subdrive utility system filter - franklin electric · t5 t2 t1 t6 t4 t3 225387101˛revo brown blue...

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SubDrive Utility System Filter 226115910 Install Guide TO MOTOR FROM DRIVE OUTPUT POWER IN TO DRIVE INPUT BLK BLK BLK BLK 230V 115V 230V 115V L1 L2 L N L1 L2 L N J1 J2 J3 J4 T5 T2 T1 T6 T4 T3 BROWN BLUE BLACK YELLOW WHITE RED 225387101 REVO RoHS Compliant

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Page 1: SubDrive Utility System Filter - Franklin Electric · t5 t2 t1 t6 t4 t3 225387101˛revo brown blue black yellow white red rohs compliant figure 1. ... ps xdcr fan 24 s p mh2 1 1 1

TO MOTOR FROM DRIVE OUTPUTPOWER INTO DRIVE INPUT

BLK BLK BLK BLK230V115V

230V115V

L1 L2 L N

L1 L2 L N

J1 J2J3J4

T5 T2 T1 T6 T4 T3BROWN

BLUE

BLACK

YELLOW

WHITE

RED

225387101 REVO

RoHS

Compliant

SubDrive Utility System Filter226115910 Install Guide

TO MOTOR FROM DRIVE OUTPUTPOWER INTO DRIVE INPUT

BLK BLK BLK BLK230V115V

230V115V

L1 L2 L N

L1 L2 L N

J1 J2J3J4

T5 T2 T1 T6 T4 T3

BR

OWN

BLU

E

BLA

CK

YELL

OW

WH

ITE

RED22

53

87

10

1 R

EVO

RoH

SCo

mpl

iant

Page 2: SubDrive Utility System Filter - Franklin Electric · t5 t2 t1 t6 t4 t3 225387101˛revo brown blue black yellow white red rohs compliant figure 1. ... ps xdcr fan 24 s p mh2 1 1 1

INSTALL GUIDESUBDRIVE UTILITY SYSTEM FILTER

2

TOOLS AND HARDWARE REQUIREDInstallation of the SubDrive Utility System Filter requires a screwdriver, tools to insert cable fittings in the enclosure holes, and three fasteners for mounting the SubDrive Utility System Filter to a wall.

CAPACITORS INSIDE A SUBDRIVE UTILITY CAN STILL HOLD A LETHAL VOLTAGE EVEN AFTER POWER HAS BEEN REMOVED. THIS VOLTAGE MAY APPEAR AT POINTS IN THE SUBDRIVE UTILITY SYSTEM FILTER AS WELL. ALLOW 10 MINUTES FOR DANGEROUS INTERNAL VOLTAGE TO DISCHARGE.

Serious or fatal electrical shock may result from failure to connect the motor, the SubDrive Utility, the SubDrive Utility System Filter, any metal plumbing, and all other metal near the motor or cable to the power supply ground terminal using wire no smaller than motor cable wires. To reduce the risk of electrical shock, disconnect power before working on or around the water system. Capacitors inside a SubDrive Utility can still hold a lethal voltage even after power has been removed. Allow 10 minutes for dangerous internal voltage to discharge. Do not use motor in swimming areas.

s! ATTENTIONThis equipment is intended for installation by technically qualified personnel only. Failure to install it in compliance with national and local electrical codes and within Franklin Electric’s recommendations may result in electrical shock or fire hazard, unsatisfactory performance, and equipment failure.

s! ATTENTIONThis product is intended to reduce electromagnetic interference (EMI). Its use should be considered only if interference remains after best wiring and grounding practices have been implemented at the location. Because of the variety of equipment locations, power wiring methods, and grounding practices, it is impossible to ensure a specific amount of interference suppression. Although Franklin Electric has performed laboratory tests that show significant EMI reduction with this filter, it cannot predict the performance of this product in the field.

s! WARNING

s! CAUTIONThis product should only be used with the Franklin Electric SubDrive Utility 2W (UT2W) drive model 5870202003.

s! WARNING

Page 3: SubDrive Utility System Filter - Franklin Electric · t5 t2 t1 t6 t4 t3 225387101˛revo brown blue black yellow white red rohs compliant figure 1. ... ps xdcr fan 24 s p mh2 1 1 1

INSTALL GUIDESUBDRIVE UTILITY SYSTEM FILTER

3

RATINGS AND SPECIFICATIONS

Electrical RatingsThe SubDrive Utility System Filter consists of 2 circuits:

• 1 Circuit for filtering SubDrive 2W (UT2W) mains supply inputs

• 1 Circuit for filtering SubDrive 2W (UT2W) motor outputs

“Power Input” / “To Drive Input” Circuit: 115/208-230 VAC, 20 A, 50/60 Hz, single-phase

“From Drive Output” / “To Motor” Circuit: 115/208-230 VAC, 13.1 A, 50/60 Hz, single-phase

NOTE: The SubDrive Utility System Filter must be used with a single SubDrive Utility 2W (UT2W) drive and a single motor. Do not use with multiple controllers or motors.

