study of eco-friendly recycling system for local development ......study of eco-friendly recycling...
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Study of eco-friendly recycling system for local development in Vietnam
Study Report
March 2007
Engineering and Consulting Firms Association, Japan Naigai Engineering Co.,Ltd. Osaka Sangyo University
This work was subsidized by Japan Keirin
Association through its Promotion funds from
Contents
I. OUTLINES OF SURVEY .................................................................................................. 1
I.1. BACKGROUND OF SURVEY............................................................................................... 1 I.2. PURPOSE OF SURVEY ...................................................................................................... 2
I.2.1. Purpose of survey .................................................................................................. 2 I.2.2. What is eco-friendly and sustainable recycling-oriented local integrated development?......................................................................................................... 3 I.2.3. Significance of the recycling-oriented local integrated development ................ 4
I.3. CONTENTS OF SURVEY.................................................................................................... 5 I.4. COMPOSITION AND SCHEDULE OF RESEARCH GROUP ..................................................... 6
II. DOMESTIC SURVEY ïœ UNDERSTANDING OF THE NANOHANA PROJECT.. 7
II.1. OUTLINES OF THE NANOHANA PROJECT ........................................................................ 7 II.2. POINTS TO REMEMBER WHEN THE SYSTEM IS INTRODUCED ........................................... 8
III. FIELD SURVEY ïœPRESENT SITUATION OF INDUSTRIAL ZONES AND THE
SURROUNDING RURAL AREAS IN THAI BINH PROVINCEïœ............................ 10
III.1. SURVEY METHOD ...................................................................................................... 10 III.2. THE CURRENT CONDITIONS OF THAI BINH PROVINCE.............................................. 11
III.2.1. Conditions of Industrial zones ........................................................................... 11 III.2.2. Wastewater treatment conditions ...................................................................... 12 III.2.3. Biomass production and waste processing ........................................................ 12 III.2.4. Current utilization of energy.............................................................................. 14 III.2.5. Agricultural condition......................................................................................... 15
III.3. DETAILS OF INDUSTRIAL ZONES................................................................................ 16 III.3.1. PHUONG LA industrial zone and surrounding rural area, THAI PHUONG 16 III.3.2. PHONG PHU Industrial Park and surrounding rural areas, TEN PHONG and PHU XUAN ......................................................................................................... 19 III.3.3. Current conditions of NAM THO Industrial zone and surrounding village, DONG THO ......................................................................................................... 24
IV. SUMMARY OF THE IMPLEMENTATION OF SIMILAR PROJECTS..................... 26
V. CHALLENGES AND POSSIBILITIES FOR SUSTAINABLE
RECYCLING-ORIENTED LOCAL INTEGRATED DEVELOPMENT ......................... 27
V.1. ADVICE FROM THE RELATED ORGANIZATIONS FOR RECYCLING-ORIENTED LOCAL
DEVELOPMENT .............................................................................................................. 27 V.2. CHALLENGES AND SOLUTION POLICIES FOR RECYCLING-ORIENTED LOCAL INTEGRATED
DEVELOPMENT IN VIETNAM.......................................................................................... 29 V.3. POSSIBILITY OF SUSTAINABLE RECYCLING-ORIENTED LOCAL INTEGRATED
DEVELOPMENT.............................................................................................................. 33 V.4. NECESSITY OF TECHNICAL COOPERATION SUPPORT FOR RECYCLING-ORIENTED LOCAL
INTEGRATED DEVELOPMENT......................................................................................... 34 V.5. ENVISIONED SUPPORT PROJECT ................................................................................... 35
V.5.1. Development survey............................................................................................ 35 V.5.2. Technical cooperation project ............................................................................. 38
VI. AS AN END OF SURVEY............................................................................................ 39
VI.1. FROM THE EXPERIENCES OF DEVELOPED COUNTRIES .............................................. 39 VI.2. LESSONS OF JAPAN'S SUPPORT ................................................................................. 39 VI.3. SUMMARY OF SURVEY ............................................................................................... 40 VI.4. APPLICATION OF RESEARCH FOR THE FORMULATION OF A MASTER PLAN FOR
SUSTAINABLE RECYCLING-ORIENTED LOCAL INTEGRATED DEVELOPMENT (PROPOSAL) .......... 43
VII. APPENDIX................................................................................................................... 51
Figure contents
FIG. I-1 IMAGE OF ECO-FRIENDLY AND SUSTAINABLE RECYCLING-ORIENTED LOCAL
INTEGRATED DEVELOPMENT....................................................................................... 3
FIG. I-2 PROCEDURE OF SURVEY.............................................................................................. 6
FIG. II-1 THE NANOHANA PROJECT RESOURCE RECYCLING MAP .............................................. 7
FIG. III-1 OVERALL VIEW OF THE THAI BINH PROVINCE AND LOCATIONS OF INSPECTED
INDUSTRIAL ZONES ................................................................................................... 10
FIG. III-2 DETAILS OF INDUSTRIAL ZONES (FY: 2005).............................................................. 11
FIG. III-3 DETAILS OF ELECTRICITY OF ENERGY USE (FY: 2005) ............................................. 14
FIG. VII-1 NANOHANA PROJECT MAP........................................................................................ 52
FIG. VII-2 RESOURCE RECOVERY ITEMS..................................................................................... 53
FIG. VII-3 THE AITO RESOURCE RECOVERY SYSTEM.................................................................. 54
FIG. VII-4 FUNCTIONS OF THE AITO ECO PLAZA NANOHANA-KAN............................................ 55
FIG. VII-5 FLOWCHART OF THE BIOMASS RECYCLING PROCESS OF THE AITO ECO-PLAZA
NANOHANA KAN. ...................................................................................................... 56
FIG. VII-6 SYSTEM FLOW OF BIOMASS CIRCULATION OF YAGI BIOMAS ECO CENTER................ 58
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I. Outlines of Survey
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I. Outlines of Survey
I.1. Background of survey
There is a model of a sustainable resource recycling system called the âNanohana Projectâ»â, which is spreading throughout Japan. This project uses advanced, eco-friendly technologies such as wastewater treatment (community sewerage, domestic wastewater treatment systems, and flush toilet wastewater treatment systems), biomass technology (material and energy), natural energy technology (small-scale hydropower, solar, and wind power), environmentally sensitive agriculture, and integrated rural improvement (improvement of agricultural infrastructure, improvement of living environment infrastructure, and improvement of telecommunication systems.
On the other hand, developing countries encounter many environmental problems, such as untreated and uncontrolled wastes and water pollution, along with economic development without a resource recycling system and eco-friendly environmental technologies, similar to the problems encountered by developed countries in the past, like Japan.
Economic development of Vietnam has been on the right track by promotion of market-oriented economic reform since the Doi Moi policy was introduced in 1986. Irrespective of the sharp changes from the global economic recession and crude oil prices between 2000 and 2004, a high economic growth rate has been maintained and average growth has been 7.4% per year. On the other hand, the gap in the living standard between urban and rural areas is seen as a problem. For this reason, the Vietnam government is focusing on the promotion of Industrial zones in order to connect handcraft products with tourism and utilize the resources of rural areas. Now, there are about 1,500 Industrial zones throughout Vietnam. Greatly contributing to the fight against poverty and increase in cash earnings, the development of an Industrial zone is indispensable to the development of a rural area. However, many of the Industrial zones have untreated wastewater and waste. This influence causes environmental deterioration in not only Industrial zones but also the surrounding rural areas. Furthermore, in the surrounding rural areas, untreated and uncontrolled waste from agriculture and livestock cause water pollution. Open burning also causes a smoke problem. As a result, resource recycling-oriented local development in harmony with the environment is crucial for sustainable development in rural areas of future Vietnam.
â»The Nanohana Project: a series of a local resource recycling systems where rape blossoms, are
planted in crop-rotating rice fields, and cooking oil is pressed from harvested rape blossoms. The rape blossom oil is then used for cooking. The oil cake which comes out while pressing oil is used as manure or feed. Collected waste cooking oil is then converted into soap and diesel oil alternative fuels.
I. Outlines of Survey
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I.2. Purpose of survey
I.2.1. Purpose of survey
The purpose of this survey is to evaluate the possibility of future support for technical cooperation, aiming at eco-friendly and sustainable recycling-oriented local integrated development, and analyzing the possibility of the application of Japanâs advanced resource recycling system and environmental technology in rural areas through the promotion of industrial zones in Vietnam.
The five reasons why the Thai Binh Province in Vietnam was selected as a case study are: 1) The Thai Binh Province is a region of high population density, following only Hanoi and Ho Chi Minh City. 2) The Thai Binh Province is located in the delta of the Phong River and is a granary area for the northern region of Vietnam. Furthermore, there are many farm products to export, such as jute of approximately 1,000 ha, rushes of more than 3,000ha and mulberry of about 1,000ha as well as rice and other agricultural products. 3) Besides agriculture, the Thai Binh Province exports frozen meat more than 3,000t a year and the livestock industry, specifically pigs, is prosperous. 4) The Thai Binh Province is situated at an important area in a triangle zone of economic development with Hanoi-Hai Phong-Quang Ninh. Furthermore, the Thai Binh Province is located in a coastal line of traffic between Hai Phong and Quang Ninh. The Thai Binh Province is very likely to develop economically, and this suggests that environmental problems will become issues in the future. 5) The Thai Binh Province is a pertinent area of Japanese ODA support.
I. Outlines of Survey
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I.2.2. What is eco-friendly and sustainable recycling-oriented local integrated development?
An image of eco-friendly and sustainable recycling-oriented local integrated development is shown in Fig. I-1. A plan to establish eco-friendly and sustainable recycling-oriented local integrated development is indicated as follows:
1) Effluent from an industrial zone is properly disposed. 2) Sludge generated when wastewater is disposed and waste (biomass)
produced in an industrial zone and the surrounding rural areas is separately collected and converted into energy for local industrial and domestic use.
3) Cultivation of crops for resource use 4) By applying digestive juice from methane fermentation and ash and coal
generated when waste is converted into energy to the fields, organic agriculture is promoted.
Fig. I-1 Image of eco-friendly and sustainable recycling-oriented local integrated development
industrial effluent
domestic wastewater
raw garbage generated from manufacturing
woody waste
livestock manure
vegetable residue
rice husk
agricultural products for resource use
wastewater treatment for individual use
small-scale sewer culvert
sewage treatment facility
water environment
traditional handicrafts
home
farming land
vehicle
industrial zone surrounding rural areas
liquid fuel plant
pyrolysis gas power generation
plant
methane fermentation
facility
resource recycling treatment and recycling facilities locations for
electricity
methane gas
heat
ash and coal
effluent
electricitysludge
oil cake
electricity sludge
fuel
electricity
effluent
digestive juice of methane
fermentation
local agricultural products
I. Outlines of Survey
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I.2.3. Significance of the recycling-oriented local integrated development
The following goals can be achieved by applying Japanâs resource recycling system and environmental technology.
1) Environmental conservation: the environment can be preserved by proper
disposal of wastewater treatment, livestock manure, and food waste in Industrial zones and agricultural areas.
2) Converting waste into energy: biomass such as treated sludge, livestock manure, food waste, rice straw, rice husk, vegetable residues and wood waste can be converted into energy.
3) Production of fertile soil and organic farm products: chemical fertilizer free soil for natural eco-systems can produce organic farm products by manuring digestive juice from methane fermentation, which is produced when biomass is converted into energy, and organic matter such as coal and ash to agricultural land.
