stone vibration deburring and slide grinding machines · paper filter tv 95-sl separator beforehand...

Stone Vibration Deburring and Slide Grinding Machines

Assfalg machines for individual or series processing of

metal workpieces, such as laser, water or plasma

cut small pieces or fine cut workpieces.

SeparatorPaper filter TV 95-SL

beforehand after

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TV 95-SL - Trough Vibrator

As large as a washing machine, the tub

slide grinding machine with a capacity

of 95 l is our standard machine and ideal

for prototypes and small series.

Features

ˠ Simple emptying via an outlet at the side of the machine

ˠ Quiet due to noise protection hood ˠ With timer ˠ With integrated water tank for wet processing

ˠ Sturdy, long-life construction with plastic-coated steel trough inside

ˠ Mobile at any time by means of rollers on the underside

ˠ Mixture ratio (grinding tool:work piec-es) 7:1 to 3:1

Technical data TV 95-SL •

Motor 1.1 kW | 1.500 – 3.000 rpm

Energy 230 V | 50/60 Hz

Tub internal dimensions (LxWxH) 498 × 387 × 410 mm

Filling quantity 70 l

Dimensions (LxWxH) 730 × 650 × 910 mm

Weight 140 kg

Item no. 60546

Straight edgesStationary Contours

Options

ˠ Grinding and polishing media for indi-vidual application

ˠ Additive (compounds) ˠ Separator ˠ Paper filter ˠ Collecting tub

Delivery contents

ˠ Timer ˠ Water tank ˠ Pump ˠ Speed regulation ˠ Noise protection cover ˠ Operating manual

Stone Vibration Deburring and Slide Grinding Machine

TV 15-SL

TV 200-SL

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TV 15-SL | 40-SL |100-SL | 200-SL - Trough Vibrator

The tub slide grinding machines have a capacity from 18

to 240 l. They make it possible to process workpieces with

different shapes and sizes.

Sensitive workpieces can be contactless processed by

means of chambers or workpiece carriers.

Straight edges

Features


ˠ Consistent affect on the entire surface ˠ Very easy emptying of the tub after processing

ˠ Ideal, also for longer workpieces

Options


ˠ Additive (compounds) ˠ Separator ˠ Noise protection cover, pneumatic ˠ Various possibilities for water treatment

Delivery contents

ˠ Dosing pump ˠ Control with speed regulation ˠ Operating manual

Stationary Contours

Technical data TV 15-SL • TV 40-SL • TV 100-SL • TV 200-SL •

Motor 0.18 kW | 1.200-1.500 rpm 0.55 kW | 1.200 – 1.500 rpm 1.1 kW | 1.200-1.500 rpm 1.5 kW | 1.200-1.500 rpm

Energy 220 V | 50/60 Hz 220 V | 50/60 Hz 380 V | 50 Hz 380 V | 50 HzTub internal dimensions (LxWxH)

500 x 200 x 200 mm 590 x 290 x 290 mm 1000 x 400 x 400 mm 1240 x 440 x 475 mm

Filling quantity 18 l 53 l 13130 l 240 l

Dimensions (LxWxH) 630 × 300 × 500 mm 790 × 415 × 670 mm 1280 x 890 x 920 mm 1430 x 950 x 925 mm

Weight 50 kg 80 kg 300 kg 400 kg

Item no. 67144 67146 67147 67149

TV 40-SL


RV 220-SL


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RV 40-SL | RV 120-SL | RV 220-SL | RV 420-SL - Rotary Vibrator

The rotary vibrator can be universally used for deburring,

rounding edges, cleaning up to polishing, that is for small parts.

As individual plant or in combination with further post-treat-

ment plants, such as dryer or separator, the rotary vibrator

becomes the circular vibrator for the fully automatic sliding

sharpening centre.

Technical data RV 40-SL • RV 120-SL • RV 220-SL • RV 420-SL •

Motor 0.37kW | 1.200-1.500 rpm 1.1kW | 1.200 – 1.500 rpm 1.1 kW | 1.200-1.500 rpm 1.1 kW | 1.200-1.500 rpm

Energy 380 V | 50 Hz 380 V | 50 Hz 380 V | 50 Hz 380 V | 50 Hz

Tub diameter (F= Ø) 525 mm 780 mm 1020 mm 1235 mmTub internal dimensions (F×G×C)


