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Bjørn Søgård, Anders Husby September 2011 Subsea Standard & Rules – ‘What is Subsea?’ MEK4450 Standards and Rules

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Page 1: Subsea Standard & Rules – ‘What is Subsea?’ · Bjørn Søgård, Anders Husby September 2011 Subsea Standard & Rules – ‘What is Subsea?’ MEK4450 Standards and Rules

Bjørn Søgård, Anders HusbySeptember 2011

Subsea Standard & Rules – ‘What is Subsea?’

MEK4450 Standards and Rules

Page 2: Subsea Standard & Rules – ‘What is Subsea?’ · Bjørn Søgård, Anders Husby September 2011 Subsea Standard & Rules – ‘What is Subsea?’ MEK4450 Standards and Rules

© Det Norske Veritas AS. All rights reserved.

September 2011

2

Goals…

� General knowledge of subsea development and production systems

� Understand the building blocks forming a subsea production system

� Understand the hierarchy of codes, rules and regulations

� Be familiar with the control elements to execution of a subsea project

Page 3: Subsea Standard & Rules – ‘What is Subsea?’ · Bjørn Søgård, Anders Husby September 2011 Subsea Standard & Rules – ‘What is Subsea?’ MEK4450 Standards and Rules

© Det Norske Veritas AS. All rights reserved.

September 2011

3

What is “Subsea”?

Page 4: Subsea Standard & Rules – ‘What is Subsea?’ · Bjørn Søgård, Anders Husby September 2011 Subsea Standard & Rules – ‘What is Subsea?’ MEK4450 Standards and Rules

© Det Norske Veritas AS. All rights reserved.

September 2011

4

What is Subsea?

Page 5: Subsea Standard & Rules – ‘What is Subsea?’ · Bjørn Søgård, Anders Husby September 2011 Subsea Standard & Rules – ‘What is Subsea?’ MEK4450 Standards and Rules

© Det Norske Veritas AS. All rights reserved.

September 2011

5

Subsea example

Page 6: Subsea Standard & Rules – ‘What is Subsea?’ · Bjørn Søgård, Anders Husby September 2011 Subsea Standard & Rules – ‘What is Subsea?’ MEK4450 Standards and Rules

© Det Norske Veritas AS. All rights reserved.

September 2011

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� 1943 - First subsea completion (Lake Erie, USA, 30 feet).

� 1961 - First subsea well completed in Gulf of Mexico by Shell (50 feet).

� 1967 - First diverless subsea completion.

� 1971 - First North Sea Subsea development, Ekofisk Early Production (220 feet)

� 1978 - 140 operational Subsea wells worldwide.

� 1997 - Shell Mensa, 68 miles, longest subsea tie-back (gas)

� 2001 - ExxonMobil Mica, 29 miles, longest subsea tie-back (oil)

� 2004 - Shell Coulomb, 7300 feet WD, deepest subsea tieback (gas)

� End Dec 2004 - 2404 Operational Subsea Wells Worldwi de.

� 2005 - BP Thunderhorse, 6100 feet WD, deepest oil

� 2006 - Hydro Ormen Lange, 160 km (101 miles), longest subsea tie-back

� 2,121 Subsea wells are forecast to be installed in the period 2005/09

� 3,222 Subsea wells are forecast to be installed in the period 2009/13*

Source: Quest Offshore Resources Inc., Nov. 05

- * Published 19. January 2009 for Market Update 2009/13

History of Subsea Technology

Page 7: Subsea Standard & Rules – ‘What is Subsea?’ · Bjørn Søgård, Anders Husby September 2011 Subsea Standard & Rules – ‘What is Subsea?’ MEK4450 Standards and Rules

© Det Norske Veritas AS. All rights reserved.

September 2011

7

Why Subsea Wells?

Page 8: Subsea Standard & Rules – ‘What is Subsea?’ · Bjørn Søgård, Anders Husby September 2011 Subsea Standard & Rules – ‘What is Subsea?’ MEK4450 Standards and Rules

© Det Norske Veritas AS. All rights reserved.

September 2011

8

Why Subsea Wells?

� Subsea wells can be placed outside the effective drilling reach of existing platforms

� Subsea wells can usually be installed faster than the construction time for a platform

� If surface facilities are available, an expensive platform (Spar, semi sub or TLP) can be avoided

� A less expensive platform can be installed if flowlines from subsea wells rather than casing riser are tied back to the surface (reduced platform load)

Page 9: Subsea Standard & Rules – ‘What is Subsea?’ · Bjørn Søgård, Anders Husby September 2011 Subsea Standard & Rules – ‘What is Subsea?’ MEK4450 Standards and Rules

© Det Norske Veritas AS. All rights reserved.

September 2011

9

Subsea Wells Challenges

� Flow assurance problems can be costly.

