stud welding systems catalogue - hbs-info. · pdf [email protected] : cd: all the...

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Stud Welding SystemsCatalogue

Quality meets Innovation

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HBS Bolzenschweiss-Systeme GmbH & Co. KGFelix-Wankel-Strasse 1885221 DachauGERMANY

Phone +49 8131 511-0Fax +49 8131 511-100E-Mail [email protected] www.hbs-info.com

Transmission and duplication of this document, dissemination and notification of the contents are not permitted unless expressly approved.

All rights, errors and technical amendments reserved.

© HBS Bolzenschweiss-Systeme GmbH & Co. KG

Presented with the Red Dot Design Award, one of the most prestigious design competitions, which is con-sidered to be the yardstick for the highest design quali-ty at international level.This seal of quality confirms the innovative design excellence of HBS.

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Table of Contents Table of Contents

6 7HBS Bolzenschweiss-Systeme GmbH & Co. KG

Felix-Wankel-Strasse 1885221 Dachau / Germany

PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]

HBS Bolzenschweiss-Systeme GmbH & Co. KG


PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]

Table of ContentsQuality alive 8Stud Welding - Advantages 9

Manual Systems

1 CD - Capacitor Discharge 101.1. Applications 101.2. ConfigurationCD 141.3. Battery powered

Pegasar 500 accu, Pegasar 500 accu Insulation 161.4. CDi Series power sources

CDi 1502, CDi 2302, CDi 3102 181.5. Guns

C 06-3, C 08, CA 08, CI 03 191.6. Welder sets 201.7. Mounting heat cost allocators

ACCU-TWIN 22

2 ARC/SC - Drawn ARC and Short Cycle 242.1. Applications - Drawn ARC 242.2. Applications - Short Cycle 262.3. Inverter technology 282.4. Configurationceramicferrule-uptoM16/5/8“(typeRD) 302.5. Configurationceramicferrule-uptoM24(dia.25mm)/1“ 322.6. Configurationshieldinggas 342.7. Configurationshortcycle 362.8. Inverter Series power sources

Visar 650 38 IT 1002, IT 2002, IT 90 39

2.9. Transformer Series power sources ARC 800 40

2.10.Overviewceramicapplication(RD,DD,PD,UD,ID) 422.11. Overviewceramicapplication(SD) 442.12. Guns

CA 08, A 12, A12 FL 46 A 16, A 22 48

2.13. Welder sets 50

3 MARC - Magnetic rotating ARC 523.1. Applications 523.2. Nut welding system

MARC 1 A 543.3. Nut welding system

PC-M3 55

Automatic Systems

4 Automatic - Components 584.1. Configuration-Semi-automaticgun 584.2. ConfigurationCD-Components 604.3. ConfigurationSC-Components 624.4. Fully automatic stud feeder

VBZ-3 644.5. Semi-automatic gun

PAH-1 654.6. Welding heads

KAH 412, KAH 412 LA 664.7. Overview automatic power sources / Sets 684.8. Automatic power sources

CDi 1502, CDMi 2402, CDMi 3202 69 ARC 800 70 IT 1002, IT 90 71

4.9. Unitforproductionlines IPC 90 72

5 Automatic - Automatic stud welding machines 735.1. CPW 735.2. MPW Series 74

6 Automatic - Accessories 76

Welding elements / AccessoriesOverview 78

Quality alive Stud welding



PhoneFax

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[email protected]

Quality Management System according to ISO 9001:2008

• Certifiedsince1994

• Implementation of our Company Policy and Corporate Mission

• Guaranteed high quality of our products and services

• Well-definedandclearlystructured processes

• Continuous improvement of our: - management processes - business processes - supporting processes

CERTIFICATE

The Certification Body of TÜV SÜD Management Service GmbH

certifies that

HBS Bolzenschweiss-Systeme

GmbH & Co. KG Felix-Wankel-Straße 18

85221 Dachau Germany

has established and applies a Quality Management System for

Rotating Arc-, Stud welding systems and welding elements

development – production – consultation - marketing.

Anauditwasperformed,ReportNo. 70009047.

Proof has been furnished that the requirements according to

ISO 9001:2008

are fulfilled.

The certificate is valid from 2016-03-10 until 2018-09-14. Certificate Registration No.: 12 100 4457 TMS.

Product Compliance Management

Munich,2016-02-19

Stud Welding - Advantages

Tremendous time and cost savings

No: drilling - punching - threading - gluing - riveting - screwing

Saves time. Saves money. Unchallenged.

No reworking!

In many areas stud welding is the most econo-mic fastening method for components. If using thinsheetmetal,studweldingisoftentheonlytechnical solution.

New design potential• Very low distortion by extremely short welding time

• No leaking caused by drilled holes

• High strength

• One-sidedaccessibilityofthecomponentissufficient

• Weldable even onto very thin plates

• Joining of different materials is possible

Unsurpassed economy• Can be automated to a very high degree

• Veryshortweldingtime(1msto1.500ms),fastweldrates

• Fastandeasyhandling,leadstohighproductivity

• No marks on backside of coated or high alloyed plates

• Low prices for standard studs

Capacitor discharge stud welding Capacitor discharge stud welding

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+49 8131 511-0+49 8131 511-100

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CD

HBS stud welding units provi-de outstanding reductions in costs and time. Every weld is precise avoiding any need for post treatment.

The recipe for success:

Extremely short welding time! (1to3ms).Noadditionalwelding products are nee-ded. Because of a very low thermalload,theweldingzoneisminimal.Inthisway,distortion of the work piece is avoided. Often this is the only applicable technical solution.

Contact or gapIn contrast to contact wel-ding,withgapweldingthestudispositionedatadefi-ned distance shortly before welding starts. This creates a higher plunging speed which leads to a shorter welding time(only1ms!).

This characteristic also allowsweldingofdifficultmaterials like e.g. aluminium and brass.

Capacitor Discharge (CD)stud welding with tip ignition

Joining of stud-type welding elements with a diameter M3toM10(dia.2to10mm)ontothinsheets,min.0.5mm.Mildsteel,stainlesssteel,aluminium and brass.

An arc is ignited between the face of stud and the surface of a work piece.

Bothpartsaremelted,thestudisgently pressed against the work piece and than joined together.

The molten areas solidify. The extremely short and clean welding process does not require any machining.

Asaresult,anevenandcompletejointisachieved with a strength which is above the strength of stud and base material. The low thermal load provides welding onto thin sheets without damage to the rear side.

Keep it simple. Save time and money. Unmatched economic efficiency with HBS.

CDBest Solution Best Results

Typical applications include:Sheetmetalwork,electronicin-dustries,switchboardcabinets,laboratory and medical equip-ment,foodindustry,household

appliances,etc.When studs are welded to

thinsheets(steel,aluminiumandbrass),theprocedureoftip ignition will always be the

most cost effective process and sometimes the only solution.

Capacitor discharge stud welding Capacitor discharge stud welding

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PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]



PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]

CD

All the available experience and knowledge in the stud welding industry are part of HBS products which we have been developing for over 40 years. HBS welding elements are a part of this technology.

The professional generation The HBS R&D department unceasingly reviewscomponentsfornew,improved,costeffectiveandefficienttechnologyto keep all HBS products at the cutting edge.

Studs to fasten trowel handle

C 06-3Simple – no setting required for lift and spring pressure. Stud welding gun specially paired with power source for outstanding results.

CA 08High-performance stud welding gun for tip ignition process of gap welding. High accuracy by zero-play ball linear bearing for guiding the welding piston.

C 08Rugged casing with ergonomic grip.All-rounder also used for welding aluminiumstudstoM4(#8).

CI 03For welding cupped head pins. FixingHVACinsulationmatting(hea-ting,ventilationandair-conditioning).

Cutting edge technology

Cutting edge technology is combined with time proven stud welding units

ConfigurationCapacitor discharge stud welding

ConfigurationCapacitor discharge stud welding

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PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]



PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]

Material Diameter Catalogue

M4 to M8 Welding Elements

Type PT

Paint clearing threaded stud


5 mm Welding Elements

Type PT

Fir tree stud


3 to 7.1 mm Welding Elements

Type UT

Unthreadedstud(pin)


M3/dia.5mm -M5/dia. 7.1mm

Welding Elements

Type IT Stud(pin)withinternalthread


6.3 mm Welding Elements

Type Ground clips



Type PT

Threaded stud Material Welding range Page ( ) M3 to M6

#4to1/4‘‘16

Pegasar 500 accu Mobile,lightandrobustbattery powered for cons-tructionsitesandworkshops(IP44).Intuitive,simpletooperatethankstoquick-accessbuttons and pre-stored parameters.

Material Welding range Page M3 to M8

#4to5/16“18

CDi 1502Forconstructionsitesandworkshops(IP23).WeldstoM8(5/16“)onthinsheet.

Material Welding range Page M3toM8(M10)

#4to5/16“(7/16“)18

CDi 2302All-rounder for construction sites and workshops (IP23).WeldslimitedtoM10(7/16“)onthinsheets.


#4to7/16“18

CDi 3102 Energy package for construction sites and work-shops(IP23).For larger studs with energy reserve for coated surfaces.

Ground cable92-40-154

Ground cable 92-40-095

Material Welding range Page ( ) M3toM8(M10)

#4to5/16“(7/16“)19

CA 08 with foot ring Universal design for use on flat surfaces. Usedtoavoidrearsidemarkingonthinsheets.AluminiumtoM6(1/4“).BrasstoM4(#8).


#4to5/16“(7/16“)19

CA 08 with centering tube PPR-2 Used for welding with templates and for protection against spatter. Gap gun used to avoid rear side markingonthinsheets.AluminumtoM6(1/4“).BrasstoM4(#8).

AccessoriesPage 19

Material Welding range Page ( ) M3toM6(AluminiumuptoM4)

#4to1/4‘‘(Aluminiumupto#8)19

C 06-3 with centering tube PPR-2Used for welding with templates and for protection against spatter.Easy handling. No setting for lift and spring pressu-re.AluminiumtoM4(#8).

Material Welding range Page ( ) M3toM6(AluminiumuptoM4)

#4to1/4‘‘(Aluminiumupto#8)19

C 06-3 with foot ring Universal design for use on flat surfaces.Easy handling. No setting for lift and spring pressure.AluminiumtoM4(#8).


#4to5/16“19

C 08 with foot ringUniversal design for use on flat surfaces.All-rounder also used for welding galvanised base material.AluminiumtoM4(#8).


#4to5/16“19

C 08 with centering tube PPR-2Used for welding with templates and for protection against spatter.All-rounder also used for welding galvanised base material.AluminiumtoM4(#8).

Legend

Material Stud-/Welding material

Mild steel Stainless steel Aluminium Brass

Battery poweredSystems for capacitor discharge

Battery powered Systems for capacitor discharge

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+49 8131 511-0+49 8131 511-100

[email protected]



PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]

Battery operated

Ready to go

Ideal for on-site repairs

Pegasar 500 accu Pegasar 500 accu Insulation

Battery powered

Battery powered

• Mobile,lightandrobustbatterypoweredforconst-ructionsitesandworkshops(IP44)

• Intuitive,simpletooperatethankstoquick-accessbuttons and pre-stored parameters

• Mobile,lightandrobustbatterypoweredforconst-ructionsites(IP44)

• Intuitive,simpletooperatethankstoquick-accessbuttons and pre-stored parameters

M3 to M6 Cupped head pins: dia. 2 and 2.7 mm #4to1/4‘‘ CD ISO nail: dia. 2 and 3 mm

Welding process CD CDWelding material ( ) ( )Technology Inverter-Capacitor Charging Technology Inverter-Capacitor Charging TechnologyWelding range Studs(steel)M3toM6/#4to1/4‘‘

Studs(aluminium)M3toM4/#4to#8Cupped head pins dia. 2 and 2.7 mm CD ISO nails dia. 2 and 3 mm

Welding rate M3 / #4=40studs/min.(Chargingvoltage55V),M6 / 1/4‘‘=20studs/min.(Chargingvoltage95V)

Cupped head pin:dia.2.7mm=20pins/min(Chargingvoltage85V)CD ISO nail:dia.3mm=20nails/min(Chargingvoltage90V)

Count of weldings per battery 400welds(M6/1/4‘‘) 400welds(cuppedheadpindia.2.7mm)Capacitance 100 000 µF 100 000 µFWelding time 1 to 3 ms 1 to 3 msEnergy 500 Ws 500 WsCharging voltage 50to100V(steplessvoltageregulation) 50to100V(steplessvoltageregulation)Power source Capacitor CapacitorBattery 25.55V/5.7Ah/145.64Wh(LiNiCoAlO2) 25.55V/5.7Ah/145.64Wh(LiNiCoAlO2)Battery charging time Max. 2.5 h Max. 2.5 hBattery life Atleast400chargingcycles(at800chargingcycles

stillapprox.60%oftheinitialcapacity)Atleast400chargingcycles(at800chargingcyclesstillapprox.60%oftheinitialcapacity)

Dimension LxWxH 475 x 300 x 355 mm / 18.70” x 11.81” x 13.98”(withhandle)

475 x 300 x 355 mm / 18.70” x 11.81” x 13.98”(withhandle)

Weight 12 kg / 26.46 lbsincl.battery,10.7kg/23.59 lbs without battery

12 kg / 26.46 lbsincl.battery,10.7kg/23.59 lbs without battery

Primary power 100Vto240V,50/60Hz,10AT(slowblow); in battery operation: 25.55 V

100Vto240V,50/60Hz,10AT(slowblow); in battery operation: 25.55 V

Connected load 500 W 500 WCooling type F(temperaturecontrolledcoolingfan) F(temperaturecontrolledcoolingfan)IP Withinsertedbattery:IP44,withoutbattery:IP23 Withinsertedbattery:IP44,withoutbattery:IP23Suitable guns C 06-3 CI03,C06-3

Order No. Order No.

