steels

PH Stainless

Unalloyed Steels

Alloyed Steels


P M K S

HMP 5

2

Drill Bodies

6

Toolholder for insert range Ø0.390" – Ø0.463"




Steel <280 HB

200-280 HB


355-415 HB

Austinetic/Ferritic



Refractory

Cast Irons

Grey (GG) (FT)





Iron based alloy


Nickel based alloy



(52-56 HRC) (52-56 HRC)

P

P

M

K

N

S

H


B

D1

D2

L

L4L3

L1

L2

D


014127 Short AP6100W095R 3.543 0.787 1.850 1.969 1.575 0.750 - 0.386 0.098 - F2004T T6

014139 Long AP6300W095R 4.528 1.772 2.835 2.953 1.575 0.750 - 0.386 0.098 - F2004T T6

014151 Extra Long AP6500W095R 6.063 3.307 4.370 4.488 1.575 0.750 - 0.386 0.098 - F2004T T6

018819 Short P6100M095R 4.921 0.787 1.772 1.969 2.953 - 2 0.386 0.098 - F2004T T6

015380 Long P6300M095R 5.906 1.772 2.756 2.953 2.953 - 2 0.386 0.098 - F2004T T6

015381 Extra Long P6500M095R 7.323 3.307 4.173 4.370 2.953 - 2 0.386 0.098 - F2004T T6

Weldon Shank

Morse Taper Shank

Weldon Shank Morse Taper Shank

B

D2

L

L4L3

L1

L2

D

MT

135˚

135˚

- - 230 - 385 0.001 - 0.003 230 - 385 0.001 - 0.003 130 - 220 0.003 - 0.006

- - 195 - 320 0.001 - 0.003 195 - 320 0.001 - 0.003 120 - 205 0.003 - 0.005

- - 200 - 300 0.001 - 0.003 200 - 300 0.001 - 0.003 100 - 190 0.003 - 0.005

- - 160 - 230 0.001 - 0.002 160 - 230 0.001 - 0.002 80 - 140 0.002 - 0.004

- - 135 - 190 0.001 - 0.002 135 - 190 0.001 - 0.002 80 - 120 0.002 - 0.004

- - 195 - 225 0.001 - 0.002 195 - 225 0.001 - 0.002 30 - 90 0.003 - 0.005

- - 180 - 190 0.001 - 0.002 180 - 190 0.001 - 0.002 30 - 100 0.003 - 0.005

- - - - - - - -

- - 230 - 360 0.001 - 0.003 230 - 360 0.001 - 0.003 100 - 190 0.003 - 0.006

- - 180 - 315 0.001 - 0.003 180 - 315 0.001 - 0.003 95 - 175 0.003 - 0.005

- - 170 - 225 0.001 - 0.003 170 - 225 0.001 - 0.003 70 - 145 0.003 - 0.005

590 - 1080 0.002 - 0.004 660 - 1350 0.002 - 0.004 - - 300 - 900 0.005 - 0.008

300 - 450 0.001 - 0.003 300 - 720 0.001 - 0.003 - - 300 - 720 0.004 - 0.006

- 100 - 145 0.001 - 0.002 - - 15 - 35 0.001 - 0.002

- 100 - 145 0.001 - 0.002 - - 15 - 25 0.001 - 0.002

- 100 - 145 0.001 - 0.002 - - 15 - 25 0.001 - 0.002

130 - 180 0.001 - 0.002 140 - 190 0.001 - 0.002 - - 15 - 45 0.001 - 0.003

- - - - 50 - 120 0.001 - 0.002 - -


Insert range Ø0.390" – Ø0.463"

N


High Temp. Alloys

Hard Materials

Cast Irons

Aluminum & Alloys

Stainless Steels

PH Stainless

Unalloyed Steels

Alloyed Steels


P M K S

HMP 7



0.390 25/64 9.9 023822 UC099HR SP4036 - ◆ ◆ ◆018690 UC100PR H22 - ◆

0.394 10.0023507 UC100HR SP4036 - ◆ ◆ ◆023508 UC100SR SP4036 - ◆ ◆ ◆027301 US100CR - SP9336 ◆ ◆ ◆ ◆ ◆023509 UC102HR SP4036 - ◆ ◆ ◆

0.402 023510 UC102SR SP4036 - ◆ ◆ ◆023663 US102CR - SP9336 ◆ ◆ ◆ ◆ ◆

0.406 13/32 10.3023826 UC103SR SP4036 - ◆ ◆ ◆027302 US103CR - SP9336 ◆ ◆ ◆ ◆ ◆018365 UC105PR H22 - ◆


0.421 27/64 10.7023513 UC107HR SP4036 - ◆ ◆ ◆023514 UC107SR SP4036 - ◆ ◆ ◆

0.425 10.8023831 UC108SR SP4036 - ◆ ◆ ◆027304 US108CR - SP9336 ◆ ◆ ◆ ◆ ◆018691 UC11PR H22 - ◆


0.437 7/16 11.1023985 UC111HR SP4036 - ◆ ◆ ◆027306 US111CR - SP9336 ◆ ◆ ◆ ◆ ◆

0.441 11.2023517 UC112HR SP4036 - ◆ ◆ ◆023518 UC112SR SP4036 - ◆ ◆ ◆015070 UC115PR H22 - ◆

0.453 29/64 11.5023519 UC115HR SP4036 - ◆ ◆ ◆023520 UC115SR SP4036 - ◆ ◆ ◆027307 US115CR - SP9336 ◆ ◆ ◆ ◆ ◆

11/7

023521 UC117HR SP4036 - ◆ ◆ ◆0.461 023522 UC117SR SP4036 - ◆ ◆ ◆

027310 US117CR - SP9336 ◆ ◆ ◆ ◆ ◆



Insert Range

8


Drill Bodies




Steel <280 HB

200-280 HB


355-415 HB

Austinetic/Ferritic



Refractory

Cast Irons

Grey (GG) (FT)





Iron based alloy


Nickel based alloy



(52-56 HRC) (52-56 HRC)

P

P

M

K

N

S

H



014128 Short AP6100W115R 3.543 0.787 1.850 1.969 1.575 0.750 - 0.453 0.098 - F2004T T6

014140 Long AP6300W115R 4.528 1.772 2.835 2.953 1.575 0.750 - 0.453 0.098 - F2004T T6

014152 X Long AP6500W115R 6.260 3.504 4.567 4.685 1.575 0.750 - 0.453 0.098 - F2004T T6

018465 Short P6100M115R 4.921 0.787 1.772 1.969 2.953 - 2 0.453 0.098 - F2004T T6

014157 Long P6300M115R 5.906 1.772 2.756 2.953 2.953 - 2 0.453 0.098 - F2004T T6

015382 X Long P6500M115R 7.520 3.504 4.370 4.567 2.953 - 2 0.453 0.098 - F2004T T6

Weldon Shank

Morse Taper Shank


B

D1

D2

L

L4L3

L1

L2

D

B

D2

L

L4L3

L1

L2

D

MT

135˚

135˚

- - 230 - 385 0.002 - 0.004 230 - 385 0.002 - 0.004 130 - 220 0.004 - 0.007

- - 195 - 320 0.002 - 0.004 195 - 320 0.002 - 0.004 120 - 205 0.004 - 0.006

- - 200 - 300 0.002 - 0.004 200 - 300 0.002 - 0.004 100 - 190 0.004 - 0.006

- - 160 - 230 0.002 - 0.003 160 - 230 0.002 80 - 140 0.003 - 0.004

- - 135 - 190 0.002 135 - 190 0.002 80 - 120 0.003 - 0.004

- - 195 - 225 0.002 - 0.003 195 - 225 0.002 30 - 90 0.004 - 0.006

- - 180 - 190 0.002 - 0.003 180 - 190 0.002 30 - 100 0.004 - 0.006

- - - - - - - -

- - 230 - 360 0.002 - 0.004 230 - 360 0.002 - 0.004 100 - 190 0.004 - 0.007

- - 180 - 315 0.002 - 0.004 180 - 315 0.002 - 0.004 95 - 175 0.004 - 0.005

- - 170 - 225 0.002 - 0.004 170 - 225 0.002 - 0.004 70 - 145 0.004 - 0.005

590 - 1080 0.002 - 0.005 660 - 1350 0.002 - 0.005 - - 300 - 900 0.005 - 0.009

300 - 450 0.001 - 0.004 300 - 720 0.001 - 0.004 - - 300 - 720 0.004 - 0.006

- 100 - 145 0.001 - 0.002 - - 15 - 35 0.001 - 0.002

- 100 - 145 0.001 - 0.002 - - 15 - 25 0.001 - 0.002

- 100 - 145 0.001 - 0.002 - - 15 - 25 0.001 - 0.002

130 - 180 0.001 - 0.002 140 - 190 0.002 - - 15 - 45 0.001 - 0.003

- - - - 50 - 120 0.001 - 0.002 - -



N


High Temp. Alloys

Hard Materials

Cast Irons

Aluminum & Alloys

Stainless Steels

PH Stainless

Unalloyed Steels

Alloyed Steels


P M K S

HMP 9



0.469 15/32 11.9023840 UC119SR SP4036 - ◆ ◆ ◆027308 US119CR - SP9336 ◆ ◆ ◆ ◆ ◆023524 UC120SR SP4036 - ◆ ◆ ◆

0.472 12.0023523 UC120HR SP4036 - ◆ ◆ ◆018692 UC120PR H22 - ◆027309 US120CR - SP9336 ◆ ◆ ◆ ◆ ◆

0.480 12.2023527 UC122SR SP4036 - ◆ ◆ ◆023525 UC122HR SP4036 - ◆ ◆ ◆


0.492 12.5023528 UC125HR SP4036 - ◆ ◆ ◆015071 UC125PR H22 - ◆027312 US125CR - SP9336 ◆ ◆ ◆ ◆ ◆023531 UC127SR SP4036 - ◆ ◆ ◆

0.500 1/2 12.7023530 UC127HR SP4036 - ◆ ◆ ◆015072 UC127PR H22 - ◆027313 US127CR - SP9336 ◆ ◆ ◆ ◆ ◆023533 UC130SR SP4036 - ◆ ◆ ◆


0.516 33/64 13.1 027316 US131CR - SP9336 ◆ ◆ ◆ ◆ ◆023535 UC132SR SP4036 - ◆ ◆ ◆

0.520 13.2 023534 UC132HR SP4036 - ◆ ◆ ◆027317 US132CR - SP9336 ◆ ◆ ◆ ◆ ◆



Insert Range

10


Drill Bodies




Steel <280 HB

200-280 HB


355-415 HB

Austinetic/Ferritic



Refractory

Cast Irons

Grey (GG) (FT)





Iron based alloy


Nickel based alloy



(52-56 HRC) (52-56 HRC)

P

P

M

K

N

S

H



014129 Short AP6100W130R 3.740 0.984 2.087 2.165 1.575 0.750 - 0.512 0.138 - F2505T T7

014141 Long AP6300W130R 4.921 2.165 3.268 3.346 1.575 0.750 - 0.512 0.138 - F2505T T7

014153 X Long AP6500W130R 7.028 4.252 5.374 5.453 1.575 0.750 - 0.512 0.138 - F2505T T7

018820 Short P6100M130R 5.118 0.984 1.969 2.165 2.953 - 2 0.512 0.138 - F2505T T7

014158 Long P6300M130R 6.299 2.165 3.150 3.346 2.953 - 2 0.512 0.138 - F2505T T7

015383 X Long P6500M130R 8.248 4.252 5.098 5.295 2.953 - 2 0.512 0.138 - F2505T T7

Weldon Shank

Morse Taper Shank


B

D1

D2

L

L4L3

L1

L2

D

B

D2

L

L4L3

L1

L2

D

MT

135˚

135˚

- - 230 - 385 0.002 - 0.004 230 - 385 0.002 - 0.004 130 - 220 0.003 - 0.006

- - 195 - 320 0.002 - 0.004 195 - 320 0.002 - 0.004 120 - 205 0.003 - 0.005

- - 200 - 300 0.002 - 0.004 200 - 300 0.002 - 0.004 100 - 190 0.003 - 0.005

- - 160 - 230 0.002 - 0.003 160 - 230 0.002 - 0.003 80 - 140 0.002 - 0.004

- - 135 - 190 0.002 - 0.003 135 - 190 0.002 - 0.003 80 - 120 0.002 - 0.004

- - 195 - 225 0.002 - 0.003 195 - 225 0.002 - 0.003 30 - 90 0.003 - 0.005

- - 180 - 190 0.002 - 0.003 180 - 190 0.002 - 0.003 30 - 100 0.003 - 0.005

- - - - - - - -

- - 230 - 360 0.002 - 0.005 230 - 360 0.002 - 0.005 100 - 190 0.003 - 0.006

- - 180 - 315 0.002 - 0.004 180 - 315 0.002 - 0.004 95 - 175 0.003 - 0.005

- - 170 - 225 0.002 - 0.004 170 - 225 0.002 - 0.004 70 - 145 0.003 - 0.005

590 - 1080 0.003 - 0.006 660 - 1350 0.003 - 0.006 - - 300 - 900 0.005 - 0.008

300 - 450 0.002 - 0.005 300 - 720 0.002 - 0.005 - - 300 - 720 0.004 - 0.006

- 100 - 145 0.001 - 0.003 - - 15 - 35 0.001 - 0.002

- 100 - 145 0.001 - 0.003 - - 15 - 25 0.001 - 0.002

- 100 - 145 0.001 - 0.003 - - 15 - 25 0.001 - 0.002

130 - 180 0.002 - 0.003 140 - 190 0.002 - 0.003 - - 15 - 45 0.001 - 0.003

- - - - 50 - 120 0.001 - 0.003 - -



N


High Temp. Alloys

Hard Materials

Cast Irons

Aluminum & Alloys

Stainless Steels

PH Stainless

Unalloyed Steels

Alloyed Steels


P M K S

HMP 11



023537 UC135SR SP4036 - ◆ ◆ ◆


0.539 13.7 023538 UC137HR SP4036 - ◆ ◆ ◆018694 UC137PR H22 - ◆

0.547 35/64 13.9 027319 US139CR - SP9336 ◆ ◆ ◆ ◆ ◆023542 UC140SR SP4036 - ◆ ◆ ◆


0.559 14.2023544 UC142SR SP4036 - ◆ ◆ ◆023543 UC142HR SP4036 - ◆ ◆ ◆023861 UC143SR SP4036 - ◆ ◆ ◆

0.563 9/16 14.3 023860 UC143HR SP4036 - ◆ ◆ ◆027321 US143CR - SP9336 ◆ ◆ ◆ ◆ ◆023546 UC145SR SP4036 - ◆ ◆ ◆




0.594 19/32 15.1 027325 US151CR - SP9336 ◆ ◆ ◆ ◆ ◆023552 UC152SR SP4036 - ◆ ◆ ◆

0.598 15.2 023551 UC152HR SP4036 - ◆ ◆ ◆023670 US152CR - SP9336 ◆ ◆ ◆ ◆ ◆023554 UC155SR SP4036 - ◆ ◆ ◆

0.610 39/64 15.5023553 UC155HR SP4036 - ◆ ◆ ◆015076 UC155PR H22 - ◆027326 US155CR - SP9336 ◆ ◆ ◆ ◆ ◆023556 UC157SR SP4036 - ◆ ◆





0.642 41/64 16.3 027331 US163CR - SP9336 ◆ ◆ ◆ ◆ ◆EDP# = Internal Item Number: Please quote this number when ordering

Note: Intermediate sizes are available on request. Check local pricelist for stock availability.