Filling quantity 26 l 80 l 13146 l 280 l

Dimensions (A x B) 565 × 680 mm 852 × 791 mm 1150 x 1000 mm 1355 x 1000 mm


Item no. 68625 67782 67577 68013

Features

ˠ Simple emptying via an outlet at the side of the machine

ˠ With timer ˠ Sturdy, long-life construction with plastic-coated steel trough inside

ˠ Integrated separation ˠ Ease of operation and maintenance

Delivery contents

ˠ Timer ˠ Speed regulation ˠ Dosing pump ˠ Perforated screen ˠ Controller ˠ Operating manual

Options


ˠ Additive (compounds) ˠ Pneumatic noise protection cover ˠ Separation flap, optionally manual or automatic

ˠ Circular dryer ˠ Workpiece slide ˠ Various perforated screens for inte-grated separation

ˠ Various opportunities for water treat-ment



RT 200

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For the Rotary Vibrator

RT 200 | RT 400 | RT 600 |RT 800 - Rotary Dryer

The rotary dryer is suitable for spotless drying of workpiec-

es of all sorts. By using the hot-air blower, a uniform drying

of the workpieces and the drying granulates is ensured.

Technical data RT 200 • RT 400 • RT 600 • RT 800 •

Motor 1.1 kW | 1.500 rpm 1.1 kW | 1.500 rpm 1.1 kW | 1.500 rpm 4.0 kW | 1.500 rpm

Energy 380 V | 50 Hz 380 V | 50 Hz 380 V | 50 Hz 380 V | 50 Hz

Tub diameter (F= Ø) 1000 mm 1200 mm 1400 mm 1420 mmTub internal dimensions (F×E×B)


Dimensions (A x C) 1080 × 1010 mm 1280 × 1080 mm 1480 x 1180 mm 1500 x 1130 mm

Max. Heating power 1000W 1000W 1600W 2400WTemperature for the corn granules

50 ° 50 ° 50 ° 50 °


Item no. 67689 68015 67879 67374

Features


ˠ Consistent affect on the entire surface ˠ Spotless drying ˠ Consistent drying quality ˠ Increase service life of the drying gran-ulates due to using the hot-air blower

ˠ Steady rise of the work tank ensures good overturning circulation and opti-mal workpiece transport

Options

ˠ Dry media for individual application ˠ Separation flap, optionally manual or automatic

Delivery contents

ˠ Controller ˠ Hot-air blower ˠ Separation flap, manual ˠ Operating manual


ASM 18

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ASM 18 | ASM 60

The centrifugal plant ASM is ideal for small parts and has a tenfold

to twentyfold better processing intensity in comparison with con-

ventional vibratory finishing machines. The centrifugal plant can be

planned as a single device up to a fully automatic plant.

Technical data ASM 18 • ASM 60 •

Motor 0.75 kW | 1,500 rpm 2.2 kW | 1,500 rpm

Energy 380 V | 50-60 Hz 380V | 50-60 Hz

Dimensions of work tank Ø 280 x 250 mm mm Ø 450 x 346 mm

Dimensions 720 x 640 x 1000 mm 970 x 900 x 1380 mm

Weight 120 kg 380 kg

Item no. 67883 67882

Features


ˠ Easy emptying due to a tiltable work tank

ˠ Compact device including base frame and manual separation (ASM 18)

Options


ˠ Additive (compounds) ˠ Separator ˠ Various opportunities for water treat-ment (e.g. paper filter)

Delivery contents

ˠ Timer ˠ Dosing pump ˠ Manual sorting sieve (ASM 18) ˠ Controller ˠ Operating manual

Centrifugal Plant

MZ 35

07

MZ 35 | MZ 90

The centrifuge is a small, space-saving individual plant for

the treatment of process water.

The dirt particles are separated with a 2,000-fold accelera-

tion of gravity (g) from the process water.

Technical data MZ35 B20/80 • MZ90 B30/100 •

Motor 0.75 kW | 4,615 rpm 2.2 kW | 3,723 rpm

Energy 230 V | 50 Hz 400 V | 50 Hz

Dimensions 1150 x 603 x 1404 mm 1318 x 894 x 1307 mm

Separation factor 2000 x g 1800 x g

Freshwater tank - volume 80 l 100 l

Wastewater tank - volume 20 l 30 l

Solid matter filling quantity 1.5 l 3.0 l

Rotor contents 3.0 l 4.5 l

Weight 120 kg 320 kg

Item no. 67886 68782

Options

ˠ Filter cartridges ˠ Solid cores

Delivery contents

ˠ 2 solid cores ˠ Bypass for freshwater regulation ˠ Controller incl. control panel ˠ Operating manual

Features

ˠ Easy operation ˠ Very high degree of cleaning ˠ Reuse of the liquids ˠ Kind to people and environment ˠ Can be used for several plants

Centrifuge

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Ceramics grinding tools The ceramics grinding tool is manufactured from controlled raw materials. Shaping takes place automatically. Subse-

quently, they are sintered in a burning process. These processes guarantee consistent and high-quality vibratory finish-

ing results.