4) Establishment of energy self-sufficiency: an energy independent village can be made by providing natural energy generated in a region with the region
5) Training individuals: regarding resource recycling systems such as Japanâs Rainbow Plaza and Nanohana Project, individuals who have management abilities for establishing resource recycling systems and nature-friendly technologies are trained by studying Japanâs advanced knowledge and experience and providing education and exchanging personnel in a systematic manner.
6) Creating employment: jobs are created in a new environmentally conscious industry in order to recover, collect and convert biomass.
7) Dissolution of economic inequality between urban and rural areas: Living standards in rural areas are improved and raised to the level of urban areas by carrying out from 1) to 6) as described above.
The results indicated that this survey will also be effective in other provinces
of Vietnam in order to examine sustainable recycling-oriented local integrated development.
I. Outlines of Survey
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I.3. Contents of survey
The contents of this survey and procedure are as indicated below.
1) Domestic survey ïœUnderstanding of the Nanohana Project(Resource Recycling System)ïœ The outlines of the Nanohana Project of Higashi Oumi city in Shiga Prefecture, which succeeded in establishment of a local recycling system, are organized by the existing documentations. In addition, the points in the introduction of the resource recycling system will be described through a field survey focusing on the selection of applicable conditions, by interviewing people involved regarding points to remember while introducing the system. These points are difficult to comprehend with only investigation by documentation and the future policy of development.
2) Field survey
ïœThe current conditions of Industrial zones and the surrounding rural areas in Thai Binh of Vietnamïœ By interviewing with related organizations in Thai Binh and through a field survey, the following 5 points in Thai Binh are examined: 1. Condition of Industrial zones 2. Condition of wastewater treatment 3. Biomass generation and treatment condition 4. Current utilization of energy 5. Agricultural condition Based on these findings, challenges for sustainable recycling-oriented local integrated development can be ascertained and basic data and knowledge for examining possible applications are obtained.
3) The state of implementation of similar projects
The state of implementation of similar projects related to agriculture and environment, which the World Bank, The Asian Development Bank, the Japan International Cooperation Agency and the Japan Bank for International Cooperation perform, is finalized.
4) Challenges and possibilities of sustainable recycling-oriented local integrated
development Challenges for sustainable recycling-oriented local integrated development and solutions are organized by the results of domestic and field surveys. Finally, the necessity of technical cooperation support from Japan and an assumed support project are indicated, examining approaches to solve challenges based on this survey.
I. Outlines of Survey
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The outlines of the Nanohana Project (local resource recycling system) are organized by the existing documentations. In addition, the points in the introduction of the resource recycling system will be described by interviewing people involved regarding points to remember while introducing the system.
Domestic survey (the Nanohana Project)
By interviewing related organizations in Thai Binh and through a field survey, the following 5 points in Thai Binh are examined:
1. Condition of Industrial zones 4. Current utilization of energy2. Condition of wastewater treatment 5. Agricultural conditions3. Biomass generation and treatment conditions
Field survey in Thai Binh of Vietnam
The similar projects of the World Bank, The Asian Development Bank, the Japan International Cooperation Agency and the Japan Bank for International Cooperation are finalized.
State of implementation of similar projects
Challenges and solution policies for sustainable recycling-oriented local integrated development are organized.The necessity of technical cooperation support from Japan and an assumed support project are indicated, examining approaches to solve challenges based on this survey.
Challenges and possibilities for sustainable recycling-oriented local integrated development
Fig. I-2 Procedure of survey I.4. Composition and schedule of research group
Composition and schedule of research group of this survey is described below.
ãResearch groupã Toshiaki Nishimura : Naigai Engineering Co.,Ltd.ïŒSurvey summationã Rural planningãDevelopment of rural areasïŒ Kazuyuki Doi : Naigai Engineering Co.,Ltd.ïŒBiomassïŒ Masataka Sugahara : Osaka Sangyo UniversityïŒWater environmentã Waste treatmentãEnvironmental technologyïŒ Ryuei Hamazaki : Osaka Sangyo UniversityïŒWater environmentïŒ
ãScheduleã
August, 2006 Domestic preliminary work September, 2006 Collection and organization of literary documents October, 2006 National searchïŒHigashi Oumi City, ShigaïŒ November, 2006 Field surveyïŒThai Binh, VietnamïŒ December, 2006 Compiling of survey results January, 2007 Report writing
II. Domestic survey ïœ understanding of the Nanohana Project
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II. Domestic survey ïœ understanding of the Nanohana Project
II.1. Outlines of the Nanohana Project
The aim of the Nanohana Project is to circulate energy in a region. Basically, it is to form a resource recycling-oriented society where resources in the region are converted into energy and the energy is used in the region. The flowchart of the resources recycling system is shown in Fig. II-1.
Rape blossoms are planted in crop-rotating rice fields, and cooking oil is pressed from harvested rape blossoms. The rape blossom oil is used for cooking and school lunch. The oil cake which comes out while pressing oil is used as manure or feed. Waste cooking oil is collected and converted into soap and diesel oil alternative fuel. Rape blossoms are planted to absorb CO2, which is emitted into the atmosphere. In this manner, resources and energy are circulated in the region.
Fig. II-1 The Nanohana project resource recycling map
The sourceïŒhttp://www.nanohana.gr.jp/intro/nyumon2.html
II. Domestic survey ïœ understanding of the Nanohana Project
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II.2. Points to remember when the system is introduced
Regarding points to remember when the Nanohana Project system was introduced, we interviewed Ms. Fujii, chairperson of the Nanohana Project Network and Mr. Machimura, curator of Aito Eco Plaza Nanohana Kan. The findings were as follows:
â Creating a system for everyone to understand
Working on any place, specific and understandable activities Giving incentive that this activity brings wealth
â¡ Creation of new business opportunities, focusing on economic efficiency
Focusing on a viewpoint of "Environment" and " Economy" Development of communication business such as NPOs
⢠Employing the collection method of biomass to an entire region
Voluntary separation and collection of recyclable waste by a rural community unit was possible because it was a rural community, whose self-government organization worked properly.
Because merging of cities towns and villages spread objective ranges, an increase in collection of waste cooking oil is expected. In order to achieve this, various collection methods to install a collection box in a service station have been examined.
Heiwado, which is a large-scale commercial facility, operates six commercial facilities in the city. Waste cooking oil of 20,000?/y is generated from there. We would like to work on Heiwado to aim at the cooperation with these companies.
⣠Performing administration support for production of resource crops
Performing cultivation guidance and production adjustment of rape blossoms as resource crops of BDF.
Expansion of production of rape blossoms is a future challenge. By providing incentives equal to incentives for wheat, plus subsidies by the City itself, farmhouse income is ensured. In the future, grant measures from the government, which is regarded as the resources crops, is necessary.
†Building the small-scale dispersion facilities considered biomass
collection.
Building not large-scale but small-scale dispersion facilities feasible for a regional area
II. Domestic survey ïœ understanding of the Nanohana Project
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⥠Research and develop a conversion technology by collaboration with a
university and an enterprise.
Research and development regarding BDF conversion facilities were carried out by the collaboration of a local university and a plant maker.
⊠Promotion of a variety of people participating throughout the country
Promoting positive participation in a wide range of areas and groups. Spreading the activities all over the country. Establishing a network of the Diet member Establishing a national organization such as the Rape blossoms Society.
III. Field survey ïœPresent situation of Industrial zones and the surrounding rural areas in Thai Binh Provinceïœ
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III. Field survey ïœ Present situation of Industrial zones and the surrounding rural areas in Thai Binh Provinceïœ
III.1. Survey method
By interviewing the Thai Binh officials and the people involved in Industrial zones and through a field survey, the following areas are examined based on the present situation of Thai Binh Province:
1ïŒ Condition of Industrial zones 2ïŒ Condition of wastewater treatment 3ïŒ Biomass generation and treatment condition 4ïŒ Current utilization of energy 5ïŒ Agricultural condition
Fig. III-1 Overall view of the Thai Binh Province and locations of inspected Industrial zones
THAI PHUONG
DONG THO
TEN PHONG
III. Field survey ïœPresent situation of Industrial zones and the surrounding rural areas in Thai Binh Provinceïœ
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III.2. The current conditions of Thai Binh Province The Thai Binh Province is an area that is highly engaged in high-tech
farming in the delta of Phong River. It has an area of 153,597ha and a population of 1,827,000. The population density of Thai Binh is 1,189 people /km2. It shows Thai Binh is the third biggest province after Hanoi and Ho Chi Minh. It is composed of one city and 8 districts and there are 285 Industrial zones.
The amount of industrial production in 2005 was 331.5 billion dong and 350 billion dong in 2006. The industrial production of 2006 is three times as large as that of 2000 and it shows 18% growth rates a year. The industrial work force is 140,528 people which is equivalent to 14.6% of the total work force. Thai Binh Province plans to create five Industrial zones (A=693ha) and eight Industrial groups (A=215ha) in this province. To date, Thai Binh has approximately 196 investment projects with total capital of 430 billion dong. 130 out of 196 projects have already been achieved with capital-usage of 300 billion dong and with the given work force of 38,000 people.
III.2.1. Conditions of Industrial zones
There are 188 Industrial zones in the province. The work force is about 160,000 people and the production is amounting to 220 billion dong.
The details of one city and eight districts are as follows: 4 Industrial zones are in Thanh pho Thai Binh, 23 in Huyen Vu Thu, 38 in Huyen Hung Ha, 24 in Huyen Quynh Phu, 22 in Huyen Thai Thuy, 25 in HuyenTien Hai, 33 in Huyen Kien Xuong and 19 in Huyen Dong Hung.
The details of the industries are the following: 45 Industrial zones are in textile/fabrics industry, 44 in rattan-based industry and bamboo and pipe work, 32 in Vietnamese tatami mat, 24 in food industry, 21 in various productions, 10 in construction, machinery and forged iron, 4 in silverwork and 8 in other industries.
45
4432
24
21
10
4
8
textile/fabrics industry
rattan-based, bamboo and pipe work
Vietnam tatami mat
food industry
various productions
construction, machinery and forged iron
silverworkother industries
23.9%
23.4%17.0%
12.8%
11.2%
5.3%
2.1%
4.3%
Industrialzones188
Fig. III-2 Details of Industrial zones (FY: 2005)
III. Field survey ïœPresent situation of Industrial zones and the surrounding rural areas in Thai Binh Provinceïœ
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III.2.2. Wastewater treatment conditions
40 - 50% of domestic wastewater is disposed by johkasous. Amount of industrial effluent is 16,000m3/day. Most wastewater from Industrial
complexes is not fully disposed because of lack of funds and technology, and this results in environmental pollution. This brings SS, COD, and BOD above the standard levels. The levels of NH4 and H2S are also high. However, wastewater treatment is performed in the D'antin complexes and there are some areas that comply with the level B water standard of Vietnam (TCVN5945-1995).
In Industrial zones, similar to Industrial complexes, wastewater is disposed by sand filtration and creates an adverse affect on the surrounding environment. However, there are some areas which use purification ponds utilizing effective miroorganisms and aquatic plants. Dong Xam village has wastewater treatment facilities. The disposed wastewater complies with level B, water standard of Vietnam (TCVN5945-1995).
III.2.3. Biomass production and waste processing
(1) Domestic refuse Domestic refuse of 548.1ïœ823.5t/day (0.3ïœ0.48kg/day/person) is generated.
The most domestic refuse is generated in Thai Binh, and 80% of domestic refuse is organic matter. In Industrial zones, domestic refuse of 2ïœ3kg/day/househould is generated. Each household applies organic matter to farms, and inorganic substances are disposed by open burning.
