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STOCKMEIER Chemie Products for the Hot Dip Galvanizing Industry

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Page 1: STOCKMEIER Chemie Products for the Hot Dip Galvanizing ......STOCKMEIER Chemie | Fluxes / -additives 6 Product application / characteristics Lerapas® Flux 60 (fl. 800 g/l) pH+ Flux

STOCKMEIER Chemie Products for the Hot Dip Galvanizing Industry

Page 2: STOCKMEIER Chemie Products for the Hot Dip Galvanizing ......STOCKMEIER Chemie | Fluxes / -additives 6 Product application / characteristics Lerapas® Flux 60 (fl. 800 g/l) pH+ Flux

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STOCKMEIER Chemie | Products for the Hot Dip Galvanizing Industry

We stand for strong connections

Family business

100% family-owned since it was founded in 1920

1,800 employees worldwide

Over 50 locations worldwide

Head office in Bielefeld

about 26,000 products

> 2 million tons sales per year

Certifications ISO 9001:2015ESAD IIResponsible Care

Member of Supporting member of

Page 3: STOCKMEIER Chemie Products for the Hot Dip Galvanizing ......STOCKMEIER Chemie | Fluxes / -additives 6 Product application / characteristics Lerapas® Flux 60 (fl. 800 g/l) pH+ Flux

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STOCKMEIER Chemie | Products for the Hot Dip Galvanizing Industry

The pre-treatment in a Hot Dip Galva-nizing plant plays a decisive role in the quality of the galvanized surfaces.Continuous improvement is always – also in terms of competition – in the focus of the galvanizer.

The application engineers of STOCKMEIER Chemie therefore always look at the complete process and work out overall concepts together with you in which profitability, efficiency, sus-tainability and environmental friendliness have always the highest priority.

On the following pages you will find an extract from our delivery programme for the Hot Dip Galvanizing Industry.

In addition to innovative and classic degreasing agents, it includes many additives that have been specially developed for pre-treatment in Hot Dip Galvanizing plants.

Fluxes and post-treatment products are also part of our large portfolio.

Convince yourself of our specialised offer and let us advise you personally.

For more than 40 years, the Surface Technology Department has been involved in the field of Hot Dip Galvanizing and has continuously de-veloped the numerous products and processes available for pre- and post-treatment. Our own research and development department has brought many innovative and exclusive products onto the market in recent years. Many of these developments were realised together with customers.

STOCKMEIER – We stand for strong connections

Your advantages:

Reliable partnerHigh product qualityWide spectrum of efficacyEasy handlingLong (partly infinite) bath lifetimeEconomical and environmentally friendlyOn-site application engineering consultingOwn productionSpecialised research / development departmentService laboratory / technician

Hot Dip GalvanizingHolistic solutions

From the practice for the practice

Support in the analysis and optimisation of processes is our passion.

We are LIVE ON SITE!

Request us!

Page 4: STOCKMEIER Chemie Products for the Hot Dip Galvanizing ......STOCKMEIER Chemie | Fluxes / -additives 6 Product application / characteristics Lerapas® Flux 60 (fl. 800 g/l) pH+ Flux

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Among the degreasers briefly present-ed below you will find many innovative cleaning agents in addition to the classic products (e.g. powdery, alka-line degreasers or pickling degreas-ers).

In the case of the new alkaline products, in ad-dition to cost-effectiveness, particular attention was paid to occupational safety (liquid products,

low temperature) and environmental protection (low energy consumption, long service life).

The new development Leraclen® PF 10.1 impress-es with its almost infinite service life, which can be achieved with this product without the use of phosphates.