Environmental Ratings• Type 3R

• Pollution Degree 2

• Max Ambient: 50 °C

• Max Altitude: 2000 m

The SubDrive Utility System Filter is UL Listed for the US and Canada per Standard UL 61800-5-1, Standard for Safety for Adjustable Speed Electrical Power Drive Systems - Part 5-1: Safety Requirements - Electrical Thermal and Energy and per Standard CSA C22.2 No. 274-13, Adjustable Speed Drives.

Special Considerations for Outdoor UseThe filter is suitable for outdoor use with a NEMA 3R rating; however, the following considerations should be made when installing the unit outdoors. The unit shall be:

• Mounted on a surface or backplate no smaller than the product’s outer dimensions. Enclosures are capable of withstanding downward-directed rain only.

• Mounted vertically with the wiring end oriented downward and the cover properly secured (also applies to indoor installations).

• Protected from hose-directed or sprayed water as well as blowing rain. Failure to do so may result in product failure.

• Protected from direct sunlight or other locations subject to extreme temperatures or humidity.

Branch Circuit and Motor ProtectionFor details, refer to the SubDrive Utility 2W (UT2W) Owner’s Manual.

MaintenanceNo maintenance is required for this product.

Page 4: SubDrive Utility System Filter - Franklin Electric · t5 t2 t1 t6 t4 t3 225387101˛revo brown blue black yellow white red rohs compliant figure 1. ... ps xdcr fan 24 s p mh2 1 1 1

INSTALL GUIDESUBDRIVE UTILITY SYSTEM FILTER

4

SUBDRIVE UTILITY SYSTEM FILTER LOCATIONThe SubDrive Utility System Filter provides filtering between the electrical power source and the SubDrive Utility input, and between the SubDrive Utility output and the motor cable, i.e. input and output filtering.

The installer must provide appropriate types and lengths of single-phase input cable and single-phase output cable, per national and local electrical codes, to connect the SubDrive Utility System Filter to the SubDrive Utility 2W (UT2W) controller. The SubDrive Utility System Filter is supplied in a NEMA 3R enclosure. Appropriate cables and cable fittings must be used in the installation if the environment requires the NEMA 3R rating.

Mount the SubDrive Utility System Filter to a flat surface using the fasteners provided by the installer. Insert the fasteners through both the top flange and the two internal mounting holes. See Figure 1.

For important safety instructions and installation details for the SubDrive Utility 2W (UT2W), refer to the SubDrive Utility Owner’s Manual.

TO MOTOR FROM DRIVE OUTPUTPOWER INTO DRIVE INPUT

BLK BLK BLK BLK230V115V

230V115V

L1 L2 L N

L1 L2 L N

J1 J2J3J4

T5 T2 T1 T6 T4 T3

BR

OWN

BLU

E

BLA

CK

YELL

OW

WH

ITE

RED22

53

87

10

1 R

EVO

RoH

SCo

mpl

iant

Figure 1

Page 5: SubDrive Utility System Filter - Franklin Electric · t5 t2 t1 t6 t4 t3 225387101˛revo brown blue black yellow white red rohs compliant figure 1. ... ps xdcr fan 24 s p mh2 1 1 1

INSTALL GUIDESUBDRIVE UTILITY SYSTEM FILTER

5

INSTALLATION1. Disconnect electrical power to the controller at the main breaker. If previously connected to the supply mains, wait ten 10)minutes for

dangerous internal voltages within the controller to discharge.

2. Remove the SubDrive Utility System Filter cover and SubDrive Utility 2W (UT2W) controller lid.

3. Attach the SubDrive Utility System Filter to a flat surface using three fasteners.

CAUTION: All wiring, wiring fittings, conduit, cables, and grounding shall be installed as per these instructions and be in compliance with national and local codes and regulations. Improper grounding poses serious hazards to personnel and equipment. All work shall be completed by a qualified technician.

NOTE: All power and ground wires to be rated 600 VAC minimum, 75C minimum.

NOTE: All terminal blocks must be tightened to 5 in-lb (0.55 Nm).

See Figure 2 to continue the installation.

4. Route supply mains power and ground wires to the SubDrive Utility System Filter POWER INPUT terminals L1 and L2 (230 V) or L and N (115 V) with the green ground wire connected to the marked ground terminal. Tighten terminals to 5 in-lbs (0.55 Nm).

5. Route power and ground wires from the SubDrive Utility System Filter TO DRIVE INPUT terminals L1 and L2 (230 V) or L and N (115 V) to the SubDrive Utility 2W (UT2W) drive input terminals L1 and L2 (230 V) or L and N (115 V) respectively, with the green ground wire connected to the marked ground terminals. Tighten terminals to 5 in-lbs (0.55 Nm).