In urban areas, 70-80% of domestic refuse is collected and disposed at refuse disposal facilities (Environmental Manegement Center) and sanitary landfills. The components of domestic garbage are: organic matter, inorganic substances, nylons, gold and reinforcing steel waste, packing materials and plastics.
An urban environment sanitation company collects 80% of domestic refuse and disposes them at the Tinh Phong sanitary landfill. The area of the Tinh Phong sanitary landfill is 11ha, and 3ha is now used. The disposal capacity is 108t/day. The components of domestic garbage are: organic matter (80%), inorganic substances (15-17%), and nylons (3-5%), which does not biodegrade easily.
Thai Binh Province expects to collect organic and inorganic domestic garbage which is separated by each household. Also, by promoting the separation and introducing the advanced technology, the conversion of domestic garbage into production materials and resources for living is considered.
III. Field survey ïœPresent situation of Industrial zones and the surrounding rural areas in Thai Binh Provinceïœ
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(2) Livestock manure The production of livestock is amounting to 130 billion dong/y. It covers 32% of
gross agricultural production in 2005. 9,312,067 livestock are now being bred. Regarding the manure production (except animal urine and other wastes), pigs produced 2,750 - 3,850t/y, cows and buffaloes have 315,990ïœ1,231,980t/y, and 733,539t/y are from poultries. Because of lack of funds and technologies, the livestock manure is disposed through the following processes; 1) composting by anaerobic fermentation, 2) composting using microorganisms, or 3) in the biogas tank.
(3) Residues in agriculture products
The agricultural area is 91,424ha and it occupies 59.5% of the total land area. The agricultural production amounts to 250 billion dong/y (1 million t/y).
A large amount of rice husk and rice straw is generated mainly because of paddy rice. Because most of these materials are disposed to an open field through burning, the smoke it generates causes air pollution.
Rice husk and rice straw as well as livestock manure are essential organic matter for the development of organic agriculture. In the future, Thai Binh Province plans to develop organic agriculture using these waste materials and provide the province and other regions with impressive agricultural production and products that are safe for consumers.
Picture III-2 Condition of rice straw on farmlands
Picture III-3 Burning rice straw
Picture III-1 Conditions of grazing
III. Field survey ïœPresent situation of Industrial zones and the surrounding rural areas in Thai Binh Provinceïœ
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(4) Wood waste The Gross agricultural production is amounting to 250 billion dong/y (1 million
t/y). The Natural forest and artificial forest in the Thai Binh Province are well protected. The forest and mangrove found mainly in HuyenTien Hai and Huyen Thai Thuy are also part of the preservation program of the government. The area is about 7,000ha and it occupies 4.6% of the total land area. The main roles of the mountain forest are many. It plays an important role not only in wood production but also in the prevention of disaster or ecosystem maintenance. Wood industry produces furnitures for home and offices from quality wood.
Waste materials from the lumber mill are used as fuel. Thus, no waste is really produced from the wood.
III.2.4. Current utilization of energy
The electrical energy used in 2005 was 48,1960,000kW/year. The breakdown are as follows: 4.5% (2,1530,000kW/year) from the agriculture, forestry and fisheries industry; 22.8% (10,9730,000kW/year) from the construction industry; 0.9% (4,500,000kW/year) from the service sector; 69.8% (336,290,000kw/year) from consumption control services (among them, 55.2% (26,6430,000kW/year for rural life); and 2.1% (9,910,000kW/year) is used for other activities.
There is no electrical power plant in Thai Binh. The fuel price of diesel oil is 8,000 dong/?, while propane gas is 15,000 dong/kg.
2,153
10,973
450
33,629
991
agriculture, forestry and fisheries industry
construction industry
service sector
consumption control services
other activities
4.5%
22.8%
0.9%
69.8%
2.1%
electrical energy used
481,960,000kW
Fig. III-3 Details of Electricity of energy use (FY: 2005)
III. Field survey ïœPresent situation of Industrial zones and the surrounding rural areas in Thai Binh Provinceïœ
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III.2.5. Agricultural condition
The area of agricultural land is 91,424ha. There are 1,530,000 agricultural workers among 419,000 farm households. Cultivation of paddy-field rice is the main source of income of the residents in the area. There is an overproduction of rice. The annual gross production of paddy-field rice is 3.5 - 3.8 million dong/ha. Income of farm households is 30% of the total cost of production. The government sets the price and buys the products. Based on the study, other agricultural crops can possibly grow in the area and can bring higher income to the residents. However, the government has difficulty convincing the farm households to shift from growing solely paddy-rice to other agricultural crops because of the latter's perception that taking this step is so risky. But Thai Binh Province is interested in promoting organic farm products in the future.
The rural community is mainly composed of the People's Councils. The
connection between the members is strong. There are three distribution channels for the agricultural products: 1) Farm
householdâMarket, 2) Farm householdâAgricultural CooperativesâMarket, 3) Farm householdâGovernmentâMarket.
Picture III-4 Agricultural condition
III. Field survey ïœPresent situation of Industrial zones and the surrounding rural areas in Thai Binh Provinceïœ
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III.3. Details of Industrial zones
III.3.1. PHUONG LA industrial zone and surrounding rural area, THAI PHUONG ïœIndustrial zone for textiles, such as towels, hand-towels, and silkïœ
(1) PHUONG LA industrial zone Conditions of industry
PHUONG LA belongs to HUNG HA with an area of 760ha and a total population of 9,942. 70% of the population engages in textile-related jobs. The average volume of production is 10-15 billion dong/y. The number of companies increased from 10 in 2002 to 30 companies now. The companies export towels, hand-towels, and silk to the U.S., as well as to Japan and Korea.
Picture III-5 Textile bleaching factory(front: before bleaching, back: after
bleaching)
Picture III-6 Bleaching machine
III. Field survey ïœPresent situation of Industrial zones and the surrounding rural areas in Thai Binh Provinceïœ
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Condition of wastewater treatment
Wastewater from towel bleaching causes pollution. Currently, wastewater is discharged to a river via a sedimentation pond. This gives an adverse effect on approximately 500ha of agricultural fields. Wastewater treatment facilities are expected to be built when the funds can be obtained in the future.
Waste water load from the processing plants is 400,000m3/y. The wastewater contains soap, sodium hydroxide, and a bleaching agent. They are disposed through filtration, and the filter mediums are sand and activated carbon. There is no regularly scheduled exchange of filter mediums during the filtration process, instead, they are exchanged only when they are clogged.
Picture III-7 Sedimentation pond for wastewater1
Picture III-8 Wastewater treatment equipment
Picture III-9 Wastewater from filtration equipment
Picture III-10 Filter medium dump site by the side of a plant
III. Field survey ïœPresent situation of Industrial zones and the surrounding rural areas in Thai Binh Provinceïœ
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Condition of other wastes Other wastes include coal waste
5,000t/y, industrial waste 1,500t/y (mostly woven waste), and household solid waste 975t/year.
(2) Surrounding rural area, THAI PHUONG Wastewater treatment status
About 60-65% of domestic wastewater can be readily disposed by a johkasou. The government of Thai Phuong aims to build in the future advanced eco-friendly facilities, which can dispose wastewater more safely and effectively.
Biomass production and disposal condition
The domestic refuse disposed by each household reaches 975t/y. The production of livestock is 250 million dong/y. The number of livestock,
such as cows, water buffaloes, and pigs is 2,313. The manure production amounts to 23.13t. The number of poultry, such as chickens and ducks is 25,268. The manure production is 2.25t.
The livestock manure is disposed through the following processes; 1) composting by anaerobic fermentation, 2) composting using microorganisms, or 3) in the biogas tank.
The agricultural areas total 449ha. The production of crops is 5,000t/y. This results in the production of agricultural residues of 1,495t/y. The residues are disposed by composting or through a biogas tank, which employs open burning of the wastes. Fertilization of 168t/y (nitrogen 62t/y, phosphate 124t/y, others 2t/y) is applied to farmlands. In the future, the Thai Binh Province aims to promote organic agriculture.
Picture III-11 Dump yard
Picture III-12 Surrounding farm fields
III. Field survey ïœPresent situation of Industrial zones and the surrounding rural areas in Thai Binh Provinceïœ
ïŒ19ïŒ
III.3.2. PHONG PHU Industrial Park and surrounding rural areas, TEN PHONG and PHU XUAN ïœrecycling, food industry, chemistry, and industrial complexes for machinesïœ
(1) PHONG PHU Industrial Park PHONG PHU Industrial Park is situated in Thai Binh city with a total area
of 77.77ha and a population of 2,514 people. There are small and large scale factories for machinery, chemistry, food industry and recycling. The amount of production recorded in 2005 was 25 billion dong. It is estimated that the production will reach 31.5 billion dong in 2006.
The wastewater generated reaches 136,000m3/y and is easily disposed. However, it does not reach level B of TCVN5945-1995 standard. Only 3,600t/y of industrial waste is generated and it is disposed at the refuse disposal facilities in Ten Phong in Thai Binh city.
Polyester recycling factory
By recycling plastic (PET) bottles, 25,000t/y of polyfiber for futon and car cushion are produced and exported to the U.S. and Europe. This recycling technology is a combination of German and Chinese technology. Polyfiber is 100% recycled. The polyfibers used are not only from the U.S. and Japan, but also from domestic sources and amounts to 90t/d. The factory runs 24 hours with three shifts a day. The wastes are recycled and the resulting effluent has an adverse effect on the environment. Industrial water utilized for the industry is 1,000t/y. Sodium hydroxide is also used. The effluent without disposal area is discharged into the river by the way of a sedimentation pond.
Picture III-13 Plastic bottles collected
Picture III-14 Cushion poly fiber for export
III. Field survey ïœPresent situation of Industrial zones and the surrounding rural areas in Thai Binh Provinceïœ
ïŒ20ïŒ
Waste incineration plant All collected wastes are manually separated. The raw garbage is composted
and the others are disposed through incineration. Disposal capacity is amounting to 180m3/d.
Refuse incinerated ash is place in the landfill. The total area of the landfill is 200ha. Since there is no wastewater treatment plant, wastewater from refuse is discharged to a nearby river. The dust-like refuse produced by inceneration causes a problem in the surrounding villages. Complaints from the nearby residents are already raised to the management of the incineration plant. The compost product made by the plant has not been sold because of low quality.
Picture III-15 Garbage brought-in area
Picture III-16 Waste incineration plant
Picture III-17 Landfill Picture III-18 Composting facilities
Picture III-19 Compost screener Picture III-20 Stock yard
III. Field survey ïœPresent situation of Industrial zones and the surrounding rural areas in Thai Binh Provinceïœ
ïŒ21ïŒ
Retention pond for wastewater from industrial complexes
Wastewater from a rubber factory or a beer factory is discharged to a river. The place which used to be a river is now dammed up. The retention pond, which is an extension of about 2km from the refuse disposal facilities, is formed. The retention pond is being purified by Koo Shin greens and the analysis of water quality purification is performed as well.
The presence of an immigration town along the retention pond is an issue. Some people use well water for their daily needs, wherein environmental influence to the source of water is a concern. Facilities for the proper disposal of the effluent from industrial complexes and refuse disposal facilities by laying a headrace channel from the pond are expected. However, because of lack of budget from the government, they have not been built yet.
Thai Binh beer factory
600,000â/y of beer is produced. The amount of water used for the production is 6,000,000 ?/y. Only 10% of the used water becomes beer and the rest is effluent. The effluent is discharged via the sedimentation pond in the factory. Wastewater treatment facilities (500m3/d) are planned to be built, however, it is not yet decided what kind of facilities will be built.