Innovative products – developed with you and for you

Degreasing

Alkaline degreasersProduct application / characteristics

Leraclen® 122 SAE Degreaser with extremely good cleaning performance, silicate-free, emulsifying, foam-regulated, powder

Leraclen® ATR Degreaser with extremely good cleaning performance, free of phosphates, sulphates and silicates, strongly emulsifying, surfactant containing high concentrate, liquid

Lerabilt® 268 Builder for the preparation of alkaline low-temperature degreasers in combination with special surfactants; extremely good cleaning performance, silicate-free, phosphate-free, liquid

Acid degreasersProduct application / characteristics

Leraclen® 1231 Degreaser based on phosphoric acid with very good cleaning performance and infinite service life, liquid

Leraclen® PF 10.1 Degreaser based on mineral acid with very good cleaning performance, self-regenerating, phosphate-free, liquid

Pickling degreaserProduct application / characteristics

Leratens® 1019 Pickling degreaser with extremely good cleaning performance, also stable at high iron concentrations, inhibiting effect

STOCKMEIER Chemie | Degreasing

Page 5: STOCKMEIER Chemie Products for the Hot Dip Galvanizing ......STOCKMEIER Chemie | Fluxes / -additives 6 Product application / characteristics Lerapas® Flux 60 (fl. 800 g/l) pH+ Flux

Our pickling additives are highly specialised products such as defoamers, pickling vapour reducers or inhibitors.

Some of them have only been approved by an independent party specifically for your area of application after thorough testing.

Pickling additives

Additives for pickling (multifunctional products)Product application / characteristics

Leratens® AV PlusProducts to reduce pickling vapour and mists, to decrease floating substances and for reduction of acid consumption, inhibiting effect

Leratens® AV Ultra

Additives for pickling and stripping to prevent excessive iron removalProduct application / characteristics

Lerapas® 1018 Inhibitor to reduce iron removal and acid consumption

Lerapas® BP Inhibitor to reduce iron removal and acid consumption, also suitable for high strength materials (DSV/GAV listed)

Additives to prevent excessive foamProduct application / characteristics

Lerapur® FS 60 Defoamer, water soluble, for zinc stripping

STOCKMEIER Chemie | Pickling additives

Pickling without additiv Pickling with Leratens® AV

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Page 6: STOCKMEIER Chemie Products for the Hot Dip Galvanizing ......STOCKMEIER Chemie | Fluxes / -additives 6 Product application / characteristics Lerapas® Flux 60 (fl. 800 g/l) pH+ Flux

STOCKMEIER Chemie | Fluxes / -additives

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Product application / characteristics

Lerapas® Flux 60 (fl. 800 g/l) pH+ Flux (60:40), liquid, to increase the pH value

Lerapas® Flux 80 (fl. 800 g/l) pH+ Flux (80:20), liquid, to increase the zinc chloride content and to stabilise the pH value

Lerapur® SDK 60 Defoamer, water soluble, for flux treatment plants

Leratens® Flux Additiv FF Wetting agent to reduce surface tension, foam-free, better wetting, less carry-over

In the field of fluxes we can also offer holistic solutions based on our experience. We have concentrated on special products which should help you to achieve the best possible conditions in your flux bath. In this context, we pay parti-cular attention to maintaining the pH value and the stability of the zinc chloride to ammonium chloride ratio. The addition of small amounts of

additive to reduce surface tension has a lot of positive effects on the flux bath and the subse-quent galvanizing process.

In addition, our portfolio also includes standard fluxes (powder/liquid – on request).

Fluxes / -additives

Flux additive: Wetting Flux additive: Drying

0,1 % 0,3 % 0 % 0,1 % 0,3 % 0,5 %0,5 %0 %

Page 7: STOCKMEIER Chemie Products for the Hot Dip Galvanizing ......STOCKMEIER Chemie | Fluxes / -additives 6 Product application / characteristics Lerapas® Flux 60 (fl. 800 g/l) pH+ Flux

STOCKMEIER Chemie | Post-treatment

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After you have applied your perfect zinc layer, it is important to protect it. Whether you need to preserve the gloss for weeks or protect the zinc coating for months, together with you we will find the best solution.

In particular, the environmentally friendly Lerapas® ZN 14 offers an innovative solution to preserve the glossy surfaces.

Post-treatment

Product application / characteristics

Lerapas® ZN 14 Gloss retention, free of chromium and other heavy metals, halogen- and polymer-free

Lerapas® M Post-dip solution, chromium-free, water-soluble dip paint for hot galvanized parts; no cooling necessary

Lerapas® HPC3 Passivation based on chromium (III), free of cobalt and chromium (VI) compounds, wide temperature range (material temperature)

Product application / characteristics

Leraclen® ZNR Product to remove impurities or reaction products- such as white rust, red rust or acid stains - from galvanized surfaces

We can also remedy minor blemishes with our zinc cleaner.

