STRIPS & FLUXESFor ELECTROSLAG and SUBMERGED ARC STRIP CLADDING

Doc STRIPS & FLUXES•S•2008•EN

1 Company/pag. 3

2 StripCladding/pag. 3

3 Packaging/pag. 3

4 WeldingStripSOUDOTAPE/ pag. 4

5 WeldingFluxesRECORD/pag. 5

6 StripcladdingLowAlloyed&Hardfacing/pag. 6-7

7 StripCladdingStainlessSteel/pag. 8-9-10-11

8 StripCladdingCobaltAlloys/pag. 10-11

9 StripCladdingNi-alloys/pag. 12-13

10 StripCladdingSKNozzles/pag. 14-15

11 StripCladdingPrincipe&Characteristics/pag. 16-17

12 StripCladdingApplications/pag. 18

13 FluxCoredWireHardfacing/ pag. 19

2 I 3

2

Our welding strips and

fluxes combination are

available for submerged

arc and electroslag strip

cladding for all alloys

with the famous names

SOUDOTAPE for strip

and RECORD for fluxes.

3

SOUDOTAPE/STRIPS

METALICDRUMS

25 kg (55,1 lbs)

BAGS

25 kg (55,1 lbs)

RECORD/FLUXES

Based in Seneffe, Belgium, SOUDOKAY is well-positioned to meet the challenges and

expectations of increasingly-competitive and demanding markets. The network of

Böhler Welding Group subsidiaries, independent distributors and agents deliver

SOUDOKAY’s surfacing problem solutions, worldwide.

The certificates and approvals which we are able to offer, are both a guarantee for our clients and proof that we reach

the most demanding of technical markets. In particular, ISO-9001, SOUDOKAY being one of the first to benefit from

this, is a simple demonstration that our system of quality responds in every way to international demand.

Because of the size of this document, we have not been able to show all the technical data we have available,

so please call our Technical Help department for any additional information you might require or any help you may

need in selecting welding products or processes. We are at your services, whatever the problem.

Call us and we will help you to find the solution that will make sure your project is successful.

1

WIDTH&THICKNESS

30 x 0,5 mm (1,18 x 0,020 inch)

60 x 0,5 mm (2,36 x 0,020 inch)

90 x 0,5 mm (3,54 x 0,020 inch)

Other widths and coil weight available on request

WEIGHT&COIL

25-30 kg (55,1-66,1 lbs)

55-60 kg (121,2-132,3 lbs)

75-90 kg (165,3-198,4 lbs)

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4 I 5

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(1)ELECTROSLAG STRIP CLADDING(2)SUBMERGED ARC STRIP CLADDING

6 I 7

7

8 I 9

(1)ELECTROSLAG STRIP CLADDING / (2)SUBMERGED ARC STRIP CLADDING(3)ELECTROSLAG STRIP CLADDING (HIGH SPEED) / (4)FN: FERITSCOPE FISCHER

(1)ELECTROSLAG STRIP CLADDING / (2)SUBMERGED ARC STRIP CLADDING(3)ELECTROSLAG STRIP CLADDING (HIGH SPEED) / (4)FN: FERITSCOPE FISCHER

> OTHER CO-ALLOyS ARE AvAILABLE ON REqUEST

7

8

10 I 11

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(1)ELECTROSLAG STRIP CLADDING / (2)SUBMERGED ARC STRIP CLADDING(3)ELECTROSLAG STRIP CLADDING (HIGH SPEED)

12 I 13

• SK 60 - ES2 - 207

10

Type

Allowed strip width

Min. Intermal Diameter

Longitudinal **

Circular**

Fitting available for equipment :

Dimensions

Weight

* Only available on request ** May varry according drive motor and positioning equipment

designed for both SUBMERGEDARCANDELECTROSLAGSTRIPCLADDING

SK 60 ES 2 - 207

30 - 60 mm

(1,2) - (2,4) inch

380 mm (15 inch)

550 mm (22 inch)

ESAB A6

Lincoln NA3 S

Oerlikon UP 15

265 x 280 x 270 mm

10,4 x 11 x 10,6 inch

10 kg

22,1 LBS

SK 30 ES 2 - 75

15 - 20 - 30 mm

(0,6) - (0,8) - (1,2) inch

220 mm (9 inch)

350 mm (14 inch)

ESAB A6

Lincoln NA3 S

Oerlikon UP 15

125 x 150 x 220 mm

4,9 x 5,9 x 8,7 inch

4 kg

8,8 LBS

SK 125 ES1 - 300

30 - 60 - 90 - 120 mm

(1,2) - (2,4) - (3,5) - (4,7) inch

550 mm (22 inch)

700 mm (28 inch)

ESAB A6

Lincoln NA3 S

Oerlikon UP 15

300 x 450 x 270 mm

11,8 x 17,7 x 10,6 inch

18 kg

39,7 LBS

SK 180 ES 1 - 315*

120 - 150 - 180 mm

(4,7) - (5,9) - (7,1) inch

700 mm (28 inch)