Field of application: Vibratory finishing, deburring.

Features: High density, long tool life, less abrasion.

Description Grinding performance Grinding pattern Item no.

RP 03/05 ZS 67959

RP 4G 44788

RM 06/06 D 56937

RM 06/13 ZS 67566

RSG 06/06 D 53287

RSG 13/13 D 44778

RSG 20/20 D 49918

RSG 5G 65999

RSG 10/15 S 66021

RSG 10/12 DZS 45905

RXX 10/12 DZS 67540

RXX 20/20 DZS 66036

* further process media on request

09

Plastic grinding tools

Description Grinding performance Grinding pattern Item no.

RKF 6 PQ 66033

RKF 10 K 66034

RKM 6 PQ 68195

RKM 12 P 44780

RKM 15 P 40076

RKM 20 P 44781

RKM 25 P 66282

RKM 40 P 66309

RKM 20 PDZ 68285

RKM 30 PDZ 68328

RKK 12 P 65733

RKS 12 P 65734


The entire manufacturing process, i.e. mixing-shaping-hardening, is automatic. Subsequently, the moulds are

tempered, i.e. heating the material over long period of time increases the quality considerable. This process en-

sures consistent own abrasion and grinding behaviour.

Field of application: above all, for grinding, finish grinding and polishing non-ferrous metals.

Features: low density, soft bonding.

CompoundsDry media and polishing media

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Dry media, polishing media and compoundsOutcome with a perfect, levelled surface. Special dry polishing processes are suitable for high gloss polishing of hard metal

und ceramics, for example. In the wet polishing process, workpieces are deburred by freshwater compounds and polished at

the same time. The right compound in use is key to vibratory finishing. During the process, they degrease, clean or protect

against corrosion.

Dry media and polishing media Item no.

Supervelat SV 6 for drying 44784



Nutshell granules SVK 8 for polishing 44785




Freshwater compounds Rus

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tion

Clea

ning

Deg

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ing

Bri

ghte

ning

Stee

l/ir

on

Stai

nles

s st

eel

Copp

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rass

Alu

min

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Zin

c

Mag

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um

Item no.

FC 120 + + - + + + + + + - 44817

FC 124 S ++ + - ++ ++ + + + + 67853

FC 230 - + - ++ - ++ ++ ++ + + 67875

FC 630 AL - + - ++ - ++ ++ ++ ++ + 48166

Circulation compoundsZF 113 ++ + + + + + + + + - 44441

ZF 120 + + - ++ ++ ++ ++ ++ + - 67815

ZF 322 + ++ ++ ++ + ++ + ++ + - - 4447052

ZF 322 S ++ + ++ + ++ ++ + ++ ++ + 44844816

* ++ very well suited | + suited/medium | - restrictedly suited/less

** further process media on request

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Accessories

Description Technical data Item no.Separator S95 for:TV 95-SL / TV 15-SL / TV 40-SL

230V/50-60Hz/0,37kW, 1,500 rpm 66990

Separator S180 for:TV 95-SL / TV 15-SL / TV 40-SL / TV 100-SL

230V/50-60Hz/0,55kW, 1,500 rpm 67702

Paper filter PF440 for:TV 95-SL / TV 15-SL /TV 40-SL / RV 120-SL

PF440 with fleece 440 mm 66498

Paper filter automatic machine AST 100 for:TV 200-SL / RV 220-SL

230 V, 200l/100l/min, fleece width 1000 mm 68168

Filter fleece F60 for paper filter PF440 W=440mm x L= 50m 66404

Perforated screens for separator on request

Perforated screens for circular vibrator on request

Noise protection cover on request

Paper filter PF440 Separator S95

Assfalg GmbH

Buchstraße 149

D-73525 Schwäbisch Gmünd

Germany

Phone +49 71 71.92 505-0

Fax +49 71 71.92 505-50

www.assfalg-metal.com

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WouLD you Like To knoW MoRe?We will be happy to advise you. By phone or in a personal meeting.

r T +49 71 71.92 505-0 r [email protected]

stone vibration deburring and slide grinding machines · paper filter tv 95-sl separator beforehand...

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