Insert Range

12


Drill Bodies




Steel <280 HB

200-280 HB


355-415 HB

Austinetic/Ferritic



Refractory

Cast Irons

Grey (GG) (FT)





Iron based alloy


Nickel based alloy



(52-56 HRC) (52-56 HRC)

P

P

M

K

N

S

H



014142 Long AP6300W145R 4.921 2.165 3.268 3.346 1.575 0.750 - 0.571 1.378 - F2505T T7

015086 X Long AP6500W145R 7.028 4.252 5.374 5.453 1.575 0.750 - 0.571 1.378 - F2505T T7

014159 Long P6300M145R 6.299 2.165 3.543 3.346 2.953 - 2 0.571 1.378 F2505T T7

015384 X Long P6500M145R 8.248 4.252 5.098 5.295 2.953 - 2 0.571 1.378 F2505T T7

Weldon Shank

Morse Taper Shank


B

D1

D2

L

L4L3

L1

L2

D

B

D2

L

L4L3

L1

L2

D

MT

135˚

135˚

- - 230 - 385 0.002 - 0.005 230 - 385 0.002 - 0.005 130 - 220 0.004 - 0.007

- - 195 - 320 0.002 - 0.005 195 - 320 0.002 - 0.005 120 - 205 0.004 - 0.007

- - 200 - 300 0.002 - 0.005 200 - 300 0.002 - 0.005 100 - 190 0.004 - 0.007

- - 160 - 230 0.002 -0.003 160 - 230 0.002 - 0.003 80 - 140 0.003 - 0.005

- - 135 - 190 0.002 - 0.003 135 - 190 0.002 - 0.003 80 - 120 0.003 - 0.005

- - 195 - 225 0.002 - 0.003 195 - 225 0.002 - 0.003 30 - 90 0.004 - 0.006

- - 180 - 190 0.002 - 0.003 180 - 190 0.002 - 0.003 30 - 100 0.004 - 0.006

- - - - - - - -

- - 230 - 360 0.003 - 0.006 230 - 360 0.003 - 0.005 100 - 190 0.004 - 0.007

- - 180 - 315 0.002 - 0.005 180 - 315 0.002 - 0.005 95 - 175 0.004 - 0.006

- - 170 - 225 0.002 - 0.004 170 - 225 0.002 - 0.004 70 - 145 0.004 - 0.006

590 - 1080 0.003 - 0.006 660 - 1350 0.003 - 0.006 - - 300 - 900 0.006 - 0.009

300 - 450 0.002 - 0.005 300 - 720 0.002 - 0.005 - - 300 - 720 0.005 - 0.007

- - 100 - 145 0.001 - 0.003 - - 15 - 35 0.001 - 0.003

- - 100 - 145 0.001 - 0.003 - - 15 - 25 0.001 - 0.003

- - 100 - 145 0.001 - 0.003 - - 15 - 25 0.001 - 0.003

130 - 180 0.002 - 0.003 140 - 190 0.002 - 0.003 - - 15 - 45 0.002 - 0.004

- - - - 50 - 120 0.002 - 0.003 - -



N


High Temp. Alloys

Hard Materials

Cast Irons

Aluminum & Alloys

Stainless Steels

PH Stainless

Unalloyed Steels

Alloyed Steels


P M K S

HMP 13



023550 UC150SR SP4036 - ◆ ◆ ◆


0.594 19/32 15.1 027325 US151CR - SP9336 ◆ ◆ ◆ ◆ ◆023552 UC152SR SP4036 - ◆ ◆ ◆







0.640 41/64 16.3 027331 US163CR - SP9336 ◆ ◆ ◆ ◆ ◆



Insert Range

Drill Bodies

14





Steel <280 HB

200-280 HB


355-415 HB

Austinetic/Ferritic



Refractory

Cast Irons

Grey (GG) (FT)





Iron based alloy


Nickel based alloy



(52-56 HRC) (52-56 HRC)

P

P

M

K

N

S

H



014131 Short AP6100W160R 3.740 0.984 2.126 2.165 1.575 0.750 - 0.630 0.138 - F2507T T7

014143 Long AP6300W160R 5.315 2.559 3.701 3.740 1.575 0.750 - 0.630 0.138 - F2507T T7

014154 X Long AP6500W160R 7.343 4.567 5.728 5.768 1.575 0.750 - 0.630 0.138 - F2507T T7

027805 XX Long AP6700W170R 13.898 10.630 12.008 12.323 1.575 0.750 - 0.630 0.138 - F2507T T7

018821 Short P6100M160R 5.118 0.984 1.969 2.165 2.953 - 2 0.630 0.138 - F2507T T7

014160 Long P6300M160R 6.693 2.559 3.543 3.740 2.953 - 2 0.630 0.138 - F2507T T7

015385 X Long P6500M160R 8.563 4.567 5.413 5.610 2.953 - 2 0.630 0.138 - F2507T T7

Weldon Shank

Morse Taper Shank


B

D1

D2

L

L4L3

L1

L2

D

B

D2

L

L4L3

L1

L2

D

MT

135˚

135˚

- - 230 - 385 0.003 - 0.006 230 - 385 0.003 - 0.005 130 - 220 0.004 - 0.007

- - 195 - 320 0.003 - 0.005 195 - 320 0.003 - 0.005 120 - 205 0.004 - 0.007

- - 200 - 300 0.003 - 0.006 200 - 300 0.003 - 0.005 100 - 190 0.004 - 0.007

- - 160 - 230 0.003 - 0.004 160 - 230 0.003 - 0.004 80 - 140 0.003 - 0.005

- - 135 - 190 0.003 - 0.004 135 - 190 0.003 - 0.004 80 - 120 0.003 - 0.005

- - 195 - 225 0.003 - 0.004 195 - 225 0.003 - 0.004 30 - 90 0.004 - 0.006

- - 180 - 190 0.003 - 0.004 180 - 190 0.003 - 0.004 30 - 100 0.004 - 0.006

- - - - - - - -

- - 230 - 360 0.004 - 0.007 230 - 360 0.004 - 0.007 100 - 190 0.004 - 0.007

- - 180 - 315 0.003 - 0.006 180 - 315 0.003 - 0.005 95 - 175 0.004 - 0.006

- - 170 - 225 0.003 - 0.005 170 - 225 0.003 - 0.005 70 - 145 0.004 - 0.006

590 - 1080 0.004 - 0.008 660 - 1350 0.004 - 0.008 - - 300 - 900 0.006 - 0.009

300 - 450 0.003 - 0.006 300 - 720 0.003 - 0.006 - - 300 - 720 0.005 - 0.007

- 100 - 145 0.002 - 0.004 - - 15 - 35 0.001 - 0.003

- 100 - 145 0.002 - 0.004 - - 15 - 25 0.001 - 0.003

- 100 - 145 0.002 - 0.004 - - 15 - 25 0.001 - 0.003

130 - 180 0.003 - 0.004 140 - 190 0.003 - 0.004 - - 15 - 45 0.002 - 0.004

- - - - 50 - 120 0.002 - 0.004 - -



N


High Temp. Alloys

Hard Materials

Cast Irons

Aluminum & Alloys

Stainless Steels

PH Stainless

Unalloyed Steels

Alloyed Steels


P M K S

HMP 15



023562 UC165SR SP4036 - ◆ ◆ ◆







0.705 17.9 027337 US179CR - SP9336 ◆ ◆ ◆ ◆ ◆023572 UC180SR SP4036 - ◆ ◆ ◆




0.732 47/64 18.6 027341 US186CR - SP9336 ◆ ◆ ◆ ◆ ◆023578 UC187SR SP4036 - ◆ ◆ ◆

0.736 18.7 023577 UC187HR SP4036 - ◆ ◆ ◆027342 US187CR - SP9336 ◆ ◆ ◆ ◆ ◆



Insert Range

Drill Bodies

16





Steel <280 HB

200-280 HB


355-415 HB

Austinetic/Ferritic



Refractory

Cast Irons

Grey (GG) (FT)





Iron based alloy


Nickel based alloy



(52-56 HRC) (52-56 HRC)

P

P

M

K

N

S

H



014132 Short AP6100W185R 4.134 1.181 2.480 2.590 1.575 0.750 - 0.728 0.157 - F3006T T9

014144 Long AP6300W185R 5.709 2.756 4.055 4.134 1.575 0.750 - 0.728 0.157 - F3006T T9

014155 X Long AP6500W185R 8.031 5.079 6.378 6.457 1.575 0.750 - 0.728 0.157 - F3006T T9

027806 XX Long AP6700W185R 14.528 11.220 12.008 12.323 1.575 0.750 - 0.728 0.157 - F3006T T9

018822 Short P6100M185R 6.300 1.181 2.402 2.598 3.701 - 3 0.728 0.157 - F3006T T9

014161 Long P6300M185R 7.874 2.756 3.976 4.173 3.701 - 3 0.728 0.157 - F3006T T9

015386 X Long P6500M185R 10.157 5.079 6.260 6.457 3.701 - 3 0.728 0.157 - F3006T T9

Weldon Shank

Morse Taper Shank


B

D1

D2

L

L4L3

L1

L2

D

B

D2

L

L4L3

L1

L2

D

MT

135˚

135˚

- - 230 - 385 0.003 - 0.006 230 - 385 0.003 - 0.006 130 - 220 0.005 - 0.009

- - 195 - 320 0.004 - 0.006 195 - 320 0.003 - 0.005 120 - 205 0.005 - 0.008

- - 200 - 300 0.004 - 0.006 200 - 300 0.003 - 0.006 100 - 190 0.005 - 0.008

- - 160 - 230 0.004 - 0.005 160 - 230 0.003 - 0.005 80 - 140 0.004 - 0.006

- - 135 - 190 0.004 - 0.005 135 - 190 0.003 - 0.004 80 - 120 0.004 - 0.006

- - 195 - 225 0.004 - 0.005 195 - 225 0.004 - 0.005 30 - 90 0.005 - 0.007

- - 180 - 190 0.004 - 0.005 180 - 190 0.004 - 0.005 30 - 100 0.005 - 0.007

- - - - - - - -

- - 230 - 360 0.005 - 0.009 230 - 360 0.005 - 0.008 100 - 190 0.005 - 0.009

- - 180 - 315 0.004 - 0.006 180 - 315 0.004 - 0.006 95 - 175 0.005 - 0.007

- - 170 - 225 0.004 - 0.006 170 - 225 0.004 - 0.005 70 - 145 0.005 - 0.007

590 - 1080 0.004 - 0.009 660 - 1350 0.004 - 0.009 - - 300 - 900 0.007 0.011

300 - 450 0.003 - 0.007 300 - 720 0.003 - 0.007 - - 300 - 720 0.006 - 0.009

- - 100 - 145 0.002 - 0.004 - - 15 - 35 0.002 - 0.003

- 100 - 145 0.002 - 0.004 - - 15 - 25 0.002 - 0.003

- 100 - 145 0.002 - 0.004 - - 15 - 25 0.002 - 0.003

130 - 180 0.003 - 0.005 140 - 190 0.003 - 0.005 - - 15 - 45 0.002 - 0.005

- - - - 50 - 120 0.003 - 0.004 - -



N


High Temp. Alloys

Hard Materials

Cast Irons

Aluminum & Alloys

Stainless Steels

PH Stainless

Unalloyed Steels

Alloyed Steels


P M K S

HMP 17


Decimal Fraction mm Carbide HSS023580 UC190SR SP4036 - ◆ ◆ ◆

0.750 3/4 19.0023579 UC190HR SP4036 - ◆ ◆ ◆015077 UC190PR H22 - ◆027343 US190CR - SP9336 ◆ ◆ ◆ ◆ ◆



0.776 19.7 023585 UC197HR SP4036 - ◆ ◆ ◆023673 US197CR - SP9336 ◆ ◆ ◆ ◆ ◆




0.807 20.5023591 UC205HR SP4036 - ◆ ◆ ◆018703 UC205PR H22 - ◆027347 US205CR - SP9336 ◆ ◆ ◆ ◆ ◆023914 UC206SR SP4036 - ◆ ◆ ◆ ◆

0.812 13/16 20.6 023913 UC206HR SP4036 - ◆ ◆ ◆027348 US206CR - SP9336 ◆ ◆ ◆ ◆ ◆



0.835 21.2 023597 UC212HR SP4036 - ◆ ◆ ◆023676 US212CR - SP9336 ◆ ◆ ◆ ◆ ◆

0.843 21.4023986 UC214SR SP4036 - ◆ ◆ ◆027350 US214CR - SP9336 ◆ ◆ ◆ ◆ ◆023600 UC215SR SP4036 - ◆ ◆ ◆




0.875 7/8 22.2 023605 UC222HR SP4036 - ◆ ◆ ◆027353 US222CR - SP9336 ◆ ◆ ◆ ◆ ◆


Note: Intermediate sizes are available on request. Check local pricelist for stock availability.