92-10-0500(PlugE+F;Europe+China),diameterbuttons„metric“92-12-0500(PlugB;USA+Canada),diameterbuttons„imperial“92-13-0500(PlugB;Japan),diameterbuttons„metric“

92-40-154(Groundcable)

88-23-484(Accu150-battery;Lithium-Ion-battery)88-23-661(ACCUCHARGER150-chargingunitforbatterytypeAccu150-PlugE+F)88-24-066(ACCUCHARGER150-chargingunitforbatterytypeAccu150-PlugB)

88-24-466(Toolbag)

92-10-0510 (PlugE+F;Europe+China),diameterbuttons„metric“

92-40-091(Groundcableforcuppedheadpins;CI03)92-40-154(GroundcableforCDISOnails;C06-3)

88-23-484(Accu150-battery;Lithium-Ion-battery)88-23-661(ACCUCHARGER150-chargingunitforbatterytypeAccu150-PlugE+F)88-24-066(ACCUCHARGER150-chargingunitforbatterytypeAccu150-PlugB)

88-24-466(Toolbag)

NEWNEW

Legend Welding process: CD = Capacitor discharge stud welding

Mild steel Stainless steel Aluminium

Quick battery change

1. 2.Select diameter

Push trigger

Just 2 steps! To the perfect weld

ToolbagFor Pegasar 500 accu and Visar 650Order no. 88-24-466

Strong elastic bands to secure accessories

Securequickly,thanks to Velcro straps

Forweldinggun,groundcable,accessories,etc.

(accessoriesandwelding gun are not included)

Simply the best – C 06-3

Everything at the ready

DisplaysPegasar500accu(metric)

Pegasar500accu(imperial)

Pegasar 500 accu Insulation

CDi seriesSystems for capacitor discharge

CD Stud welding gunsSystems for capacitor discharge

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PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]



PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]

Fastest units in its

class on the market

Multi voltage

Globally deployable

CDi 1502 CDi 2302 CDi 3102

• For construction sites and work-shops(IP23)

• WeldstoM8(5/16“)onthinsheets

• All-rounder for construction sites andworkshops(IP23)

• WeldslimitedtoM10(7/16")onthin sheets

• Energy package for construction sitesandworkshops(IP23)

• For larger studs with energy reserve for coated surfaces

M3 to M8 M3toM8(M10) M3 to M10#4to5/16“ #4to5/16“(7/16“) #4to7/16“

Welding process CD CD CDWelding material Technology Inverter-Capacitor Charging

TechnologyInverter-Capacitor Charging Technology

Inverter-Capacitor Charging Technology

Display Digital Digital DigitalWelding range M3toM8,dia.2to8mm/

#4to5/16“,dia.14gato5/16“Cupped head pins: dia. 2 and 2.7 mm / 14 ga and 12 gaInsulation pins: dia. 2 and 3 mm / 14gaand#4

M3toM8(M10limited), dia.2to8mm(dia.10mmlimited)/#4to5/16“(7/16“limited),dia.14gato5/16‘‘(dia.3/8“limited)

M3toM10,dia.3to10mm/#4to7/16“,dia.#4to3/8‘‘

Welding rate M3 / #4 = 40 studs/min. (voltage60V)M8 / 5/16“ = 14 studs/min. (voltage200V)

M3 / #4 = 33 studs/min. (voltage60V)M8 / 5/16“ = 12 studs/min. (voltage170V)(M10/7/16“= 9 studs/min. (voltage210V)

M3 / #4 = 20 studs/min. (voltage50V)M8 / 5/16“ = 10 studs/min. (voltage140V)M10 / 7/16“ = 6 studs/min. (voltage200V)

Capacitance 66 000 µF 99 000 µF 132 000 µFWelding time 1 to 3 ms 1 to 3 ms 1 to 3 msEnergy 1 600 Ws 2 400 Ws 3 200 WsCharging voltage 50to220V(steplessvoltage

regulation)50to220V(steplessvoltageregulation)

50to220V(steplessvoltageregulation)

Primary power 230V/115V*,50/60Hz,10AT(slowblow)*alternative primary power see „OrderNo.“

230V/115V*,50/60Hz,10AT(slowblow)*alternative primary power see „OrderNo.“

230V/115V*,50/60Hz,10AT(slowblow)*alternative primary power see „OrderNo.“

Connected load 600 VA 600 VA 600 VAPower source Capacitor Capacitor CapacitorCooling type F(temperaturecontrolledcooling

fan)F(temperaturecontrolledcoolingfan)

F(temperaturecontrolledcoolingfan)

IP Code IP 23 IP 23 IP 23Dimension LxWxH (without handle) 400 x 205 x 250 mm /

15.75“x8.07“x9.84“480 x 205 x 250 mm /18.90“x8.07“x9.84“

480 x 205 x 250 mm / 18.90“x8.07“x9.84“

Weight 14 kg / 30.87 lbs 17 kg / 37.48 lbs 18 kg / 39.68 lbsSuitable guns C08,CA08,CI03 C08,CA08 C08,CA08

Order No. Order No. Order No.

92-10-1502B(230V)92-12-1502B(115V)92-13-1502B(100V)

92-40-095(Groundcable,2.5m,25mm²,2vicegrips10“)Für CI 03:92-40-091(Groundcable,6.7m, 1Vicegrip10“)

92-10-2302B(230V)92-12-2302B(115V)92-13-2302B(100V)

92-40-095(Groundcable,2.5m,25mm²,2vicegrips10“)

92-10-3102B(230V)92-12-3102B(115V)92-13-3102B(100V)

92-40-095(Groundcable,2.5m,25mm²,2vicegrips10“)



NEW



C 06-3 C 08 CA 08 CI 03

• Easy handling• No setting for lift and

spring pressure• AluminiumtoM4(#8)

• All-rounder also used for welding galvanised base material

• AluminiumtoM4(#8)

• Usedtoavoidrearsidemarking on thin sheets

• AluminiumtoM6(1/4“)• BrasstoM4(#8)

• Especially suitable for welding on cupped headpins(HVAC)

M3 to M6 M3toM8(M10) M3toM8(M10) Dia. 2/2.7 mm#4to1/4‘‘ #4to5/16“(7/16“) #4to5/16“(7/16“) 14 ga/12 ga

Suitable stud welding unit Pegasar500accu, Pegasar 500 accu Insu-lation

CDiseries,CDMiseries CDiseries,CDMiseries CDi1502, Pegasar 500 accu Insu-lation

Welding process CD(contact) CD(contact) CD(gap) CD(contact)Stud material ( ) ( ) ( ) Welding range M3toM6,dia.2to6mm/

#4to1/4‘‘,dia.14gato1/4“

M3toM8(M10withspecialequipment),dia.2to 8 mm /#4to5/16“(7/16“withspecialequipment),dia.14gato5/16“

M3toM8(M10withspecialequipment),dia.2to 8 mm /#4to5/16“(7/16“withspecialequipment),dia.14gato5/16“

Cupped head pins Dia. 2/2.7 mm / 14 ga/12 ga

Stud length 6 to 40 mm / 0.24“to1.57“; longerstuds(>40mm/ 1.57“)withoptionalaccessories

6 to 40 mm / 0.24“to1.57“,longerstudswithoptional accessories

6 to 40 mm / 0.24“to1.57“,longerstudswithoptional accessories

9.5 to 152.4 mm / 0.37“to6.00“

Stud type Anytypeorshape(spe-cialchucksifrequired)

Anytypeorshape(spe-cialchucksifrequired)


Cupped head pins

Lift -- -- Adjustment range 4.5 mm /0.18“,lockable

--

Spring pressure -- Adjustable,arresting Adjustable,arresting Adjustable,arrestingWelding cable 3 m / 9.84´,25mm²,

SK 506.5 m / 21.33‘;25mm²,SK 50

3 m / 9.84‘;25mm²,SK 50

9,3m/30.51‘;6mm²,SK 50

IP-Code IP 20 IP 20 IP 20 IP 20Workplace noise level >90dB(A)mayoccur

during welding>90dB(A)mayoccurduring welding

>90dB(A)mayoccurduring welding

>90dB(A)mayoccurduring welding

Dimension LxWxH (withoutcable) 170 x 40 x 140 mm / 6.70“x1.57“x5.51“

170 x 40 x 140 mm /6.70“x1.57“x5.51“

190 x 40 x 140 mm /7.48“x1.57“x5.51“

175 x 50 x 145 mm / 6.89“x1.97“x5.71“ (withoutlegassembly)

Weight (withoutcable) 0.5 kg / 1.10 lbs (withoutcable)

0.5 kg / 1.10 lbs 0.7 kg / 1.54 lbs 0.7 kg / 1.54 lbs

Order No. Order No. Order No. Order No.1) 92-20-275 (Tripod)2) 92-20-288 (PPR-2/CD)

92-40-050(Accessoriesup to 6 mm – chucks M3 toM6,socketwrench)92-40-118 (Accessoriesupto¼”–chucks#4,#6,#8,#10,¼”,socketwrench)

3) 92-20-256 (Tripod)4) 92-20-286 (PPR-2/CD)

92-40-018(AccessoriesCD M3 to M8

5) 92-20-255 (Tripod)6) 92-20-285 (PPR-2/CD)

92-40-018(AccessoriesCD M3 to M8

92-20-254

92-40-063A(Acces-sories for cupped head pins)

Application:Cupped head pins. Welded with gun CI 03.

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Welder SetsSystems for capacitor discharge

Welder SetsSystems for capacitor discharge

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PhoneFax

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PhoneFax

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[email protected]

CDi 1502 with C 08 Order No.: CDi1502C+

includes:

CDi 1502 230 V Order No. 92-10-1502B

C 08 Order No. 92-20-256

Ground cable Order No. 92-40-095

Gun accessories 3 to 8 mm Order No. 92-40-018

CDi 1502 with CA 08 Order No.: CDi1502CA+

includes:

CDi 1502 230 V Order No. 92-10-1502B

CA 08 Order No. 92-20-255




includes:

CDi 2302 230 V Order No. 92-10-2302B

C 08 Order No. 92-20-256




includes:

CDi 2302 230 V Order No. 92-10-2302B

CA 08 Order No. 92-20-255




includes:

CDi 3102 230 V Order No. 92-10-3102B

C 08 Order No. 92-20-256




includes:

CDi 3102 230 V Order No. 92-10-3102B

CA 08 Order No. 92-20-255



CDi 1502 with CI 03 Order No.: CDi1502CI+

includes:

CDi 1502 230 V Order No. 92-10-1502B

CI 03 Order No. 92-20-254


Gun accessories CI 03 Order No. 92-40-063A

Pegasar 500 accu with C 06-3 Order No.: P500accu+

includes:

Pegasar 500 accu Order No. 92-10-0500

C 06-3 Order No. 92-20-275


Accu 150 Order No. 88-23-484

Toolbag Order No. 88-24-466


CDi 3102CDi 1502

CDi 2302 CDi 1502 Insulation Pegasar 500 accu

Mounting heat cost allocatorsSystems for capacitor discharge

Mounting heat cost allocators Systems for capacitor discharge

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[email protected]



PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]

Battery operated

Ready to go

Rubber edge protection

ACCU-TWIN

Battery powered

• Especially suitable for welding heat costs measurement systems through twin stud welding

2 x M3

Welding process CDWelding material Welding range 2 x M3Welding rate 2 twin welds per minuteCapacitor charging time approx. 30 secBattery 12V,5AhBattery capacity 200 twin M3 weldsBattery charging time Max. 10 hoursBattery life Min. 200 charging cyclesStud spacing Steplessadjustablefrom25mmupto61mm(from19mmuponrequest)Welding gun cable length approx. 1.1 mCapacitance 80 000 µFEnergy 325 WsCharging voltage Max. 90 VPower source CapacitorDimension LxWxH 360x135x210mm(Gun165x25x95mm)Weight 7kg(incl.weldinggun-550g)Gun Suppliedfixed–noninterchangable

Order No.