Picture III-22 Sedimentation pond of effluent
Picture III-23 Beer factory front
Picture III-21 Retention pond of wastewater
III. Field survey ïœPresent situation of Industrial zones and the surrounding rural areas in Thai Binh Provinceïœ
ïŒ22ïŒ
Picture III-24 In the factory 1 Picture III-25 In the factory 2
(2) Surrounding village, TEN PHONG Wastewater treatment status
1,198 (979 people) out of 2,642 households are agricultural workers. 60-65% of domestic wastewater is readily disposed by a johkasou. The eco-friendly and technologically advanced facilities, which can dispose wastewater safety and effectively, are aimed to be built in the future.
Biomass production and disposal condition
The total area of the region is 310ha and the agricultural area is 52ha. The agricultural production is amounting to 2.5 billion dong/y. Domestic refuse of 2,670t/y is disposed and burned in the open field or placed in the landfill and biodegraded by each household.
The production of livestock is amounting to 170 million dong/y. The 3,305 livestock are now bred.
The amount of manure produced by cows, water buffalos and pigs is 17.32t, while chicken and ducks produce 0.5t.
The livestock manure is disposed through the following processes; 1) composting by anaerobic fermentation, 2) composting using microorganisms, or 3) in the biogas tank.
3,850,000kW/y of electricity is used for daily life.
III. Field survey ïœPresent situation of Industrial zones and the surrounding rural areas in Thai Binh Provinceïœ
ïŒ23ïŒ
(3) Surrounding village, PHU XUAN Wastewater treatment status
There are 2,250 households (or 7,820 people) engaged in agriculture. The agricultural area is 485ha. The agricultural production is 2.27 billion dong/y. 55-60% of domestic wastewater is readily disposed by a johkasou. The eco-friendly and technologically advanced facilities are aimed to be built in the future to address the need of proper disposal of wastewater in the area.
Biomass production and disposal condition
Domestic refuse of 2,800t/y is disposed and burned in the open field or placed in the landfill and biodegraded by each household.
The production of livestock is amounting 250-300million dong/y. The 27,518 livestock are now bred.
The amount of manure produced by cows, water buffalos and pigs is 24-25t, while chicken and ducks produce 2.3t.
The livestock manure is disposed through the following processes; 1) composting by anaerobic fermentation, 2) composting using microorganisms, or 3) in the biogas tank.
III. Field survey ïœPresent situation of Industrial zones and the surrounding rural areas in Thai Binh Provinceïœ
ïŒ24ïŒ
III.3.3. Current conditions of NAM THO Industrial zone and surrounding village, DONG THO ïœIndustrial zone for food industry (noodle, rice paper etc.)ïœ
(1) NAM THO Industrial zone Condition of industry
NAM THO belongs to the DON HUNG District with a population of 2,075 people.
There are 46 factories that produce noodle and rice paper made from rice and potatoes. Approximately, there are 690 people working in these factories. The production of noodle is 1,284t/y. For the months of November and December, the production of noodles is about twice as much as the other months because the said months are the peak months of production. Gross production is estimated to reach 128.4 billion dong/y. Basic ingredients for the production are rice and potatoes of 1,900 t/y, chemicals of 3.6 t/y, and wrapping materials of 0.3 t/y.
Picture III-26 In a noodle factory 1
Picture III-27 In a noodle factory 2
Condition of wastewater treatment A decade ago, all production processes were performed manually. The
volume of noodle production increased drastically from 30kg/d to 1 t/d after industrial machineries are introduced. This brought about largely the excess quantity of wastewater, which is beyond self-purification, and a problem.
Wastewater from each factory is discharged into a river, which runs through the center of a village. Organic matter accumulates at the bottom of a river causing the river to become shallow. However, the presence of water hyacinth covers the surface of the water and prevents diffusion of bad smell. In addition, the processing of the water with effective microorganisms is also performed.
III. Field survey ïœPresent situation of Industrial zones and the surrounding rural areas in Thai Binh Provinceïœ
ïŒ25ïŒ
Picture III-28 Effluent retention pond 1
Picture III-29 Effluent retention pond 2
Other wastes
The amount of garbage generated by 46 noodle manufacturing plants is 400m3/y. This garbage is dumped at the back yard of each manufacturing plant and biodegraded naturally. Except for some non-biodegradable wastes like vinyl, which is just left and piling up, plastic bottles (PET), on the other hand, are collected because they are being exchanged for money.
Energy availability
62,400kW/year of electricity and 62.54t/year of coal are used for production. While 36,000 kW /year of electricity is being utilized by the consumers.
(2) Surrounding village, DONG THO
Wastewater treatment status The population of the surrounding village is 4,265 people with 1,403
households. Among them, 610 are agricultural workers. 60-65% of domestic wastewater is readily disposed by a johkasou. The eco-friendly and technologically advanced facilities are aimed to be built in the future to address the need of proper disposal of wastewater in the area.
Biomass generation and processing status
Domestic refuse of 2,132t/year was disposed by each household. The number of livestock such as cows, water buffaloes and pigs is 2,280. The number of poultry products such as chickens and ducks is 14,968. Manure production is totaled to 22.5t. Residues from the agriculture
products are mainly disposed and burned in the open field and used as compost. Organic agriculture is expected to grow in the future.
Picture III-30 Dump yard behind a needle manufacturing plant
IV. Summary of the implementation of similar projects
ïŒ26ïŒ
IV. Summary of the implementation of similar projects
The survey of the implementation of similar projects indicated the following projects: improvement of water supply and sewerage system, waste treatment (mainly construction of repository sites), management of biodiversity related to the environment, and improvement of irrigation facilities and cultivation techniques concerning agriculture. This project is greatly different from many other conventional projects in that it aims to reuse raw garbage, livestock manure and agricultural residue for local organic resources and it aims to form a recycling society.
Furthermore, conventional projects regarding water preservation are measures against point source loads such as sewage and industrial wastewater treatment, while this project responds problems with plane source loads by properly disposing of livestock manure and agricultural residue. This point is also different from conventional projects.
These points show that the project on the resource recycling system is regarded as a new project
V. Challenges and possibilities for sustainable recycling-oriented local integrated development
ïŒ27ïŒ
V. Challenges and possibilities for sustainable recycling-oriented local integrated development
V.1. Advice from the related organizations for recycling-oriented local development
Advice regarding recycling-oriented local development was obtained by interview surveys. The results are described below.
Embassy of Japan in Vietnam
Comprehension of sufficient needs of Vietnam. The technological support which has already been established in Japan
could be better than Japan's latest technology concerning the conversion of crops into energy.
Vietnam office of the Japan International Cooperation Agency Sufficiently reflect the opinions of the local governments and the People's
Councils. Sufficiently examine the measure for development to areas throughout
Vietnam after the improvement of model Industrial zones. The Ministry of Science and Technology
Points to develop the project 1) Benefits for farmers 2) Generation of economic efforts 3) Creating local employment 4) Environmental improvement 5) Cooperation with Vietnamese professionals
The Ministry of Planning and Investment Thai Binh Province, where the value of agriculture is high, is feasible for
a case study of this project. In rural areas, there is much rice straw and rice husk. In addition,
compost is in high demand. Four points to develop this project in the future
1) Securing of capital 2) Technology transfer 3) Biomass conversion technology that is feasible for an entire region 4) Establishment of a cooperation system with Vietnamese institutions
The Ministry of Planning and Investment suggests that they have a formal communication channel regarding the project, and four ministries, the Ministry of Science and Technology, the Ministry of Resources and Environment, the Ministry of Agriculture and Rural Development, and
V. Challenges and possibilities for sustainable recycling-oriented local integrated development
ïŒ28ïŒ
the Ministry of Industry submit joint requests. The Ministry of Planning and Investment would also like this request to be a priority.
Cooperate with the People's Council of a model ministry Refer to Chapter 17 MPI concerning procedure
The Ministry of Resources and Environment The Central Government would like to create an environmental model
Industrial zone in order to create a model for pollution control of an Industrial zone.
Standards of present industrial waste are now under revision. The Ministry of Resources and Environment would like to meet world standards.
There are ranks of A, B, and C in water standards and a traditional Industry zone is placed in the lowest rank C. However, water pollution is increasing because of the lack of technical capabilities and financial power.
The biogas which utilizes livestock manure is examined in cooperation with the United Nations. In addition, the central government examines the project on wood waste and ethanol converted from rice straw.
For citizens, environmental preservation can raise health standards and even save lives. It is expected that they recognize how they can protect their lives.
There are existing environmental laws in Vietnam. In addition, there are pressures from both foreign countries in connection with WTO on environmental preservation and companies related to ISO14000. An interest in environmental preservation will rise in the future.
The Ministry of Resources and Environment would like to use 1% of the Vietnamese GDP for environmental preservation in the future. In addition, the Ministry of Resources and Environment would like to use 85% of this total for local governments.
The Ministry of Agriculture and Rural Development Owing to the following five ministries involved in this project: The
Ministry of Planning and Investment, the Ministry of Science and Technology, the Ministry of Resources and Environment, The Ministry of Agriculture and Rural Development and the Ministry of Industry, the promotion of this project is a key factor.
V. Challenges and possibilities for sustainable recycling-oriented local integrated development
ïŒ29ïŒ
V.2. Challenges and solution policies for recycling-oriented local integrated development in Vietnam
Here are challenges and solution policies for recycling-oriented local integrated development in Vietnam.
â Fostering a local awareness for the resource recycling system
Challenge In order to establish the resource recycling system, understanding of the
residents concerning garbage separation, local environmental preservation, and independence by local production for local consumption of natural energy and sustainable living is crucial.
Solution policy Regarding significance or contents of the system, briefing sessions and
public information, which can be understood by all ages, are frequently held. In addition, an incentive system for farming families is examined.
â¡ Proper wastewater treatment in Industrial zones
Challenge Recently production has increased in industrial zones, because of
promotion of market-oriented economic reform. This has resulted in an increase in industrial effluent. The level is beyond natural depuration and environmental problems such as water pollution and bad smell are exposed. This gives an adverse affect on neighboring agricultural fields. Treating wastewater properly in industrial zones is immediately demanded.
Solution policy Because there are various industry sectors in the Industrial zones, water
quality of wastewater generated is studied and a treatment policy including sludge use after treatment is examined.
⢠Establishment of a feasible separated garbage collection plan
Challenge Waste generated in rural areas is now self-disposed by open burning.
However, the generation of garbage is increasing. Consequently, separated garbage collection and recycling measures are needed in the future.
V. Challenges and possibilities for sustainable recycling-oriented local integrated development
ïŒ30ïŒ
Solution policy Comprehending the current conditions and needs of crop farmers and
livestock farmers, a separated collection system feasible for everyday life is examined.
⣠Establishment of a feasible biomass collection system generated from the agriculture
and livestock industry
Challenge Most of livestock manure and biomass generated from agriculture and
livestock and agricultural residue are disposed by field heaping or opening burning. This waste is untreated. In particular, a large amount of rice husk and rice straw are generated in Vietnam, where much paddy rice is produced. Because most of this is disposed by open burning, it causes smoke pollution.
Solution policy A collection system is examined by comprehending the current conditions
and needs of crop farmers and livestock farmers.
†Proper placement of conversion facilities based on utilization
Challenge To establish a resource recycling system, efforts to effectively use
converted energy and products in regions are needed. Solution policy
Based on demand for use of converted energy and products, and conditions of biomass generation, the placement of the conversion facilities is examined.