Insert Range

Drill Bodies

18





Steel <280 HB

200-280 HB


355-415 HB

Austinetic/Ferritic



Refractory

Cast Irons

Grey (GG) (FT)





Iron based alloy


Nickel based alloy



(52-56 HRC) (52-56 HRC)

P

P

M

K

N

S

H



014133 Short AP6100W220R 4.528 1.575 2.874 2.953 1.575 0.750 - 0.866 0.157 - F3008T T9

014145 Long AP6300W220R 6.102 3.150 4.449 4.528 1.575 0.750 - 0.866 0.157 - F3008T T9

014156 X Long AP6500W220R 8.346 5.394 6.693 6.772 1.575 0.750 - 0.866 0.157 - F3008T T9

027807 XX Long AP6700W220R 14.528 11.220 12.598 12.953 1.575 0.750 - 0.839 0.157 - F3008T T9

018823 Short P6100M220R 6.693 1.575 2.795 2.992 3.701 - 3 0.866 0.157 - F3008T T9

014162 Long P6300M220R 8.268 3.150 4.370 4.567 3.701 - 3 0.866 0.157 - F3008T T9

015387 X Long P6500M220R 10.472 5.394 6.575 6.772 3.701 - 3 0.866 0.157 - F3008T T9

Weldon Shank

Morse Taper Shank


B

D1

D2

L

L4L3

L1

L2

D

B

D2

L

L4L3

L1

L2

D

MT

135˚

135˚

- - 230 - 385 0.005 - 0.008 230 - 385 0.005 - 0.007 130 - 220 0.007 - 0.010

- - 195 - 320 0.005 - 0.007 195 - 320 0.005 - 0.007 120 - 205 0.006 - 0.009

- - 200 - 300 0.005 - 0.008 200 - 300 0.005 - 0.007 100 - 190 0.006 - 0.009

- - 160 - 230 0.005 - 0.007 160 - 230 0.005 - 0.006 80 - 140 0.005 - 0.007

- - 135 - 190 0.005 - 0.006 135 - 190 0.005 80 - 120 0.005 - 0.007

- - 195 - 225 0.005 - 0.007 195 - 225 0.005 - 0.006 30 - 90 0.006 - 0.008

- - 180 - 190 0.005 - 0.007 180 - 190 0.005 - 0.006 30 - 100 0.006 - 0.008

- - - - - - - -

- - 230 - 360 0.007 - 0.012 230 - 360 0.007 - 0.011 100 - 190 0.007 - 0.010

- - 180 - 315 0.005 - 0.008 180 - 315 0.005 - 0.007 95 - 175 0.006 - 0.008

- - 170 - 225 0.005 - 0.007 170 - 225 0.005 - 0.006 70 - 145 0.006 - 0.008

590 - 1080 0.005 - 0.012 660 - 1350 0.005 - 0.012 - - 300 - 900 0.008 - 0.012

300 - 450 0.004 - 0.009 300 - 720 0.004 - 0.009 - - 300 - 720 0.007 - 0.010

- - 100 - 145 0.003 - 0.005 - - 15 - 35 0.002 - 0.004

- - 100 - 145 0.003 - 0.005 - - 15 - 25 0.002 - 0.004

- - 100 - 145 0.003 - 0.005 - - 15 - 25 0.002 - 0.004

130 - 180 0.004 - 0.006 140 - 190 0.004 - 0.006 - - 15 - 45 0.003 - 0.005

- - - - 50 - 120 0.004 - 0.005 - -



N


High Temp. Alloys

Hard Materials

Cast Irons

Aluminum & Alloys

Stainless Steels

PH Stainless

Unalloyed Steels

Alloyed Steels


P M K S

HMP 19



023608 UC225SR SP4036 - ◆ ◆ ◆

0.886 22.5023607 UC225HR SP4036 - ◆ ◆ ◆

018706 UC225PR H22 - ◆

027354 US225CR - SP9336 ◆ ◆ ◆ ◆ ◆

0.894 22.7023610 UC227SR SP4036 - ◆ ◆ ◆

023609 UC227HR SP4036 - ◆ ◆ ◆

023612 UC230SR SP4036 - ◆ ◆ ◆

0.906 29/32 23.0023611 UC230HR SP4036 - ◆ ◆ ◆

017976 UC230PR H22 - ◆

027355 US230CR - SP9336 ◆ ◆ ◆ ◆ ◆

0.913 23.2023614 UC232SR SP4036 - ◆ ◆ ◆

023613 UC232HR SP4036 - ◆ ◆ ◆

0.921 59/64 23.4 027356 US234CR - SP9336 ◆ ◆ ◆ ◆ ◆

023616 UC235SR SP4036 - ◆ ◆ ◆

0.925 23.5 023615 UC235HR SP4036 - ◆ ◆ ◆

018707 UC235PR H22 - ◆

0.933 23.7023618 UC237SR SP4036 - ◆ ◆ ◆

023617 UC237HR SP4036 - ◆ ◆ ◆

0.937 15/16 23.8023940 UC238SR SP4036 - ◆ ◆ ◆

027357 US238CR - SP9336 ◆ ◆ ◆ ◆ ◆

023620 UC240SR SP4036 - ◆ ◆ ◆

0.945 24.0023619 UC240HR SP4036 - ◆ ◆ ◆

018708 UC240PR H22 - ◆

027358 US240CR - SP9336 ◆ ◆ ◆ ◆ ◆

0.953 24.2023622 UC242SR SP4036 - ◆ ◆ ◆

023621 UC242HR SP4036 - ◆ ◆ ◆

023624 UC245SR SP4036 - ◆ ◆ ◆

0.965 24.5023623 UC245HR SP4036 - ◆ ◆ ◆

018709 UC245PR H22 - ◆

027359 US245CR - SP9336 ◆ ◆ ◆ ◆ ◆

023947 UC246SR SP4036 - ◆ ◆ ◆

0.969 31/32 24.6 023987 UC246HR SP4036 - ◆ ◆ ◆

027360 US246CR - SP9336 ◆ ◆ ◆ ◆ ◆

0.972 24.7023626 UC247SR SP4036 - ◆ ◆ ◆

023625 UC247HR SP4036 - ◆ ◆ ◆

023628 UC250SR SP4036 - ◆ ◆ ◆

0.984 63/64 25.0023627 UC250HR SP4036 - ◆ ◆ ◆

018710 UC250PR H22 - ◆

027361 US250CR - SP9336 ◆ ◆ ◆ ◆ ◆

0.992 25.0023630 UC252SR SP4036 - ◆ ◆ ◆

023629 UC252HR SP4036 - ◆ ◆ ◆

023632 UC254SR SP4036 - ◆ ◆ ◆

023631 UC254HR SP4036 - ◆ ◆ ◆

1.000 1 25.4 015078 UC254PR H22 - ◆

027264 UD254CR - SP9530 ◆ ◆ ◆ ◆ ◆

027362 US254CR - SP9336 ◆ ◆ ◆ ◆ ◆

EDP# = Internal Item Number: Please quote this number when orderingNote: Intermediate sizes are available on request. Check local pricelist for stock availability.

Insert Range

Drill Bodies

20


ISO Material HardnessSR SP4036 CR SP9530

Speed (Vc) Feed (fn) Speed (Vc) Feed (fn)


Steel <280 HB

200-280 HB


355-415 HB

Austinetic/Ferritic



Refractory

Cast Irons

Grey (GG) (FT)





Iron based alloy


Nickel based alloy



(52-56 HRC) (52-56 HRC)

P

P

M

K

N

S

H



014134 Short AS6100W230R 6.811 2.953 4.134 4.449 2.362 1.250 - 0.906 0.197 - F3510T T15

014146 Long AS6300W230R 10.748 6.693 8.071 8.386 2.362 1.250 - 0.906 0.197 - F3510T T15

027808 XX Long AS6700W250R 15.591 11.417 12.874 13.228 2.362 1.250 - 0.886 0.197 - F3510T T15

014163 Short S6100M230R 10.984 3.150 4.331 6.358 4.626 - 4 0.906 0.197 1/4" F3510T T15

014172 Long S6300M230R 14.921 6.890 8.268 10.295 4.626 - 4 0.906 0.197 1/4" F3510T T15

Weldon Shank

Morse Taper Shank


B

D1

D2

LL4L3

L1

L2

D

B

D2

L

L4L3

L1

L2

D

G

MT

132˚

132˚

230 - 385 0.006 - 0.008 130 - 220 0.008 - 0.011

195 - 320 0.006 - 0.008 120 - 205 0.007 - 0.010

200 - 300 0.006 - 0.008 100 - 190 0.007 - 0.010

160 - 230 0.006 - 0.008 80 - 140 0.006 - 0.008

135 - 190 0.006 - 0.007 80 - 120 0.006 - 0.008

195 - 225 0.007 - 0.008 30 - 90 0.007 -0.009

180 - 190 0.007 - 0.008 30 - 100 0.006 - 0.009

- - - -

230 - 360 0.010 - 0.014 100 - 190 0.008 - 0.011

180 - 315 0.007 - 0.008 95 - 175 0.007 - 0.010

170 - 225 0.007 70 - 145 0.007 - 0.009

- - 300 - 900 0.009 - 0.013

- - 300 - 720 0.008 - 0.011

- - 15 - 35 0.002 - 0.004

- - 15 - 25 0.002 - 0.004

- - 15 - 25 0.002 - 0.004

- - 15 - 45 0.003 - 0.006

50 - 120 0.006 - -



N


High Temp. Alloys

Hard Materials

Cast Irons

Aluminum & Alloys

Stainless Steels

PH Stainless

Unalloyed Steels

Alloyed Steels


P M K S

HMP 21



0.984 63/64 25.0023648 UH250SR SP4036 - ◆ ◆ ◆ ◆ ◆027263 UD250CR - SP9530 ◆ ◆ ◆ ◆ ◆

1.000 1 25.4 27264 UD254CR - SP9530 ◆ ◆ ◆ ◆ ◆

1.016 1 1/64 25.8 027265 UD258CR - SP9530 ◆ ◆ ◆ ◆ ◆

1.024 26.0023649 UH260SR SP4036 - ◆ ◆ ◆ ◆ ◆027266 UD260CR - SP9530 ◆ ◆ ◆ ◆ ◆

1.031 1 1/32 26.2 027268 UD262CR - SP9530 ◆ ◆ ◆ ◆ ◆1.043 26.5 027269 UD265CR - SP9530 ◆ ◆ ◆ ◆ ◆

1.063 1 1/16 27.0023650 UH270SR SP4036 - ◆ ◆ ◆ ◆ ◆027270 UD270CR - SP9530 ◆ ◆ ◆ ◆ ◆

1.083 27.5 027271 UD275CR - SP9530 ◆ ◆ ◆ ◆ ◆1.094 1 3/32 27.8 027272 UD278CR - SP9530 ◆ ◆ ◆ ◆ ◆

1.102 28.0023651 UH280SR SP4036 - ◆ ◆ ◆ ◆ ◆027273 UD280CR - SP9530 ◆ ◆ ◆ ◆ ◆

1.122 28.5 027274 UD285CR - SP9530 ◆ ◆ ◆ ◆ ◆1.125 1 1/8 28.6 027275 UD286CR - SP9530 ◆ ◆ ◆ ◆ ◆

1.142 29.0023652 UH290SR SP4036 - ◆ ◆ ◆ ◆ ◆027276 UD290CR - SP9530 ◆ ◆ ◆ ◆ ◆

1.156 1 5/32 29.4 027277 UD294CR - SP9530 ◆ ◆ ◆ ◆ ◆1.161 29.5 027278 UD295CR - SP9530 ◆ ◆ ◆ ◆ ◆



Insert Range

Drill Bodies

22


ISO Material HardnessSR SP4036 CR SP9530

Speed (Vc) Feed (fn) Speed (Vc) Feed (fn)


Steel <280 HB

200-280 HB


355-415 HB

Austinetic/Ferritic



Refractory

Cast Irons

Grey (GG) (FT)





Iron based alloy


Nickel based alloy



(52-56 HRC) (52-56 HRC)

