strategies to reduce compressed air costs on the ... - … compressed air leaks -- 60 leaks at 280...
TRANSCRIPT
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Strategies to Reduce Compressed Air
Costs on the Demand Side
Nipsco Symposium
Merrillville, Indiana
October 8, 2014
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The Best Opportunities to Improve Efficiency
and Reduce Costs of Your Compressed
Air System on the Demand Side
Compressed Air System Efficiency
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Compressed Air is NOT Free
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Compressed Air vs. Electric
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Energy Cost Calculation
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Artificial Demand
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Operating Cost Reductions
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The Basic Rules
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Bottling Plant Before Compressor
Room Piping and Design
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Bottling Plant After New Design and
Materials
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After with 4” Aluminum Alloy
Reusable Piping
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Bottling Plant Economics
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Types of Venturi Vacuum Generators
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Venturi Vacuum Generators
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Venturi Vacuum Generators
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Venturi Vacuum Generators
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Venturi Vacuum Generators
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Multi-stage Co-axial are more efficient than Single-stage
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Air Cylinder / Dual Pressure
Regulators
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Air Cylinders
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Blow-off Air
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Low Pressure Blower Generated
Blow-off Air
Use Low Pressure Air Whenever Possible!
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Blow-off Air
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Shut off blow-off air when not needed
Blow-off Air
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Blow-off Air
Replace blow-off air with Mechanical
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Blow-off Air
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Control Cabinet Cooling
Do you actually
need cabinet
cooling?
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Heat Pipe Cabinet Cooling
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Vortex Tube Refrigeration
Cabinet Cooler
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Thermostatic Automatic Shut-Off
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Thermoelectric Refrigeration Cabinet Coolers –
Peltier Cooling
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Cabinet Cooling
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Optimizing Air Operated Double
Diaphragm Pumps
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AODD Comparison
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Air Operated Double Diaphragm
Pumps
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Air Vibrators
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Air Motors
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Air & Electric Driven Motor Hoists
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5,000 Lb. Class Hoist
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Air Motor - Driven Mixers
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Compressed Air Leaks
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Compressed air leaks -- 60 leaks at 280 cfm
Estimated cost to repair $6,000
Recoverable energy savings $28,000/year
Compressed Air Leak Examples
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Compressed Air Leak Example
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THANK YOU for this Opportunity to Present
Hank van Ormer
Air Power USA, Inc.
740.862.4112