streamline testing and release for mmf
DESCRIPTION
This recommended Streamline testing and release for MMF has actually never ever been used in practice; it is merely a suggested strategy based upon experiences. Kaizen Institute provides seeking advice from services to companies around the world in the topics of Consulting, Training, Benchmarking along with Credentials. To find out more kindly check out: http://in.kaizen.com/ - PowerPoint PPT PresentationTRANSCRIPT
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•Concerns / Issues Needing Attention
•Preliminary Objectives
Current Situation & Target
To reduce FP testing time in MMF from current avg of 6.89 days to 5 days
Company Name:
BIOCON LTD
Gemba:
QUALITY CONTROL-BIOCON CAMPUS
GKW Dates:
5th Nov TO 6th September
Project Title: Streamline testing and release for MMF
There is variation in FP test times from 3 days to 9 days
Consumption of chemical
Man power under training
Team Name:ImmunoMembers: (L-R) Applachari,Praveen,Sunil,Vijay and Babu
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B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B15 B16B17
B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14
4 7 3 4 4 4 3 4 4 2 3 2 2 1 2 4 3 3 4 4 2 5 3 4 4 4 4 4 4 3 2 5 5 4 5 4 4 3 5 5 4 3 4 25 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
GoodGebma QC - IS Lab
Objective Test completion days Owner Vijay Target 5 days
KAIZEN PROGRESS REVIEW June-August2013 Location Campus
Biocon- Gemba Source of DataFrequency of updation Each batch
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1. Background & Targets
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2. Data Collection & AnalysisConcerns / Problems needing attention :
1.Large variations in test completion days.2.Average = 6.9 Days3.High consumption of chemicals
Please insert your CompanyLogo here, using the Slide master
3. Before After Process MappingProcess mapping - Before
Handlers Day-1 Day-2 Day-3 Day-4 Day-5 Day-6 Day-7
Prodn
QA
QC-Micro
QC-AnalyticalProcess mapping - After
Handlers Day-1 Day-2 Day-3 Day-4 Day-5 Day-6 Day-7
Prodn
QA
QC-Micro
QC-Analytical
PRF Generation
Inspection
Sampling
Analysisplaning
Tests-1,2
Tests-3,4,5 Tests-6,7,8 Tests-9,10,11
Tests-12,13
Review
Prior intimation to QC & QA
Planning, Prioritization
PRF Generation,Intimation
Inspection
Sampling
Analysisplaning
Tests-1,2,3
Tests-4,5,6 Tests-7,8,9 Tests-10,11,12
Tests-13
Review
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4. Results & non monetary benefits
4
Control Point Before Kaizen
Target After Kaizen
% Improved
One time Financial Benefit
Annual Benefit (Money Value)
Av. % Batches within 5 days
37 100 88 51
Check Points
Batch completion days 6.9 5
5’S’ Audit score 60& 90% 90% 30
Capacity in No of batches per month
20 25 25 33
Target vs Result Trend Graph – Control Point
Improved work place
Team spirit
•Non Monetary Benefits
Month
B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B15 B16B17
B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14
4 7 3 4 4 4 3 4 4 2 3 2 2 1 2 4 3 3 4 4 2 5 3 4 4 4 4 4 4 3 2 5 5 4 5 4 4 3 5 5 4 3 4 25 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
GoodGebma QC - IS Lab
Objective Test completion days Owner Vijay Target 5 days
KAIZEN PROGRESS REVIEW June-August2013 Location Campus
Biocon- Gemba Source of DataFrequency of updation Each batch
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5. Monitoring through Gemba & Obeya graphs
5
•Double click on sheet to edit
Month
B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B15 B16B17
B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14
4 7 3 4 4 4 3 4 4 2 3 2 2 1 2 4 3 3 4 4 2 5 3 4 4 4 4 4 4 3 2 5 5 4 5 4 4 3 5 5 4 3 4 25 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
GoodGebma QC - IS Lab
Objective Test completion days Owner Vijay Target 5 days
KAIZEN PROGRESS REVIEW June-August2013 Location Campus
Biocon- Gemba Source of DataFrequency of updation Each batch
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YearObjective
Gebma Owner
Nov/12 Dec/12 Jan/13 Feb/13 Mar/13 Apr/13 May/13 Jun/13 Jul/13 Aug/13 Sep/13 Oct/13 Nov/13 Dec/13
56% 92% 70% 55% 92% 100% 100% 93% 100% 100%80% 80% 80% 80% 80% 80% 80% 80% 80% 80% 80% 80% 80% 80%98% 99% 97% 100% 100% 100% 100% 100% 100% 100%
100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100%
KAIZEN PROGRESS REVIEW 2013No of test with in target days
GoodQC - IS Lab Vijay
Biocon- Obeya 5th of every monthSource of Data
Campus80% with in 5days
100 % with in 7 days
Location
Target
frequency of updation
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120%
Nov/12 Dec/12 Jan/13 Feb/13 Mar/13 Apr/13 May/13 Jun/13 Jul/13 Aug/13 Sep/13 Oct/13 Nov/13 Dec/13
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