6. Route power and ground wires from the SubDrive Utility 2W (UT2W) output terminal block to the SubDrive Utility System Filter FROM DRIVE OUTPUT terminals BLK and BLK with the green ground wire connected to the marked ground terminal. Tighten terminal blocks to 5 in-lbs (0.55 Nm).

7. Route power and ground wires from the SubDrive Utility System Filter TO MOTOR terminals BLK and BLK and the marked ground terminal to the motor. Tighten terminal blocks to 5 in-lbs (0.55 Nm). Motor connections shall be per motor manual.

8. Fill all open, unused conduit openings with Listed conduit plugs as needed. Replace and secure the SubDrive Utility System Filter cover and SubDrive Utility 2W (UT2W) controller lid using required torque of 10 in-lbs (1.1 Nm).

9. Upon completion of the installation, refer to the SubDrive Utility 2W (UT2W) Owner’s Manual for start-up and operation procedures.

Page 6: SubDrive Utility System Filter - Franklin Electric · t5 t2 t1 t6 t4 t3 225387101˛revo brown blue black yellow white red rohs compliant figure 1. ... ps xdcr fan 24 s p mh2 1 1 1

INSTALL GUIDESUBDRIVE UTILITY SYSTEM FILTER

6

Figure 2

TH1

MH1

230V L1 L2115V L N

J1P1

TH1

MH4

BLK BLK

RV9

J4

C55

P4

PRESSURESET POINT

P1

P3

C103 R1

33

R148C102 C66

R251

MH1

J11

Q5

D10 U1

C4

C2 C1

TVS1

R135

R134 R137R63R64

C35

C34

C3

D34

Q6

D35 R7 R8R9

R2

D3

R1

R3

U2

C5

R17R18

D5 D1

D2

L1T2

RV2

J6 J1 J13

RV1

TVS2

SENSOR TRANSDUCER FANPRESSURE

226115103 REV 2CONTROL PCBUSB

PS FANXDCR

PS24

MH2

1 1 1

R100

R101

R102

R103

R104

R105

R106

R107

1 8

81 65432 7

ON ON

R87

R88

R89

R90

R91

R92

R93

R94

1 8

81 65432 7

R30

R34

R35

R39

R40

R41

R42

R43

1 8

81 65432 7

UNDERLOAD

P2 P4

SW3SW2SW1

R74

R82

R81

R80

R79

R73

R72

R71

R78

R86

R85

R83

R84

R108

R24

R21

R31

C23

C18

R110R7

7R7

5R7

6

R33

R25

C26

R32

R26

R19

C13

C16

C17 C1

1

R13

C19C20

R70

R15

C25R38

C24 R23

R16

R20

R12

R14

U5D7

D4

J5

TP4

TP2

TP1

TP3

J3

U3

D6

R28

D13

D12

R29

R69

C15

C14

EGND

INTERBOARD

RS485

R22

C21C22

C10

R36

R27

U4

Y2C22

R109

J9

TO MOTOR FROM DRIVE OUTPUTPOWER INTO DRIVE INPUT

BLK BLK BLK BLK230V115V

230V115V

L1 L2 L N

L1 L2 L N

J1 J2J3J4

T5 T2 T1 T6 T4 T3

BR

OWN

BLU

E

BLA

CK

YELL

OW

WH

ITE

RED22

53

87

10

1 R

EVO

RoH

SCo

mpl

iant

BLK

BLK

BLK

BLK

GND

GND

L2/N

L2/N

L1/L

L1/L

GND

GND

L1/L

L2/N GND

GND

BLK

BLK

From AC power,per SubDrive rating

To pump/motor

TO MOTOR FROM DRIVE OUTPUTPOWER INTO DRIVE INPUT

BLK BLK BLK BLK230V115V

230V115V

L1 L2 L N

L1 L2 L N

5-3/4"146.05 mm

8-1/2"215.90 mm

2-5/8"66.68 mm

Weight6 lbs

2.72 kg

Page 7: SubDrive Utility System Filter - Franklin Electric · t5 t2 t1 t6 t4 t3 225387101˛revo brown blue black yellow white red rohs compliant figure 1. ... ps xdcr fan 24 s p mh2 1 1 1

INSTALL GUIDESUBDRIVE UTILITY SYSTEM FILTER

7

Page 8: SubDrive Utility System Filter - Franklin Electric · t5 t2 t1 t6 t4 t3 225387101˛revo brown blue black yellow white red rohs compliant figure 1. ... ps xdcr fan 24 s p mh2 1 1 1

9255 Coverdale Road, Fort Wayne, IN 46809Tel: 260.824.2900 Fax: 260.824.2909www.franklinwater.com

Form 226115110Rev. 006/17

TOLL-FREE HELP FROM A FRIENDFranklin Electric

Technical Service Hotline800-348-2420