92-10-2380 (including toolbag, grinder, power supply cable, cable for 12 V car connection and assortment box)


Mild steel Stainless steel

Assortment box for accessories in tool pocket

Magnetic storage box for quick access to studs

Grinding equipment to remove paint on the radiator

Two charging options: power supply cable and

cable for 12 V car connection

Drawn arc stud welding Drawn arc stud welding

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PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]



PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]

Tremendous time and cost savings Unmatched economic efficiency with HBS

Welding process with ceramic ferrule: Joining of stud-type wel-ding elements with a diameter 2to25mm(M24)ontothickersheets of about 2 mm or higher. Mild steel and stainless steel.

The welding stud is lifted and a secondaryarc(pilotarc)oflowcurrent is ignited between stud tip and work piece.

Then the ignition of the main arc is carried out. Stud and work piece are melted. The stud ismovedtotheworkpiece,thetwo molten zones join.

The molten areas solidify. The short and clean welding process does not require any machining.

Asaresult,anevenjointstrenghtisachieved which is above the stud and base material.

ARC

The process drawn arc stud welding is mostly used for stud diameters of 3 to 25 mm and a welding time of 100 to 1 500 ms.

Drawn arc stud welding with ceramic ferrule is recommen-ded for studs with diameter of more than 12 mm. If it is required to protect the weld poolfromatmosphere,shiel-ding gas should be used. This process variant is also used with automated applica-tions.

Drawn arc (ARC) stud welding with ceramic ferrule or shielding gas

ARC Drawn arc stud welding withceramicferrule,shielding

gas or without.

Specificallydesignedforthickersheets of about 2 mm or higher. Ap-plicationranges:steelconstruction,engineeringconstruction,shipbuil-dingindustry,vehicleconstruction,structural and civil engineering.

ARCBest Solution Best Results

Short cycle stud welding Short cycle stud welding

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PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]



PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]

SC

High current, shorter duration of welding time The welding sequence is the same as the sequence ofdrawnarcwelding(ARC),however,withrelativelyhigher currents and shorter weldingtimes(max.100ms).The short cycle drawn arc stud welding is very suitab-le for stud diameters up to 16 mm on thin metal sheets.

Also without shielding gas Upto8mmstuddiameter,the process is often carried out without weld pool pro-tection. Normally studs with flangeareusedtoachievehigh tensile strengths in spite of pores in the weld zone.

The short cycle process is especially suitable for wel-ding of material combinations likesteel(basematerial),stainlesssteel(stud)aswellas aluminium. To achieve a highweldingquality,useofshielding gas is recommen-ded.

Short cycle (SC) drawn arc stud welding

Joining of stud-type welding elements with a diameter 2 to 16mmontothinsheets,min.0.5mm.Mildsteel,stainlesssteel and aluminium.

The welding stud is lifted and a secondaryarc(pilotarc)oflowcurrent is ignited between stud tip and work piece.

Then the ignition of the main arc is carried out. Stud and work piece are melted. The stud ismovedtotheworkpiece,thetwo molten zones join.


Thelowthermal,accurateloadprovideswelding onto thin sheets.

Best results Best price-performance ratio

SCBest Solution Best Results

Multiple applications with: studs,tappedpadsandpins

onto thin metal sheets. A wide fieldofapplicationisinvehicle

construction,inparticularusing christmas tree studs to

fasten conduits and trims.

With ARC and IT stud welding units for short cycle drawn arc stud welding. (withandwithoutshieldinggas).

Inverter technology Inverter technology

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PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]



PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]

Realisationofhighestqualitydemands,evenweldingondifficultgeometricalshapes.

Thefirstcompleteinverterserieswith welding current up to 2 600 A.

Best welding qualityVery high arc stability even at weakweldingcurrent.Inthisway,a constantly optimized welding quality is achieved even with lar-gemainsvoltagefluctuations.

Ahead of competition by dyna-micsDynamic regulation of the welding process through high process reliability and consistency.

Higly cost effective The innovative inverter welding power source provides a higher efficiencyof80%comparedwithconventional power sources. In thisway,energyconsumptionisreducedby50%(smallergenera-tors = 50 % less diesel fuel con-sumption).

IT Inverter technology for drawn arc and short cycle

Innovative and future-oriented tech-nology,integratedinthecompactand very mobile inverter welding units from HBS.

HBS inverter technology means:Maximum welding quality Maximum welding rates Minimum energy consumption Minimum weight Maximumefficiency

HBS EFFICIENT TECHNOLOGY

Reduces energy consumption and weight.Increases welding quality and welding rate.

QualityBest welding quality through extremely high stability ofthearc,evenatweakweldingcurrentsorlargefluctuationsofthemainsvoltage.

Welding ratesHighest welding rates – increased by 100 % compa-red to standard conventional transformer technology.

Energy consumptionMinimized energy consumption – energy needed is reduced by 50 % compared to standard welding units with transformer technology.

WeightMinimized weight – inverter technology reduces the weight by 50 % compared to welding units with transformer technology.

Degree of efficiencyMaximumdegreeofefficiency–innovativeinvertertechnology offers best input / output ratio.

Top in:• Outstanding welding

quality – very high arc stability

• Process monitoring

• Compact,highlymo-bility

• Upto100%higherwelding rate compa-red with conventional transformer machines

ConfigurationDrawn arc stud welding withceramic ferrule - up to M16 / 5/8“ (type RD)

ConfigurationDrawn arc stud welding with

ceramic ferrule - up to M16 / 5/8“ (type RD)

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PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]



PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]



Type DD

Virtually fully threaded stud



Type PD

Partially threaded stud


6 to 16 mm Welding Elements

Type UD

Unthreadedstud(pin)


M6/dia.10mm -M10/dia.16mm

Welding Elements

Type ID Stud(pin)withinternalthread



Type SD

Shear connector



Type RD

Threaded stud with redu-ced shaft

Legend



Material Welding range Page M3-M12(TypRD)

#4-1/2“(TypRD)44

ARC 800Robust transformer for workshops and construction sites(IP23).



#4-5/8‘‘(TypRD)43

IT 1002 All-rounder for construction sites and workshops (IP23).Precise welding results through advanced inverter technology.

Material Welding range Page M3 - M12

#4-1/2“46

A 12 with ceramic leg assembly PSC-1All-rounder for workshop use.Compact gun with easy set-up.Length compensation for stable welding results.

Material Welding range Page M3 - M12 mm

#4-1/2“46

A 12 FLAll-rounder for workshop use.Compact gun with very easy set-up without length compensation.

Accessories ARC ceramicPage 42-45


#4-7/16“(TypRD)42

Visar 650Tough! Single phaseinverter(supplyvoltagerange100to240V).Compact,lightweightwithhighprotectionclass(IP44)forweldingwithoutshieldinggas.



#4-1/2“46

A 12 with ceramic leg assembly PSC-1All-rounder for workshop use.Compact gun with easy set-up.Length compensation for stable welding results.

Material Welding ragen Page M3 - M12

#4-1/2“46

A 12 FL All-rounder for workshop use.Compact gun with very easy set-up without length compensation.

Ceramic leg as-sembly PSC-193-40-022

Material Welding range Page Ø 3 - 16 mm

Ø#4-5/8“48

A 16All-rounder for construction sites.Robust gun with plunge dampener and length compensation.Level on rear of gun to line studs level.

Ceramic leg as-sembly PSC-2Page 42-45


Configuration Drawn arc stud welding with ceramic ferrule - up to M24 (dia. 25 mm) / 1“

Configuration Drawn arc stud welding with

ceramic ferrule - up to M24 (dia. 25 mm) / 1“

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PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]



PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]



Type DD




Type PD




Type UD

Unthreadedstud(pin)



Welding Elements




Type SD

Shear connector



Type RD


Legend




#4-1“43

IT 2002EnergyPackageforlargerstuds,usedonconst-ruction sites and workshops.

Ground cable (2pcs.) 93-40-019


#4-1/2“46


Material Welding range Page Ø 3 - 16 mm

Ø#4-5/8“48

A 16 All-rounder for construction sites.Robust gun with plunge dampener and length compensation.Level on rear of gun to line studs level.

Material Welding range Page Ø14-22mm(25mm)

Ø9/16“-7/8“(1“)48

A 22 Heavy duty gun for construction sites.Robust gun with plunge dampener and length compensation.

Accessories ARC ceramicPage 42-45


#4-1/2“46

A 12 with ceramic leg assembly PSC-1All-rounder for workshop use.Compact gun with easy set-up and length compen-sation for stable welding results.

Ceramic leg as-sembly PSC-2Page 42-45


Configuration Drawn arc stud welding with shielding gas

ConfigurationDrawn arc stud welding with shielding gas



PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]



PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]

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Type DD




Type PD




Type UD

Unthreadedstud(pin)



Welding Elements




Type RD


Material Welding range Page M3toM16(typeRD)

#4to5/8‘‘(typeRD)43



#4to1“43

IT 2002 EnergyPackageforlargerstuds,usedonconst-ruction sites and workshops.

Legend




#4to1/2“46

A 12 with shielding gas leg assembly PSS-2All-rounder for workshop use, small, compact gun with easy set-up.Length compensation for stable welding results.

Material Welding range Page Dia. 3 to 16 mm

Dia.#4to5/8“48

A 16 All-rounder for construction sites, robust gun with plunge damper and length compensation. Level on rear of gun to line studs level.

Shielding gas leg assembly PSS-3 93-14-017


Ground cable (2pieces) 93-40-019


#4-7/16“(TypRD)42

Visar 650 with shielding gasTough! Single phaseinverter(supplyvoltagerange100to240V).Compact,lightweightwithhighprotectionclass(IP44)forweldingwithshieldinggas.

Material Welding range Page M3toM12(typeRD)

#4to1/2“(typeRD)44



#4-1/2“46


Shielding gas leg assembly PSS-293-40-021

Accessories shielding gasPage 46/48

Configuration Short cycle stud welding

Configuration Short cycle stud welding

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PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]



PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]

Material Welding range Page M3toM6(forSC)

#4to1/4“(forSC)42

Visar 650 with shielding gasTough!Singlephaseinverter(supplyvoltagerange100to240V).Compact,lightweightwithhighprotectionclass(IP44)forweldingwithshieldinggas.



Type PS

Paint clearing stud



Type PS

Fir Tree Stud



Type US

Unthrededstud(pin)



Welding Elements

Type IS Stud(pin)withinternalthread



Type PS



#8to5/16“(forSC)44




#4to7/16“(forSC)43

IT 90 Inverter(2000A)withoptionsfor4outputs,pro-cess monitoring and shielding gas. Precise results through inverter technology for use with SC on thin sheetsandcriticalsurfaces(e.g.galvanised)and drawnarctostudsizeof22mm(7/8“).


#4to1/4“(forSC)42

Visar 650Tough!Singlephaseinverter(supplyvoltagerange100to240V).Compact,lightweightwithhighprotectionclass(IP44)forweldingwithoutshieldinggas.

Ground cable (2pcs.) 93-40-019

Legend


Mild steel Stainless steel Aluminum

Material Welding range Page M3toM8(M10)(forSC)

#4to5/16“(7/16“)(forSC)46

A 12 with gas shroud PSS-1/SC All-rounder for workshop use for short cycle with templates. Length compensation for stable welding results. With shielding gas protection.

AccessoriesPage 46


#4to5/16“(7/16“)(forSC)46

CA 08 with centering tube PPR-2/SCLow cost entry-level version used for Short Cycle welding with templates. Without length compensation and without shielding gas.


#4to5/16“(7/16“)(forSC)46

CA 08 with gas shroud PSS-1/SCLow cost entry-level version used for Short Cycle welding with templates.Without length compensation.With shielding gas.