P

P

M

K

N

S

H



014135 Short AS6100W280R 6.811 2.953 4.134 4.449 2.362 1.250 - 1.102 0.197 - F3510T T15

014147 Long AS6300W280R 10.748 6.693 8.071 8.386 2.362 1.250 - 1.102 0.197 - F3510T T15

027809 XX Long AS6700W280R 15.591 11.417 12.874 13.228 2.362 1.250 - 1.102 0.197 - F3510T T15

014164 Short S6100M280R 10.984 3.150 4.331 6.358 4.626 - 4 1.102 0.197 1/4" F3510T T15

014173 Long S6300M280R 14.921 6.890 8.268 10.295 4.626 - 4 1.102 0.197 1/4" F3510T T15

Weldon Shank

Morse Taper Shank


B

D1

D2

LL4L3

L1

L2

D

B

D2

L

L4L3

L1

L2

D

G

MT

132˚

132˚

230 - 385 0.008 - 0.010 130 - 220 0.008 - 0.011

195 - 320 0.008 - 0.009 120 - 205 0.007 - 0.010

200 - 300 0.008 - 0.010 100 - 190 0.007 - 0.010

160 - 230 0.008 - 0.010 80 - 140 0.006 - 0.008

135 - 190 0.008 80 - 120 0.006 - 0.008

195 - 225 0.009 - 0.010 30 - 90 0.007 -0.009

180 - 190 0.009 - 0.010 30 - 100 0.006 - 0.009

- - -

230 - 360 0.014 - 0.017 100 - 190 0.008 - 0.011

180 - 315 0.009 - 0.010 95 - 175 0.007 - 0.010

170 - 225 0.008 - 0.009 70 - 145 0.007 - 0.009

- - 300 - 900 0.009 - 0.013

- - 300 - 720 0.008 - 0.011

- - 15 - 35 0.002 - 0.004

- - 15 - 25 0.002 - 0.004

- - 15 - 25 0.002 - 0.004

- - 15 - 45 0.003 - 0.006

50 - 120 0.007 - 0.008 - -



N


High Temp. Alloys

Hard Materials

Cast Irons

Aluminum & Alloys

Stainless Steels

PH Stainless

Unalloyed Steels

Alloyed Steels


P M K S

HMP 23



1.181 30.0023653 UH300SR SP4036 - ◆ ◆ ◆ ◆ ◆027279 UD300CR - SP9530 ◆ ◆ ◆ ◆ ◆

1.187 1 3/16 30.1 027280 UD301CR - SP9530 ◆ ◆ ◆ ◆ ◆1.218 1 7/32 30.9 027281 UD309CR - SP9530 ◆ ◆ ◆ ◆ ◆

1.220 31.0023654 UH310SR SP4036 - ◆ ◆ ◆ ◆ ◆027282 UD310CR - SP9530 ◆ ◆ ◆ ◆ ◆

1.250 1 1/4 31.7 027283 UD317CR - SP9530 ◆ ◆ ◆ ◆ ◆

1.260 32.0023655 UH320SR SP4036 - ◆ ◆ ◆ ◆ ◆027284 UD320CR - SP9530 ◆ ◆ ◆ ◆ ◆

1.280 32.5 027285 UD325CR - SP9530 ◆ ◆ ◆ ◆ ◆1.283 32.6 027286 UD326CR - SP9530 ◆ ◆ ◆ ◆ ◆

1.299 33.0023656 UH330SR SP4036 - ◆ ◆ ◆ ◆ ◆027287 UD330CR - SP9530 ◆ ◆ ◆ ◆ ◆

1.313 1 5/16 33.3 027288 UD333CR - SP9530 ◆ ◆ ◆ ◆ ◆

1.339 34.0023657 UH340SR SP4036 - ◆ ◆ ◆ ◆ ◆027289 UD340CR - SP9530 ◆ ◆ ◆ ◆ ◆

1.343 1 11/32 34.1 027290 UD341CR - SP9530 ◆ ◆ ◆ ◆ ◆

1.375 1 3/8 35.0023658 UH350SR SP4036 - ◆ ◆ ◆ ◆ ◆027291 UD350CR - SP9530 ◆ ◆ ◆ ◆ ◆

1.406 1 13/32 35.7 027363 UD357CR - SP9530 ◆ ◆ ◆ ◆ ◆



Insert Range

Drill Bodies

24


ISO Material HardnessCR SP9530

Speed (Vc) Feed (fn)


Steel <280 HB

200-280 HB


355-415 HB

Austinetic/Ferritic



Refractory

Cast Irons

Grey (GG) (FT)





Iron based alloy


Nickel based alloy



(52-56 HRC) (52-56 HRC)

P

P

M

K

N

S

H



014136 Short AS6100W340R 8.543 4.331 5.866 6.181 2.362 1.250 - 1.339 0.276 - F4015T T20

014148 Long AS6300W340R 12.677 8.465 10.000 10.315 2.362 1.250 - 1.339 0.276 - F4015T T20

014165 Short S6100M340R 12.756 4.528 6.102 8.130 4.626 - 4 1.339 0.276 1/4" F4015T T20

014174 Long S6300M340R 16.890 8.661 10.236 12.264 4.626 - 4 1.339 0.276 1/4" F4015T T20

Weldon Shank

Morse Taper Shank


B

D1

D2

LL4L3

L1

L2

D

B

D2

L

L4L3

L1

L2

D

G

MT

132˚

132˚

130 - 220 0.010 - 0.013

120 - 205 0.009 - 0.012

100 - 190 0.009 - 0.012

80 - 140 0.007 - 0.010

80 - 120 0.007 - 0.009

30 - 90 0.008 - 0.011

30 - 100 0.008 - 0.010

- -

100 - 190 0.010 - 0.013

95 - 175 0.009 - 0.011

70 - 145 0.009 - 0.011

300 - 900 0.011 - 0.015

300 - 720 0.009 - 0.012

15 - 35 0.003 - 0.005

15 - 25 0.003 - 0.005

15 - 25 0.003 - 0.005

15 - 45 0.004 - 0.007

- -



N


High Temp. Alloys

Hard Materials

Cast Irons

Aluminum & Alloys

Stainless Steels

PH Stainless

Unalloyed Steels

Alloyed Steels


P M K S

HMP 25



1.417 36.0 027364 UD360CR - SP9530 ◆ ◆ ◆ ◆ ◆1.437 1 7/16 36.5 027365 UD365CR - SP9530 ◆ ◆ ◆ ◆ ◆1.457 37.0 027366 UD370CR - SP9530 ◆ ◆ ◆ ◆ ◆1.469 1 15/32 37.3 027367 UD373CR - SP9530 ◆ ◆ ◆ ◆ ◆1.496 38.0 027368 UD380CR - SP9530 ◆ ◆ ◆ ◆ ◆1.500 1 1/2 38.1 027369 UD381CR - SP9530 ◆ ◆ ◆ ◆ ◆1.531 1 17/32 38.9 027370 UD389CR - SP9530 ◆ ◆ ◆ ◆ ◆1.535 39.0 027371 UD390CR - SP9530 ◆ ◆ ◆ ◆ ◆1.563 1 9/16 39.7 027372 UD397CR - SP9530 ◆ ◆ ◆ ◆ ◆1.575 40.0 027373 UD400CR - SP9530 ◆ ◆ ◆ ◆ ◆1.594 1 19/32 40.5 027374 UD405CR - SP9530 ◆ ◆ ◆ ◆ ◆1.614 41.0 027375 UD410CR - SP9530 ◆ ◆ ◆ ◆ ◆1.625 1 5/8 41.3 027376 UD413CR - SP9530 ◆ ◆ ◆ ◆ ◆1.654 1 21/32 42.0 027377 UD420CR - SP9530 ◆ ◆ ◆ ◆ ◆1.685 42.8 027378 UD428CR - SP9530 ◆ ◆ ◆ ◆ ◆1.689 42.9 027379 UD429CR - SP9530 ◆ ◆ ◆ ◆ ◆1.693 43.0 027380 UD430CR - SP9530 ◆ ◆ ◆ ◆ ◆1.718 1 23/32 43.7 027381 UD437CR - SP9530 ◆ ◆ ◆ ◆ ◆1.732 44.0 027382 UD440CR - SP9530 ◆ ◆ ◆ ◆ ◆1.750 1 3/4 44.4 027383 UD444CR - SP9530 ◆ ◆ ◆ ◆ ◆1.772 45.0 027384 UD450CR - SP9530 ◆ ◆ ◆ ◆ ◆



Insert Range

Drill Bodies

26





Steel <280 HB

200-280 HB


355-415 HB

Austinetic/Ferritic



Refractory

Cast Irons

Grey (GG) (FT)





Iron based alloy


Nickel based alloy



(52-56 HRC) (52-56 HRC)

P

P

M

K

N

S

H



014137 Short AS6100W440R 8.937 4.331 5.866 6.181 2.756 1.500 - 1.732 0.276 - F4015T T20

014149 Long AS6300W440R 13.071 8.465 10.000 10.315 2.756 1.500 - 1.732 0.276 - F4015T T20

014166 Short S6100M440R 12.756 4.528 6.102 8.130 4.626 - 4 1.732 0.276 1/4" F4015T T20

014175 Long S6300M440R 16.890 8.661 10.236 12.264 4.626 - 4 1.732 0.276 1/4" F4015T T20

Weldon Shank

Morse Taper Shank


B

D1

D2

LL4L3

L1

L2

D

B

D2

L

L4L3

L1

L2

D

G

MT

132˚

132˚

130 - 220 0.011 - 0.015

120 - 205 0.011 - 0.013

100 - 190 0.011 - 0.013

80 - 140 0.009 - 0.011

80 - 120 0.008 - 0.011

30 - 90 0.009 - 0.012

30 - 100 0.009 - 0.012

- -

100 - 190 0.011 - 0.015

95 - 175 0.011 - 0.013

70 - 145 0.010 - 0.013

300 - 900 0.012 - 0.017

300 - 720 0.011 - 0.014

15 - 35 0.004 - 0.006

15 - 25 0.004 - 0.006

15 - 25 0.004 - 0.006

15 - 45 0.005 - 0.009

- -



N


High Temp. Alloys

Hard Materials

Cast Irons

Aluminum & Alloys

Stainless Steels

PH Stainless

Unalloyed Steels

Alloyed Steels


P M K S

HMP 27



1.812 1 13/16 46.0 027385 UD460CR - SP9530 ◆ ◆ ◆ ◆ ◆1.850 47.0 027386 UD470CR - SP9530 ◆ ◆ ◆ ◆ ◆1.875 1 7/8 47.6 027387 UD476CR - SP9530 ◆ ◆ ◆ ◆ ◆1.890 48.0 027388 UD480CR - SP9530 ◆ ◆ ◆ ◆ ◆1.929 49.0 027389 UD490CR - SP9530 ◆ ◆ ◆ ◆ ◆1.969 1 31/32 50.0 027390 UD500CR - SP9530 ◆ ◆ ◆ ◆ ◆2.000 2 50.8 027391 UD508CR - SP9530 ◆ ◆ ◆ ◆ ◆2.008 51.0 027392 UD510CR - SP9530 ◆ ◆ ◆ ◆ ◆2.031 2 1/32 51.6 027393 UD516CR - SP9530 ◆ ◆ ◆ ◆ ◆2.047 2 3/64 52.0 027394 UD520CR - SP9530 ◆ ◆ ◆ ◆ ◆2.063 2 1/16 52.4 027395 UD524CR - SP9530 ◆ ◆ ◆ ◆ ◆2.087 53.0 027396 UD530CR - SP9530 ◆ ◆ ◆ ◆ ◆2.094 2 3/32 53.2 027397 UD532CR - SP9530 ◆ ◆ ◆ ◆ ◆2.125 2 1/8 54.0 027398 UD540CR - SP9530 ◆ ◆ ◆ ◆ ◆2.157 2 5/32 54.8 027399 UD548CR - SP9530 ◆ ◆ ◆ ◆ ◆2.165 55.0 027400 UD550CR - SP9530 ◆ ◆ ◆ ◆ ◆2.188 2 3/16 55.6 027401 UD556CR - SP9530 ◆ ◆ ◆ ◆ ◆



Insert Range

Drill Bodies

28





Steel <280 HB

200-280 HB


355-415 HB

Austinetic/Ferritic



Refractory

Cast Irons

Grey (GG) (FT)





Iron based alloy


Nickel based alloy



(52-56 HRC) (52-56 HRC)