⥠Research and development of proper conversion technology
Challenge Japan's advanced conversion technology does not seem to apply directly
to local areas. When biomass is generated, it can be used for different purposes in different communities, so the conversion technology for each local area is crucial.
Solution policy Proper conversion technology which considers the conditions of collected
biomass, utilization of converted energy, maintenance, and economical efficiency is researched and developed. At that time, a joint system
V. Challenges and possibilities for sustainable recycling-oriented local integrated development
ïŒ31ïŒ
cooperated with Vietnamese institutions is required.
⊠Promotion of organic agriculture
Challenge After converting biomass, digestive juice from methane fermentation and
organic matter such as ash and coal are produced. Demand for safe and secure agricultural products will increase as the economy grows. Organic agriculture will be promoted.
Solution policy To promote organic agriculture, a press release (PR) explaining the
importance of safe and secure food and the guidelines of organic agriculture are developed.
⧠Cultivation of resource crops
Challenge Recent high oil price gives attention to transportation fuel made from
biomass such as ethanol. At the same time, cultivation of paddy-field rice is flourishing, and there is excess rice remaining. The Vietnamese Government examines the use of biofuels from livestock manure in the cooperation with the United Nations. In addition, the central government examines the project on wood waste and ethanol converted from rice straw.
Solution policy Cultivation of resource crops is examined, and farming plans are
adjusted. Especially, the examination concerning the effect of economic efficiency is important.
âš Establishment of a cooperation and promotion organization
Challenge The resource recycling system needs the cooperation of various people
such as crop farmers, livestock farmers, local residents, administrations, and people from enterprises, research institutes and universities.
Solution policy People involved establish a cooperative promotion organization.
Especially, the Ministry of Science and Technology, the Ministry of Resources and Environment, the Ministry of Agriculture and Rural Development, and the Ministry of Industry related to the central government make a project team and cooperate with one another.
V. Challenges and possibilities for sustainable recycling-oriented local integrated development
ïŒ32ïŒ
Furthermore, training programs for the people involved are systematically performed because these organizations will take the lead in promoting the resource recycling system.
â© Development throughout Vietnam
Challenge There are many rural areas based on Industrial zones. For this, gradual
measures of development and securing of finances are needed. Solution policy
Some of model Industrial zones for sustainable recycling-oriented local integrated development are established. Using this area as the base for the activities, such as personnel training and transmission of information, the recycling-oriented system is developed throughout Vietnam. Improvement of model Industrial zones and a training program for administrators who will be leaders in the future are conducted by technology cooperation support.
V. Challenges and possibilities for sustainable recycling-oriented local integrated development
ïŒ33ïŒ
V.3. Possibility of sustainable recycling-oriented local integrated development
The following needs of sustainable recycling-oriented local integrated development were found by this survey which was conducted in Thai Binh Province as a case study:
1) Effluent from an industrial zone is properly disposed. 2) Sludge generated when wastewater is disposed and waste (biomass)
produced in an industrial zone and the surrounding rural areas is separately collected and converted into energy for local industrial and domestic use.
3) Cultivation of crops for resource use 4) By applying digestive juice from methane fermentation and ash and coal
generated when waste is converted into energy to the fields, organic agriculture is promoted.
The challenges for sustainable recycling-oriented local integrated development in Vietnam can be solved by implementing cooperation and support of environment technologies such as Japan's wastewater treatment, biomass relationship, natural energies, environmentally sensitive agriculture and integrated rural development and local management techniques, all of which the Aito Nanohana Project implements.
Moreover, recycling-oriented local integrated development will succeed only with the cooperation of various local people involved such as enterprises in Industrial zones, the surrounding rural farming families, local residents, local governments and people's councils. In addition, central government needs cross-sectoral efforts such as the Ministry of Science and Technology, the Ministry of Agriculture and Rural Development, the Ministry of Resources and Environment, the Ministry of Industry and the related research institutes and universities. In order to achieve this, some model Industrial zones for sustainable recycling-oriented local integrated development are established and model development, basic research, and training of a leader are implemented. Using this area as the base for the activities, such as personnel training and transmission of information, industry-government-academia cooperation, and pilot programs, promoting the recycling-oriented program to industrial zones throughout Vietnam is our final goal.
V. Challenges and possibilities for sustainable recycling-oriented local integrated development
ïŒ34ïŒ
V.4. Necessity of technical cooperation support for recycling-oriented local integrated development
"The Socio-economic Development Plan (2001 - 2010)" of the Vietnamese Government describes: investing as much as possible in socio-economic infrastructure in rural areas; making rational plans for effective utilization of land, water, and forest resources; and considering environmental conservation. This project can contribute to the achievement of these goals. Furthermore, "The Agricultural and Rural Development Plan (2006 - 2010)" describes: improving the living standards and social environment in rural areas; improving the living environment of rural residents by protecting natural resources. This project is considered as a means of technological support to contribute to these goals as well.
Three important sectors in the country-by-country aid plan for Vietnam (April, 2004) are as follows:
1) Growth promotion 2) Improvement of living standards 3) Development of support systems This project concerns development of agriculture, rural areas, and outlying
regions, and an environmental sector for the improvement of living standards. In addition, this project suggests that logistical support as well as
infrastructural aid (wastewater treatment plants and biomass conversion facilities) be important for training programs for people involved, such as increasing awareness and organizing of enterprises, residents and farming families. In order to implement this, "human exchange" with Nanohana Project Network and universities in Japan (e.g., Osaka Sangyo University) is also needed.
As described above, this project can contribute to resource recycling-oriented local integrated development of the rural areas in Vietnam by applying Japan's expertise. In the future, this project is also considered to be a support project regarding "Environment", "Human training", and "Human exchange" to which Japan's overseas cooperation and support can give attention.
V. Challenges and possibilities for sustainable recycling-oriented local integrated development
ïŒ35ïŒ
V.5. Envisioned support project
Some model Industrial zones for eco-friendly and sustainable recycling-oriented local integrated development are established and model development, basic research, and leader training are implemented for advanced examples. Using this area as the base for activities, such as personnel training, transmission of information, industry-government-academia cooperation, and pilot programs, promoting the recycling-oriented program to industrial zones throughout Vietnam is our final goal.
For this, the formulation of a "Master plan" and "Feasibility study," and training of community members and leaders are crucial, based on further details of the current conditions.
â Development investigation
Stage1: classification survey of Industrial villages and selection of candidate sites for model Industrial zones
Stage2: analysis of the current conditions and selection of model Industrial zones
Stage3: formulation of the master plan at a model Industrial zone
Stage4: feasibility study
â Technical cooperation project V.5.1. Development survey
Selecting model Industrial zones, which is an objective of the feasibility study and making a scenario of sustainable development of rural areas using the establishment of resource recycling system are needed. Furthermore, it is envisioned that there will be a development survey on the establishment of the basic framework on the improvement of wastewater treatment plants, and collection, transfer and energy conversion of biomass and organic agriculture using its residue and energy use.
(1) Stage1ïŒClassification survey of Industrial zones and selection of candidate
sites for model Industrial zones To establish a model Industrial zone, cooperation from the local government
in which the Industrial zone belongs to is needed. The first necessary step is an explanation of this survey to every local government, so that the local
Master plan
V. Challenges and possibilities for sustainable recycling-oriented local integrated development
ïŒ36ïŒ
governments can recommend candidates for model Industrial zones. Second, based on borrowed documents concerning Industrial zones from the
ministries, overall conditions, wastewater treatment, biomass generation and disposal, utilization of energy and existing conditions of the present state of agriculture of the surrounding villages are organized and classified. After discussion with the central government, some Industrial zones (approximately 10 Industrial zones) with the possibility of development and versatility are selected.
(2) Stage2ïŒSurvey on present state analysis and selection of model Industrial
zones The major purpose of this stage is to confirm the facts and collect documents
and further information on sewage, biomass, energy, agriculture and local organizations related to recycling-oriented local integrated development and to select model Industrial zones for a master plan.
Limited to the Industrial zones selected in Stage1, information is collected regarding: 1) Industrial zones, 2) generation and disposal of wastewater 3) production and treatment of biomass 4) use of energy 5) agriculture of surrounding rural areas 6) conditions of local organizations
the members of the local People's Councils are interviewed regarding: 1) environmental preservation, 2) recyclable waste 3) use of natural energy 4) organic agriculture
Selection of model Industrial zones (approximately 10 villages) which are feasible for recycling-oriented local integrated development, consulting with the related central government based on the present state of Industrial zones and community residents' willingness
Analysis of disincentives against recycling-oriented local integrated development under the current conditions
Examination of resolution policy of extracted disincentives
(3) Stage3ïŒFormulation of Master Plan In this stage, the main work is to clarify the basic scenario for
recycling-oriented local integrated development. The survey items (contents) of this stage are as follows:
Establishment of a basic scenario of recycling-oriented local integrated development
Basic framework of flow quantity and water investigation, and wastewater treatment
Estimation of possible production and collection biomass quantity and a
V. Challenges and possibilities for sustainable recycling-oriented local integrated development
ïŒ37ïŒ
basic framework of collection and transportation method Basic framework of the use of energy Estimation of the residue amount which generates at conversion time
and an outline design of the energy conversion system Introduction framework of other natural energy Basic frame of the production of organic products utilizing the residue
amount of biomass which generates at conversion time Rough calculation of project expense and maintenance management Interviews with local residents, farmers and enterprises, and
questionnaire surveys regarding: 1) environmental preservation 2) recyclable waste 3) use of natural energy 4) understanding and analysis of desire for organic agriculture
Establishment of a method to train a local promotion organization for implementation
Creation of an implementation plan for a master plan and an action plan Examination of the order of priority of projects under a master plan
(4) Stage4ïŒ Feasibility study
At the current moment, the survey of this stage is described below. Outline design of a wastewater treatment plant Collection and transport, energy conversion, and model experiment of
organic agriculture Determination of biomass specific productivity, amount in collection, and
collection and transport methods Outline design and determination of locations of conversion facilities Evaluation of environmental impact of the surrounding conversion
facilities Outline design of other natural energy use Calculation of approximate project expense and maintenance and
management Financial feasibility Evaluation of the project
V. Challenges and possibilities for sustainable recycling-oriented local integrated development
ïŒ38ïŒ
V.5.2. Technical cooperation project
A series of social system establishments for the implementation of the recycling-oriented program is needed. For this, the institutional design of the society system and training programs for those who promote resource recycling in the region are envisioned. In addition, fostering an awareness of central and local government administrators and residents through the implementation of a model project, finding stakeholders and technical cooperation project which implements a self-viable support program are.
Technology transfer should be implemented through training and visiting Japan's advanced sites such as the Nanohana Project (Higashi Oumi City, Shiga) and participating in a local symposium or workshop during the implementation of survey.
The following trainings are included: Measures for the creation of sustainable resource recycling-oriented society
for the country Significance and implanted technique of recycling-oriented local integrated
development for local administration Significance and action of environmental preservation and recycling for
citizens Basic knowledge and local production for local consumption concerning safe
food for consumers Basic knowledge and manufacturing technology concerning organic
agriculture for farmers.
VI. As an end of Survey
ïŒ39ïŒ
VI. As an end of Survey
VI.1. From the experiences of developed countries
Our biggest challenge of the 21st century is to establish a sustainable society. The "Resource recycling-oriented society system" is the basis for a sustainable society.
The course our society has followed has been to merely pursue technology for the sake of production and consumption. We have been ignoring the concepts of reuse, recycle and eco-friendly waste disposal.