#4to5/16“(7/16“)(forSC)46

A 12 with centering tube PPR-2/SCAll-rounder for workshop use for short cycle with templates. Length compensation for stable welding results. No shielding gas protection.

Material Welding range Page M3 to M10 (forSC)

#4to7/16“(forSC)46

A 12 with gas shroud PSS-2All-rounder for workshop use, small, compact gun with easy set-up. Length compensation for stable welding results. Preferably stud length from 40 mm (11/2“)withdiametergreater than 8mm(5/16“).

AccessoriesPage 46


#4to5/16“(7/16“)(forSC)46

CA 08 with centering tube PPR-2/SCLow cost entry-level version used for Short Cycle welding with templates. Without length compensation and without shielding gas.


#4to5/16“(7/16“)(forSC)46

A 12 with centering tube PPR-2/SCAll-rounder for workshop use for short cycle with templates. Length compensation for stable welding results. No shielding gas protection.



#4to7/16“(forSC)43


Inverter seriesSystems for drawn arc

Inverter series Systems for drawn arc

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PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]



PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]

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Inverter technology

Outstandingwelding quality

Extremely stable arc

Visar 650 Visar 650shielding gas version

• Tough!Singlephaseinverter(supplyvoltagerange100to240V)

• Compact,lightweightwithhighprotectionclass (IP44)

• Tough!Singlephaseinverter(supplyvoltagerange100to240V)

• Compact,lightweightwithhighprotectionclass (IP44)

M3toM10(typeRD) M3toM10(typeRD)#4to7/16“(typeRD) #4to7/16“(typeRD)

Welding process ARC,SC ARC,SCWelding material Technology Inverter InverterEquipment

Welding with ceramic ferruleWelding with shielding gasProcess control

X----

XX--

Display -- LCDWelding range ARC:M3toM10(typeRD),dia.2to8mm/

#4to7/16“(typeRD),dia.14gato5/16”SC:M3toM6,dia.2to6mm/#4to1/4”,dia.14gato1/4”

ARC:M3toM10(typeRD),dia.2to8mm/#4to7/16“(typeRD),dia.14gato5/16”SC:M3toM6,dia.2to6mm/#4to1/4”,dia.14gato1/4”

Welding rate M3 / #4 = 40 studs/minM8 / 5/16“ = 12 studs/min

M3 / #4 = 40 studs/minM8 / 5/16“ = 12 studs/min

Welding current 650A(max.) 650A(max.)Current adjustment range 100 to 650 A 100 to 650 AWelding time 5to200ms(stepless) 5to200ms(stepless)Primary power 100to240V,1phase,50/60Hz,16AT(slowblow) 100to240V,1phase,50/60Hz,16AT(slowblow)

Primary plug 16A,2-pingroundedsafetyplug(plugtypeF;CEE7/4)

16A,2-pingroundedsafetyplug(plugtypeF;CEE7/4)

Connected load 3 kVA 3 kVACooling type F(temperaturecontrolledcoolingfan) F(temperaturecontrolledcoolingfan)IP Code IP 44 IP 44Dimension LxWxH (without handle) 474 x 337 x 351 mm / 18.66“x13.27“x13.82“ 474 x 337 x 351 mm / 18.66“x13.27“x13.82“Weight 18 kg / 39.68 lbs 18 kg / 39.68 lbsSuitable guns A12(weldingcablenotpossibletoextend),A12FL A12(weldingcablenotpossibletoextend),A12FL

Order No. Order No.

93-60-0650(PlugE+F;Europe+China),93-66-0650(PlugB;USA,Kanada+China)

93-40-020(Groundcable, 5m,25mm²,2vicegrips10“)

88-24-466(Toolbag)(accessoriesandweldinggunnotincluded)

93-60-0652(PlugE+F;Europe+China,availablefrom2018)


88-24-466(Toolbag)(accessoriesandweldinggunnotincluded)

Legend Weldingprocess:ARC=Drawnarcstudwelding,SC=Shortcyclestudwelding


IT 1002 IT 2002 IT 90

• All-rounder for construction sites andworkshops(IP23)

• Precise results through advan-ced inverter technology

• EnergyPackageforlargerstuds,used on construction sites and workshops

• Inverter(2000A)withoptionsfor4outputs,processmonitoringand shielding gas

M3toM16(typeRD) M3 to M24 M3 to M24#4to5/8‘‘(typeRD) #4to1“ #4to1“

Welding process ARC,SC ARC,SC ARC,SCWelding material Technology Inverter Inverter InverterEquipment

Welding with ceramic ferruleWelding with shielding gasProcess controlAutomation 4 gun/head connections

XX(optional)(optional)--

X(optional)------

XXXX(optional)

Display Digital Digital DigitalWelding range M3toM16(typeRD),dia.2to

14 mm /#4to5/8‘‘(typeRD),dia.14gato9/16‘‘

M3toM24,dia.2to22mm/#4to1“,dia14gato1“

M3toM24,dia.2to22mm/#4to1“,dia.14gato7/8“

Welding rate M12 / 1/2“ = 25 studs/min Dia. 22 / 7/8“ = 6 studs/min Dia. 22 / 7/8“ = 6 studs/minWelding current 1000A(max.) 2000A(max.) 2000A(max.)Current adjustment range 100to1000A,

electrode50to400A(stepless)300to2000A(stepless) 300to2000A(stepless)

Welding time 5to1000ms(stepless) 5to1500ms(stepless) 5to1500ms(stepless)Primary power 400V*,3phases,50/60Hz,35AT

(slowblow)*alternative primary power see „OrderNo.“

400V*,3phases,50/60Hz,63AT(slowblow)*alternative primary power see „OrderNo.“

400V*,3phases,50/60Hz,63AT(slowblow)*alternative primary power see „OrderNo.“

Primary plug 32A(with400Vmains) 63A(with400Vmains) 63A(with400Vmains)Connected load 50kVA(with400Vmains) 100kVA(with400Vmains) 100kVA(with400Vmains)Cooling type F(temperaturecontrolledcooling



IP Code IP 23 IP 23 IP 21Dimension LxWxH (without handle) 660 x 280 x 340 mm / 26“x11“x

13.4“600 x 500 x 830 mm / 23.6“x19.7“x32.7“

650 x 560 x 1 290 mm / 25.6“x22“x50.8“

Weight 31 kg / 68.343 lbs 95 kg / 209.4 lbs 145 kg / 319.67 lbs (1gunconn.)165 kg / 363.76 lbs (4gunconn.)

Suitable guns A12,A12FL,A16,CA08 A12,A12FL,A16,A22 A12,A12FL,A16,A22


93-60-1202(400V)93-66-1202(480/460V)


93-60-2202(Gas,400V)93-66-2202(Gas,480/460V)

93-40-019 (Groundcable,2pcs., 5m,70mm²,1vicegrip10“)

93-60-12096(400V-1gunconnection)93-60-42096(400V-4gunconnection)93-66-12096(480/460V-1gunconnection)93-66-42096(480/460V-4gunconnection)

93-40-019 (Groundcable,2pcs., 5m,70mm²,1vicegrip10“)



NEW

Transformer seriesSystems for drawn arc

Transformer seriesSystems for drawn arc

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PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]



PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]

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Basic model

Simple operation

Welding timesteplessly adjustable

ARC 800

• Robusttransformerforworkshopsandconstructionsites(IP23)• Automation(optional)

M3toM12(typeRD)#4to1/2“(typeRD)

Welding process ARC,SCWelding material Technology Transformer

EquipmentWelding with ceramic ferruleWelding with shielding gasAutomation

XXX(optional)

Display DigitalWelding range M3toM12(typeRD),

dia. 2 to 10 mm /#4to1/2“(typeRD), dia.14gato3/8“

Welding rate 7to17studs/min(dependingonapplicationandstuddia.)Welding current 800 ACurrent adjustment range --Welding time 5to1000ms(stepless)Primary power 400V*,3phases,50/60Hz,35AT(slowblow)

*alternativeprimarypowersee„OrderNo.“Primary plug 32A(at400Vmains)Connected load I1max = 31ACooling type F(temperaturecontrolledcoolingfan)IP Code IP 23Dimension LxWxH (without handle) 470 x 230 x 220 mm /

18.50“x9.06“x8.66“Weight 40 kg / 88.185 lbsSuitable guns A12,A12FL,A16,CA08

Order No.

93-10-0702A(400V)93-16-0702A(230/460V)93-15-0702A(575V)




ARC 800Simple operation

High cycle sequence

Two-button operationFast set-up with intuitive operation helps to get started.

Cooling channelHigh cycle sequence through optimum cooling of the electrical components

Overview Ceramic ApplicationDrawn arc stud welding


Syst

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PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]



PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]

Suitable for Chuck

Ceramic ferrule grip

A 12 93-20-275

incl. leg assembly 93-40-022 (studsupto

length150mm)

A 12 FL 93-20-260

with leg assembly

93-40-022 (studsupto150mm)

A 16 93-20-280

with leg assembly


A 16 93-20-280

with leg assembly


A 22 93-20-290

with leg assembly


Stud type Stud diameter Order No. Order No.

Ø

Diameter

Included in accessories

d

Ø = 22 mm

d

Ø = 22 mm

d

Ø = 22 mm

d

Ø = 28 mm

d

Ø = 28 mm

RD M6 83-50-006 80-31-095 Ø = 22 mm 93-41-012, 93-41-016

M8 83-50-008 80-31-120 Ø = 22 mm 93-41-012, 93-41-016

M10 83-50-010 80-31-150 Ø = 22 mm 93-41-012, 93-41-016

M12 83-50-012 80-31-170 Ø = 22 mm 93-41-012, 93-41-016, 93-40-082

M16 83-50-016 80-30-116 Ø = 28 mm 93-41-016, 93-40-086

M20 83-50-020 80-31-262 Ø = 28 mm 93-40-042

DD M6 83-50-006 80-31-095 Ø = 22 mm 93-41-012, 93-41-016

M8 83-50-008 80-31-150 Ø = 22 mm 93-41-012, 93-41-016

M10 83-50-010 80-31-150 Ø = 22 mm 93-41-012, 93-41-016

M12 83-50-012 80-31-205 Ø = 22 mm 93-41-012, 93-41-016, 93-40-082

M16 83-50-016 80-31-262 Ø = 28 mm 93-41-016, 93-40-081

PD M6 83-50-006 80-31-095 Ø = 22 mm 93-41-012, 93-41-016

M8 83-50-008 80-31-120 Ø = 22 mm 93-41-012, 93-41-016

M10 83-50-010 80-31-150 Ø = 22 mm 93-41-012, 93-41-016

M12 83-50-012 80-31-170 Ø = 22 mm 93-41-012, 93-41-016, 93-40-082

M16 83-50-016 80-30-116 Ø = 28 mm 93-41-016, 93-40-086

M20 83-50-020 80-31-262 Ø = 28 mm 93-40-042

UD 4 mm* 83-50-004 80-30-104* Ø = 22 mm

5 mm* 83-50-005 80-30-105* Ø = 22 mm

6 mm 83-50-006 80-31-095 Ø = 22 mm 93-41-012, 93-41-016

8 mm 83-50-008 80-31-150 Ø = 22 mm 93-41-012, 93-41-016

10 mm 83-50-010 80-31-150 Ø = 22 mm 93-41-012, 93-41-016

12 mm 83-50-012 80-31-205 Ø = 22 mm 93-41-012, 93-41-016, 93-40-082

16 mm 83-50-016 80-31-262 Ø = 28 mm 93-41-016, 93-40-081

IDØ 10 / M6 83-50-010 80-31-150 Ø = 22 mm 93-41-012, 93-41-016

Ø 12 / M8 83-50-012 80-31-205 Ø = 22 mm 93-41-012, 93-41-016, 93-40-082

Ø 16 / M10 83-50-016 80-31-262 Ø = 28 mm 93-41-016

* Ceramic ferrule not standardised



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PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]



PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]

Suitable for Chuck

Ceramic ferrule grip

A 16 93-20-280

with leg assembly

93-40-028 (Studsupto

length170mm)

A 16 93-20-280

with leg assembly


length150mm)

A 16 93-20-280

with leg assembly


length150mm)

A 16 93-20-280

with leg assembly


length300mm)

A 22 93-20-290

with leg assembly


length150mm)

A 22 93-20-290

with leg assembly


length300mm)