P

P

M

K

N

S

H



014138 Short AS6100W540R 8.937 4.331 5.866 6.181 2.756 1.500 - 2.126 0.276 - F4021T T20

014150 Long AS6300W540R 13.071 8.465 10.000 10.315 2.756 1.500 - 2.126 0.276 - F4021T T20

014167 Short S6100M540R 12.756 4.528 6.102 8.130 4.626 - 4 2.126 0.276 1/4" F4021T T20

014168 Short S6100M5540R 14.606 4.528 6.102 8.720 5.886 - 5 2.126 0.276 1/2" F4021T T20

014176 Long S6300M540R 16.890 8.662 10.236 12.264 4.626 - 4 2.126 0.276 1/4" F4021T T20

014177 Long S6300M5540R 18.740 8.662 10.236 12.854 5.886 - 5 2.126 0.276 1/2" F4021T T20

Weldon Shank

Morse Taper Shank


B

D1

D2

LL4L3

L1

L2

D

B

D2

L

L4L3

L1

L2

D

G

MT

132˚

132˚

130 - 220 0.013 - 0.017

120 - 205 0.012 - 0.015

100 - 190 0.012 - 0.015

80 - 140 0.010 - 0.013

80 - 120 0.010 - 0.012

30 - 90 0.010 - 0.014

30 - 100 0.010 - 0.013

- -

100 - 190 0.013 - 0.017

95 - 175 0.012 - 0.015

70 - 145 0.012 - 0.014

300 - 900 0.013 - 0.018

300 - 720 0.012 - 0.015

15 - 35 0.004 - 0.007

15 - 25 0.004 - 0.007

15 - 25 0.004 - 0.007

15 - 45 0.006 - 0.010

- -



N


High Temp. Alloys

Hard Materials

Cast Irons

Aluminum & Alloys

Stainless Steels

PH Stainless

Unalloyed Steels

Alloyed Steels


P M K S

HMP 29



2.205 56.0 027402 UD560CR - SP9530 ◆ ◆ ◆ ◆ ◆2.244 57.0 027403 UD570CR - SP9530 ◆ ◆ ◆ ◆ ◆2.250 2 1/4 57.1 027404 UD571CR - SP9530 ◆ ◆ ◆ ◆ ◆2.283 58.0 027405 UD580CR - SP9530 ◆ ◆ ◆ ◆ ◆2.311 58.7 027406 UD587CR - SP9530 ◆ ◆ ◆ ◆ ◆2.323 59.0 027407 UD590CR - SP9530 ◆ ◆ ◆ ◆ ◆2.362 60.0 027408 UD600CR - SP9530 ◆ ◆ ◆ ◆ ◆2.375 2 3/8 60.3 027409 UD603CR - SP9530 ◆ ◆ ◆ ◆ ◆2.402 61.0 027410 UD610CR - SP9530 ◆ ◆ ◆ ◆ ◆2.437 2 7/16 61.9 027411 UD619CR - SP9530 ◆ ◆ ◆ ◆ ◆2.441 62.0 027412 UD620CR - SP9530 ◆ ◆ ◆ ◆ ◆2.480 63.0 027413 UD630CR - SP9530 ◆ ◆ ◆ ◆ ◆2.500 2 1/2 63.5 027414 UD635CR - SP9530 ◆ ◆ ◆ ◆ ◆2.520 64.0 027415 UD640CR - SP9530 ◆ ◆ ◆ ◆ ◆2.559 65.0 027416 UD650CR - SP9530 ◆ ◆ ◆ ◆ ◆2.563 2 9/16 65.1 027417 UD651CR - SP9530 ◆ ◆ ◆ ◆ ◆



Insert Range

Drill Bodies

30

Toolholder for insert range Ø2.598" – Ø3.146




Steel <280 HB

200-280 HB


355-415 HB

Austinetic/Ferritic



Refractory

Cast Irons

Grey (GG) (FT)





Iron based alloy


Nickel based alloy



(52-56 HRC) (52-56 HRC)

P

P

M

K

N

S

H



014169 Short S6100M630R 17.165 6.693 8.661 11.280 5.886 5 2.480 0.354 1/2" F5020T T20

014178 Long S6300M630R 21.102 10.630 12.598 15.217 5.886 5 2.480 0.354 1/2" F5020T T20

Morse Taper Shank

Morse Taper Shank

B

D2

L

L4L3

L1

L2

D

G

MT

132˚

B

130 - 220 0.016 - 0.019

120 - 205 0.014 - 0.017

100 - 190 0.014 - 0.017

80 - 140 0.012 - 0.015

80 - 120 0.011 - 0.014

30 - 90 0.012 - 0.016

30 - 100 0.011 - 0.014

- -

100 - 190 0.016 - 0.019

95 - 175 0.014 - 0.017

70 - 145 0.014 - 0.016

300 - 900 0.015 - 0.020

300 - 720 0.014 - 0.017

15 - 35 0.005 - 0.009

15 - 25 0.005 - 0.009

15 - 25 0.005 - 0.009

15 - 45 0.007 - 0.012

- -


Insert range Ø2.598" – Ø3.146

N


High Temp. Alloys

Hard Materials

Cast Irons

Aluminum & Alloys

Stainless Steels

PH Stainless

Unalloyed Steels

Alloyed Steels


P M K S

HMP 31



2.598 66.0 027418 UD660CR - SP9530 ◆ ◆ ◆ ◆ ◆2.622 66.6 027419 UD666CR - SP9530 ◆ ◆ ◆ ◆ ◆2.638 67.0 027420 UD670CR - SP9530 ◆ ◆ ◆ ◆ ◆2.677 68.0 027421 UD680CR - SP9530 ◆ ◆ ◆ ◆ ◆2.717 2 21/32 69.0 027422 UD690CR - SP9530 ◆ ◆ ◆ ◆ ◆2.750 2 3/4 69.8 027423 UD698CR - SP9530 ◆ ◆ ◆ ◆ ◆2.756 70.0 027424 UD700CR - SP9530 ◆ ◆ ◆ ◆ ◆2.835 72.0 027425 UD720CR - SP9530 ◆ ◆ ◆ ◆ ◆2.875 2 7/8 73.0 027426 UD730CR - SP9530 ◆ ◆ ◆ ◆ ◆2.913 74.0 027427 UD740CR - SP9530 ◆ ◆ ◆ ◆ ◆

2.953q 75.0 027428 UD750CR - SP9530 ◆ ◆ ◆ ◆ ◆2.992 76.0 027429 UD760CR - SP9530 ◆ ◆ ◆ ◆ ◆3.000 3 76.2 027430 UD762CR - SP9530 ◆ ◆ ◆ ◆ ◆3.063 3 1/16 77.8 027431 UD778CR - SP9530 ◆ ◆ ◆ ◆ ◆3.071 78.0 027432 UD780CR - SP9530 ◆ ◆ ◆ ◆ ◆3.110 79.0 027433 UD790CR - SP9530 ◆ ◆ ◆ ◆ ◆3.125 3 1/8 79.4 027434 UD794CR - SP9530 ◆ ◆ ◆ ◆ ◆



Insert Range

Drill Bodies

32





Steel <280 HB

200-280 HB


355-415 HB

Austinetic/Ferritic



Refractory

Cast Irons

Grey (GG) (FT)





Iron based alloy


Nickel based alloy



(52-56 HRC) (52-56 HRC)

P

P

M

K

N

S

H



014170 Short S6100M770R 17.165 6.693 8.661 11.280 5.886 - 5 3.031 0.354 1/2" F5020T T20

014179 Long S6300M770R 21.102 10.630 12.598 15.217 5.886 - 5 3.031 0.354 1/2" F5020T T20

Morse Taper Shank

Morse Taper Shank

B

D2

L

L4L3

L1

L2

D

G

MT

132˚

B

130 - 220 0.018 - 0.021

120 - 205 0.016 - 0.019

100 - 190 0.016 - 0.019

80 - 140 0.014 - 0.017

80 - 120 0.013 - 0.016

30 - 90 0.013 - 0.017

30 - 100 0.013 - 0.016

- -

100 - 190 0.018 - 0.021

95 - 175 0.016 - 0.019

70 - 145 0.016 - 0.018

300 - 900 0.017 - 0.022

300 - 720 0.015 - 0.019

15 - 35 0.006 - 0.010

15 - 25 0.006 - 0.010

15 - 25 0.006 - 0.010

15 - 45 0.008 - 0.013

- -



N


High Temp. Alloys

Hard Materials

Cast Irons

Aluminum & Alloys

Stainless Steels

PH Stainless

Unalloyed Steels

Alloyed Steels


P M K S

HMP 33



3.150 80.0 027435 UD800CR - SP9530 ◆ ◆ ◆ ◆ ◆3.250 3 1/4 82.5 027436 UD825CR - SP9530 ◆ ◆ ◆ ◆ ◆3.268 83.0 023634 UD830CR - SP9530 ◆ ◆ ◆ ◆ ◆3.307 84.0 027437 UD840CR - SP9530 ◆ ◆ ◆ ◆ ◆3.346 85.0 027438 UD850CR - SP9530 ◆ ◆ ◆ ◆ ◆3.375 3 3/8 85.7 027439 UD857CR - SP9530 ◆ ◆ ◆ ◆ ◆3.386 86.0 027440 UD860CR - SP9530 ◆ ◆ ◆ ◆ ◆3.437 3 7/16 87.3 027441 UD873CR - SP9530 ◆ ◆ ◆ ◆ ◆3.465 88.0 027442 UD880CR - SP9530 ◆ ◆ ◆ ◆ ◆3.500 3 1/2 88.9 027443 UD889CR - SP9530 ◆ ◆ ◆ ◆ ◆3.504 89.0 027444 UD890CR - SP9530 ◆ ◆ ◆ ◆ ◆3.543 90.0 027445 UD900CR - SP9530 ◆ ◆ ◆ ◆ ◆



Insert Range

Drill Bodies

34





Steel <280 HB

200-280 HB


355-415 HB

Austinetic/Ferritic



Refractory

Cast Irons

Grey (GG) (FT)





Iron based alloy


Nickel based alloy



(52-56 HRC) (52-56 HRC)

P

P

M

K

N

S

H



014171 Short S6100M890R 17.165 6.693 8.661 11.280 5.886 - 5 3.504 0.354 1/2" F5020T T20

014180 Long S6300M890R 21.102 10.630 12.598 15.217 5.886 - 5 3.504 0.354 1/2" F5020T T20

Morse Taper Shank

Morse Taper Shank

B

D2

L

L4L3

L1

L2

D

G

MT

132˚

B

130 - 220 0.022 - 0.024

120 - 205 0.020 - 0.022

100 - 190 0.020 - 0.022

80 - 140 0.018 - 0.020

80 - 120 0.016 - 0.018

30 - 90 0.016 - 0.020

30 - 100 0.015 - 0.018

- -

100 - 190 0.022 - 0.024

95 - 175 0.020 - 0.023

70 - 145 0.019 - 0.021

300 - 900 0.019 - 0.024

300 - 720 0.018 - 0.022

15 - 35 0.008 - 0.012

15 - 25 0.008 - 0.012

15 - 25 0.008 - 0.012

15 - 45 0.010 - 0.016

- -



N


High Temp. Alloys

Hard Materials

Cast Irons

Aluminum & Alloys

Stainless Steels

PH Stainless

Unalloyed Steels

Alloyed Steels


P M K S

HMP 35



3.622 92.0 027446 UD920CR - SP9530 ◆ ◆ ◆ ◆ ◆3.750 3 3/4 95.2 027447 UD952CR - SP9530 ◆ ◆ ◆ ◆ ◆3.898 99.0 023635 UD990CR - SP9530 ◆ ◆ ◆ ◆ ◆3.937 3 15/16 100.0 023633 UD1000CR - SP9530 ◆ ◆ ◆ ◆ ◆4.000 4 101.6 027448 UD1016CR - SP9530 ◆ ◆ ◆ ◆ ◆4.063 4 1/16 103.2 027449 UD1032CR - SP9530 ◆ ◆ ◆ ◆ ◆4.250 4 1/4 108.0 027450 UD1080CR - SP9530 ◆ ◆ ◆ ◆ ◆4.500 4 1/2 114.0 027451 UD1140CR - SP9530 ◆ ◆ ◆ ◆ ◆



Insert Range

Technical Information

Dimensions (mm)

Part Number M.T. D D1 L M G

S9010 X00 317 4 3.150 1.250 1.772 M10 1/4 BSP

S9010 X00 635 5 5.000 2.500 2.362 M12 1/2 BSP

Rotary Coolant Ring

For use with S type Morse tapered Unidrill.

L

G

D1 D

M

200.0

180.0

160.0

140.0

120.0

100.0

80.0

60.0

40.0

20.0

0.0

3/8 - 1/2 33/64 - 11/1645/64 - 1.00 1 1/64 - 1 1/4 1 9/32 - 2.00 2 1/32 - 3.00 3 1/32 - 4.50

Diameter Range

PS

I

Coolant Pressure – PSI by Diameter

40.0

35.0

30.0

25.0

20.0

15.0

10.0

5.0

0.0

3/8 - 1/2 33/64 - 11/1645/64 - 1.00 1 1/64 - 1 1/4 1 9/32 - 2.00 2 1/32 - 3.00 3 1/32 - 4.50

Diameter Range

GP

M

Coolant Flow - GPM by Diameter

36

Recommendation for Coolant Flow & Coolant Pressure

Power Requirement Guidelines

N


High Temp. Alloys

Hard Materials

Cast Irons

Aluminum & Alloys

Stainless Steels

PH Stainless

Unalloyed Steels

Alloyed Steels


P M K S

HMP 37

Carbide: Power requirement for Alloyed Steel 200-280HB

HSS: Power requirement for Alloyed Steel 200-280HB

50.00

45.00

40.00

35.00

30.00

25.00

20.00

15.00

10.00

5.00

0.00

0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00

Diameter (inch)

Pow

er (H

P)

Cutting Speeds:

Vc 98fpmVc 131fpmVc 164fpmVc 197fpm

12.00

10.00

8.00

6.00

4.00

2.00

0.00

0.00 0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60

Diameter (inch)

Pow

er (K

W)

Cutting Speeds:


◆

◆

38


10.00

9.00

8.00

7.00

6.00

5.00

4.00

3.00

2.00

1.00

0.00

0.00 0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60

Diameter (inch)

Pow

er (H

P) Cutting Speeds:


15.00

13.00

11.00

9.00

7.00

5.00

3.00

1.00

-1.00

0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00

Diameter (inch)

Pow

er (H

P)

Cutting Speeds:


◆

◆

Carbide: Power requirement for stainless steel

HSS: Power consumption for stainless steel


N


High Temp. Alloys

Hard Materials

Cast Irons

Aluminum & Alloys

Stainless Steels

PH Stainless

Unalloyed Steels

Alloyed Steels


P M K S

HMP 39

16.00

14.00

12.00

10.00

8.00

6.00

4.00

2.00

0.00

0.00 0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60

Diameter (inch)

Pow

er (H

P) Cutting Speeds:


50.00

45.00

40.00

35.00

30.00

25.00

20.00

15.00

10.00

5.00

0.000.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00

Diameter (inch)

Pow

er (H

P)

Cutting Speeds:Vc 98fpmVc 131fpmVc 164fpmVc 197fpm

◆

◆

Carbide: Power consumption for grey iron

HSS: Power consumption for grey iron

40


Carbide: Power consumption for aluminum

HSS: Power consumption for aluminum

14.00

12.00

10.00

8.00

6.00

4.00

2.00

0.00

0.00 0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60

Diameter (inch)

Pow

er (K

W)

Cutting Speeds:Vc 590fpmVc 787pmVc 984fpmVc 1148fpm

50.00

45.00

40.00

35.00

30.00

25.00

20.00

15.00

10.00

5.00

0.000.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00

Diameter (inch)

Pow

er (H

P)

Cutting Speeds:Vc 295fpmVc 393pmVc 590fpmVc 721fpm

◆

◆

Cutting Speed (Vc) feet/minute

N


High Temp. Alloys

Hard Materials

Cast Irons

Aluminum & Alloys

Stainless Steels

PH Stainless

Unalloyed Steels

Alloyed Steels


P M K S

HMP 41

High

Temperature

Alloys

Cast Irons

K

UnalloyedSteels

AlloyedSteels

StainlessSteels

Aluminum& Alloys

Hard Steel

ChilledCast Iron

RmISO Material and

Hardness

N

P

M

S

H

Cutting Speed (Vc) feet/min PVD Coated Uncoated

SP9336 SP9530 SP4036 H22Max - min Max - min Max - min Max - min

<600 N/mm2

<180HB

<950 N/mm2

<280HB

700 - 950 N/mm2

200 - 280 HB

950 - 1200 N/mm2

280 - 355 HB

1200 - 1400 N/mm2

355 - 415 HB

Austenitic + Ferritic300 series

Martensitic400 series

RefractoryP.H.