- Hydrates, Paraffin/Wax, Asphaltenes, Sand, Scale, Corrosion, Multiphase Flow (water injection and gas wells have less problems)

� Subsea wells cost more to drill, complete and workover

- Rig spread cost is higher and more time per well

� Operating costs are higher per well than for dry tree wells

� Less reserves are recovered before reaching economic limit

� Compared to dry wellheads, the access to a subsea well is expensive, making workover less available

Page 10: Subsea Standard & Rules – ‘What is Subsea?’ · Bjørn Søgård, Anders Husby September 2011 Subsea Standard & Rules – ‘What is Subsea?’ MEK4450 Standards and Rules

© Det Norske Veritas AS. All rights reserved.

September 2011

10

Subsea Development Concepts

Moored Semi Tie-back to Shore

Page 11: Subsea Standard & Rules – ‘What is Subsea?’ · Bjørn Søgård, Anders Husby September 2011 Subsea Standard & Rules – ‘What is Subsea?’ MEK4450 Standards and Rules

© Det Norske Veritas AS. All rights reserved.

September 2011

11

Standards, Rules and Regulations

Safety Considerations, Subsea Production Systems

NPD “Innretningsforskriften” referring NORSOK D-010

Barrier Philosophy, mandatory requirements:

� During drilling and well activities at least two independent and tested barriers shall be available in order to prevent unintentional flow from well

� If one of the barriers fail, immediate measures shall be taken to re-establish two barriers

� It shall be possible to test the barriers. To the extent possible the barriers shall be tested in the direction of flow

Page 12: Subsea Standard & Rules – ‘What is Subsea?’ · Bjørn Søgård, Anders Husby September 2011 Subsea Standard & Rules – ‘What is Subsea?’ MEK4450 Standards and Rules

© Det Norske Veritas AS. All rights reserved.

September 2011

12

Standards, Rules and Regulations

Frame agreement specifications

ProjectDesign Basis

Auth.Rules & Reg.

Relevant NORSOK, ISO and API standards

Operation &Maint. Req's

Functional andDesign Req's

Authorities

Operator

Standards

Page 13: Subsea Standard & Rules – ‘What is Subsea?’ · Bjørn Søgård, Anders Husby September 2011 Subsea Standard & Rules – ‘What is Subsea?’ MEK4450 Standards and Rules

© Det Norske Veritas AS. All rights reserved.

September 2011

13

Standards, Rules and Regulations

ISO 13628 series

Page 14: Subsea Standard & Rules – ‘What is Subsea?’ · Bjørn Søgård, Anders Husby September 2011 Subsea Standard & Rules – ‘What is Subsea?’ MEK4450 Standards and Rules

© Det Norske Veritas AS. All rights reserved.

September 2011

14

References…� ISO 10423/API 6A Recommended Practice for Design & Operation of Subsea Production Systems

� ISO 13628-4/API 17D Specification for Subsea Wellhead and Christmas Tree Equipment

� US Coastguard and Minerals Management Service (MMS) rules and regulations

� ISO 10423/API 6A, Specification for Valves, Wellhead and Christmas Tree Equipment

� ISO 13628-1 to 9, Design and Operation of Subsea Production Systems

� DNV, Rules for Planning and Execution of Marine Operations

� NORSOK U-001 Subsea Production Systems - Norwegian Codes

� UKOOA – UK Offshore Operators Association

� AUS – Australian Codes

� CAN – Canadian Codes

� ASME, ASTM, AWS, NACE . . . .

� IEC 61508 / 61511 – Functional safety of electrical/electronic/programmable electronic safety related systems

� OLF 066 & 070 – Recommended guidelines for the application of IEC 61511 in petroleum activity on Norwegian Continental Shelf

Page 15: Subsea Standard & Rules – ‘What is Subsea?’ · Bjørn Søgård, Anders Husby September 2011 Subsea Standard & Rules – ‘What is Subsea?’ MEK4450 Standards and Rules

© Det Norske Veritas AS. All rights reserved.

September 2011

15

The Oilfield Glossary

Schlumberger web site:

http://www.glossary.oilfield.slb.com/

POSC Caesar web site:

http://www.posccaesar.com/

Page 16: Subsea Standard & Rules – ‘What is Subsea?’ · Bjørn Søgård, Anders Husby September 2011 Subsea Standard & Rules – ‘What is Subsea?’ MEK4450 Standards and Rules

© Det Norske Veritas AS. All rights reserved.

September 2011

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Abbreviations…

Page 17: Subsea Standard & Rules – ‘What is Subsea?’ · Bjørn Søgård, Anders Husby September 2011 Subsea Standard & Rules – ‘What is Subsea?’ MEK4450 Standards and Rules

© Det Norske Veritas AS. All rights reserved.

September 2011

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Safeguarding life, property and the environment

www.dnv.com