900 mm (35 inch)

Lincoln NA3 S

Oerlikon UP 15

500 x 370 x350 mm

19,7 x 14,6 x 13,8 inch

36 kg

79,5 LBS

14 I 15

• SK 125 - ES1 - 300 • SK 30 - ES2 - 75

Type

Magnetic Core

Input voltage

Frequency

SK CED 1 1370

C22

Curved

220v

SK CED 1 1370 C11

Curved

110v

60 Hz

11

ES-STRIPCLADDINGwelding current

comparison

SAW-ESWSTRIPCLADDING

DEPOSITIONRATES

DEPOSITIONRATESwelding current

PROCESS

ELECTRICARC

MAGNETICCONTROL

DILUTION

DEPOSITIONRATE

C1stLAYERon0,18CSTEEL

SAW

YES

no

18 %

14 kg/h (30,9 lbs/h)

0,045

ESW

NO

yes

10 %

22 kg/h (48,5 lbs/h)

0,03

TYPICALSTRIPWIDTH

30 mm (1,18 inch)

60 mm (2,36 inch)

90 mm (3,54 inch)

120 mm (4,72 inch)

AVERAGECURRENT

600 A

1200 A

1800 A

2400 A

CABLESECTION

2 x 95 mm2

4 x 95 mm2

5 x 95 mm2

5 x 120 mm2

BEADWIDTH

32-37 mm (1,26-1,45 inch)

63-68 mm (2,48-2,68 inch)

93-99 mm (3,66-3,90 inch)

124-128 mm (4,88-5,04 inch)

BEADTHICKN

4-5,2 mm (0,16-0,20 inch)

3,5-5,2 mm (0,14-0,20 inch)

4-5 mm (0,16-0,19 inch)

4-5 mm (0,16-0,19 inch)

16 I 17

> > >• High deposition rates

• High quality weld metal

• Easy slag removal

Direction of cladding

± 5 mm

± 5 mm1 - 1,5 mm

Solified slag Solidified slag

± 30 mm

Base metal

Strip feed & regulation

Flux feed hopper

Direction of cladding

± 5 mm

± 5 mm0,3 - 0,4 mm

Liquid slag Solidified slag

± 30 mm

Base metal

Strip feed & regulation

Flux feed hopper> > >• Low dilution (8-20%)

• Low penetration (<1mm)

• High current density

• Open weld pool

• Special high speed fluxes (until 35cm/min)

• Special compensated fluxes to catch the full chemical analysis in one layer

• High deposition rate (until 1m2/hour)

> MILDSTEELBUFFERLAYERSONC-STEEL. PROFILEWELDING.

> CLADDINGOFNUCLEARPOWERCOMPONENTS ACCORDINGTOU.S.ANDFRENCHTECHNOLOGIES

> NUCLEARPOWERCOMPONENTSACC. TOTHEGERMANTECHNOLOGY.

> PETROCHEMICALINDUSTRY(HYDROCRACKINGVESSELS).

> CHEMICALINDUSTRY.

> OFFSHORE.

> PAPERINDUSTRY.

> UREAPLANTS(STRIPPERS)ACCORDINGTO> STAMICARBONORSNAMPROGETTISPECIFICATIONS.

> SEEWATERDESALINATIONPLANTS. WASTEWATERPROCESSING.OFFSHOREINDUSTRY.

> TUBEPLATESFORTHENUCLEARINDUSTRY.

> DESULPHURATIONPLANTS.

> SURFACINGOFCONTINUOUSCASTINGROLLERS.

> ROLLING-MILLROLLS,BELLSANDHOPPERSOF BLAST-FURNACES.

12

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Serving a broad range of industries,

Soudokay offers a full range of

FLUX-COREDand METAL-CORED

WIREfor build-up and overlaying.

Over 100 different alloys are

available to assist wherever low or

high temperature erosion, wear,

or abrasion occurs.

13

Soudokay’s wide range of

overlaying materials for

OPEN-ARC,GAS-SHIELDED,

SUBMERGEDARCand

ARCSPRAYING

SK-COREDINCLUDE:> > >

• Low alloyed build-up

• Martensitic

• Austenitic

• High Manganese austenitic

• Tool steels

• Carbide containing iron alloys for abrasion applications

• Nickel alloys

• Cobalt alloys

• Cast iron

298·

08·2

60

I Soudokay,within the BöhlerWelding Group, isspecialised in research,production and sales offl ux cored wire for hardfacingand strip/fl ux products forstrip cladding.

Please contact us for more information.

I SOUDOKAY SA I

I RUE DE L’YSER 2 I

I B-7180 SENEFFE I BELGIUM I

I T +32 (0)64 510 225 I F +32 (0)64 510 230 I

I soudokay@soudokay.be I www.soudokay.com I

I Soudokay can modify this document without any previous notice.The list of products present in the Soudokay catalogue is not restrictive.