Stud type Stud diameter

Bestell-Nr. Order No.D

Diameter

Included in accessories

d

d = 22 mm

d

d = 28 mm

d

d = 29 mm

d

d = 29 mm

d

d = 29 mm

d

d = 29 mm

SD6mm/1/4‘‘ 83-53-006 80-30-206 D = 22 mm

10mm/3/8‘‘ 83-53-010 80-30-210 D = 22 mm

13mm/1/2‘‘ 83-53-012 80-31-213 D = 22 mm

13mm/1/2‘‘ 83-53-012 80-30-213 D = 28 mm 93-40-008

16mm/5/8‘‘ 19mm/5/8“ 83-53-019 80-30-219 D = 29 mm 93-40-010 only Ø 16 only Ø 16

22mm/7/8‘‘ 83-53-022 80-30-222 D = 29 mm 93-40-011

ARC Stud welding gunsSystems for drawn arc

ARC Stud welding guns Systems for drawn arc

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PhoneFax

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PhoneFax

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CA 08 A 12 A 12 A 12 FL

• Entry-level version used for SC welding without length compen-sation

• Small gun with easy set-up for SC welding

• Length compensation (stableweldingresults)

• Compact gun with easy set-up

• Length compensation (stableweldingresults)

• Simple set-up of the gun without length compensation

M3toM8(M10) M3toM8(M10) M3 to M12 Dia. 3 to 12 mm#4to5/16“(7/16“) #4to5/16“(7/16“) #4to1/2“ #4to1/2“

Suitable stud welding unit ARC800,Visar650,IT 1002

ARC800,Visar650,IT1002,IT2002,IT90



Welding process SC SC ARC(ceramic,gas),SC ARC(ceramic,gas)Stud material ( ) ( ) ( ) Welding range M3toM8(M10with

specialequipment), dia. 2 to 8 mm /#4to5/16“(7/16“withspecialequipment), dia.14gato5/16“

M3toM8(M10withspecialequipment), dia. 2 to 8 mm /#4to5/16“(7/16“withspecialequipment), dia.14gato5/16“

M3toM12,dia.2to12 mm /#4to1/2“,dia.14gato1/2“

M3 - M12 / Ø 2 - 12 mm #4-1/2“,Ø14ga-1/2“ARC ISO pins dia. 3 to 6 mm /dia.#4to1/4“

Stud length 6 to 40 mm / 0.24“to1.57“, longer studs with optional accessories

6 to 40 mm / 0.24“to1.57“, longer studs with optional accessories

10 to 400 mm / 0.39“to15.74“ (dependingonlegas-sembly)

10 to 400 mm / 0.39“to15.74“ (dependingonlegas-sembly)

Stud type Anytypeorshape(spe-cialchucksifrequired)



ARCinsulationpin,ARCfiberfixpin,ARCthreadedstud,ARCpin

Length compensation -- 3 mm / 0.12“ automatic 3 mm / 0.12“ automatic --Stroke Adjustment range 4.5 mm

/ 0.18“,lockableAdjustment range 3 mm / 0.12“,lockable

Adjustment range 3 mm / 0.12“,lockable

Fixed 6 mm / 0.24“

Spring pressure Adjustable,arresting Adjustable,arresting Adjustable,arresting FixedWelding cable 3 m / 9.84‘,25mm²,

SK 504,8m/15.75‘,35mm²,SK 50

4,8m/15.75‘,35mm²,SK 50

5 or 10 m / 16,40‘or32,81‘,35mm²,SK50

IP Code IP 20 IP 20 IP 20 IP 20Workplace noise level Upto90dB(A)may

occur during weldingUpto90dB(A)mayoccur during welding

Upto90dB(A)mayoccur during welding

Upto90dB(A)mayoccur during welding

Dimension LxWxH (without cable) 190 x 40 x 140 mm / 7.48“x1.57“x5.51“

190 x 40 x 140 mm / 7.48“x1.57“x5.51“

200 x 65 x 140 mm / 7.87“x2.56“x5.51“

200 x 65 x 140 mm / 7.87“x2.56“x5.51“

Weight (without cable) 0.7 kg / 1.54 lbs 0.8 kg / 1.76 lbs 0.8 kg / 1.76 lbs 0.8 kg / 1.76 lbs

Order No. Order No. Order No. Order No.1) 92-20-281 (PPR-2/SC)2) 92-20-283 (PSS-1/SC)

92-40-018(AccessoriesCDM3toM8)

3) 93-20-276 (PPR-2/SC)4) 93-20-277 (PSS-1/SC)

92-40-018(AccessoriesCDM3toM8)

5) 93-20-274 (Gas)6) 93-20-275 (Ceramic)

93-40-114 (Accessoriesforshieldinggas;M6toM12)93-41-012 (Accessoriesforceramic;M6toM12)

7) 93-20-260 (excludinglegassembly,5mcablelength)93-40-022(legassemblyceramic)93-40-021(legassemblyshieldinggas)

8) 93-20-26010 (excludinglegassembly,10mcablelength)

93-40-066(legassemblyPSI-3,froml=75mmuptol=280mm)

ApplicationsWelding with ceramic ferrule

Welding with shielding gas

A 12 FL (Art.-Nr.93-20-260,excludinglegassembly)Simple set-up of lift and protrusion by adjusting the leg assembly without length compensation

A 12 FL ISO (Art-Nr.93-20-26010,excludinglegassemly)Simple set-up of lift and protrusion by adjusting the leg assembly without length compensation

Including ARC-Adaptorfor use of ARC-ceramic and ARC-shielding gas chucks

SetscrewFortightfixingofthelegassembly

Protective capProtection by soft plastic cap

Excluding ARC-Adaptorfor use ofISO-Chucks

Protective CapProtection by soft plastic cap

SetscrewFortightfixingofthelegassembly

ApplicationWelding of ARC-ISO-nails

Cable length5 m

Cable length10 m

ARC Stud welding gunsSystems for drawn arc

ARC Stud welding guns Systems for drawn arc

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PhoneFax

+49 8131 511-0+49 8131 511-100

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PhoneFax

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A 16 A 22

• All-rounder for construction sites• Now with new leg guidance• Robust gun with plunge damper and length com-

pensation

• Heavy duty gun for construction sites• Now with new leg guidance• Robust gun with plunge damper and length com-

pensation

Dia. 3 to 16 mm Dia.14to22mm(25mm)Dia.#4to5/8“ Dia.9/16“to7/8“(1“)

Suitable stud welding unit ARC800,IT1002,IT2002,IT90 IT2002,IT90Welding process ARC(ceramic,gas),SC ARC(ceramic)Stud material Welding range Dia. 3 to 16 mm /

dia.#4to5/8“Dia.14to22mm(dia.25mm)/ dia.9/16“to7/8“(dia.1“)

Stud length 10 to 240 mm / 0.39“to9.45“ (dependingonlegassembly)

10 to 390 mm / 0.39“to15.35“ (dependingonlegassembly)

Stud type Anytypeorshape(specialchucksifrequired) Anytypeorshape(specialchucksifrequired)Length compensation 6 mm / 0.24“ automatic 9 mm / 0.35“ automaticStroke Adjustment range 4 mm / 0.16“,(0.25mm/0.01“

steps,arresting)Adjustment range 6 mm / 0.24“,(0.25mm/0.01“ steps,arresting)

Spring pressure Oildamper Adjustable oildamperWelding cable 4.8 m / 15.75‘,50mm²/1/0,SK50 4.8 m / 15.75‘,95mm²/3/0,SKK95IP Code IP 20 IP 20Workplace noise level Upto90dB(A)mayoccurduringwelding Upto90dB(A)mayoccurduringweldingDimension LxWxH (without cable, with foot piece)

260 x 74 x 220 mm / 10.24“x2.91“x8.66“

260 x 74 x 220 mm / 10.24“x2.91“x8.66“

Weight (without cable) 2 kg / 4.41 lbs 2 kg / 4.41 lbs

Order No. Order No.

93-20-280C (excludinglegassembly)93-21-280C(USversion,excludinglegassembly)

CeramicAccessories for ceramic see page 42-45

Shielding gas93-40-084 (Accessoriesforshieldinggas;M12)93-40-017 (Shieldinggaslegassembly)

93-20-290C (excludinglegassembly)93-21-290C(USversion,excludinglegassembly)

CeramicAccessories for ceramic see page 42-45

ApplicationsWelding of studs / shear connectors with ceramic ferrule

Welding with shielding gas

A 16 (Art.-Nr.93-20-280C,excludinglegassembly)New unique leg assembly clamping, no tools needed100 % of test customers were impressed

A 22 (Art-Nr.93-20-290C,excludinglegassembly)New unique leg assembly clamping, no tools needed100 % of test customers were impressed

LevelOn rear of gun to line studs level

Tool-free clampingSimply tighten by hand and thus achieve an excellent holding force

Cable length4.8 m

ApplicationsWelding of studs / shear connectors with ceramic ferrule

LevelOn rear of gun to line studs level

Tool-free clampingSimply tighten by hand and thus achieve an excellent holding force

Cable length4.8 m

NEWNEW

Welder setsSystems for drawn arc

Welder setsSystems for drawn arc

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PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]



PhoneFax

+49 8131 511-0+49 8131 511-100

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CVisar 650 with A 12 (Ceramic) Order No.: VISAR650AK+

includes:

Visar650(withoutshieldinggasconnection) Order No. 93-60-0650

A 12 with ceramic leg assem-bly PSC-1 Order No. 93-20-275



Gun accessories ARC Ceramic 6 mm to 10 mm Order No. 93-41-010

IT 1002 with A12 (Gas) Order No.: IT1002A12G+

includes:

IT 1002 / Gas 400 V Order No. 93-60-1202

A 12 with shielding gas leg assembly PSS-2 Order No. 93-20-274

Protective hose for A 12 / A12FL(5mcable) Order No. 80-11-430


Gun accessories ARC Gas 6 to 12 mm Order No. 93-40-114

IT 1002 with A 12 (Ceramic) Order No.: IT1002A12K+

includes:

IT 1002 / Gas 400 V Order No. 93-60-1202

A 12 with ceramic leg assembly PSC-1 Order No. 92-20-275



ARC 800 with A 12 (Gas) Order No.: ARC800AG+

includes:

ARC800(Gas)400V Order No. 93-10-0702A




Gun accessories ARC Gas 6 mm to 12 mm Order No. 93-40-114

ARC 800 with A 12 (Ceramic) Order No.: ARC800AK+

includes:

ARC800(Gas)400V Order No. 93-10-0702A

A 12 with ceramic leg assembly PSC-1 Order No. 93-20-275



ARC 800

IT 1002

Visar 650

IT 2002 with A 22 Order No.: IT2002A22GK

includes:

IT 2002 400 V Order No. 93-60-2202

A 22 Order No. 93-20-290C

2 Ground cables Order No. 93-40-019

Ceramiclegassembly,leg10x240mm,d=29mm Order No. 93-40-041

IT 2002 (Please order the gun accessories separately)

Visar 650 with A 12 (Gas)

Available in 2018 Order No.: VISAR650AG+includes:

Visar650(shieldinggas version) Order No. 93-60-0652





Gun accessories ARC Gas 6 mm to 10 mm Order No. 93-40-128

Magnetic rotating ARC Magnetic rotating ARC

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+49 8131 511-0+49 8131 511-100

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PhoneFax

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MARC

HBSpresentsMARC,amanual nut welding system which is more and more re-placing traditional processes all over the world due to the innovative procedure with a magnetic rotating ARC.

Regardless of whether only static stability is required or if additional,customerspecificconnectionproperties(e.g.,pressuretight)needtobeful-filled,youalwaysachievethebestresults−withconsidera-ble time and cost savings.

Spatter free joints can be achieved with a high welding cycle time of up to 10 welds/minute. This is especially sui-ted for thin metal sheets from 1 mm upwards.

MARC provides the access to a new future to interna-tionaltrusts,medium-sizedcompanies as well as to crafts enterprise.

Innovative ARC welding technique

Joining of welding elements

A burning ARC is put into rota-tion in a controlled way. A ring-shaped weld pool is generated where the welding element is plunged in.

The very precise and clean welding process does not require any subsequent machining of the work piece or welding element (e.g.causedbydistortionorwel-dingspattersatthethread).


Based on a very short welding time and lowenergyconsumption,extraordinarywelding results are achieved featured by high process stability and best economical efficiency.

Optimum results, efficiency and a convincing price/performance ratio provide advantages with view to competition.

MARCBest Solution for Best Results

Welding of pads and nuts on pun-ched and unpunched metal sheets.