As a result, in developed countries, such as those in Europe, the US and Japan, societies built upon the structure of conventional mass consumption and mass disposal are against the principles of a sustainable society.
It is clear that our industrial society cannot last, and large amounts of costs occur for restoration of destroyed environments (e.g., anti-pollution measures, soil pollution of farmland and groundwater contamination) and promotion of recycling for various wastes.
VI.2. Lessons of Japan's support
In these few decades, the progress of urbanization and economic growth in developing countries is remarkable. Consequently, industrial development and diversification of lifestyles has resulted in an increase in wastewater and waste biomass such as raw garbage, livestock manure and agricultural residue. However, developing countries do not avoid proper treatment and effective utilization of increasing wastewater and biomass.
In the case of Japan, efforts for environmental preservation have been performed in various locations. As an extended effort, resource recycling was started. It led to the basis of resource recycling communities such as the "Aito Recycling System" where residents individually separate, collect, and transfer waste in Higashi Oumi City, Shiga (Aito city) and the "Aito Eco Plaza Nanohana Kan" which converts waste cooking oil and existing biomass from rural areas into BDF (bio-diesel fuel).
In Vietnam sharp changes in industrial structures and the lifestyles of citizens resulting from sharp economic growth creates wastewater and solid waste, and proper treatment is required. Additionally, ensuring energy in rural areas and promoting safe and secure agriculture is needed. These are all problems Japan had in the past, and are likely to happen to many other developing countries in the future. In this point, Japan's experience can provide an example in order to form a resource recycling-oriented society in developing countries.
VI. As an end of Survey
ïŒ40ïŒ
VI.3. Summary of survey
(1) The current conditions of Industrial zones and the surrounding rural areas in Thai Binh Province of Vietnam
The Thai Binh Province is an area that is highly engaged in high-tech farming in the delta of Phong River. It has an area of 153,597ha and a population of 1,827,000. The population density of Thai Binh is 1,189 people /km2. It shows Thai Binh is the third biggest province after Hanoi and Ho Chi Minh.
The amount of industrial production in Thai Binh Province was 350 billion dong in 2006. The industrial production of 2006 is three times as large as that of 2000 and it shows 18% growth rates a year. There are 188 Industrial zones in the province. The work force of the industrial zones is about 160,000 people and the production amounts to 220 billion dong and makes up approximately 60% of the total industrial production of the province.
The details of the industries are the following: 45 Industrial zones are in textile/fabrics industry, 44 in rattan-based industry and bamboo and pipe work, 32 in Vietnamese tatami mat, 24 in food industry, and 43 in other industries.
Wastewater in rural areas is disposed by sand filtration. For this 10 year period, economic activities and a sharp increase in production by new advanced machinery creates an adverse affect on the surrounding environment. Thai Binh Province expects that a wastewater treatment plant with advanced technology will be introduced in the future.
In Industrial zones, domestic refuse of 2ïœ3kg/day/househould is generated. Each household applies organic matter to farms, and inorganic substances are disposed by open burning. Thai Binh Province expects to promote the separation of wastes and introduce advanced technology to recycle waste.
9,312,067 livestock are now being bred. Regarding the manure production (except animal urine and other wastes), pigs produced 2,750 - 3,850t/y, cows and buffaloes have 315,990ïœ1,231,980t/y, and 733,539t/y are from poultries. Because of lack of funds and technologies, the livestock manure is composted by field heaping.
The agricultural area is 91,424ha and it occupies 59.5% of the total land area. The agricultural production amounts to 250 billion dong/y (1 million t/y). A large amount of rice husk and rice straw is generated mainly because of paddy rice. Because most of these materials are disposed to an open field through burning, the smoke it generates causes air pollution. Rice husk and rice straw as well as livestock manure are essential organic matter for the development of organic agriculture. In the future, Thai Binh Province plans to develop organic agriculture
VI. As an end of Survey
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using these waste materials and provide the province and other regions with impressive agricultural production and products that are safe for consumers.
There are 1,530,000 agricultural workers among 419,000 farm households. Cultivation of paddy-field rice is the main source of income of the residents in the area. There is an overproduction of rice. The annual gross production of paddy-field rice is 3.5 - 3.8 million dong/ha. Income of farm households is 30% of the total cost of production. The government sets the price and buys the products. Based on the study, other agricultural crops can possibly grow in the area and can bring higher income to the residents. However, the government has difficulty convincing the farm households to shift from growing solely paddy-rice to other agricultural crops because of the latter's perception that taking this step is so risky. But Thai Binh Province is interested in promoting organic farm products in the future.
The rural community is mainly composed of the People's Councils. The connection between the members is strong.
There are three distribution channels for the agricultural products: 1) Farm householdâMarket, 2) Farm householdâAgricultural CooperativesâMarket, 3) Farm householdâGovernmentâMarket.
(2) Possibility of sustainable recycling-oriented local integrated development
The following needs of sustainable recycling-oriented local integrated development were found by this survey which was conducted in Thai Binh Province as a case study:
1) Effluent from an industrial zone is properly disposed. 2) Sludge generated when wastewater is disposed and waste (biomass)
produced in an industrial zone and the surrounding rural areas is separately collected and converted into energy for local industrial and domestic use.
3) Cultivation of crops for resource use 4) By applying digestive juice from methane fermentation and ash and coal
generated when waste is converted into energy to the fields, organic agriculture is promoted.
The challenges for sustainable recycling-oriented local integrated development in Vietnam can be solved by implementing cooperation and support of environment technologies such as Japan's wastewater treatment, biomass relationship, natural energies, environmentally sensitive agriculture and integrated rural development and local management techniques, all of which the Aito Nanohana Project implements.
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Moreover, recycling-oriented local integrated development will succeed only with the cooperation of various local people involved such as enterprises in Industrial zones, the surrounding rural farming families, local residents, local governments and people's councils. In addition, central government needs cross-sectoral efforts such as the Ministry of Science and Technology, the Ministry of Agriculture and Rural Development, the Ministry of Resources and Environment, the Ministry of Industry and the related research institutes and universities. In order to achieve this, some model Industrial zones for sustainable recycling-oriented local integrated development are established and model development, basic research, and training of a leader are implemented. Using this area as the base for the activities, such as personnel training and transmission of information, industry-government-academia cooperation, and pilot programs, promoting the recycling-oriented program to industrial zones throughout Vietnam is our final goal.
(3) Envisioning Japan's cooperation projects
In order to improve Industrial zones, the formulation of the "Master plan" and training programs for those who implement the "Master plan" are crucial, based on further details of the current conditions. The envisioned projects implemented by Japan's cooperation ventures are as follows:
Survey on sustainable recycling-oriented local integrated development Selecting model Industrial zones, which is an objective of the Master plan
and making a scenario of sustainable development of rural areas using the establishment of resource recycling system are needed. Furthermore, it is envisioned that there will be a development survey on the establishment of the basic framework on the improvement of wastewater treatment plants, and collection, transfer and energy conversion of biomass and organic agriculture using its residue and energy use.
Technical cooperation project A series of social system establishments for the implementation of the
recycling-oriented program is needed. For this, the institutional design of the society system and training programs for those who promote resource recycling in the region are envisioned. In addition, fostering an awareness of central and local government administrators and residents through the implementation of a model project, finding stakeholders and technical cooperation project which implements a self-viable support program are.
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VI.4. Application of research for the formulation of a master plan for sustainable recycling-oriented local integrated development (Proposal)
No.1. Project name
Research for the formulation of a master plan for sustainable recycling-oriented local integrated development
No.2. Outlines of cooperation ïŒ1ïŒPurpose of the project
1ïŒPurpose In industrial zones and the surrounding rural areas in Vietnam, areas where
environmental degradation is serious because of sewage and discharge of living, agriculture and livestock waste are studied. With an aim of environmental conservation and effective utilization of biomass resources, the formulation of the master plan for sustainable recycling-oriented local integrated development by selecting model Industrial zones is the purpose of the project. In conjunction with this, improving the abilities of the central and local government administrators involved in recycling-oriented local integrated development is also our goal.
Implementing model development, basic research and training of a leader is implemented for an advanced example in model industry zones for recycling-oriented local integrated development. Using this area as the base for the activities, such as personnel training and transmission of information, industry-government-academia cooperation, and pilot programs, promoting the recycling-oriented program to Industrial zones throughout Vietnam is our final goal.
â» Recycling-oriented local integrated development is used to establish the following resource
recycling system: 1) Effluent from an industrial zone is properly disposed. 2) Sludge generated when wastewater is disposed and waste (biomass) produced in an
industrial zone and the surrounding rural areas is separately collected and converted into energy for local industrial and domestic use.
3) Cultivation of crops for resource use 4) By applying digestive juice from methane fermentation and ash and coal generated
when waste is converted into energy to the fields, organic agriculture is promoted.
2ïŒSignificance of the recycling-oriented local integrated development, 1ïŒEnvironmental conservation: the environment can be preserved by proper
disposal of wastewater treatment, livestock manure, and food waste in Industrial zones and agricultural areas.
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2ïŒConverting waste into energy: biomass such as treated sludge, livestock manure, food waste, rice straw, rice husk, vegetable residues and wood waste can be converted into energy.
3ïŒProduction of fertile soil and organic farm products: chemical fertilizer free soil for natural eco-systems can produce organic farm products by manuring digestive juice from methane fermentation, which is produced when biomass is converted into energy, and organic matter such as coal and ash to agricultural land.
4ïŒEstablishment of energy self-sufficiency: an energy independent village can be made by providing natural energy generated in a region with the region
5ïŒTraining individuals: regarding resource recycling systems such as Japan's Rainbow Plaza and Nanohana Project, individuals who have management abilities for establishing resource recycling systems and nature-friendly technologies are trained by studying Japan's advanced knowledge and experience and providing education and exchanging personnel in a systematic manner.
6ïŒCreating employment: jobs are created in a new environmentally conscious industry in order to recover, collect and convert biomass.
7ïŒDissolution of economic inequality between urban and rural areas: Living standards in rural areas are improved and raised to the level of urban areas by carrying out from 1) to 6) as described above.
3ïŒHigher goals A comprehensive plan can be made for environmental preservation and the
effective use of local resources in rural areas in Vietnam, utilizing this development investigation. Subsequently, living standards for rural residents is improved.
4ïŒProject goals
1ïŒ Approximately three model Industrial areas as a pilot for the recycling-oriented local integrated development are selected.
2ïŒ A master plan for the model Industrial zones is formulated.
3ïŒ Central and local government administrators involved in the project are trained.
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ïŒ2ïŒSurvey period From January, 2009 to December, 2010 (approximately 24 months)
ïŒ3ïŒTotal sum of the survey
---- billion yen ïŒ4ïŒCooperative partners
1) The Ministry of Science and Technology 2) The Ministry of Agriculture and Rural Development 3) The Ministry of Resources and Environment 4) The Ministry of Industry 5) Research organizations and universities 6) The Department of Science and Technology of each local government The Central government organizes a project team composed of four
ministries from 1) to 4) as described above. The Ministry of Science and Technology becomes a leader of the team.
