stretchable electronics for am bient applications

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Stretchable electronics for ambient applications F. Bossuyt, T. Vervust, F. Axisa, J. Vanfleteren Functional flexible islands connected with stretchable interconnections embedded in a stretchable polymer Carrier removal Bottom moulding CMST - Ghent University – Technologiepark 914A, 9052 Zwijnaarde [email protected] Polyimide supported islands Polyimide supported meanders Smooth flex-stretch transitions Sensors, actuators,.. Smooth polymer shapes Completely moulded in polymer PCB manufacturing steps on carrier Process overview Stretchable electronics technology overview Stretchable copper meanders Demonstrators Stretchable LED- matrix Philips Activity monitor Technology characteristics & highlights PCB-manufacturing steps on rigid board till moulding Testing and repairing capability before moulding Breathability possible by moulding Washable 2500 times stretchable @ 10% Copper (9µm - 18µm – 35µm - 70µm) 20 µm polyimide meander- and flexible island support Meander density: 5 lines/cm Min. line width: 100 µm Reflow soldering (SAC), Adhesives Polymer type: PDMS Thickness of base polymer: >200 µm Size of sheet processing: 10 cm x 10 cm Standard SMD components Applications Smart textiles Intelligent bandages Drug delivery systems Artificial organs Strain absorbing systems Robotic skins Large area sensor arrays Ambient actuators Conformable lighting www.stella-project.de Inductive link Verhaert Babymonitor LED-band Temperature sensors Top moulding Polyimide patterning Copper sheet

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Stretchable electronics for am bient applications. F. Bossuyt , T. Vervust , F. Axisa , J. Vanfleteren. [email protected]. CMST - Ghent University – Technologiepark 914A, 9052 Zwijnaarde. www.stella-project.de. Stretchable electronics technology overview. - PowerPoint PPT Presentation

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Page 1: Stretchable  electronics  for am bient  applications

Stretchable electronics for ambient applicationsF. Bossuyt, T. Vervust, F. Axisa, J. Vanfleteren

Functional flexible islands connected with stretchable interconnections embedded in a stretchable polymer

Carrier removal

Bottom moulding

CMST - Ghent University – Technologiepark 914A, 9052 Zwijnaarde

[email protected]

Polyimide supported islands

Polyimide supported meanders

Smooth flex-stretch transitions

Sensors, actuators,..

Smooth polymer shapes

Completely moulded in polymer

PCB manufacturing steps on carrier

Process overview

Stretchable electronics technology overview

Stretchable copper meanders

Demonstrators

Stretchable LED-matrix

Philips Activity monitor

Technology characteristics & highlights

PCB-manufacturing steps on rigid board till moulding Testing and repairing capability before moulding

Breathability possible by moulding Washable

2500 times stretchable @ 10%

Copper (9µm - 18µm – 35µm - 70µm)20 µm polyimide meander- and flexible island support

Meander density: 5 lines/cmMin. line width: 100 µm

Reflow soldering (SAC), AdhesivesPolymer type: PDMS

Thickness of base polymer: >200 µmSize of sheet processing: 10 cm x 10 cm

Standard SMD components

Applications

Smart textiles Intelligent bandages Drug delivery systems Artificial organs Strain absorbing systems Robotic skins Large area sensor arrays Ambient actuators Conformable lighting

www.stella-project.de

Inductive link

Verhaert Babymonitor

LED-band

Temperature sensors

Top moulding

Polyimide patterning

Copper sheet