Applications are e.g. sprinkler systems,ventilationtubes,hinges,pressurevessels,exhaustsystems.

MARC seriesNut welding systems for welding with magnetic rotating arc

MARC series Nut welding systems for welding with magnetic rotating arc

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PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]



PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]

One sided access only

Self-centring wel-ding nut (on hole)

No weld spatter in thread

MARC 1 A

• For welding of welding nuts of type HexNut• For welding on perforated and unperforated metal sheets• Especially suitable for workshop and assembly area• Upto4weldingnuts/min

HexNut

M6 - M12

AM 12 ASuitable stud welding unit IT1002(seepage39)Welding process Magnetic rotating arcWelding range Welding nuts of type HexNut M6 - M12Wall thickness 1 to 3 mm / 0.04“to0.12“ (othersheetthicknessesonrequest)Welding element material A2-50Welding element type MARC welding nut - type HexNut

Welding rate Upto4weldingnuts/min.The maximum welding sequence is limited by a number of parameters.

Length compensation 3 mm / 0.12“,automaticStroke Adjustment range 3 mm / 0.12“,lockableSpring pressure Adjustable,arrestingWelding cable 5 m / 16.40‘IP Code IP 20Workplace noise level Upto90dB(A)mayoccurduringweldingDimension LxWxH 320 x 70 x 200 mm / 12.60” x 2.76” x 7.87” (withoutcable,withlegassembly)Weight 0.9 kg / 1.98 lbs (withoutcable)

Order No.

93-20-242 (WeldinggunAM12A)93-60-1202 (WeldingunitIT1002)93-40-020 (Groundcable,5m,25mm²;2vicegrips10“)

Complete equipment for AM 12 A:93-40-0030068 for HexNut M693-40-003008 for HexNut M893-40-003010 for HexNut M1093-40-003012 for HexNut M12

Dimensions of welding element

Dimension M6 M8 M10 M12

Height - HexNut 8 8 9 11

WAF WAF 14 WAF 14 WAF 17 WAF 19

Bore diameter Bore diameter - metal sheet(basedonDINENISO4032)

10.6+0.1…+0.4 10.6+0.1…+0.4 12.6+0.1…+0.4 14.9+0.1…+0.4

Tightening torque Thightening torque in Nm(µ=0.18)

3.8 9.5 19.0 33.0

Nut welding gun AM 12 A

Welding unit IT 1002

PC-M3

• The most effective as well as most economical welding procedure for the welding hollow cylindrical parts• Closed and pressure sealed weld all-over• For gas tight connections like e.g. at exhaust systems• Energy controlled welding system

Min.dia.8mm,max.dia.32mmor internal thread M4 to M18

Welding range Min.dia.8mm,max.dia.32mmorinternalthreadM4toM18Min.dia.5/16“,max.dia.1.26“orinternalthread#8to0.71“

Height of nut Min.4mm,max.30mmMin.0.16“,max.1.18“

Welding material Weldable,highandlowalloys,mildsteelWelding rate Depending on dia. 12 pieces/min

(dia.28, dia.1.10“ approx.2to4pieces/min)Welding current 300 to 1 000 A stepless remote controllableWelding time 5 to 2 000 ms stepless remote controllablePrimary power 400V(480V),16AGas connection SeriesAir pressure connection 6bar/innerhosedia.6mm, dia.1/4“Power source InverterController CELM440,186GHzProgramming modes Weldingcurrent,weldingtime,anymotionprofile,weldingpiston,shieldinggas,fullycontrolledandtempered

magneticfieldformerWelding head Linearmotor drivenField former unit TemperedPneumatic work stroke 120mm, 4.72“Height adjustment 250mm, 9.84“

Order No.

According to project

Best Solution for best results

Automatic machines Automatic machines



PhoneFax

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PhoneFax

+49 8131 511-0+49 8131 511-100

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Automatically, faster, better

ConfigurationSemi-automatic gun

ConfigurationSemi-automatic gun

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PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]



PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]



Type PT




Type PT

Fir tree stud


3to7,1mm Welding Elements

Type UT

Unthreadedstud(pin)


M3/dia.5mm -M5/dia.7,1mm

Welding Elements




Type PT

Threaded stud


#4to5/16“69

CDi 1502Entry level automation for semi automatic use. Simple library function for ease of use.


#4to5/16“(7/16“)69

CDMi 2402All-rounder for automation.Extensive library function.Change over of capacitors for optimal energy input.


#4to7/16“69

CDMi 3202 Energy package for automation.Extensive library function.Change over of capacitors for optimal energy input.


VBZ-3Page 64


#4to5/16“65

PAH-1 with foot ringUniversal design for flat surfacesHandgunforfullyautomaticstudfeed(with VBZ-3)orhandfeed;recommendedforlarge-scaleproduction.


#4to5/16“65

PAH-1 with centering device PZV 3 dia. 30Used for welding with templatesHandgunforfullyautomaticstudfeed(with VBZ-3)orhandfeed;recommendedforlarge-scaleproduction.

Legend


Mild steel Stainless steel Aluminum Brass

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+49 8131 511-0+49 8131 511-100

[email protected]



PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]

ConfigurationCapacitor discharge stud welding - Components

ConfigurationCapacitor discharge stud welding - Components

4



Type PT




Type PT

Fir tree stud


3to7,1mm Welding Elements

Type UT

Unthreadedstud(pin)


M3/dia.5mm -M5/dia.7,1mm

Welding Elements




Type PT

Threaded stud


#4to5/16“(7/16“)69

CDMi 2402All-rounder for automation.Extensive library function.Change over of capacitors for optimal energy input.


#4to7/16“69

CDMi 3202 Energy package for automation.Extensive library function.Change over of capacitors for optimal energy input.


Legend




#4to5/16“66

KAH 412Settingtheliftandplungeviadigitaldisplay(selec-tionmm/inch).No length compensation.


#4to5/16“66

KAH 412 LASettingtheliftviaadjustmentscrew(increments0.1mm).Compensation of length variances in studs height and variances of the workpiece.

Further accessoriesPage 76-77

...

Connecting linePage 77

Working stroke with ring initiatorPage 77

VBZ-3Page 64

Ring ini-tiator and CouplingPage 77

Configuration Short cycle - Components

Configuration Short cycle - Components

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PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]



PhoneFax

+49 8131 511-0+49 8131 511-100

[email protected]


#4to7/16“(forSC)71

IT 90 Inverter(2000A)withoptionsfor4outputs,pro-cess monitoring and shielding gas. Precise results through inverter technology for use with SC on thin sheetsandcriticalsurfaces(e.g.galvanised)and drawnarctostudsizeof22mm(7/8“).




Type PS

Paint clearing stud



Type PS

Fir Tree Stud



Type US

Unthreadedstud(pin)



Welding Elements

Type IS Stud(pin)withinternalthread



Type PS



#4to7/16“(forSC)71


Welding cur-rent sensorPage 77


#4to5/16“66

KAH 412Settingtheliftandplungeviadigitaldisplay(selec-tionmm/inch).No length compensation.


#4to5/16“66

KAH 412 LASettingtheliftviaadjustmentscrew(increments0.1mm).Compensation of length variances in studs height and variances of the workpiece.

Further accessoriesPage 76-77

Connecting linePage 77

Working stroke withring initiatorPage 77

VBZ-3Page 64

Ring ini-tiator and CouplingPage 77

Legend



Automatic components Automatic components

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VBZ-3

• Fullyautomaticfeedingofweldingelementsfromdia.3upto8mm(withflange)(otherdia.onrequest)• Length from 8 to 50 mm• Simple,fastchangeovertodifferentweldingelements(bymeansofquick-changesystem)

M3 to M8#4to5/16“

Stud diameter M3toM8,dia.3to8mm/#4to5/16,dia.#4to5/16“(otherdiameteronrequest)Stud length 8 to 50 mm / 0.31“to1.97“Feed speed Upto30studs/min(dependingonweldingelementandfeedingtube)Air pressure connection 6 bar/800 litre/minPrimary power 230V*,50Hz,0.9A

*alternativeprimarypowersee„OrderNo.“IP Code IP 20Dimension LxWxH 470 x 310 x 280 mm / 18.50“x12.20“x11.02“Weight Approx. 24 kg / 52.91 lbs

Order No.

230 V

94-63-103B(fordia.3mm)94-63-104B(fordia.4mm)94-63-105B(fordia.5mm)94-63-106B(fordia.6mm)94-63-171B(fordia.7.1mm)94-63-108B(fordia.8mm)94-63-153B(forfirtreestuddia.5)94-63-163B(forfirtreestuddia.6)

Change over kit (for230Vand115V)

94-43-203B (Ø3)94-43-204B (Ø4)94-43-205B (Ø5)94-43-206B (Ø6)94-43-271B (Ø7,1)94-43-208B (Ø8)

94-43-253B (Ø5firtreestud)94-43-263B (Ø6firtreestud)

115 V

94-66-103B(fordia.3mm)94-66-104B(fordia.4mm)94-66-105B(fordia.5mm)94-66-106B(fordia.6mm)94-66-171B(fordia.7.1mm)94-66-108B(fordia.8mm)94-66-153B(forfirtreestuddia.5)94-66-163B(forfirtreestuddia.6)

PAH-1

• Universaldesignforflatsurfaces• Handgunforfullyautomaticstudfeed(withVBZ-3)

or hand feed• Recommended for large-scale production

• Usedforweldingwithtemplates• Handgunforfullyautomaticstudfeed(withVBZ-3)

or hand feed• Recommended for large-scale production

M3 to M8 M3 to M8#4to5/16“ #4to5/16“

Suitable stud welding unit CDi1502,CDMi2402,CDMi3202,ARC800, IT1002,IT90

CDi1502,CDMi2402,CDMi3202,ARC800, IT1002,IT90

Welding process CD,SC CD,SCStud material Welding range M3toM8,dia.3to8mm/ #4to5/16“, dia.#4to5/16“ M3toM8,dia.3to8mm/ #4to5/16“, dia.#4to5/16“Stud length 8 to 30 mm / 0.31“to1.18“ 8 to 30 mm / 0.31“to1.18“Stud type Weldingelementswithflangeaccordingtocurrent

standards(otherstudsonrequest)Weldingelementswithflangeaccordingtocurrentstandards(otherstudsonrequest)

Stroke Adjustment range 5 mm / 0.20“ Adjustment range 5 mm / 0.20“Welding cable 3 m / 9.84‘ 3 m / 9.84‘IP IP 20 IP 20Workplace noise level >90dB(A)mayoccurduringwelding >90dB(A)mayoccurduringweldingDimension LxWxH 295 x 60 x 170 mm / 11.61“x2.36“x6.70“ (without

cable)295 x 60 x 170 mm / 11.61“x2.36“x6.70“ (withoutcable)

Weight 1.4 kg / 3.09 lbs (withoutcable) 1.4 kg / 3.09 lbs (withoutcable)

Order No. Order No.

94-20-025 (Tripod) Equipped for one standard stud dimension according tocustomerrequest(possibleequipmentsee accessories catalogue page 86 - 93)

SetsCDi1504PAH (CDi1502,PAH-1,groundcable)CDMi242AT (CDMi2402,PAH-1,groundcable)ARC8001AT (ARC800,PAH-1,groundcable)

Assortment box(Pinstop,guidebushing,mountingtool,feedtube,socketwrench,plunger,pin)

84-40-013A (dia.3to8mm,length6to30mm,formanualstudfeedingbyhand)84-43-013A(dia.3to8mm,length6to30mm,forautomaticstudfeedingbyVBZ-3)

Quick-Boy

92-40-140 for PAH-1

94-20-028 (centeringdevicedia.30mm) Equipped for one standard stud dimension according tocustomerrequest(possibleequipmentsee accessories catalogue page 86 - 93)


84-40-013A (dia.3to8mm,length6to30mm,formanualstudfeedingbyhand)84-43-013A(dia.3to8mm,length6to30mm,forautomaticstudfeedingbyVBZ-3)

Quick-Boy

92-40-140 for PAH-1

Legend Weldingprocess:CD=Capacitordischargestudwelding,SC=Shortcyclestudwelding



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KAH 412 KAH 412 LA

• Settingtheliftandplungeviadigitaldisplay(selec-tionmm/inch)

• No length compensation

• Settingtheliftviaadjustmentscrew(increments0.1mm)

• Length compensation of length variances in studs height and variances of the workpiece

M3toM8(10to12.7mm) M3toM8(10to12.7mm)#4to5/16“(3/8“to1/2“) #4to5/16“(3/8“to1/2“)

Welding process CD-Contactwelding(optional)CD - Gap weldingSC,ARC(optional)

CD - Gap weldingSC,ARC(optional)

Stud material Welding range M3toM8,dia.3to8mm;#4to5/16‘‘,dia.#4to5/16‘‘

(dia.10to12.7mm;dia.3/8‘‘to1/2‘‘ withmodificationonly)

M3toM8,dia.3to8mm;#4to5/16‘‘,dia.#4to5/16‘‘(dia.10to12.7mm;dia.3/8‘‘to1/2‘‘ withmodificationonly)

Stud length 8 to 40 mm; 0.31‘‘to1.57‘‘(otherlengthsonrequest) 8 to 40 mm; 0.31‘‘to1.57‘‘(otherlengthsonrequest)Stud type Weldingelementswithflangeaccordingtocurrent

standards(otherstudsonrequest)Weldingelementswithflangeaccordingtocurrentstandards(otherstudsonrequest)

Stroke/Length compensation -- 0.2“/0.08“,0.16“/0.12“Spring pressure Arresting ArrestingIP Code IP 20 IP 20Workplace noise level >90dB(A)mayoccurduringwelding >90dB(A)mayoccurduringweldingDimension LxWxH 375x66x145mm,14.76‘‘x2.60‘‘x5.71‘‘ with chuck

and quick change system375x66x145mm,14.76‘‘x2.60‘‘x5.71‘‘ with chuck and quick change system

Weight 3.4 kg; 7.50 lbs 3.4 kg; 7.50 lbs

Order No. Order No.