ïŒ5ïŒPlan objective
1ïŒObjective region STEP1 Industrial zones throughout Vietnam : 1,500 villages STEP2 Candidate sites of model Industrial zones : Approximately 10 villages STEP3 Model Industrial zones : Approximately 3 villages Refer to survey items concerning STEP1-3
2ïŒCandidates Administrators related the central and local governments Residents in the model Industrial zones
No.3 Necessity of cooperation ïŒ1ïŒThe present condition and problem
Economic development of Vietnam has been on the right track by promotion of market-oriented economic reform since the Doi Moi policy was introduced in 1986. Irrespective of the sharp changes from the global economic recession and crude oil prices between 2000 and 2004, a high economic growth rate has been maintained and average growth has been 7.4% per year. On the other hand, the gap in the living standard between urban and rural areas is seen as a problem. For this reason, the Vietnam government is focusing on the promotion of Industrial zones in order to
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connect handcraft products with tourism and utilize the resources of rural areas. Now, there are about 1,500 Industrial zones throughout Vietnam. Greatly contributing to the fight against poverty and increase in cash earnings, the development of an Industrial zone is indispensable to the development of a rural area. However, many of the Industrial zones have untreated wastewater and waste. This influence causes environmental deterioration in not only Industrial zones but also the surrounding rural areas. Furthermore, in the surrounding rural areas, untreated and uncontrolled waste from agriculture and livestock cause water pollution. Open burning also causes a smoke problem.
ïŒ2ïŒPosition regarding Vietnamese government policy
1) "The Socio-economic Development Plan (2001 - 2010)" of the Vietnamese Government describes: investing as much as possible in socio-economic infrastructure in rural areas; making rational plans for effective utilization of land, water, and forest resources; and considering environmental conservation. This project can contribute to the achievement of these goals.
2) "The Agricultural and Rural Development Plan (2006 - 2010)" describes: improving the living standards and social environment in rural areas; improving the living environment of rural residents by protecting natural resources. This project is considered as a means of technological support to contribute to these goals as well.
ïŒ3ïŒConsistency with associated projects of foreign organizations
There is no other project for rural areas similar to ours. ïŒ 4ïŒAssociated with Japan's aid policy and implementation plan of the JICA
country-by-country project Three important sectors in the country-by-country aid plan for Vietnam (April,
2004) are as follows: 1) Growth promotion 2) Improvement of living standards 3) Development of support systems
This project concerns development of agriculture, rural areas, and outlying regions, and an environmental sector for the improvement of living standards.
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No.4. Framework of survey ïŒ1ïŒSurvey items
Stage1: classification survey of Industrial villages and selection of candidate sites for model Industrial zones
Stage2: analysis of the current conditions and selection of model Industrial zones
Stage3: formulation of the master plan at a model Industrial zone
â Stage1: Classification survey of Industrial zones and selection of candidate
sites for model Industrial zones (6 months) To establish a model Industrial zone, cooperation from the local government
in which the Industrial zone belongs to is needed. The first necessary step is an explanation of this survey to every local government, so that the local governments can recommend candidates for model Industrial zones.
Second, based on borrowed documents concerning Industrial zones from the ministries, overall conditions, wastewater treatment, biomass generation and disposal, utilization of energy and existing conditions of the present state of agriculture of the surrounding villages are organized and classified. After discussion with the central government, some Industrial zones (approximately 10 Industrial zones) with the possibility of development and versatility are selected.
â Stages2: Survey on present state analysis and selection of model Industrial
zones (6 months) The major purpose of this stage is to confirm the facts and collect documents
and further information on sewage, biomass, energy, agriculture and local organizations related to recycling-oriented local integrated development and to select model Industrial zones for a master plan.
Limited to the Industrial zones selected in Stage1, information is collected regarding: 1) Industrial zones, 2) generation and disposal of wastewater 3) production and treatment of biomass 4) use of energy 5) agriculture of surrounding rural areas 6) conditions of local organizations
the members of the local People's Councils are interviewed regarding: 1) environmental preservation, 2) recyclable waste 3) use of natural energy 4) organic agriculture
Selection of model Industrial zones (approximately 10 villages) which are feasible for recycling-oriented local integrated development, consulting
Master plan
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with the related central government based on the present state of Industrial zones and community residents' willingness
Analysis of disincentives against recycling-oriented local integrated development under the current conditions
Examination of resolution policy of extracted disincentives
â Stage3: Formulation of Master Plan (12 months) In this stage, the main work is to clarify the basic scenario for
recycling-oriented local integrated development. The survey items (contents) of this stage are as follows:
Establishment of a basic scenario of recycling-oriented local integrated development
Basic framework of flow quantity and water investigation, and wastewater treatment
Estimation of possible production and collection biomass quantity and a basic framework of collection and transportation method
Basic framework of the use of energy Estimation of the residue amount which generates at conversion time
and an outline design of the energy conversion system Introduction framework of other natural energy Basic frame of the production of organic products utilizing the residue
amount of biomass which generates at conversion time Rough calculation of project expense and maintenance management Interviews with local residents, farmers and enterprises, and
questionnaire surveys regarding: 1) environmental preservation 2) recyclable waste 3) use of natural energy 4) understanding and analysis of desire for organic agriculture
Establishment of a method to train a local promotion organization for implementation
Creation of an implementation plan for a master plan and an action plan Examination of the order of priority of projects under a master plan
ïŒ2ïŒOutput
1) Multipurpose recycling-oriented local integrated development resulting from cooperation between the related government ministries involved in Industrial zones becomes clear.
2) A primary project based on the master plan is selected and its implementaion policy becomes clear.
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3) The object of feasibility study becomes clear. 4) The abilities of the central and local government administrators involved in
the recycling-oriented local integrated development are improved. ïŒ3ïŒInput: Implementation of survey by the following consultants
1ïŒ Consultant (field / number of persons): One person is selected for the following fields: General overview Environmental policy Rural planning Biomass program Wastewater treatment technical support Biomass conversion technological support Organic agriculture and technological support to spread its use
2ïŒOther Trainees Two persons from each of the four central government-affiliated
organizations and two persons from each of the local governments and People's Councils (made up of approx. three Ministries) are selected, and a training centering on inspection by a group of 14 persons is planned.
No. 5 Anticipated goals ïŒ1ïŒGoals of the proposal plan
The Government of Vietnam implements model enterprises feasible for recycling-oriented local integrated development based on the master plan formulated by this development survey, by using related organizations' budget or by receiving support from donors. This includes infrastructure in the model Industrial zones and surrounding rural areas, and separation, collection and use of biomass, and the spread of organic agriculture.
The creation and implementation of aid programs of JICA and the expansion of JICA (including yen loans), which is considered after integration, must be kept in mind. In addition, a series of social system establishments for the implementation of the recycling-oriented program is needed. For this, the design of institutional arrangements and training programs for those who promote resource recycling in the region are needed. And, in case this project is not sufficient, implementation of a technical cooperation project is also needed.
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ïŒ2ïŒPerformance target by utilization In the end, implementing model deveolpment, basic research, training of a
leader are implemented for an advanced example in model industry zones for recycling-oriented local integrated development. Using this area as the base for the activities, such as personnel training and transmission of information, industry-government-academia cooperation, and pilot programs, promoting the recycling-oriented program to Industrial zones throughout Vietnam is our final goal.
No.6. External factors ïŒ1ïŒDomestic affairs of the cooperative partner country
Focusing on policy of agricultural and rural development and the environment
Making a project team in cooperation with the Ministry of Science and Technology, the Ministry of Agriculture and Rural Development, the Ministry of Resources and Environment and the Ministry of Industry. The Ministry of Science and Technology has an adjust function as a project team
Promoting cooperation of the project team with the Ministry of Planning and Investment
Promoting cooperation between the local government and the People's Councils
ïŒ2ïŒDelay of related project
No related project is delayed.
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ïŒ51ïŒ
VII. Appendix
â Background of the Nanohana Project
Starting with the collection of waste cooking oil
In Shiga Prefecture, the breakout of a red tide in Lake Biwa in 1986 resulted in the "Recycling waste cooking oil program," which makes soap by collecting waste cooking oil which pollutes Lake Biwa. At this time the local program which collects waste cooking oil spread to all over the prefecture. But as the amount of collected waste oil increased, new facilities for recycling waste cooking oil was needed to be built up.
The encounter with Germany's "Rapeseed Oil Program"
In Germany, considering the oil crisis which threatened the world in the 1970s as a lesson, the use of the "Fuel Project of Rapeseed" as a fossil alternative energy source has been advancing, which reduces CO2, a known greenhouse gas, and reduced dependence on fossil fuels, which can lead to resource depletion.
When the environmental co-op visited Germany in 1998, the planted area of rapeseed spread 1 million ha, and 800 gas stations which provide fuel refined from rapeseed oil had been installed all over the country.
Nanohana Eco Project
Conventional collection and recycling activities with waste cooking oil seem to be more widely spread by the "Nanohana Eco Project".
Rape blossoms are planted in crop-rotating rice fields, and cooking oil is pressed from harvested rape blossoms. The rape blossom oil is used for cooking and school lunch. The oil cake which comes out while pressing oil is used as manure or feed.
Inspired by the efforts in Germany, the proposal based on the efforts of the environmental co-op is the "Nanohana Project". The project began in Shiga Prefecture and has spread to many domestic municipalities in Japan.
The basic models of a "Recycling-oriented society" and "Energy of local independence" have recently been established. In order to spread to all crop-rotating rice fields, policy examination with the government is needed.
For greenhouse reduction agreed at the COP3, it is necessary to encourage the use of alternative energy. Bio fuel (BDF) produced from rape blossoms can be used as an alternative to fossil-based liquid fuels.
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ïŒ52ïŒ
Forming of the "Nanohana Project Network"
On April 28 of 2001, the "Nanohana Summit" was held in Shin-Asahicho, Shiga Prefecture. Over 500 people from 27 prefectures, more than expected, participated in the "Nanohana Summit" by calling on those who practice the "Nanohana Project" across the country and those who are interested in it.
In the summit, the keynote report, the keynote lecture, and relay talks from around the country were performed. In the end, the "Rape Blossoms Summit Declaration" was adopted. In this way, the "Rape Blossoms Project Network" was born.
ãWhat exactly is the Nanohana Project Network?ã
The purpose of the Nanohana Project Network is to promote a concrete local model of a recycling-oriented society based on rape seed oil and to form a recycling-oriented society with cross-sectoral networks among industry, government, academia and citizens based on citizens' initiative.
To achieve this purpose, domestic and international information exchange on biomass, research for a recycling-oriented society, policy recommendation to the central government and the network formation of individual and organizations related to Nanohana Project all over Japan are performed.
Fig. VII-1 Nanohana Project Map
The sourceïŒhttp://www.nanohana.gr.jp
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ïŒ53ïŒ
â Outlines of recycling system
(1) History of the organization The "Ainodenen Aito shoihiseikatugakushuu groupâ was inaugurated in 1981
and then the group worked on the reduction from residential wastes in response to the soap movement of Lake Biwa.
This activity was developed and the "Aito recycling system" was established in 1986 by the collaboration of municipalities, organizations and administration. Since then, recycling by residentsâ collaboration has been promoted by adding recovery items.
(2) Recycling items The items which are now collected by the recycling system are shown below.
Table VII-1 Time-line for resource recovery items
ãItems which are now collected
by the recycling systemã
Fig. VII-2 resource recovery items
The source) http://www.city.higashiomi.shiga.jp/nanohanakan/html/system.html#1 * Returnable bottles: the same bottle is used repeatedly. * One-way bottles: the bottle is dissolved and reproduced.
1981 Collection of bottles, aluminum cans, and waste
cooking oil started at a rate of once a year.
1982 Collection increased to 4 times a year.
1983 Collection increased to 5 times a year.
1986
Collection increased to once a month. (Establishment of Recycling System by collaboration
of residents)
â Recovery items
Bottles (flint bottles, brown bottles, blueã»
green bottles, black bottles)
Cans (steel cans, aluminum cans)
Waste cooking oil
Used batteries
1991 Collection of milk cartons is added.
2000 Collection of plastic bottles is added.
2001
Collection of plastic bottles is added.
