JSPL Structural Steel Division (SSD)

Facilities, Capabilities & Products

SSD Key Strengths

One of the largest installed capacities in the country.

State-of-the-art manufacturing facilities.

Easy availability of steel.

Proximity to the market.

Good quality & on-time supplies.

Lowest cost producer & total solution provider.

Plant Details:

PlantsInstalled Capacity (MT/Anm.)

Plant area (Acr.)

Covered area*

(Sq. Mts)

Manpower (Nos.)

Punjipatra(Raigarh)

120,000 180 60,000 1,800

Angul(Odisa)

60,000 50 32,000 1,000

Total 180,000 92,000 2,800

4

PLANT FACILITIESPunjipatra (Raigarh)

Process Flow

RawMaterials Cutting Plate

ProcessingBeam

WeldingBeam

Processing

FitmentManualDrillingInspectionRectification

ShotBlasting Painting Finished

Goods Shipment

FACILITIES

Shot blasting & Painting Line:

MAKE : VOORTMAN , NetherlandPlate Width: 2500 mm, H-Beam 1000mmX300mm

CNC Plasma Plate Cutting M/C:

Make: Messer, GermanyPlate Width: 6500 mm, Thk: 80 mm

Plate butt welding Line

Make: Corimpex, ItalyThk.: 63 mm Width:3000mm

* Under Installation

Beam Welding Lines:Make: Corimpex, ItalyBeam Ht.: 3000 mm, Flange Thk: 63 mm

Star Beam

Drilling & Sawing Line

Make: Ficep, ItalyBeam Size: 2000X600mm Wt.: 500 Kg/Mtr

Drilled Beam

Drilling & Oxy-fuel cutting & coping Line

Make: Ficep, ItalyBeam Size: 2500X800mm Wt.: 700 Kg/Mtr

14

Heavy Duty Plate Processing Lines

Make: Ficep, ItalyPlate Size: 3000 mm Thk.: 125 mm

Shot blasting line-1

Make: Wheelabrator, GermanyEntrance Dim.: Width 3100 mm height: 1700 mm

* Under Installation

Shot Blasting Line-2

Process Support equipments

Beam Straightening Machine

Face Milling M/c.

Plate Straightener

Edge Milling M/c.

Fabrication in progress

Painted Finished Products

Quality Systems

Raw Material & Consumables• Visual Inspection• Review of T.C. & Co-relation of Heat Number• Dimension Inspection

Cutting: Flange, Web, Stiffeners & Gussets• Punching of ID-number• Review of Cutting Log Book• Punching of Heat No. & Co-relation with MTC• Dimension inspection at Messers, Tipo & Pug

Cutting

I-Beam Welding, Fit-up & Drilling• Corimpex Saw• Ficept Drilling & Sawing• Edge Preparation• Fitment of Child part• Orientation• Beam Dimension

START

Raw Material Inspection

Cutting inspection

In process/Fit-up Inspection

OK

Not OK

AOK

Not OK

Quality Inspection Flow

Quality Inspection FlowWelding: SMAW, GMAW & FCAW

• Review of Electrode heating Log Book• Pre-Heating• WPS• Welder Qualification• Welding size & Continuity• NDT• PWHT

Final Inspection: Dimension, Blasting & Painting• Final Dimension as per drawing• Reviewing of Blasting & painting Log Book• Surface profile at Shot Blasting line• Stencilling• Review of Paint batch number & Co-relation with

MTC• Painting quality, Adhesion Test & DFT

Welding Inspection

Final inspection

SAP Clearance

OK

Not OK

OK

Not OK

A

END

OK

Not OK

Quality Control Systems

Quality Team

TWI, UK - CSWIP Certified Engineers.

CWI certified Engineers by BHEL - WRI,Trichy.

IIW certified for surface Preparation &Painting.

ASNT NDT level-II Engineers

Dedicated team for…- Welding Inspection to confirming the

codel requirements as well customerneeds.

- Non Destructive Examination.- Trial assembly inspection.- Surface Preparation & Paintings- Documentations

Quality System Facilities

NABL approved lab for Mechanical &Chemical Testing.

Post Weld Heat Treatment for Stressrelieving.

In-house facility for all NDT i.e.Radiography, ultrasonic, MagneticParticle test & Penetrant tests

Post surface preparation method forcontrolling of dust & soluble saltcontamination

Mini whether station to control Paintingsystems

Raw Material Inspection

Dimension Inspection

Welding

Trial-Assembly

Incoming & In-Process Inspection

Non-Destructive Testing

2. Liquid Penetrant Testing1. Ultrasonic Testing

3. Magnetic Particle Testing 4. Radiographic Testing

Surface Profile & Painting Inspection1. Surface Roughness Comparator 2. Dust Test

3. DFT Measurement 4. Soluble Salt Contamination Test

5. Adhesion Test

Heat TreatmentPre- Heating

Post Weld Heat Treatment (SR)

Other Products

• Heavy & Complex Structures

• Light building structures

• Pre-Engineered Steel Buildings (PEBs)

• Light Gauge Structures (LGS) Buildings

HEAVY & COMPLEX STRUCTURES

Linear Assembly of Columns

3 & 4 Mtr Beams for Power Plants

Heavy Columns

33

Jindal Power - Tamnar

LIGHT BUILDING STRUCTURES

35

Hostel Buildings - Raigarh

36

Residential Building

37

Auditorium

38

JPL-Tamnar Office Building

39

Office Buildings

Under construction

40

OP-Jindal Institute of Technology RAIGARH

Pre-Engineered Steel Buildings (PEBs)

42

JSPL- Plate Mill RAIGARH

43

Structures Fabrication Plant RAIGARH

44

LGS Plant RAIGARH

45

Beam Welding Plant RAIGARH

Light Gauge Structures (LGS) Buildings

47

G+3 Residential Building RAIGARH

48

Hostel Building Expansion with LGSRAIGARH

49

Few Key Customers

JSPL Structural Steel Division:

Can Offer :

Institutional Buildings

Platform & foot-over bridges

Workshops

Commercial Buildings

Committed to serve all needs.

Thank You