94-31-412C Equipped for one standard stud dimension according tocustomerrequest(possibleequipmentseeacces-sories catalogue page 98 - 105)


84-41-312A (Ø3-8mm,length6-40mm-formanu-alstudfeedingbyhand)84-42-312A(Ø3-8mm,length6-40mm-forauto-maticstudfeedingbyVBZ-3)

94-37-412(withlengthcompensation) Equipped for one standard stud dimension according tocustomerrequest(possibleequipmentseeacces-sories catalogue page 98 - 105)


84-41-312A (Ø3-8mm,length6-40mm-formanualstudfeedingbyhand)84-42-312A(Ø3-8mm,length6-40mm-forauto-maticstudfeedingbyVBZ-3)

Legend Weldingprocess:CD=Capacitordischargestudwelding,SC=Shortcyclestudwelding


KAH 412 and KAH 412 LA:Push button locking system for feed tube

KAH 412 and KAH 412 LA:Welding range: M3toM8,dia.3to8mm/#4to5/16“,dia.#4to5/16“(dia.10/12/12.7mm/dia.3/8“to1/2“ with modificationonly)stud length: 8 to 40 mm

KAH 412: Spring setting readout on scale

KAH 412: Digital display forlift and plunge adjustment

KAH 412 and KAH 412 LA:Prisma shaped quickexchange system with adaptor plate

KAH 412 and KAH 412 LA:Piston is guided in blacklashfree linear ball bearingswhich guarantees highestprecision and reproduciblewelding quality

HBS precision welding head(KAH412LAwithlengthcompensation: Applicationshortcycle)

KAH 412 and KAH 412 LA


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Stud welding machines W

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Order no. Prim

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Aut

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Gas

Wel

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gun

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Proc

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Emer

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Rem

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CDi 1502

M3 to M8#4to5/16“

CD

92-10-1504B 92-12-1504B 92-13-1504B

230 V115 V100 V

-- X -- 1 -- -- --

CDMi 2402

M3toM8(M10limited)#4to5/16“(7/16“limited)

CD

92-10-22412B 92-12-22412B 92-13-22412B

230 V115 V100 V

2 X -- 1 -- -- --

CDMi 3202

M3 to M10#4to7/16“

CD

92-10-23212B 92-12-23212B 92-13-23212B

230 V115 V100 V

3 X -- 1 -- -- --

ARC 800

Dia. 2 to 10 mm14gato3/8“

ARC SC

93-10-0704A93-16-0704A93-15-0704A

400 V460/230 V575 V

-- X X 1 -- -- --

93-10-0705A 400 V -- X X 1 -- X --

IT 1002

Dia.2mmtoM16(typeRD)14gato5/8‘‘(typeRD)

ARC SC

93-60-120493-66-1204

400 V480/460 V

-- X X 1 -- -- --

93-60-1205 400 V -- X X 1 -- X --93-60-120693-66-1206

400 V480/460 V

-- X X 1 X -- --

93-60-1208 400 V -- X X 1 X X --93-60-1207 400 V -- X X 1 X -- X

IT 90

Dia. 2 to 22 mm14gato7/8“

ARC SC

93-60-1209693-66-12096

400 V480/460 V

-- X X 1 X -- --

93-60-12097 400 V -- X X 1 X X --93-60-4209693-66-42096

400 V480/460 V

-- X X 4 X -- --

93-60-42097 400 V -- X X 4 X X --

CDi 1502 CDMi 2402 CDMi 3202

• Entry level automation for semi-automatic use

• Simple library function for ease of use

• All-rounder for automation• Extensive library function• Change over of capacitors for

optimal energy input

• Energy package for automation• Extensive library function• Change over of capacitors for

optimal energy input

M3 to M8 M3toM8(M10) M3 to M10#4to5/16“ #4to5/16“(7/16“) #4to7/16“

Welding process CD CD CDWelding material Technology Inverter-Capacitor Charging

TechnologyInverter-Capacitor Charging Technology

Inverter-Capacitor Charging Technology

EquipmentAutomation X X X

Display Digital LCD LCDWelding range Studs:

M3toM8,dia.2to8mm#4to5/16“,dia.14gato5/16“

M3toM8(M10limited),dia.2to8mm(dia.10mmlimited)#4to5/16“(7/16“limited),dia.14gato5/16‘‘(dia.3/8“limited)

M3toM10,dia.3to10mm#4to7/16“,dia.#4to3/8‘‘

Welding rate M3 / #4 =40studs/min.(voltage60V)M8 / 5/16“ =14studs/min.(voltage200V)M8 / 5/16“ =12studs/min.(voltage220V)

M3 / #4=40studs/min.(voltage60V)M8 / 5/16“ =21studs/min.(voltage170V)(M10/ 7/16“ =17studs/min.(volta-ge210V))

M3 / #4=43studs/min.(voltage50V)M8 / 5/16“ =25studs/min.(voltage140V)M10 / 7/16“ =18studs/min.(volta-ge200V)

Capacitance 66 000 µF 99000μF/33000μF** with change over of capacitors

132 000 µF/66 000 µF** with change over of capacitors

Welding time 1 to 3 ms 1 to 3 ms 1 to 3 msEnergy 1 600 Ws 2 400 Ws/800 Ws* 3 200 Ws/1 600 Ws*Charging voltage 50to220V(steplessvoltage

regulation)50to220V(steplessvoltageregulation)

50to220V(steplessvoltageregulation)

Primary power 230V**,50/60Hz,10AT(slowblow)**alternative primary power see „OrderNo.“

230V**,50/60Hz,10AT(slowblow)**alternative primary power see „OrderNo.“

230V**,50/60Hz,10AT(slowblow)**alternative primary power see „OrderNo.“

Connected load 600 VA 1 000 VA 1 800 VAPower source Capacitor Capacitor CapacitorCooling type F(temperaturecontrolledcooling



IP Code IP 21 IP 21 IP 21Dimension LxWxH (without handle) 400 x 205 x 250 mm /

15.75“x8.07“x9.84“570 x 285 x 290 mm /22.44“x11.22“x11.42“

570 x 285 x 290 mm /22.44“x11.22“x11.42“

Weight 14 kg / 30.87 lbs 26 kg / 57.32 lbs 27 kg / 59.53 lbsSuitable guns/heads PAH-1 PAH-1,KAH412,KAH412LA PAH-1,KAH412,KAH412LA


92-10-1504B(230V)92-12-1504B(115V)92-13-1504B(100V)

92-10-22412B(230V)92-12-22412B(115V)92-13-22412B(100V)

92-10-23212B(230V)92-12-23212B(115V)92-13-23212B(100V)



Welder setsCDi 1502 AT with PAH-1 Order No.: CDi1504PAH+

includes:

CDi 1502 AT 230 V Order No. 92-10-1504B

PAH-1 Order No. 94-20-025


CDMi 2402 with PAH-1 Order No.: CDMi242AT+

includes:

CDMi 2402 230 V Order No. 92-10-22412B

PAH-1 Order No. 94-20-025



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Basic model

Simple operation

Welding timesteplessly adjustable

ARC 800

• Robust transformer with automation function

M3toM12(typeRD)#4to1/2“(typeRD)

(Ceramicferruleonlyformanualapplication)Welding process ARC,SCWelding material Technology TransformerEquipment

Welding with ceramic ferruleWelding with shielding gasAutomation

XXX

Display DigitalWelding range Dia.2to10mm,M3toM12(typeRD)

dia.14gato3/8“,#4to1/2“Welding rate 7to17studs/min(dependingonapplicationandstuddia.)Welding current 800 ACurrent adjustment range --Welding time 5to1000ms(stepless)Primary power 400V*,3phases,50/60Hz,35AT(slowblow)

*alternativeprimarypowersee„OrderNo.“Primary plug 32A(at400Vmains)Connected load I1max = 31ACooling type F(temperaturecontrolledcoolingfan)IP Code IP 23Dimension LxWxH (without handle) 470 x 230 x 220 mm /

18.50“x9.06“x8.66“Weight 40 kg / 88.185 lbsSuitable guns/heads PAH-1,KAH412,KAH412LA

Order No.

93-10-0704A(400V)93-16-0704A(230/460V)93-15-0704A(575V)



Inverter technology

Outstandingwelding quality

Extremely stable arc

IT 1002 IT 90

• All-rounder for automation• Precise welding results through advanced inverter

technology

• 4outputs(optional),processmonitoringandshielding gas

• Forcriticalsurfaces(e.g.galvanised)

M3toM16(typeRD) M3 to M24#4to5/8‘‘(typeRD) #4to1“

(Ceramicferruleonlyformanualapplication)

(Ceramicferruleonlyformanualapplication)Welding process ARC,SC ARC,SCWelding material Technology Inverter InverterEquipment

Welding with ceramic ferruleWelding with shielding gasProcess controlAutomation 4 gun/head connections

XX(optional)X--

XXXX(optional)

Display Digital DigitalWelding range Dia.2to14mm,M3toM16(typeRD)

dia.14gato9/16‘‘,#4to5/8‘‘(typeRD)Dia.2to22mm,M3toM24dia.14gato7/8“,#4to1“

Welding rate M12 / 1/2“ = 25 studs/min Dia. 22 / 7/8“ = 6 studs/minWelding current 1000A(max.) 2000A(max.)Current adjustment range 100to1000A,

electrode50to400A(stepless)300to2000A(stepless)

Welding time 5to1000ms(stepless) 5to1500ms(stepless)Primary power 400V*,3phases,50/60Hz,35AT(slowblow)

*alternativeprimarypowersee„OrderNo.“400V*,3phases,50/60Hz,63AT(slowblow)*alternativeprimarypowersee„OrderNo.“

Primary plug 32A(with400Vmains) 63A(with400Vmains)Connected load 50kVA(with400Vmains) 100kVA(with400Vmains)Cooling type F(temperaturecontrolledcoolingfan) F(temperaturecontrolledcoolingfan)IP Code IP 23 IP 21Dimension LxWxH (without handle) 660 x 280 x 340 mm /

26“x11“x13.4“650 x 560 x 1 290 mm / 25.6“x22“x50.8“

Weight 31 kg / 68.343 lbs 145 kg / 319.67 lbs (1gunconn.)165 kg / 363.76 lbs (4gunconn.)

Suitable guns/heads PAH-1,KAH412,KAH412LA PAH-1,KAH412,KAH412LA

Order No. Order No.