GreyGG-Ft

Spheroidal-DuctileGGG-FGS

MalleableGTS - MN/MP

< 16% Si 116HB

> 16% Si 92HB

Iron Based

Cobalt Based

Nickel Based

Titanium Based

>1400 N/mm2

>415 HB

1400 N/mm2

400 HB

220 130 205 130 385 230 - -

205 120 165 120 320 195 - -

190 100 115 100 295 200 - -

140 80 100 80 230 160 - -

120 80 90 70 190 135 - -

90 30 65 30 225 195 - -

100 30 65 30 190 180 - -

- - - - - - - -

190 100 165 100 355 230 - -

175 95 145 90 315 180 - -

145 70 115 90 225 170 - -

905 300 825 300 1345 660 1080 590

720 300 675 300 720 300 450 300

35 15 - - 145 100 - -

25 15 - - 145 100 - -

25 15 - - 145 100 - -

45 15 - - 190 140 180 130

- - - - 120 50 - -

- - - - - - - -

42

Feed per diameter range: Geometry PR grade H22

RmISO Material and

Hardness

Fn= Feed per revolution in/rev: min. & max.

Diameter range inserts inch

<600 N/mm2

<180HB

<950 N/mm2

<280HB

700-950 N/mm2

200-280 HB

950-1200 N/mm2

280-355 HB

1200-1400 N/mm2

355-415 HB



RefractoryP.H.

GreyGG-Ft



< 16% Si 116HB

> 16% Si 92HB

Iron Based

Cobalt Based

Nickel Based

Titanium Based

>1400 N/mm2

>415 HB

1400 N/mm2

400 HB

UnalloyedSteels

AlloyedSteels

StainlessSteels

Cast Irons

Aluminum& Alloys

High

Temperature

Alloys

Hard Steel

ChilledCast Iron

H

S

N

K

M

P

0.394 0.472 0.551 0.591 0.630 0.709 0.787 0.866 0.984

- - - - - - - - -

- - - - - - - - -

- - - - - - - - -

- - - - - - - - -

- - - - - - - - -

- - - - - - - - -

- - - - - - - - -

- - - - - - - - -

- - - - - - - - -

- - - - - - - - -

- - - - - - - - -

- - - - - - - - -

- - - - - - - - -

- - - - - - - - -

- - - - - - - - -

- - - - - - - - -

- - - - - - - - -

- - - - - - - - -

- - - - - - - - -

- - - - - - - - -

- - - - - - - - -

- - - - - - - - -

0.002 0.002 0.003 0.003 0.003 0.004 0.004 0.004 0.005

0.004 0.005 0.006 0.006 0.007 0.008 0.009 0.010 0.012

0.001 0.001 0.002 0.002 0.002 0.003 0.003 0.003 0.004

0.003 0.004 0.005 0.005 0.006 0.006 0.007 0.008 0.009

- - - - - - - - -

- - - - - - - - -

- - - - - - - - -

- - - - - - - - -

- - - - - - - - -

- - - - - - - - -

0.001 0.002 0.002 0.002 0.002 0.003 0.003 0.004 0.004

0.002 0.002 0.003 0.003 0.003 0.004 0.005 0.005 0.006

- - - - - - - - -

- - - - - - - - -

- - - - - - - - -

- - - - - - - - -

N


High Temp. Alloys

Hard Materials

Cast Irons

Aluminum & Alloys

Stainless Steels

PH Stainless

Unalloyed Steels

Alloyed Steels


P M K S

HMP 43

Feed per diameter range: Geometry HR grade SP4036

RmISO Material and

Hardness



<600 N/mm2

<180HB

<950 N/mm2

<280HB

700-950 N/mm2

200-280 HB

950-1200 N/mm2

280-355 HB

1200-1400 N/mm2

355-415 HB



RefractoryP.H.

GreyGG-Ft



< 16% Si 116HB

> 16% Si 92HB

Iron Based

Cobalt Based

Nickel Based

Titanium Based

>1400 N/mm2

>415 HB

1400 N/mm2

400 HB

UnalloyedSteels

AlloyedSteels

StainlessSteels

Cast Irons

Aluminum& Alloys

High

Temperature

Alloys

Hard Steel

ChilledCast Iron

H

S

N

K

M

P

0.394 0.472 0.551 0.591 0.630 0.709 0.787 0.866 0.984

0.001 0.002 0.002 0.002 0.002 0.003 0.003 0.004 0.005

0.003 0.004 0.004 0.005 0.005 0.006 0.006 0.007 0.008

0.001 0.002 0.002 0.002 0.003 0.003 0.004 0.004 0.005

0.003 0.004 0.004 0.005 0.005 0.005 0.006 0.006 0.007

0.001 0.002 0.002 0.002 0.003 0.003 0.004 0.004 0.005

0.003 0.004 0.004 0.005 0.005 0.006 0.006 0.007 0.008

0.001 0.002 0.002 0.002 0.003 0.003 0.004 0.004 0.005

0.002 0.003 0.003 0.003 0.004 0.004 0.005 0.006 0.007

0.001 0.002 0.002 0.002 0.003 0.003 0.004 0.004 0.005

0.002 0.002 0.003 0.003 0.003 0.004 0.005 0.005 0.006

0.001 0.002 0.002 0.002 0.003 0.003 0.004 0.004 0.005

0.002 0.003 0.003 0.003 0.004 0.004 0.005 0.006 0.007

0.001 0.002 0.002 0.002 0.003 0.003 0.004 0.004 0.005

0.002 0.003 0.003 0.003 0.004 0.004 0.005 0.006 0.007

- - - - - - - - -

- - - - - - - - -

0.001 0.002 0.002 0.003 0.003 0.004 0.005 0.005 0.007

0.003 0.004 0.005 0.006 0.006 0.007 0.009 0.010 0.012

0.001 0.002 0.002 0.002 0.003 0.003 0.004 0.004 0.005

0.003 0.004 0.004 0.005 0.005 0.006 0.006 0.007 0.008

0.001 0.002 0.002 0.002 0.003 0.003 0.004 0.004 0.005

0.003 0.004 0.004 0.005 0.005 0.005 0.006 0.006 0.007

0.002 0.002 0.003 0.003 0.003 0.004 0.004 0.004 0.005

0.004 0.005 0.006 0.006 0.007 0.008 0.009 0.010 0.012

0.001 0.001 0.002 0.002 0.002 0.003 0.003 0.003 0.004

0.003 0.004 0.005 0.005 0.006 0.006 0.007 0.008 0.009

0.001 0.001 0.001 0.001 0.001 0.002 0.002 0.002 0.003

0.002 0.002 0.003 0.003 0.003 0.004 0.004 0.005 0.005

0.001 0.001 0.001 0.001 0.001 0.002 0.002 0.002 0.003

0.002 0.002 0.003 0.003 0.003 0.004 0.004 0.005 0.005

0.001 0.001 0.001 0.001 0.001 0.002 0.002 0.002 0.003

0.002 0.002 0.003 0.003 0.003 0.004 0.004 0.005 0.005

0.001 0.002 0.002 0.002 0.002 0.003 0.003 0.004 0.004

0.002 0.002 0.003 0.003 0.003 0.004 0.005 0.005 0.006

- - - - - - - - -

- - - - - - - - -

- - - - - - - - -

- - - - - - - - -

44

Feed per diameter range: Geometry SR grade SP4036

RmISO Material and

Hardness



<600 N/mm2

<180HB

<950 N/mm2

<280HB

700-950 N/mm2

200-280 HB

950-1200 N/mm2

280-355 HB

1200-1400 N/mm2

355-415 HB



RefractoryP.H.

GreyGG-Ft



< 16% Si 116HB

> 16% Si 92HB

Iron Based

Cobalt Based

Nickel Based

Titanium Based

>1400 N/mm2

>415 HB

1400 N/mm2

400 HB

UnalloyedSteels

AlloyedSteels

StainlessSteels

Cast Irons

Aluminum& Alloys

High

Temperature

Alloys

Hard Steel

ChilledCast Iron

H

S

N

K

M

P

0.394 0.472 0.551 0.591 0.630 0.709 0.787 0.866 0.984 1.181 1.378

0.001 0.002 0.002 0.002 0.002 0.003 0.003 0.004 0.005 0.006 0.008

0.003 0.004 0.004 0.005 0.005 0.005 0.006 0.006 0.007 0.008 0.010

0.001 0.002 0.002 0.002 0.002 0.003 0.003 0.004 0.005 0.006 0.008

0.003 0.004 0.004 0.004 0.005 0.005 0.005 0.006 0.007 0.008 0.009

0.001 0.002 0.002 0.002 0.002 0.003 0.003 0.004 0.005 0.006 0.008

0.003 0.004 0.004 0.005 0.005 0.005 0.006 0.006 0.007 0.008 0.010

0.001 0.002 0.002 0.002 0.002 0.003 0.003 0.004 0.005 0.006 0.008

0.002 0.002 0.003 0.003 0.004 0.004 0.005 0.005 0.006 0.008 0.010

0.001 0.002 0.002 0.002 0.002 0.003 0.003 0.004 0.005 0.006 0.008

0.002 0.002 0.003 0.003 0.003 0.004 0.004 0.005 0.005 0.007 0.008

0.001 0.002 0.002 0.002 0.003 0.003 0.004 0.004 0.005 0.007 0.009

0.002 0.002 0.003 0.003 0.004 0.004 0.005 0.005 0.006 0.008 0.010

0.001 0.002 0.002 0.002 0.003 0.003 0.004 0.004 0.005 0.007 0.009

0.002 0.002 0.003 0.003 0.004 0.004 0.005 0.005 0.006 0.008 0.010

- - - - - - - - - - -

- - - - - - - - - - -

0.001 0.002 0.002 0.003 0.003 0.004 0.005 0.005 0.007 0.010 0.014

0.003 0.004 0.005 0.005 0.006 0.007 0.008 0.009 0.011 0.014 0.017

0.001 0.002 0.002 0.002 0.003 0.003 0.004 0.004 0.005 0.007 0.009

0.003 0.004 0.004 0.005 0.005 0.005 0.006 0.006 0.007 0.008 0.010

0.001 0.002 0.002 0.002 0.003 0.003 0.004 0.004 0.005 0.007 0.009

0.003 0.004 0.004 0.004 0.005 0.005 0.005 0.006 0.006 0.007 0.008

- - - - - - - - - - -

- - - - - - - - - - -

- - - - - - - - - - -

- - - - - - - - - - -

- - - - - - - - - - -

- - - - - - - - - - -

- - - - - - - - - - -

- - - - - - - - - - -

- - - - - - - - - - -

- - - - - - - - - - -

- - - - - - - - - - -

- - - - - - - - - - -

0.001 0.001 0.001 0.002 0.002 0.002 0.003 0.003 0.004 0.006 0.008

0.002 0.002 0.003 0.003 0.003 0.004 0.004 0.004 0.005 0.006 0.007

- - - - - - - - - - -

- - - - - - - - - - -

N


High Temp. Alloys

Hard Materials

Cast Irons

Aluminum & Alloys

Stainless Steels

PH Stainless

Unalloyed Steels

Alloyed Steels


P M K S

HMP 45

Feed per diameter range: Geometry "CR" grades SP9336 & SP9530

RmISO Material and

Hardness



<600 N/mm2

<180HB

<950 N/mm2

<280HB

700-950 N/mm2

200-280 HB

950-1200 N/mm2

280-355 HB

1200-1400 N/mm2

355-415 HB



RefractoryP.H.