Page 8: STOCKMEIER Chemie Products for the Hot Dip Galvanizing ......STOCKMEIER Chemie | Fluxes / -additives 6 Product application / characteristics Lerapas® Flux 60 (fl. 800 g/l) pH+ Flux

ZnCynkownia Sp. z o.o.65,38

30 419,53Zn Cynkownia Sp. z o.o.ul. Łużycka 144-300 Wodzisław ŚląskiNIP: 647 257 47 05REGON: 364797189www.zncynkownia.pl

ZnCynkownia Sp. z o.o.65,38

30 419,53Zn Cynkownia Sp. z o.o.ul. Łużycka 144-300 Wodzisław ŚląskiNIP: 647 257 47 05REGON: 364797189www.zncynkownia.pl

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References

STOCKMEIER Chemie | References

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Page 9: STOCKMEIER Chemie Products for the Hot Dip Galvanizing ......STOCKMEIER Chemie | Fluxes / -additives 6 Product application / characteristics Lerapas® Flux 60 (fl. 800 g/l) pH+ Flux

ZnCynkownia Sp. z o.o.65,38

30 419,53Zn Cynkownia Sp. z o.o.ul. Łużycka 144-300 Wodzisław ŚląskiNIP: 647 257 47 05REGON: 364797189www.zncynkownia.pl

ZnCynkownia Sp. z o.o.65,38

30 419,53Zn Cynkownia Sp. z o.o.ul. Łużycka 144-300 Wodzisław ŚląskiNIP: 647 257 47 05REGON: 364797189www.zncynkownia.pl

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STOCKMEIER Chemie | Research & Development / Service laboratory

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The highly qualified and experienced application engineers of STOCKMEIER Chemie are supported by

Own research and development department, which is specialised in the further development of pre- and post-treatment products An excellently equipped service laboratory for the analysis of bath samples, especially from the Hot Dip Galvanizing sector Specialised service technicians to support customers on site

Research & Development / Service laboratory

Request us, whether with the development of products for your special application or with the joint creation of holistic concepts.

We are also happy to analyse your standard bath samples or help with the installation of dosing technology.

Page 10: STOCKMEIER Chemie Products for the Hot Dip Galvanizing ......STOCKMEIER Chemie | Fluxes / -additives 6 Product application / characteristics Lerapas® Flux 60 (fl. 800 g/l) pH+ Flux

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STOCKMEIER Gruppe | Applications of surface technology

Benefit from the extensive product portfolio of STOCKMEIER Chemie

Wastewater ChemistryActivated carbonAdBlueAcids, alkalis, basic chemicalsMaintenance cleaner

Page 11: STOCKMEIER Chemie Products for the Hot Dip Galvanizing ......STOCKMEIER Chemie | Fluxes / -additives 6 Product application / characteristics Lerapas® Flux 60 (fl. 800 g/l) pH+ Flux

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We are happy to offer you individual solutions and provide you with fast and comprehensive advice.

All current delivery programmes are also available for download on the Internet: www.stockmeier.com

Customers in these industries are convinced by STOCKMEIER:

Surface finishing Hot Dip Galvanizing Electroplating Enamelling worksAutomotive industry / suppliersScrew industry / fastening elementsTool manufacturingHardening shopsRolling millsMechanical engineeringIndustrial cleaning serviceMaintenance / repair shopsSLC cleaning

Page 12: STOCKMEIER Chemie Products for the Hot Dip Galvanizing ......STOCKMEIER Chemie | Fluxes / -additives 6 Product application / characteristics Lerapas® Flux 60 (fl. 800 g/l) pH+ Flux

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STOCKMEIER Chemie GmbH & Co. KG

Am Stadtholz 3733609 Bielefeld GermanyFon +49 521 / 3037 - 325Fax +49 521 / 3037 - 27325

[email protected]