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Stripping of Seals in South Africa:
Gerrie van Zyl, G Fourie, D Rossmann
Mycube Asset Management Systems (Pty) Ltd.
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SUMMARY OF ASPECTS ADDRESSED IN THE PAPER Seal strength (resistance to stripping)
Seal geometry (structure), Cohesive strength of the binder Adhesive bond strength between the binder and the aggregate
External influences, with the main factors being Climatic conditions (temperature and moisture) and Traffic
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DESIGN
Too low application rates – design curves Over-estimation of embedment Under-estimation of existing texture Compensation for shape and micro texture Average values Binder split/distribution
No penetration expected
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DESIGN
Too low application rates Over-estimation of embedment Under-estimation of existing texture Compensation for shape and micro texture Average values Binder split/distribution Current conflict
in TRH3J Anochie-Boateng
Smooth micro texture requires extra binder
How much extra binder ?
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DESIGN Too low application rates Over-estimation of embedment Under-estimation of existing texture Compensation for shape and micro texture Average values for texture (Danger using averages for design) Binder split/distribution
No specifications for existing crushed
stone base texture
Result
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DESIGN
Too low application rates Over-estimation of embedment Under-estimation of existing texture Compensation for shape and micro texture Average values Binder split/distribution
Double seals Cover spray
Emulsion S-E1 S-R1
Run-in dependent on viscosity
S-R1
Bonds created by cover spray
Difference between 60/40 split and 50/50 split + cover
spray
Effect of run-in
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CONSTRUCTION
Climatic conditions Aggregate over application Rolling Bond strength development Traffic compaction
Stripping in low temperature area
< 25 oC > 25 oC
Why we need 25oC and rising
Note the temp drop after spray
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CONSTRUCTION
Climatic conditions Aggregate over application Rolling Bond strength development Traffic compaction
Voids required for orientation
Aggregate cannot orientate
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CONSTRUCTION
Climatic conditions Aggregate over application Rolling Bond strength development Traffic compaction
Rubber padded vibrating
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CONSTRUCTION
Climatic conditions Aggregate over application Rolling Bond strength development
Precoating Testing
High paraffin content No paraffin
Emulsion not cured
Adhesion only at shoulders
Immediate full adhesion
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CONSTRUCTION
Climatic conditions Aggregate over application Rolling Bond strength development Traffic compaction
Binder stiffness & volume Road temperature Aggregate spread Embedment
After traffic compaction
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CONSTRUCTION
Climatic conditions Aggregate over application Rolling Bond strength development Traffic compaction
Opening to traffic Result of traffic compaction
Constructed 27/04 and trafficked for 1 warm day
Constructed 29/04
Temperature drop 30/04
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SUMMARY
Paper #94: "Stripping of Seals in Southern Africa: Case Studies and Guidelines for an improved approach to mitigate it“
Focus – minimising risk of stripping Design Construction Opening to traffic
Author Contact details: GD VAN ZYL - Mycube, Cell +27 83 656 7187; E-mail: [email protected] HG Fourie - SANRAL, Tel: +27 78 893 6262; Email: [email protected] Dennis Rossmann – Tel: +27 83 283 6013; Email: [email protected]
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