GreyGG-Ft



< 16% Si 116HB

> 16% Si 92HB

Iron Based

Cobalt Based

Nickel Based

Titanium Based

>1400 N/mm2

>415 HB

1400 N/mm2

400 HB

UnalloyedSteels

AlloyedSteels

StainlessSteels

Cast Irons

Aluminum& Alloys

High

Temperature

Alloys

Hard Steel

ChilledCast Iron

H

S

N

K

M

P

0.394 0.472 0.591 0.787 0.984 1.181 1.575 1.969 2.362 2.953 3.543 4.528

0.003 0.004 0.004 0.005 0.007 0.008 0.010 0.011 0.013 0.016 0.018 0.022

0.006 0.007 0.007 0.009 0.010 0.011 0.013 0.015 0.017 0.019 0.021 0.024

0.003 0.004 0.004 0.005 0.006 0.007 0.009 0.011 0.012 0.014 0.016 0.020

0.005 0.006 0.007 0.008 0.009 0.010 0.012 0.013 0.015 0.017 0.019 0.022

0.003 0.004 0.004 0.005 0.006 0.007 0.009 0.011 0.012 0.014 0.016 0.020

0.005 0.006 0.007 0.008 0.009 0.010 0.012 0.013 0.015 0.017 0.019 0.022

0.002 0.003 0.003 0.004 0.005 0.006 0.007 0.009 0.010 0.012 0.014 0.018

0.004 0.004 0.005 0.006 0.007 0.008 0.010 0.011 0.013 0.015 0.017 0.020

0.002 0.003 0.003 0.004 0.005 0.006 0.007 0.008 0.010 0.011 0.013 0.016

0.004 0.004 0.005 0.006 0.007 0.008 0.009 0.011 0.012 0.014 0.016 0.018

0.003 0.004 0.004 0.005 0.006 0.007 0.008 0.009 0.010 0.012 0.013 0.016

0.005 0.006 0.006 0.007 0.008 0.009 0.011 0.012 0.014 0.016 0.017 0.020

0.003 0.004 0.004 0.005 0.006 0.006 0.008 0.009 0.010 0.011 0.013 0.015

0.005 0.006 0.006 0.007 0.008 0.009 0.010 0.012 0.013 0.014 0.016 0.018

- - - - - - - - - - - -

- - - - - - - - - - - -

0.003 0.004 0.004 0.005 0.007 0.008 0.010 0.011 0.013 0.016 0.018 0.022

0.006 0.007 0.007 0.009 0.010 0.011 0.013 0.015 0.017 0.019 0.021 0.024

0.003 0.004 0.004 0.005 0.006 0.007 0.009 0.011 0.012 0.014 0.016 0.020

0.005 0.005 0.006 0.007 0.008 0.010 0.011 0.013 0.015 0.017 0.019 0.023

0.003 0.004 0.004 0.005 0.006 0.007 0.009 0.010 0.012 0.014 0.016 0.019

0.005 0.005 0.006 0.007 0.008 0.009 0.011 0.013 0.014 0.016 0.018 0.021

0.005 0.005 0.006 0.007 0.008 0.009 0.011 0.012 0.013 0.015 0.017 0.019

0.008 0.009 0.009 0.011 0.012 0.013 0.015 0.017 0.018 0.020 0.022 0.024

0.004 0.004 0.005 0.006 0.007 0.008 0.009 0.011 0.012 0.014 0.015 0.018

0.006 0.007 0.007 0.009 0.010 0.011 0.012 0.014 0.015 0.017 0.019 0.022

0.001 0.001 0.001 0.002 0.002 0.002 0.003 0.004 0.004 0.005 0.006 0.008

0.002 0.002 0.003 0.003 0.004 0.004 0.005 0.006 0.007 0.009 0.010 0.012

0.001 0.001 0.001 0.002 0.002 0.002 0.003 0.004 0.004 0.005 0.006 0.008

0.002 0.002 0.003 0.003 0.004 0.004 0.005 0.006 0.007 0.009 0.010 0.012

0.001 0.001 0.001 0.002 0.002 0.002 0.003 0.004 0.004 0.005 0.006 0.008

0.002 0.002 0.003 0.003 0.004 0.004 0.005 0.006 0.007 0.009 0.010 0.012

0.001 0.001 0.002 0.002 0.003 0.003 0.004 0.005 0.006 0.007 0.008 0.010

0.003 0.003 0.004 0.005 0.005 0.006 0.007 0.009 0.010 0.012 0.013 0.016

- - - - - - - - - - - -

- - - - - - - - - - - -

- - - - - - - - - - - -

- - - - - - - - - - - -

46

Technical Information

Recommendations for use

• Do not use tools to a depth greater than L1 dimension, the maximum drilling depth.

• Always use the shortest drill possible for maximum rigidity.

• Ensure rigid machine spindle and good clamping of the workpiece

• Through tool coolant highly recommended when drilling depth exceeds 1 x diameter.

• Unidrill® can be used in either static mode (fixed to a turret as in a lathe) or a dynamic mode (rotating asin a machining center). When drilling long chipping materials, take care to select the correct geometry.For these materials it is strongly recommended that a dwell cycle be introduced to help control chipevacuation. This is particularly relevant when using the drill in a vertical mode. A starter drill or centeringdrill with the relevant point angle may be required when using the longer series drills.

Important Notes

When drilling holes over 5 times the diameter, it is important to ensure that all conditions are respected. Anyone or all of the following procedures can be used:

1. Machined surface should be flat and square.

2. A spot drill with an included angle of more than 135° should be used. The maximum diameter of thespot should be 50% of the diameter.

3. In some cases it is advisable to use a short series drill to a maximum depth and then drill to depth withthe longer drill.

4. Half the feed until full radial engagement of the insert is achieved.

When drilling difficult to chip materials, an HSS insert should be considered over carbide.

The technical information provided depends on the environmental and application conditions such as machine, coolant and desiredmachining results: these are based on adequate application conditions and compliance with the spindle limits given.

Safety equipment should be provided to protect shop floor personnel from swarf.To ensure maximum productivity, inserts should be changed regularly.

Speed too high causing vibration Reduce speed

Speed too low Check speed chart and adjust accordingly

Insert chipping or breaking Feed too high Check feed chart and adjust accordingly

Chips packing Increase feed and/or change geometry

Chips packing In some cases a dwell cycle will be necessary

Speed too high Reduce speed

Wrong grade Check grade recommendations and change accordingly

Wrong geometry Check geometry recommendations and change accordingly

Premature wear on insertCoolant pressure too low Increase pressure and check for leaks in the supply line

Check coolant emulsion. It should be at the strongest mixCoolant quality

recommended by the supplier.

M/c turret not on center Check and reset

Oversize hole M/c turret not on center Check and reset

PROBLEM CAUSE SOLUTION

47

Stellram’s new Posidrill Plus™ system offers excellent performance in short-hole drilling. The body and insertcombination offer an unbeatable combination for 2x or 3x diameter short-hole drilling.

The bodies offer:

• A unique pocket design preventing slugs as the drill exits the component. This allows stacked platesand welded assemblies to be drilled.

• Multiple inserts in each flute for larger drills break the cut into smaller sections. This reduces the powerconsumption creating more manageable chips and allowing for excellent chip evacuation.

• Use in static or rotating applications.

• Standard length 3x diameter up to 2.5"; 2x diameter from 2 5/8" to 4".

The inserts offer:

• One grade and geometry for most materials.

• An insert geometry specfically designed for excellent chip control in stainless steels and soft steels.

• Reduced horsepower consumption from the insert and body design.

Special length-to-diameter ratios, up to 4x diameter, are available upon request. ABS, HSK and other specialshanks are also available upon request.

GEOMETRY 60 Grade SP4034Micrograin carbide with TiAlN PVD coating and lubricity layerSP4034 offers excellent wear resistance due to its micrograin substrate.Its lubricity layer offers a lower coefficient of friction, especially in softermaterials. The 60 geometry offers excellent performance in stainless steelsand softer materials.

POSIDRILL PLUS™

48

Posidrill Plus™

Posidrill Plus™EDP # Part Number øD D L L1 L2 L3 T Inserts WCMX029358 CP69003WX0515W154 0.515" 0.750 4.23 1.54" 2.13 2.03 1/8 NPT 2 030204E-60029359 CP69003WX0531W159 0.531" 0.750 4.29 1.59" 2.19 2.03 1/8 NPT 2 030204E-60029360 CP69003WX0563W170 0.563" 0.750 4.36 1.70" 2.25 2.03 1/8 NPT 2 030204E-60029361 CP69003WX0594W178 0.594" 0.750 4.49 1.78" 2.38 2.03 1/8 NPT 2 030204E-60029362 CP69003WX0625W187 0.625" 0.750 4.62 1.87" 2.50 2.03 1/8 NPT 2 030204E-60029363 CP69003WX0656W196 0.656" 0.750 4.75 1.96" 2.63 2.03 1/8 NPT 2 030204E-60

029364 CP69004WX0687W206 0.687" 0.750 4.87 2.06" 2.75 2.03 1/8 NPT 2 040204E-60029365 CP69004WX0718W215 0.718" 0.750 5.00 2.15" 2.88 2.03 1/8 NPT 2 040204E-60029366 CP69004WX0750W225 0.750" 0.750 5.13 2.25" 3.00 2.03 1/8 NPT 2 040204E-60029367 CP69004WX0781W234 0.781" 0.750 5.26 2.34" 3.13 2.03 1/8 NPT 2 040204E-60029368 CP69004WX0812W244 0.812" 0.750 5.39 2.44" 3.25 2.03 1/8 NPT 2 040204E-60029369 CP69004WX0844W253 0.844" 0.750 5.52 2.53" 3.38 2.03 1/8 NPT 2 040204E-60

029370 CP69005WX0875W263 0.875" 1.000 5.79 2.63" 3.38 2.28 1/8 NPT 2 050308E-60029371 CP69005WX0906W271 0.906" 1.000 5.88 2.71" 3.46 2.28 1/8 NPT 2 050308E-60029372 CP69005WX0937W281 0.937" 1.000 5.98 2.81" 3.56 2.28 1/8 NPT 2 050308E-60029373 CP69005WX0968W291 0.968" 1.000 6.08 2.91" 3.66 2.28 1/8 NPT 2 050308E-60029374 CP69005WX0984W295 0.984" 1.000 6.13 2.95" 3.70 2.28 1/8 NPT 2 050308E-60029375 CP69005WX1000W300 1.000" 1.000 6.18 3.00" 3.75 2.28 1/8 NPT 2 050308E-60029376 CP69005WX1031W309 1.031" 1.000 6.27 3.09" 3.84 2.28 1/8 NPT 2 050308E-60029377 CP69005WX1062W318 1.062" 1.000 6.37 3.18" 3.93 2.28 1/8 NPT 2 050308E-60029378 CP69005WX1093W328 1.093' 1.000 6.47 3.28" 4.03 2.28 1/8 NPT 2 050308E-60029379 CP69005WX1125W337 1.125" 1.000 6.56 3.37" 4.12 2.28 1/8 NPT 2 050308E-60029380 CP69005WX1156W347 1.156" 1.000 6.67 3.47" 4.22 2.28 1/8 NPT 2 050308E-60

Check local pricelist for stock availability.

N


High Temp. Alloys

Hard Materials

Cast Irons

Aluminum & Alloys

Stainless Steels

PH Stainless

Unalloyed Steels

Alloyed Steels


P M K S

HMP 49

Posidrill Plus™

029394 CP69005WX1594W478 1.594" 1.500 8.68 4.78" 5.78 2.69 1/4 NPT 3 050308E-60029395 CP69005WX1625W487 1.625" 1.500 8.77 4.87" 5.87 2.69 1/4 NPT 3 050308E-60029396 CP69005WX1656W496 1.656" 1.500 8.87 4.96" 5.96 2.69 1/4 NPT 3 050308E-60029397 CP69005WX1687W506 1.687" 1.500 8.97 5.06" 6.06 2.69 1/4 NPT 3 050308E-60029398 CP69005WX1719W515 1.719" 1.500 9.20 5.15" 6.28 2.69 1/4 NPT 3 050308E-60029399 CP69005WX1750W525 1.750" 1.500 9.30 5.25" 6.38 2.69 1/4 NPT 4 050308E-60029400 CP69005WX1781W534 1.781" 1.500 9.38 5.34" 6.47 2.69 1/4 NPT 4 050308E-60029401 CP69005WX1812W543 1.812" 1.500 9.48 5.43" 6.56 2.69 1/4 NPT 4 050308E-60029402 CP69005WX1844W553 1.844" 1.500 9.58 5.53" 6.66 2.69 1/4 NPT 4 050308E-60029403 CP69005WX1875W562 1.875" 1.500 9.68 5.62" 6.75 2.69 1/4 NPT 4 050308E-60029404 CP69005WX1906W572 1.906" 1.500 9.79 5.72" 6.85 2.69 1/4 NPT 4 050308E-60029405 CP69005WX1937W581 1.937" 1.500 9.89 5.81" 6.94 2.69 1/4 NPT 4 050308E-60029435 CP69005WX1969W591 1.969" 1.500 9.99 5.91 7.04 2.69 1/4 NPT 4 050308E-60029406 CP69005WX2000W600 2.000" 1.500 10.09 6.00" 7.13 2.69 1/4 NPT 4 050308E-60029407 CP69005WX2031W609 2.031" 1.500 10.30 6.09" 7.34 2.69 1/4 NPT 4 050308E-60

