An ISO / TS 16949 : 2002 Certified CompanyA STEP TO QUALITY CASTING

An ISO / TS 16949 : 2009 Certified CompanyIntroductionSudisa Foundry is one of the leading foundries in the Eastern region of the country. We produce high precision Grey and Ductile Iron Components since 1975. We have a wide range of products ranging from 1Kg to 100 Kg catering Industries like Automobiles, Agriculture, Pipe Fittings and Earth Movers. Our Foundry is equipped with modern technology and experienced workforce to create the right component for every client in the shortest span of time.

An ISO / TS 16949 : 2002 Certified CompanyHistory & Milestone. In 1975, the company was established in the name of Foundry co with a Cupola Furnace and hand moulding facility.In 2004, Sudisa Family took over the company and with minimum modification increased its annual capacity to 1800 MT.January 2006 witnessed Sudisa Foundrys first major change replacement of Cupola Furnace with 500 Kg Medium Frequency Induction Furnace and Hand Moulding Facility with ARPA 450 Moulding Line along with semi-automatic Sand Plant.In 2009, the Company made further expansion with installation of ARPA 600 Moulding Line along with 1000 Kg Medium Frequency Furnace, enhancing its capacity to 8000 MTIn 2012, the company made its third expansion with installation of one more ARPA 900 Moulding Line along with replacement of 500 Kg Induction furnace with 1500 Kg Dual track Induction Furnace. With this expansion the company almost doubled its capacity to 14500 MT.201730,000 MT

An ISO / TS 16949 : 2002 Certified CompanyOrganization StructureChair PersonDirector CommercialDirector TechnicalMarketing & SalesPurchaseQualityProduction HeadHRAccountsGM WorksMaintenancePlaning & Development

An ISO / TS 16949 : 2009 Certified CompanyTeam Sudisa Number of EmployeeOur team is headed by professionals with experience of over 15 years in the same field. A blend of young and experienced manpower enables us to deliver quality product in a given time frame at par with customer satisfaction.

Chart1

6

15

25

50

45

Emp no.

Sheet1

Emp no.

Engineer6

Graduate/Diploma15

ITI25

Semi Skilled50

Unskilled45

Vision & MissionOur Vision is to be the most recommendable Industry by our customers in the world of foundry with respect to Quality and Service keeping our values in mind.An ISO / TS 16949 : 2009 Certified CompanyOur Mission is to be one of the leading Indian manufacturers of Ductile and Cast Iron by meeting the aspirations of the customers in domestic and international market through responsive service, commitment for Quality, obsession for technology.

InfrastructureAn ISO / TS 16949 : 2002 Certified CompanySudisa Foundry offers customer-specific, flexible and fast manufacturing, leading-edge Technology for specific requirement of customers. Sudisa Foundrys dedicated foundry services are capable and reliable enough to meet the demanding requirements of todays market.We have all the facilities starting from scratch i.e.: tool designs, CAD / CAM, Simulation, in-house pattern facilities, semi automatic production line and expertise and experience needed for quick development of new castings.

MeltingAn ISO / TS 16949 : 2009 Certified Company

Production Capacity:1500 M.T Per MonthMelting Capacity:2.5 MT/HrMelting Facility:Medium Frequency Induction FurnaceMake Of Furnace:Inductotherm

Sand PlantAn ISO / TS 16949 : 2002 Certified Company

Sand Capacity:25 MT/HrSand System:Green Sand MouldingType of Sand System:Automatic Sand Plant SystemMake of Sand Plant:SSEC

Production FacilityAn ISO / TS 16949 : 2009 Certified Company

Moulding Capacity:120 Moulds/HrMoulding Facility:ARPA 450 Line /ARPA 600 Line/ARPA 900 Line ( PLC Control )Mould Box Size Max:700 x 800 Mould Box Size Min:600 x 700Pouring Facility:Crane PouringCharging System:Magnetic ChargingRange of Casting:1 Kg To 100 Kg

Shot BlastAn ISO / TS 16949 : 2002 Certified CompanyOther facilities like Painting Facility and Machining Facility

E.O.T Crane:3 MT Double Girder and 5 M.T. Single GirderShot Blast Machine:Table Type Double Door and Hanger typeShot Blast Capacity:5 M.T/HrFettling Facility:Swing Grinders, Pedestal Grinders, Pencil Grinders, Angle Grinders Etc.

Testing FacilityAn ISO / TS 16949 : 2002 Certified CompanySimulation TechnologySpectrometerImage AnalyzerUTM MachineDigital Brinell hardness Testing MachineWell equipped sand labVarious range of metrological Instruments for layout and inspections

Think QualityCasting products have an ever-increasing influence on the society. This possess a challenge that we at Sudisa Foundry intend to meet through improving our products continuously, and conducting our business while being mindful of our ethical responsibility. Ensuring customer satisfaction by providing first-class products and services is our top priority. This is why we have built a comprehensiveQuality-Management Systemat Sudisa Foundry. It is audited and certified periodically under ISO / TS 16949:2009 standards.An ISO / TS 16949 : 2009 Certified Company

Annual Production and Sales StatementAn ISO / TS 16949 : 2009 Certified CompanyUnits in M.T

Chart1

1096.11929.992

1093.27917.6485

1964.11846.33108

4196.113789.11185.68

7153.646799.09284.58

5174.524849.75277.25

5196.624745.41331

7198.096349.73573.62

Production

Sales

Rejection

Sheet1

YearProductionSalesRejection

07-081096.11929.992

08-091093.27917.6485

09-101964.11846.33108

10-114196.113789.11185.68

11-127153.646799.09284.58

12-135174.524849.75277.25

13-145196.624745.41331

14-157198.096349.73573.62

Financial OverviewAn ISO / TS 16949 : 2009 Certified Company

Chart1

5.3

5.32

8.72

21.61

44.94

34.44

33.35

45.07

Turnover in Crores

Sheet1

Financial YearTurnover in Crores

07-085.3

08-095.32

09-108.72

10-1121.61

11-1244.94

12-1334.44

13-1433.35

14-1545.07

Product RangeAn ISO / TS 16949 : 2002 Certified Company

Product RangeAn ISO / TS 16949 : 2002 Certified Company

CertificationsAn ISO / TS 16949 : 2009 Certified Company

Safety and Environment Environment, Health and Safety: key elements of our company

To minimize the ecological impact of our production, Sudisa Foundry is actively committed to environmental protection, including preventive measures. All our business activities are driven by a strong sense of responsibility for our environment, as well as for the health and the safety of our employees. Rain water harvesting is an example which we have implemented at our premises. According to Sudisa Foundry active environmental protection does not just make demands on us it brings great benefits to the company such as, for instance, reduced energy consumption, reduced waste-disposal cost, a minimum consumption of chemicals and process gases,enhanced legal compliance and the possibility of identifying saving potentials.An ISO / TS 16949 : 2002 Certified Company

Valued CustomersAn ISO / TS 16949 : 2009 Certified Company

Contact UsAn ISO / TS 16949 : 2009 Certified CompanyAddress: B-26, 1st Phase, Industrial Area, Adityapur, Jamshedpur, Jharkhand 831013Phone : 0657- 6575119, 2372732Website: www.sudisa.in e-mail: info@sudisa.inContact Person : Mr. Ashok MishraMobile No : 9204656665

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