93-60-1204(400V)93-66-1204(480/460V)93-60-1206(400V-processcontrol)93-66-1206(480/460V-processcontrol)

93-60-12096(400V-1gunconnection)93-60-42096(400V-4gunconnection)93-66-12096(480/460V-1gunconnection)93-66-42096(480/460V-4gunconnection)



Automatic components Automatic machines

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CPW Series

• Entry-level CNC stud welding machine with 1 welding head• High speed with highest positioning accuracy by robust machine base frame• Working with different work piece heights on a working range of 600 x 420 x 120 mm

M3toM8(dia.10/12/12.7mmonlypossiblewithmodification)#4to5/16“(dia.3/8“to1/2“onlypossiblewithmodification)

Working range 600 x 420 x 120 mm / 23.6“x 16.5“x4.7“T-slot work plate 800 x 490 mm / 31.5“x19.3“Welding range M3toM8,dia.3to8mm(dia.10/12/12.7mmonlypossiblewithmodification)

#4to5/16“,dia.#4to5/16“(dia.3/8“to1/2“onlypossiblewithmodification)Stud length 8 to 40 mm / 0.31“to1.57“ (otherlengthsonrequest)Welding capacity Upto30studs/min(dependingonconfiguration)Traverse speed 25m/min(X-Y),20m/min(Z)/ 82‘/minX-Y,65.6‘/minZStud feeding Automaticstudfeeding(upto3differentstudlengthperweldinghead)Positioning accuracy of welded stud ± 0.2 mm / ±0.008“Positioning and repeat accuracy ± 0.05 mm / ±0.002“Stud welding head KAH 412

KAH412LA(mechanicallengthcompensation-gap)Max. number of stud welding heads 1Connections Electrical:400V*,16A,50Hz;Pneumatic:6barmin./10barmax./innerhosedia.6mm

*alternativeprimarypowersee„OrderNo.“Motor-driven Z-axis Z = 0 to 120 mm / 0to4.7“ (freeprogrammablebecauseofservodrivetechnology)Controller High performance PLC IEC 61131-3Display 9“TouchscreenKeyboard TouchDimension LxWxH 1 600 x 950 x 1 900 mm / 63” x 37.4” x 74.8”Weight Approx. 640 kg / 1.411 lbs

Order No.


IPC 90

• System integrators for integration into production lines• Studweldingprocessself-sufficientlycontrolledbyHBScomponents• Parametemonitoring for optimal welding results• For control of up to 5 welding heads

M3 - M8#4-5/16"

Welding process SC,PARCWelding material

Welding range M3-M8,Ø3-8mm#4-5/16",Ø#4-5/16"

Stud length 8 - 40 mm / 0,31"-1,57"Welding capacity Upto20studs/min.Welding current / Short Cycle 300-2000A(stepless)Welding time / Short Cycle 5-100ms(stepless)Welding current / PARC 50-2000A(stepless)Welding time / PARC 5-100ms(stepless)Stud feeding Automatic stud feedingDisplay DigitalPneumatic working stroke Max. Z = 120 mm

Max.Z=4,92"Welding head KAH 612Max. number of stud welding heads 5Connections Electrical:400V,3phases,50/60Hz;35AT(32AT),

Pneumatic: 6 barCooling type F(temperaturecontrolledcoolingfan)Primary plug 32AIP Code IP 21Dimensions LxWxH Approx.. 950 x 780 x 1 150 mm

Approx.37,40"x30,71"x45,28"Weight Approx. 220 kg / 485 lbs

Order No..


Legend Weldingprocess:SC=Shortcyclestudwelding,PARC=Weldingwithadjustableweldingcurve


KAH 612

Automatic machines Automatic machines

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MPW Series

• HighperformanceCNCstudweldingmachine(withupto4weldingheads)• Highest speed possible with high positioning accuracy through rugged design• Veryshortset-uptime(a.e.automaticcalibrationofZ-axes)• Network connection

M3toM8(dia.10/12/12.7mmonlypossiblewithmodification)#4to5/16“(dia.3/8“to1/2“onlypossiblewithmodification)

Working range 1 250 x 1 050 mm / 49,21“x41,34“ (MPW1010);1 250 x 2 250 mm / 49,21“x88,58“ (MPW2010);(maximumworkingrangeforupto3weldingheads)

Welding range M3toM8,dia.3to8mm(dia.10/12/12.7mmonlypossiblewithmodification)#4to5/16“,dia.#4to5/16“(dia.3/8“to1/2“onlypossiblewithmodification)

Stud length 8 to 40 mm / 0.31“to1.57“ (otherlengthsonrequest)Welding capacity Upto40studs/min((dependingonconfiguration)Traverse speed Upto60m/min/ 196.85‘/min (max.48m/min/ 157.48‘/min peraxis)Stud feeding Automaticstudfeeding(upto3differentstudlengthperweldinghead)Positioning accuracy of welded stud ± 0.15 mm / ±0.0059“ for steel and ± 0.2 mm /±0.008“ foraluminium(dependingonworkpieceandstud

geometry)Positioning and repeat accuracy ± 0.05 mm / ±0.002“Stud welding head KAH 412

KAH412LA(mechanicallengthcompensation-gap)Max. number of stud welding heads 4(upto3studlengthsperweldingheadpossible)Connections Electrical:400V,32A,50Hz

Pneumatic: 6 bar min./10 bar max./inner hose dia. 6 mm / 1/4‘‘Motor-driven Z-axis Z = 0 to 200 mm / 0to7.87‘‘ (freeprogrammablebecauseofservodrivetechnology)Dimension LxWxH 2 400 x 2 700 x 3 100 mm / 94,49“x106,30“x122,05“ (MPW1010);

3 600 x 2 700 x 3 100 mm / 141,73“x106,30“x122,05“ (MPW2010)

Order No.


MPW AccessoriesCode Reader

Calling up welding programs made easy

Customer benefits

Time-savingsThe code reader reduces your search and startup times for welding programs.

Error preventionThe code reader ensures the clear-cut assignment of your welding programs to the workpieces.

Order No. 88-21-127

Adjustment set for welding headEnsuring the accuracy of the stud wel-ding machine

Customer benefits

Independent testingand,ifnecessary,realignmentofthe position of the welding heads of the MPW series after changing welding heads.

Ensure the accuracy of the stud welding machine through periodic inspection of the welding head positi-on.

Detection of hidden flaws or damage with regard to the welding head position.

Order No. 88-22-301B

CAD Software

HBS1.drw*

Stud with the mouseStud nameX 261.71 M3x10 1Head no. Downholder Suction

LengthY 57.05 10.00 1VBZ no.

Diameter Milling Immersion depth 0.00Z 0.00 3.00

Downholder diameter Blowing

Stud

Select all

Delete

Invert selection

Change order

Details

Zero position 1Zero position shift G54 G54X10Y10

Stud 1Stud 2Stud 3Stud 4Stud 5Stud 6Stud 7Stud 8Stud 9Stud 10

HBS CAD converts a DXF-file into a CNC program

Customer benefits

EnablesexternalprogrammingbyusingaDXFfile.

Time saving.

Error prevention.

Order No. 80-50-0660

Automatic accessories Automatic accessories

6



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Acc

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Pneum. single feed unit PBZ

for:

for:

KAH 412

installation in systems of the MPW series

M3 94-43-133M4 94-43-134M5 94-43-135M6 94-43-136M8 94-43-138


for:

for:

KAH 412

installation in systems of the CPWseries(Basickit88-20-206necessary)

M3 88-18-163M4 88-18-164M5 88-18-165M6 88-18-166M8 88-18-168


for:

for:

KAH 412

installation in automatic systems and systems of type PC-S

M3 94-43-033M4 94-43-034M5 94-43-035M6 94-43-036M8 94-43-038

Pneumatic stud feeding switch PBW complete

for:

for:

Feeding studs with the same diameter but different lengths into one automatic welding head

installation in automatic systems

M3 80-08-0471BM4 80-08-0472BM5 80-08-0473BM6 80-08-0474BM8 80-08-0475B

PMB-S (verticalmove-ment)

for:

Pneumatic ground clamp including clamp,swivelling,singleacting

installation in systems of the MPW series,inautomaticsystemsandsystems of type PC-S

90-60-011

PMB-S (verticalmove-ment)

for:

Pneumatic ground clamp including clamp,swivelling,singleactingincl. sliding block

installation in systems of the CPW series

90-61-011

PMB-LS2 (horizontaland vertical movement)

for:

Pneumatic ground clamp including clamp (doubleclamp=extracharge),linearswivelling,doubleacting

installation in systems of the MPW series,inautomaticsystemsandsystems of type PC-S

90-60-120

PMB-LS2 (horizontaland vertical movement)

for:

Pneumatic ground clamp including clamp (doubleclamp=extracharge),linearswivelling,doubleactingincl. sliding block

installation in systems of the CPW series

90-61-120

Welding cur-rent sensor

for: Signal output - welding current was activeincl.connectioncable(5m)

90-70-020

Solenoid valve for: switching the compressed air for manual stud feeding or for closing/opening the ground clamp

80-10-188

Utensilsocket for: Solenoid valve 80-10-188

80-10-189

Ring initiator to: See if stud has been fed

hole-Ø10 mm 80-50-008320 mm 80-50-491

Coupling ring initiator

for: Connection between ring initiator and CNC control

80-10-375

ESS External weld start

for: HBS stud welding units with 7-pin-plug

90-70-016

Connecting line complete for welding head KAH 412 continuously

for: CDMi2402,CDMi3202, ARC800AT,ARC1550AT,IT 1002 AT

3m,25mm² 92-40-1315m,35mm² 92-40-130

Working stroke complete,with height adjustment (125/45mm)with-out ring initiator

for: KAH 412

80-09-760

Working stroke complete,with height adjustment (125/45mm)with ring initiator

for: KAH 412

80-09-750

Device for pneumaticfix-ture workpiece

for: KAH 412 to hold down the workpiece

Stroke 100 mm 80-08-702

Adjustment set for welding head position

for: KAH 412for setting the welding head after a welding head change or as a quali-ty measure to ensure the accuracy of the stud welding machines type MPW and TKM 288-22-301B

Code Readerfor:

incl. software packagefor calling up welding programs via barcode in the control system of stud welding machines type MPW and TKM 2

88-21-127

CAD Software for:for.

MPW seriescreating welding programs for MPW control

80-50-0660

RDS Software for:for:

MPW seriesError analysis in the MPW control

80-50-2011

Welding elements Welding elements



PhoneFax

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PhoneFax

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Welding technique Type of stud 1) Symbol for stud

Symbol for ceramic ferrule

Stud welding with tip ignition - CD Threadedstud(pitch)2) PT —

Unthreadedstud(pin)2) UT —

Stud with internal thread 2) IT —

Ground clip single style F1 —

Ground clip double style F2 —

Drawn arc stud wel-ding with ceramic ferrule or shielding gas - ARC

Threaded stud with reduced shaft 2) RD RF

Virtually fully threaded stud DD(MD) UF(MF)

Partially threaded stud (pitch)2) PD PF

Unthreadedstud(pin)2) UD UF

Stud with internal thread 2) ID UF

Shear connector 2) SD UF/DF

Short cycle drawn arc stud welding - SC

Threadedstudwithflange(pitch)2) PS —

Unthreadedstud(pin)withflange2) US —

Stud with internal thread andflange2) IS —

1) Furthertypesofstudandceramicferrulescanbespecifiedasrequiredforspecialapplications.2) according to standard DIN EN ISO 13918

HBS – The Best SolutionsOur products are made and based on over 40 years of development experience and know how in stud welding technology. HBS welding elements encompass this techno-logy.UseofHBSweldingelementsguaran-tees a continuous high quality weld.

Thefivemajorweldingprocessesofca-pacitordischarge,drawnarc,shortcycle,insulation and MARC have been designed to cover a wide range of applications. They are most commonly utilised for: vehicle construction,automotivesupplyindustry,steelconstruction,mechanicalengineering,electricalengineering,apparatus/casing

construction,controlpanel,cabinetconst-ruction,commercialkitchens,laboratoryandhealthtechniques,foodindustry,householdappliances,informationtechnology,metalfittings,curtainwalling,steelconstruction,ventilationconstruction,insulatingtechniques,fire-proofinsulationofpowerandcombustionplants,vesselconstruction,shipbuildingetc.With HBS stud and equipment products andtechnology,majorbenefitsarerealisedfromfindingeverythingfromonesource.Asa complete system provider you have one supplier,costeffective,fastdeliveryalongwithsustained high quality. This also applies to a variationinstudse.g.threadedstuds,pins,studswithinternalthreads,groundclips,pads.Additionally we supply customised welding elements and offer different accessories. Therefore we have a separate welding ele-ments and accessories catalogue.

2018

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Quality meets innovation

Welding ElementsCatalogue

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Quality meets innovation

AccessoriesCatalogue

©HBS Bolzenschweiss-Systeme GmbH & Co. KGAlle Rechte vorbehalten – Nachdruck, auch auszugsweise, nur mit Genehmigung des Herstellers

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Stud Welding SystemsCatalogue

2018



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