Seven different items and a total of eleven
different products are now collected.
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(3) Resource recovery system The separate collection system for resources (domestic waste) is shown in Fig.
VII-3.
ã»Source Separation
ã»Individuals bring in recyclables.
â Rinse the inside with water before putting them outâ Cut milk cartons to make them flatâ Crush Aluminum cansâ Remove contaminants from waste cooking oil
A person in charge of a community (turn system) andLadies Ai Land (organization)âAfter recyclables from each family are inspected to ensure that
the guidelines have been followed, they are carried to the stock yard.
Aito city culture promotion meeting 4 peopleAito city government office revenue and
residential department 4 peopleAito city Silver Human Resources Center 2 peopleAito city town council member 2 peopleâ Inspection of items brought in from the communityâ Inappropriate items are returnedâ Unloading assistance
ã»Carry-in by a community unit27 locations
â Steel cans 20yen/kg Manufacturer recovery for paymentâ Aluminum cans 35yen/kg Manufacturer recovery for inverse
onerous contract (Return to each community)â Bottles Manufacturer collectionâ Waste cooking oil Reproduction into soap powder and BDFâ Milk cartons Brought-in to a CO-OP
(Reproduction into tissue and toilet paper)â Crushed plastic (PET) bottles the manufacturer collects them.
(a compactor is available for use)â Styrofoam trays Manufacturer bring-in
Fig. VII-3 The Aito resource recovery system
The sourceïŒthe Aito Nanohana Eco Project
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ïŒ55ïŒ
â Outlines of "the Aito Eco Plaza Nanohanano Kan", which is a base facility for resource recycling
(1) Functions
The functions of the Aito Eco Plaza Nanohanano Kan, which is a base facility for resource recycling, are shown in Fig. VII-4.
The Nanohana Project has garbage reduction component as a base of recycling promotion.
Possibility of environmental education through experiential learning
The Nanohana Project has a harvester and drying and rapeseed-pressing oil plant to promote the Nanohana Eco Project as a model of local recycling.
The Nanohana Project creates biomass energy and serves as a model for community based environmental conservation.
The Nanohana Project supports activities cooperated with inhabitant activities such as Environmental NPOs and individuals performing environmental activities
The Nanohana Project supports the development of an eco-friendly recycling oriented agriculture utilizing biomass energy
â A recycling program for encouraging a community to promote resource recycling
â A program for recycling activity led by local residents
â A program for the recycling model that can be transmitted to the world
Fig. VII-4 Functions of the Aito Eco Plaza Nanohana-kan
The sourceïŒthe Aito Nanohana Eco Project
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ïŒ56ïŒ
(2) The biomass recycling process
A flowchart of biomass recycling at the Aito Eco-plaza "Nanohana Kan", which is a core facility for resource recycling, is shown in Fig. VII-5.
âNew energy generationâNanohana Eco promotionâPromotion of agriculture persistence to
environmentâBase facility for resident activitiesâEnvironment learning and recycling program
ã»Biomass practical use facilitiesã»Marguerite station
-AITO IKI-IKI GENKI-KAN-
Fruit farm and lumbermill
Japan Agricultural Cooperatives
-Country elevator-
Promotion of agriculture persistence to environmentPromotion of agriculture
persistence to environmentManuringã»Energy supplyã»Scene formation
ã»Soil improvement materialã»Raising seedbed soil
ã»Kutan 75.6t/y
ã»Heat utilization 384,000 Mcal/y
carbonization plant
Available oil
ã»Fuel for official carã»Tractor fuel
ã»Rapeseed dry adjustment
ã»Pressing rapeseed oilã»BDF production
10,000â/y
BDF plant
Aito Eco-plaza Nanohana KanAito Eco-plaza Nanohana Kan
Oilcake Dry and
pressing oil
Rapeseed oil
Use for home cooking/school lunch
Collecting waste cooking oil
(The Aito Recycling System)
Harvest
Fig. VII-5 Flowchart of the biomass recycling process of the Aito Eco-plaza Nanohana Kan.
The sourceïŒthe Aito Nanohana Eco Project
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ïŒ57ïŒ
(3) Outlines of conversion facility
Picture VII-2 BDF Plant Waste cooking oil of 200â can be converted into
about 200â biodiesel at a time.
Picture VII-3 Rapeseed dry adjustment plant where harvested rapeseed is dried.
Picture VII-4 Carbonization plant
To enlarge the range of use, Kuntan is solidified into pellet form
Picture VII-5 Carbonization plant Rice husk at 120kg / hour rate is automatically
conveyed and carbonized.
Picture VII-1 Appearance
Facility area Plant for biomass use 944.42m2
Stock yard 98.50 m2
Total operating cost Facility maintenance 217,681,000 yen Natural energy 13,650,000yen
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(4) Yagi Bio-ecology Center (Case study) The Yagi Bio-ecology Center is described as a case study on the livestock
industry in a rural area. The livestock industry is prosperous in Yagi-cho, which has this facility, and
1,150 dairy cows and beef cattle and 1,500 pigs are bred there. However, flies, bad smell and river pollution from the piling up of livestock manure in the open is a concern. A facility used only for compost manufacture is usually built to solve this livestock environmental problem. However, Yagi City paid attention to the biogas (main-ingredient is methane) generated from manure, which is unused energy. Now, electricity for the center is provided by electricity generated by this biogas. At the same time, collected exhaust heat is used for warming of the fermentation tank for the purpose of effective use of energy. Additionally, fermentation residue is returned to farming land as high-quality compost, and efficient use of resources is promoted.
At this facility, digestion gas generated from methane fermentation to generate electricity is used. Both the generated electricity and the exhaust heat are used. Power generation capacity is 140kW in total with two electric generators. The generated electricity is used for this facility. Collected exhaust heat is used for warming fermentation tanks, hot-water supply, and heating the control room, in order to use all of the energy most effectively. The methane tank of this facility employs a BIMA digester tank with a non-powered agitation process. By adoption of this equipment, it is an environment-friendly facility, while at the same time showing that operation costs can be reduced.
Fig. VII-6 System flow of Biomass circulation of Yagi Biomas Eco Center
VII. Appendix
ïŒ59ïŒ
Picture VII-6 Yagi Bio Ecology Center appearance
ïŒComposting plant 7oo million yen, Methane plant 1 billion yenïŒ
Picture VII-7 BIMA digester tank
Picture VII-8 Gas engine generator70kWÃ2
Picture VII-9 Fermenter Rotary agitator
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ïŒ60ïŒ
â System of the Nanohana Project The system of the Nanohana Project is described below.
â Resource recycling to achieve local autonomy A recycling-oriented society approaches reality by reducing garbage as much as
possible and reusing resources effectively. The goal of "Resource recycling to achieve local autonomy" is to regenerate the balance of nature and human activity by using regional resources to the optimal level.
â¡ Achievement of resource recycling based on properties and challenges It is not easy to change the current system of "mass production, mass
consumption and mass disposal" into a recycling-oriented society. In order to change into a recycling-oriented society, every resident must become aware that something is wrong with the present way of life as a starting point. Noticing immediate problems of the current system and knowing local challenges are a starting point for the achievement of a recycling-oriented society. Each region has its own challenges, such as depopulation problems, agricultural problems, air and water pollution issues and the collapse of community. In order to establish a recycling-oriented society, it is essential to work on these challenges, utilizing local cultures and characteristics based on local challenges, and using examples from other local efforts.
⢠The basic challenge of these efforts for resource recovery by regional unity The purpose of the Nanohana Project is to establish resource recycling by
focusing on the biomass generated by homes and paddy fields. Collecting the biomass (waste cooking oil), a recyclable resource, is the biggest key point. In the "Aiko Model", a recovery base for waste cooking oil is prepared for every community, and the domestic waste cooking oil is collected. Subsequently, collected waste cooking oil water is carried to the Resource Collection Center by local residents. It is essential to develop this system and support its users in order to establish a recycling oriented society. It is also essential to ensure a high level of recovery in order to maintain collection rates of cooking oil during urbanization.
⣠Development and utilization of proper technology to support local resource recycling
In order to process collected waste cooking oil into soap and BDF (bio-diesel fuel), a small scale plant to manufacture soap called "Zaife" and a BDF refining mini plant called "Elf" have been developed. In addition to "Zaife" and "Elf", various
VII. Appendix
ïŒ61ïŒ
efforts have been carried out to achieve resource recycling in different areas. For instance, for recycling collected waste cooking oil in an area, a small scale plant, which is feasible for a local area, is more effective than a large, conventional plant. Soap and BDF processing is low-load to the environment. Additionally, easy handling as well as the effective use of environmental learning is an important point. The BDF refining plant, "Elf A3 type" was awarded at the "Global 100 Eco - Tech Awards", which commends excellent environmental technology from around the world at the EXPO 2005, held in Aichi Prefecture in 2005.
†Utilization in the area to create Resource Recycling In order to establish a Resource Recycling system in the area, the efforts to use
recycled soap and BDF effectively are needed. In this project, soap and BDF were made from waste cooking oil. If they are not used, the circle of resource recycling is interrupted. Keeping recycling in the local area can foster "local production for local consumption" of food. It is important to expand the habit of using local materials as much as possible in the local area. However, in order to spread BDF in the place of diesel oil in the area, there are many challenges that must be addressed, such as securing the quality, guiding the prices by a tax-free system and cooperating with the diesel engine manufactures. The Nanohana Project Network works on the achievement of a recycling-oriented society while appealing to the central government and local government.
⥠Effective system to prevent problems in an area in advance The Nanohana Project aims to create a community that can prevent problems
in the area beforehand. If a problem to threaten the living environment occurs, creating a community that can solve the problem before it gets serious is necessary. Waste is a significant environmental problem in the area, and the garbage from daily life needs to be decreased. An effective system to utilize the garbage as much as possible must be made. In addition, a system to make efficient use of limited resources in the area must be made, and the biomass generated from mountains and rice fields is crucial. These are the efforts of the Nanohana Project.
⊠Rediscovering the connection of living and agriculture The Nanohana Project aims to review the way of life and to regenerate a
sustainable life style through recycling waste cooking oil generated from the area. The Nanohana Project plans to rediscover a way of life which can coexist with nature. In Japan, which is called "Mizuho no Kuni", agriculture has raised a life and culture
VII. Appendix
ïŒ62ïŒ
and supported communities. The Nanohana Project aims at restoring vitality to the weakened agriculture sector by reproducing the multiple functions which agriculture has in the area.
⧠Autonomy and independence There are two important terms used in the implementation of the Nanohana
Project: "autonomy," meaning we must think individually, and "independence," meaning we must begin at first. In the future we must think and act independently, not relying on others. If we can't immediately theorize the future of the area where we live, we must look for the concrete "alternative" first and the way we carry out the alternative is the policy of the Nanohana Project. "Autonomy" and "Independence" themselves are the key to open the door to times beyond the 20th century.
âš Mutual exchange by forming many local models "Resource recycling" born in Aito is one of the local models. Inspired by this
Aito Model, the efforts of the "Nanohana Project" have spread across the country, and the number of locals and organizations which work on this project is increasing. Consequently, the new local models were born one after another, exchanging information on the outcomes. The goal of the Nanohana Project is to create an effective model for a recycling-oriented society and sustainable society by exchanging mutual information after new local models were born in the wake of the Aito Model. The place itself is not only the "Nanohana Summit" but also the "Nanohana Project Network".
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