EDP # Part Number øD D L L1 L2 L3 T Inserts WCMX029381 CP69006WX1187W356 1.187" 1.250 6.76 3.56" 4.31 2.28 1/4 NPT 2 06T308E-60029382 CP69006WX1218W366 1.218" 1.250 6.86 3.66" 4.41 2.28 1/4 NPT 2 06T308E-60029383 CP69006WX1250W375 1.250" 1.250 6.96 3.75" 4.50 2.28 1/4 NPT 2 06T308E-60029384 CP69006WX1281W384 1.281" 1.250 7.05 3.84" 4.59 2.28 1/4 NPT 2 06T308E-60029385 CP69006WX1312W394 1.312" 1.250 7.16 3.94" 4.69 2.28 1/4 NPT 2 06T308E-60029386 CP69006WX1344W403 1.344" 1.250 7.25 4.03" 4.78 2.28 1/4 NPT 2 06T308E-60029387 CP69006WX1375W412 1.375" 1.250 7.34 4.12" 4.87 2.28 1/4 NPT 2 06T308E-60029388 CP69006WX1406W422 1.406" 1.250 7.45 4.22" 4.97 2.28 1/4 NPT 2 06T308E-60029389 CP69006WX1437W431 1.437" 1.250 7.54 4.31" 5.06 2.28 1/4 NPT 2 06T308E-60029390 CP69006WX1469W440 1.469" 1.250 7.63 4.40" 5.15 2.28 1/4 NPT 2 06T308E-60029391 CP69006WX1500W450 1.500" 1.250 7.73 4.50" 5.25 2.28 1/4 NPT 2 06T308E-60029392 CP69006WX1531W459 1.531" 1.250 8.08 4.59" 5.59 2.28 1/4 NPT 2 06T308E-60029393 CP69006WX1562W468 1.562" 1.250 8.17 4.68" 5.68 2.28 1/4 NPT 2 06T308E-60

Posidrill Plus™


50

Posidrill Plus™

EDP Description Grade Screw EDP Screw Driver EDP029354 WCMX 030204E - 60 SP4034 F2004TP 029341 T6 018487029355 WCMX 040204E - 60 SP4034 F2507T 015061 T7 018488029356 WCMX 050308E - 60 SP4034 F3008T 015063 T9 013214029357 WCMX 06T308E - 60 SP4034 D3509T 029460 T10 013215

EDP # Part Number øD D L L1 L2 L3 T Inserts WCMX029408 CP69006WX2062W618 2.062" 2.000 10.94 6.18" 7.43 3.25 1/4 NPT 4 06T308E-60029409 CP69006WX2094W628 2.094" 2.000 11.05 6.28" 7.53 3.25 1/4 NPT 4 06T308E-60029410 CP69006WX2125W637 2.125" 2.000 11.14 6.37" 7.62 3.25 1/4 NPT 4 06T308E-60029411 CP69006WX2156W647 2.156" 2.000 11.24 6.47" 7.72 3.25 1/4 NPT 4 06T308E-60029412 CP69006WX2187W656 2.187" 2.000 11.33 6.56" 7.81 3.25 1/4 NPT 4 06T308E-60029413 CP69006WX2219W666 2.219" 2.000 11.44 6.66" 7.91 3.25 1/4 NPT 4 06T308E-60029414 CP69006WX2250W675 2.250" 2.000 11.53 6.75" 8.00 3.25 1/4 NPT 4 06T308E-60029415 CP69006WX2281W684 2.281" 2.000 11.62 6.84" 8.09 3.25 1/4 NPT 4 06T308E-60029416 CP69006WX2312W693 2.312" 2.000 11.72 6.93" 8.18 3.25 1/4 NPT 4 06T308E-60029417 CP69006WX2344W703 2.344" 2.000 11.95 7.03" 8.41 3.25 1/4 NPT 4 06T308E-60029418 CP69006WX2375W712 2.375" 2.000 12.05 7.12" 8.50 3.25 1/4 NPT 4 06T308E-60029419 CP69006WX2406W722 2.406" 2.000 12.15 7.22" 8.60 3.25 1/4 NPT 4 06T308E-60029420 CP69006WX2437W731 2.437" 2.000 12.25 7.31" 8.69 3.25 1/4 NPT 4 06T308E-60029421 CP69006WX2469W741 2.469" 2.000 12.36 7.41" 8.79 3.25 1/4 NPT 4 06T308E-60029422 CP69006WX2500W750 2.500" 2.000 12.46 7.50" 8.88 3.25 1/4 NPT 4 06T308E-60029423 CP69006WX2625W525 2.625" 2.000 10.33 5.25" 6.75 3.25 1/4 NPT 4 06T308E-60029424 CP69006WX2750W550 2.750" 2.000 10.59 5.50" 7.00 3.25 1/4 NPT 4 06T308E-60029425 CP69006WX2875W575 2.875" 2.000 10.86 5.75" 7.25 3.25 1/4 NPT 4 06T308E-60029426 CP69006WX3000W600 3.000" 2.000 11.12 6.00" 7.50 3.25 1/4 NPT 6 06T308E-60029427 CP69006WX3125W625 3.125" 2.000 11.52 6.25" 7.88 3.25 1/4 NPT 6 06T308E-60029428 CP69006WX3250W650 3.250" 2.000 11.77 6.50" 8.13 3.25 1/4 NPT 6 06T308E-60029429 CP69006WX3375W675 3.375" 2.000 12.05 6.75" 8.38 3.25 1/4 NPT 6 06T308E-60029430 CP69006WX3500W700 3.500" 2.000 12.32 7.00" 8.63 3.25 1/4 NPT 6 06T308E-60029431 CP69006WX3625W725 3.625" 2.000 12.69 7.25" 9.00 3.25 1/4 NPT 6 06T308E-60029432 CP69006WX3750W750 3.750" 2.000 12.96 7.50" 9.25 3.25 1/4 NPT 6 06T308E-60029433 CP69006WX3875W775 3.875" 2.000 13.60 7.75" 9.88 3.25 1/4 NPT 6 06T308E-60029434 CP69006WX4000W800 4.000" 2.000 13.86 8.00" 10.13 3.25 1/4 NPT 6 06T308E-60

Posidrill Plus™


N


High Temp. Alloys

Hard Materials

Cast Irons

Aluminum & Alloys

Stainless Steels

PH Stainless

Unalloyed Steels

Alloyed Steels


P M K S

HMP 51

Posidrill Plus™ Technical Information

35

30

25

20

15

10

5

01/2" 3/4" 1.0" 1 1/2" 2" 3" 4"

Diameter Range

GP

M

Coolant Flow – GPM by diameter

200

180

160

140

120

100

80

60

40

20

01/2" 3/4" 1.0" 1 1/2" 2" 3" 4"

Diameter Range

BA

R

Coolant Pressure – PSI by diameter

0.66 0.68 0.70 0.75 0.80 0.85 1.00 2.00 2.50 3.00

Diameter (inch)

30.00

25.00

20.00

15.00

10.00

5.00

0.00

Pow

er (H

P)

Cutting Speeds:

Steel Vc 492fpmIron Vc 685fpmStainless Steel Vc 442fpmAluminum Vc 984fpm

Power Consumption Guidelines

52

Posidrill Plus™ Technical Information

.0011

Drilled surfaces should be flat whenever possible.If the surface angle exceeds 2°, reduce feed by 1/3.

Reduce feed by 1/3 when drilling a concave surface.

Reduce feed on irregular surfaces to prevent insertchipping. This may also be the case when breakingthrough the back end of the hole.

Drill deflection may occur if a predrilled hole existslarger than 1/4 of the finished hole.

Reduce the feed when passing through a cross-drilled hole larger than 1/4 of the drill diameter.

Stacked plates and welded assemblies can be drilledwith Posidrill Plus™.

For best results, a runout of 0.0011"between the the workpiece and drillcenterline should not be exceeded.

The peripheral insert should be parallelto the machine’s axis of transversemovement when mounting the drill.

- +

53

Posidrill Plus™ Trouble Shooting Chart

Long

unm

anag

eable

chi

ps

Chi

ps

jam

min

g in

the

hol

e

Exc

essi

ve w

ear

on o

uter

inse

rt

Out

er in

sert

chi

ppin

g

Inne

r in

sert

chi

ppin

gH

ole

over

size

Hol

e un

der

size

Dril

l bod

y ru

bbin

g in

hol

e

Bad

sur

face

fin

ish

Dril

l bac

k cu

ttin

g on

ret

ract

ion

PROBLEM SOLUTIONCheck recommended speeds and feedsand adjust accordingly

Check coolant lines for leaks. Increasepump pressure

Check emulsion; should be strongestrecommended by supplier. Do not usesynthetic coolant when drilling stainlesssteels

Check alignment; maximum allowablewith stationary drills is +/- .001" per inchin X & Y axis. Maximum allowable withrotating drill is .005 TIR.

Reduce feed. Check alignment

Check rigidity of workpiece. Reducespeed. Increase feed

Increase coolant pressure. Check speedand feed

Reduce Feed

Increase Feed

Reduce Speed

Check shank and toolholder fordamage, clean thoroughly and replace

Check pocket and screw for damage,clean thoroughly and replace

Incorrect cutting conditions

Insufficient coolantpressure

Inferior coolant quality

Drill off center

Deflection

Vibration

Recutting chips

Feed rate too high

Feed rate too low

Speed too high

Drill incorrectly located

Inserts incorrectly located

SYMPTOM

54

Cutting Speed (Vc) feet/minute

RmISO Material and

Hardness

SP4034

Speed (Vc)

<600 N/mm2

<180HB

<950 N/mm2

<280HB

700-950 N/mm2

200-280 HB

950-1200 N/mm2

280-355 HB

1200-1400 N/mm2

355-415 HB



RefractoryP.H.

GreyGG-Ft



< 16% Si 116HB

> 16% Si 92HB

Iron Based

Cobalt Based

Nickel Based

Titanium Based

Hard Materials(52-56 HRC)

UnalloyedSteels

AlloyedSteels

StainlessSteels

Cast Irons

Aluminum& Alloys

High

Temperature

Alloys

HardMaterials

(52-56 HRC)H

S

N

K

M

P

600 - 950

600 - 900

400 - 800

350- 650

220 - 450

400 - 700

415 - 730

-

400 - 1100

400 - 900

350 - 600

800 - 1700

500 - 1000

-

-

-

70 - 150

-

N


High Temp. Alloys

Hard Materials

Cast Irons

Aluminum & Alloys

Stainless Steels

PH Stainless

Unalloyed Steels

Alloyed Steels


P M K S

HMP 55

Feed in IPR

RmISO Material and

Hardness



<600 N/mm2

<180HB

<950 N/mm2

<280HB

700-950 N/mm2

200-280 HB

950-1200 N/mm2

280-355 HB

1200-1400 N/mm2

355-415 HB



RefractoryP.H.

GreyGG-Ft



< 16% Si 116HB

> 16% Si 92HB

Iron Based

Cobalt Based

Nickel Based

Titanium Based

>1400 N/mm2

>415 HB

1400 N/mm2

400 HB

UnalloyedSteels

AlloyedSteels

StainlessSteels

Cast Irons

Aluminum& Alloys

High

Temperature

Alloys

Hard Steel

ChilledCast Iron

H

S

N

K

M

P

0.531 - 0.656 0.688 - 0.844 0.875 - 1.156 1.187 - 1.562 1.594 - 2.031 2.062 - 2.500 2.625 - 4.000

0.0015 - 0.0020 0.0025 - 0.0030 0.0025 - 0.0035 0.0025 - 0.0040 0.0025 - 0.0035 0.0025 - 0.0040 0.0025 - 0.0040

0.0015 - 0.0020 0.0025 - 0.0030 0.0025 - 0.0035 0.0025 - 0.0040 0.0025 - 0.0035 0.0025 - 0.0040 0.0025 - 0.0040

0.0020 - 0.0030 0.0020 - 0.0050 0.0030 - 0.0060 0.0040 - 0.0070 0.0030 - 0.0060 0.0040 - 0.0070 0.0040 - 0.0070

0.0015 - 0.0025 0.0015 - 0.0040 0.0025 - 0.0050 0.0030 - 0.0060 0.0025 - 0.0050 0.0030 - 0.0060 0.0030 - 0.0060

0.0010 - 0.0020 0.0020 - 0.0030 0.0020 - 0.0040 0.0025 - 0.0050 0.0020 - 0.0040 0.0025 - 0.0050 0.0025 - 0.0050

0.0015 - 0.0025 0.0020 - 0.0040 0.0030 - 0.0040 0.0035 - 0.0050 0.0030 - 0.0040 0.0035 - 0.0050 0.0035 - 0.0050

0.0015 - 0.0022 0.0020 - 0.0035 0.0030 - 0.0035 0.0035 - 0.0045 0.0030 - 0.0035 0.0035 - 0.0045 0.0035 - 0.0045

- - - - - - -

0.0015 - 0.0035 0.0025 - 0.0060 0.0030 - 0.0070 0.0030 - 0.0080 0.0030 - 0.0070 0.0030 - 0.0080 0.0030 - 0.0080

0.0015 - 0.0030 0.0020 - 0.0060 0.0030 - 0.0070 0.0030 - 0.0075 0.0030 - 0.0070 0.0030 - 0.0075 0.0030 - 0.0075

0.0015 - 0.0025 0.0020 - 0.0050 0.0030 - 0.0060 0.0030 - 0.0060 0.0030 - 0.0060 0.0030 - 0.0060 0.0030 - 0.0060

0.0020 - 0.0040 0.0030 - 0.0060 0.0030 - 0.0075 0.0030 - 0.0090 0.0030 - 0.0075 0.0030 - 0.0090 0.0030 - 0.0090

0.0020 - 0.0030 0.0030 - 0.0050 0.0030 - 0.0060 0.0030 - 0.0070 0.0030 - 0.0060 0.0030 - 0.0070 0.0030 - 0.0070

- - - - - - -

- - - - - - -

- - - - - - -

0.0020 - 0.0035 0.0025 - 0.0040 0.0020 - 0.0045 0.0025 - 0.0050 0.0020 - 0.0045 0.0025 - 0.0050 0.0025 - 0.0050

- - - - - - -

- - - - - - -

56

Notes

Answering Your Tooling Needs

Milling

Stellram’s comprehensive tooling programme issupported by a wealth of technical knowledge

and development across all products.

Drilling

Threading

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Part-Off

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SUPERIOR 05/04 - PRINTED IN THE U.K.

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